Inorganic backing production equipment and manufacturing process thereof

Abstract

The invention discloses an inorganic backing production equipment and a manufacturing process thereof, wherein a non-woven fabric reel is located above a plastic layer reel, wherein a reinforcing layer reel is provided on the top of a mounting stand on one side, the reinforcing layer reel is located above the non-woven fabric reel, a rotating drive motor is fixedly installed below one side of a mounting base, a first extrusion roller and a second extrusion roller are installed in the middle of the mounting base, and a rotating shaft at one end of the first extrusion roller and the second extrusion roller is rotatably connected to a rotating end of the rotating drive motor through a chain, comprising the following steps: step 1: pulling the plastic layer between the two extrusion rollers; step 2: pulling the non-woven fabric layer between the two extrusion rollers; step 3: pulling the reinforcing layer between the two extrusion rollers; step 4: the inorganic material can also be cast by a casting device; step 5: extrusion molding; step 6: completing the production; the inorganic backing produced by the equipment has better compatibility with organic glue and polymer mortar, and better resistance.

Description

Technical Field

[0001] The invention relates to the technical field of backing production, in particular to inorganic backing production equipment and a manufacturing process thereof. Background Art

[0002] Traditional organic thermal insulation materials are directly adhered to inorganic surfaces or walls by glue, but this type of adhesion is not very effective, has low resistance, and is easy to fall off, resulting in a short service life.

[0003] Therefore, it is necessary to design an inorganic backing production equipment and a manufacturing process thereof to solve such problems. Summary of the invention

[0004] The object of the present invention is to provide an inorganic backing production device and a manufacturing process thereof to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inorganic backing production equipment and its manufacturing process, including a mounting base, a mounting stand, a plastic layer reel, a non-woven fabric reel, a reinforcing layer reel, a rotating drive motor, a first extrusion roller, a second extrusion roller, a chain, a fixed seat, a storage rack, an adjustment shaft, a PLC control box, a tray, a pulley, a reciprocating drive motor, a slide rail, an electric plug and a cross bar, the top of the mounting base is fixedly installed with two corresponding mounting stands, and the two corresponding mounting stands are respectively provided with a plastic layer reel and a non-woven fabric reel, and the non-woven fabric reel is located above the plastic layer reel, and the top of one side of the mounting stand is provided with a reinforcing layer reel, and the reinforcing layer reel is located above the non-woven fabric reel. A rotation drive motor is fixedly installed at the lower part of one side of the mounting base, a first squeezing roller and a second squeezing roller are installed at the middle part of the mounting base, and fixed seats are installed on the rotating shafts at both ends of the first squeezing roller and the second squeezing roller, and the fixed seat is fixedly installed on the storage rack, and the rotating shafts at one end of the first squeezing roller and the second squeezing roller are rotatably connected with the rotating end of the rotation drive motor through a chain, wherein an adjusting shaft is installed on the side perpendicular to the second squeezing roller, and a PLC control box is fixedly installed on the other side of the mounting base, a tray is placed under the mounting base, and four pulleys are arranged at the bottom end of the mounting base, wherein two pulleys on one side of the mounting base are installed with reciprocating drive motors, and the pulleys slide on the slide rails.

[0006] Furthermore, the PLC control box is electrically connected to the rotation drive motor and the reciprocating drive motor.

[0007] Furthermore, the plastic layer reel is rolled with a plastic layer, the non-woven fabric reel is rolled with a non-woven fabric layer, and the reinforcing layer reel is rolled with a mesh cloth or a metal mesh or an inorganic mesh layer.

[0008] Furthermore, a cross bar is provided on the mounting base, and one end of the adjustment shaft is threadedly connected to the cross bar and fixed by a fixing lock.

[0009] Furthermore, the PLC control box is externally connected with an electric plug, and the electric plug is electrically connected to an external power source.

[0010] A manufacturing process of an inorganic backing production device comprises the following specific steps:

[0011] Step 1: First, the plastic layers on both sides of the device are pulled between the first squeezing roller and the second squeezing roller;

[0012] Step 2: Then the non-woven fabric layers on both sides of the device are pulled between the first squeezing roller and the second squeezing roller;

[0013] Step 3: Pull the reinforcing layer on one side of the device between the first extrusion roller and the second extrusion roller, wherein the reinforcing layer is a mesh cloth, a metal mesh or an inorganic mesh layer, which increases its pulling strength;

[0014] Step 4: The equipment can also be used to cast cement or other casting equipment to produce cement-based backing or other inorganic materials, to produce cement-based backing or other inorganic backing;

[0015] Step 5: The PLC control box controls the driving of the rotation drive motor to drive two extrusion rollers to extrude the inorganic backing, and the distance between the two extrusion rollers can be adjusted by an adjustment shaft;

[0016] Step 6: Finally, the PLC control box controls the reciprocating drive motor to drive the entire device to slide back and forth on the slide rail, so that the formed inorganic backing can be folded and stacked on the pallet to complete the production.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The inorganic backing produced by this equipment has better compatibility with organic glue and polymer mortar, which makes the organic thermal insulation material adhere better to the inorganic surface or wall, has a longer service life, and better resistance;

[0019] 2. The mesh cloth, metal mesh or inorganic mesh layer added in the middle of the inorganic backing produced by this equipment increases its pulling strength, making it not easy to fall off;

[0020] 3. This type of equipment has a simple structure and a high degree of automation. The inorganic backing produced can be folded and stacked on a pallet under the driving action of a reciprocating drive motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the principle of the present invention;

[0023] Figure 3 It is a schematic diagram of the enlarged structure of the squeezing roller installation of the present invention;

[0024] Figure 4 It is a schematic diagram of the inorganic backing structure of the present invention.

[0025] In the accompanying drawings: 1. Installation base; 2. Installation stand; 3. Plastic layer reel; 4. Non-woven fabric reel; 5. Reinforcement layer reel; 6. Rotation drive motor; 7. First extrusion roller; 8. Second extrusion roller; 9. Chain; 10. Fixed seat; 11. Storage rack; 12. Adjustment shaft; 13. PLC control box; 14. Tray; 15. Pulley; 16. Reciprocating drive motor; 17. Slide rail; 18. Electric plug; 19. Cross bar. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-4The present invention provides a technical solution: an inorganic backing production equipment and a manufacturing process thereof, comprising an installation base frame 1, an installation stand 2, a plastic layer reel 3, a non-woven fabric reel 4, a reinforcement layer reel 5, a rotation drive motor 6, a first extrusion roller 7, a second extrusion roller 8, a chain 9, a fixed seat 10, a storage rack 11, an adjustment shaft 12, a PLC control box 13, a tray 14, a pulley 15, a reciprocating drive motor 16, a slide rail 17, an electric plug 18 and a cross bar 19, two corresponding installation stands 2 are fixedly installed on the top of the installation base frame 1, and the two corresponding installation stands 2 are respectively provided with a plastic layer reel 3 and a non-woven fabric reel 4, and the non-woven fabric reel 4 is located above the plastic layer reel 3, and a reinforcement layer reel 5 is provided on the top of one side of the installation stand 2, and the reinforcement layer reel 5 is located on the non-woven fabric reel 4, a rotation drive motor 6 is fixedly installed below one side of the mounting base 1, a first squeezing roller 7 and a second squeezing roller 8 are installed in the middle of the mounting base 1, and a fixed seat 10 is installed on the rotating shafts at both ends of the first squeezing roller 7 and the second squeezing roller 8, and the fixed seat 10 is fixedly installed on the storage rack 11, and one end of the rotating shaft of the first squeezing roller 7 and the second squeezing roller 8 is rotatably connected with the rotating end of the rotation drive motor 6 through a chain 9, wherein an adjusting shaft 12 is installed on a side of the second squeezing roller 8 perpendicular to it, and a PLC control box 13 is fixedly installed on the other side of the mounting base 1, a tray 14 is placed below the mounting base 1, and four pulleys 15 are arranged at the bottom of the mounting base 1, wherein two pulleys 15 on one side of the mounting base 1 are installed with a back and forth driving motor 16, and the pulley 15 slides on a slide rail 17.

[0028] Furthermore, the PLC control box 13 is electrically connected to the rotary drive motor 6 and the reciprocating drive motor 16 , and the PLC control box 13 controls the driving of the rotary drive motor 6 and the reciprocating drive motor 16 .

[0029] Furthermore, a plastic layer is rolled up on the plastic layer reel 3, and the setting of the plastic layer can prevent the non-woven fabric or cement or other inorganic materials injected between the two layers of non-woven fabrics from adhering to the two extrusion rollers. The non-woven fabric reel 4 is rolled up with a non-woven fabric layer, and the reinforcement layer reel 5 is rolled up with a mesh cloth or a metal mesh or an inorganic mesh layer, and the reinforcement layer is used to increase its overall pulling strength.

[0030] Furthermore, a cross bar 19 is provided on the mounting frame 1, and one end of the adjusting shaft 12 is threadedly connected to the cross bar 19 and fixed by a fixed lock. The distance between the two extrusion rollers is adjusted by adjusting the shaft 12, so that the two extrusion rollers can be extruded during the production of the inorganic backing.

[0031] Furthermore, the PLC control box 13 is externally connected with an electric plug 18 , and the electric plug 18 is electrically connected to an external power source.

[0032] A manufacturing process of an inorganic backing production device comprises the following specific steps:

[0033] Step 1: First, the plastic layers on both sides of the device are pulled between the first squeezing roller 7 and the second squeezing roller 8;

[0034] Step 2: Then the non-woven fabric layers on both sides of the device are pulled between the first squeezing roller 7 and the second squeezing roller 8;

[0035] Step 3: The reinforcing layer on one side of the device is then pulled between the first squeezing roller 7 and the second squeezing roller 8, wherein the reinforcing layer is a mesh cloth, a metal mesh or an inorganic mesh layer, which increases its pulling strength;

[0036] Step 4: The equipment can also be used to cast cement or other casting equipment to produce cement-based backing or other inorganic materials, to produce cement-based backing or other inorganic backing;

[0037] Step 5: The PLC control box 13 controls the driving of the rotation drive motor 6 to drive two extrusion rollers to extrude the inorganic backing, and the distance between the two extrusion rollers can be adjusted by the adjustment shaft 12;

[0038] Step 6: Finally, the PLC control box 13 controls the reciprocating drive motor 16 to drive the entire device to slide back and forth on the slide rail 17, so that the formed inorganic backing can be folded and stacked on the tray 14 to complete the production.

[0039] Working principle: When the equipment is working, the plastic layers on both sides of the equipment are first pulled between the first extrusion roller 7 and the second extrusion roller 8, and then the non-woven fabric layers on both sides of the equipment are pulled between the first extrusion roller 7 and the second extrusion roller 8, and then the reinforcing layer on one side of the equipment is pulled between the first extrusion roller 7 and the second extrusion roller 8. The reinforcing layer is a mesh cloth, a metal mesh or an inorganic mesh layer, which increases its pulling strength. Cement can also be poured through cement pouring equipment in the middle of the equipment, or other inorganic materials can be poured through other equipment to produce cement-based backing or other inorganic backing. The PLC control box 13 controls the driving of the rotating drive motor 6 to drive two extrusion rollers to extrude the inorganic backing. The two extrusion rollers can be adjusted by the adjusting shaft. Finally, the PLC control box 13 controls the driving of the reciprocating drive motor 16 to drive the entire equipment to slide back and forth on the slide rail 17, so that the formed inorganic backing can be folded and stacked on the pallet 14 to complete the production. The inorganic backing produced by this equipment has better solubility with organic glue and polymer mortar, and has better adhesion between the organic thermal insulation material and the inorganic surface or wall, longer service life, and better resistance.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inorganic backing production equipment, characterized in that: The invention comprises a mounting base (1), a mounting stand (2), a plastic layer reel (3), a non-woven fabric reel (4), a reinforcing layer reel (5), a rotation drive motor (6), a first squeezing roller (7), a second squeezing roller (8), a chain (9), a fixing seat (10), a storage rack (11), an adjustment shaft (12), a PLC control box (13), a tray (14), a pulley (15), a reciprocating drive motor (16), a slide rail (17), an electric plug (18) and a cross bar (19), wherein two corresponding mounting stands (2) are fixedly mounted on the top of the mounting base (1), and the two corresponding mounting stands (2) are respectively provided with a plastic layer reel (3) and a non-woven fabric reel (4), and the non-woven fabric reel (4) is located above the plastic layer reel (3), and a reinforcing layer reel (5) is provided on the top of one side of the mounting stand (2), and the reinforcing layer reel (5) is located above the non-woven fabric reel (4), and one side of the mounting base (1) is provided with a reinforcing layer reel (5). A rotary drive motor (6) is fixedly installed at the bottom, a first squeezing roller (7) and a second squeezing roller (8) are installed in the middle of the mounting base (1), and fixed seats (10) are installed on the rotating shafts at both ends of the first squeezing roller (7) and the second squeezing roller (8), and the fixed seat (10) is fixedly installed on the storage rack (11), and one end of the rotating shaft of the first squeezing roller (7) and the second squeezing roller (8) is rotatably connected to the rotating end of the rotary drive motor (6) through a chain (9), wherein an adjusting shaft (12) is installed on a side of the second squeezing roller (8) perpendicular to it, and a PLC control box (13) is fixedly installed on the other side of the mounting base (1), and a tray (14) is placed below the mounting base (1), and four pulleys (15) are arranged at the bottom end of the mounting base (1), wherein two pulleys (15) on one side of the mounting base (1) are installed with a reciprocating drive motor (16), and the pulleys (15) slide on a slide rail (17).

2. The inorganic backing production equipment according to claim 1, characterized in that: The PLC control box (13) is electrically connected to the rotation drive motor (6) and the reciprocating drive motor (16).

3. The inorganic backing production equipment according to claim 1, characterized in that: The plastic layer reel (3) is rolled with a plastic layer, the non-woven fabric reel (4) is rolled with a non-woven fabric layer, and the reinforcing layer reel (5) is rolled with a mesh cloth or a metal mesh or an inorganic mesh layer.

4. The inorganic backing production equipment according to claim 1, characterized in that: A cross bar (19) is provided on the mounting base (1), and one end of the adjustment shaft (12) is threadedly connected to the cross bar (19) and is fixed by a fixing lock.

5. The inorganic backing production equipment according to claim 1, characterized in that: The PLC control box (13) is externally connected to an electric plug (18), and the electric plug (18) is electrically connected to an external power source.

6. A process for producing an inorganic backing using the inorganic backing production equipment as claimed in any one of claims 1 to 5, characterized in that: The specific steps include: Step 1: First, the plastic layers on both sides of the device are pulled between the first squeezing roller (7) and the second squeezing roller (8); Step 2: Then the non-woven fabric layers on both sides of the device are pulled between the first squeezing roller (7) and the second squeezing roller (8); Step 3: pulling the reinforcing layer on one side of the device between the first squeezing roller (7) and the second squeezing roller (8), wherein the reinforcing layer is a mesh cloth, a metal mesh or an inorganic mesh layer, and its pulling strength is increased; Step 4: Control the rotation drive motor (6) through the PLC control box (13) to drive two extrusion rollers to extrude the inorganic backing, and the distance between the two extrusion rollers can be adjusted by the adjustment shaft (12); Step 5: Finally, the PLC control box (13) controls the reciprocating drive motor (16) to drive the entire device to slide back and forth on the slide rail (17), so that the formed inorganic backing can be folded and stacked on the tray (14) to complete the production.

Images