An automatic installation device and testing method for motor stator

Through the automated installation device, the damage caused by external force pressing in the installation of the motor case and the motor stator is solved, and efficient and automated installation and inspection are achieved, and the product pass rate and durability of the compressor are improved. .

CN110086299BActive Publication Date: 2025-01-17HUZHOU HUALDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN201910323532.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-04-22
Publication Date
2025-01-17
Estimated Expiration
2039-04-22

AI Technical Summary

Technical Problem

In existing electric compressors of automobile air conditioners, the motor case and the motor stator are installed by external force pressing, which can easily cause damage to the inner wall of the motor case and introduce metal impurities, resulting in durability and electrical performance problems.

Method used

Using an automated installation device, the motor stator is placed into the motor case through the heating coil using the principle of heat expansion and cooling, and automatic positioning and detection is carried out through the cylinder and sensor to ensure the interference coordination between the motor case and the motor stator to avoid Unqualified products flow into the next order.

Benefits of technology

It improves work efficiency and product qualification rate, reduces product scrapping caused by manual operation, avoids motor damage and metal impurities introduction, and extends the life of the compressor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110086299B_ABST
Patent Text Reader

Abstract

The invention discloses an automatic installation device and detection method for a motor stator. It comprises a mounting frame and a result indicator light, a workbench is arranged in the middle of the mounting frame, a support frame is arranged on the workbench, a first cylinder is arranged on the support frame, a second cylinder and a third cylinder are arranged at the lower end of the mounting frame, a tooling plate is arranged on the workbench, the tooling plate is slidably connected to the workbench, a motor housing positioning groove for placing a motor housing is arranged on the tooling plate, a first detection device is arranged on the first cylinder, a heating coil is arranged on the second cylinder, a motor stator is arranged on the third cylinder, a second detection device is arranged on the second cylinder, a third detection device is arranged on the third cylinder, and the first cylinder, the first detection device, the second cylinder, the second detection device, the third cylinder and the third detection device are all connected to the result indicator light. The beneficial effects of the invention are: increasing automated installation and detection, preventing unqualified products from flowing into the next order, and improving work efficiency and product qualification rate.
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Description

Technical Field

[0001] The invention relates to the technical field related to automobile air-conditioning electric compressors, and in particular to an automatic installation device and a detection method for a motor stator. Background Art

[0002] Generally, the motor housing and motor stator of an automotive air-conditioning electric compressor are interference fit. The previous method of pressing in with external force can easily cause damage to the inner wall of the motor housing, generate aluminum chips and introduce metal impurities, posing a great hidden danger to the durability of the automotive air-conditioning electric compressor; at the same time, it may cause irreparable damage to the insulation and voltage resistance of the motor, resulting in failure of subsequent electrical performance tests. Summary of the invention

[0003] The present invention aims to overcome the above-mentioned deficiencies in the prior art and provides a motor stator automatic installation device and a detection method with high working efficiency and high qualified rate.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A motor stator automatic installation device comprises a mounting frame and a result indicator light, wherein a workbench is provided in the middle of the mounting frame, a support frame is provided on the workbench, a first cylinder is provided on the support frame, a second cylinder and a third cylinder are provided at the lower end of the mounting frame, a tooling plate is provided on the workbench, the tooling plate is slidably connected to the workbench, a motor shell positioning groove for placing the motor shell is provided on the tooling plate, a first detection device is provided on the first cylinder, a heating coil is provided on the second cylinder, a motor stator is provided on the third cylinder, a second detection device is provided on the second cylinder, a third detection device is provided on the third cylinder, and the first cylinder, the first detection device, the second cylinder, the second detection device, the third cylinder and the third detection device are all connected to the result indicator light.

[0006] When in use, the opening of the motor shell is placed downward in the positioning groove of the motor shell. First, the motor shell is positioned in the positioning groove of the motor shell and relevant data is detected through the design of the first cylinder and the first detection device; then, the motor shell is heated and relevant data is detected through the design of the heating coil, the second cylinder and the second detection device; finally, the motor stator is installed on the motor shell through the design of the third cylinder and the third detection device. The present invention changes the original method of pressing in by external force, and puts the motor stator into the hot motor shell through the physical principle of thermal expansion and contraction, and forms an interference fit after cooling and contraction. At the same time, automated installation and detection are added, and the result is determined by the result indicator light, thereby preventing unqualified products from flowing into the next order, improving work efficiency and product qualification rate.

[0007] Preferably, the cylinder body of the first cylinder is mounted on the support frame, one end of the piston rod of the first cylinder is placed in the cylinder body of the first cylinder, and the first detection device includes a first displacement sensor, a first pressure sensor and a first temperature sensor, the first displacement sensor and the first pressure sensor are mounted on the cylinder body of the first cylinder, and the temperature sensor is mounted on the other end of the piston rod of the first cylinder. The temperature sensor is used to detect to avoid insufficient gap between the motor housing and the motor stator due to insufficient temperature, the displacement sensor is used to detect and monitor whether the motor housing is in place in the motor housing positioning groove, and the pressure sensor is used to detect and determine whether the motor housing is under stress.

[0008] Preferably, the cylinder body of the second cylinder is mounted at the lower end of the mounting frame, one end of the piston rod of the second cylinder is placed in the cylinder body of the second cylinder, the second detection device comprises a second displacement sensor and a second temperature sensor, the second displacement sensor and the second temperature sensor are mounted on the cylinder body of the second cylinder, and the heating coil is mounted on the other end of the piston rod of the second cylinder. The temperature sensor is used to detect to avoid insufficient gap between the motor housing and the motor stator due to insufficient temperature, and the displacement sensor is used to detect and monitor whether the heating coil is in place.

[0009] Preferably, the position of the second cylinder is in the same plane as the position of the third cylinder and is parallel to each other. The cylinder body of the third cylinder is installed at the lower end of the mounting frame. One end of the piston rod of the third cylinder is placed in the cylinder body of the third cylinder. The third detection device includes a third displacement sensor and a second pressure sensor. The third displacement sensor and the second pressure sensor are installed on the cylinder body of the third cylinder. The motor stator is installed on the other end of the piston rod of the second cylinder. The displacement sensor is used to detect whether the motor stator is in place, and the pressure sensor is used to detect whether the motor stator is subjected to force and causes loss when placed in the motor housing.

[0010] Preferably, the mounting frame is provided with a cooling system, the cooling system is installed on the side of the mounting frame and placed above the tooling plate, the cooling system and the third cylinder are in the same plane and placed above the third cylinder, the cooling system includes two cooling fans, the cooling fans are symmetrically distributed on the mounting frame, and the cooling fans are connected to the result indicator light. The motor housing can be quickly cooled by cooperating with the cooling fan in the cooling system.

[0011] Preferably, the result indicator light includes a single chip microcomputer, a fault indicator light and a normal indicator light, and the first cylinder, the first detection device, the second cylinder, the second detection device, the third cylinder, the third detection device, the cooling system, the fault indicator light and the normal indicator light are all connected to the single chip microcomputer.

[0012] Preferably, guide sleeves are provided on the left and right sides of the motor housing positioning groove, and the guide sleeves are symmetrically distributed on the left and right sides, and guide rods matching the guide sleeves are provided on the left and right sides of the second cylinder and the third cylinder. The design of the guide sleeves and the guide rods can ensure accurate positioning of the tooling plate.

[0013] Preferably, guide rails are provided on the left and right edges of the workbench, guide grooves corresponding to the guide rails are provided on the left and right sides of the back of the tooling plate, a detection plate is provided in the middle of one side of the tooling plate with the guide groove, the detection plate and the tooling plate are integrally formed, a fourth cylinder and a fourth displacement sensor are provided at both ends of one side of the workbench with the guide rails, the fourth cylinder corresponds to the fourth displacement sensor, the detection plate is placed between the fourth cylinder and the fourth displacement sensor, the detection plate is connected to the fourth cylinder, and the fourth cylinder and the fourth displacement sensor are both connected to the result indicator light. The structural design of the tooling plate can facilitate the installation of the motor housing and the motor stator, realize automated operation and detection, and has a simple structure and is easy to operate.

[0014] Preferably, the motor housing positioning groove comprises an upper part and a lower part, the upper part of the motor housing positioning groove is hexagonal in shape, the lower part of the motor housing positioning groove is circular in shape, the minimum distance of the opening of the upper part of the motor housing positioning groove is greater than the diameter of the opening of the lower part of the motor housing positioning groove, at least two positioning pins are provided on the edge of the lower part of the motor housing positioning groove, the positioning pins are placed inside the upper part of the motor housing positioning groove, and the two positioning pins are distributed on the two sides of the upper part of the motor housing positioning groove. The design of the positioning pins can better position the motor housing, prevent the motor housing from being relatively displaced in the motor housing positioning groove and affecting the installation of the motor stator, and has high reliability.

[0015] The present invention also provides a detection method for a motor stator automatic installation device, which specifically comprises the following steps:

[0016] (i) Place the tooling plate on the workbench just above the second cylinder, insert the opening of the motor housing into the motor housing positioning groove of the tooling plate with the opening facing downward, and position the motor housing through the motor housing positioning groove and the positioning pin inside the motor housing;

[0017] (ii) After the start button is pressed, the first cylinder is pressed downward, and at the same time, the first displacement sensor and the first pressure sensor begin to detect data. After the pressure value and the displacement value are qualified, the first temperature sensor begins to detect the temperature. The second cylinder pushes the heating coil into the motor housing. After the second displacement sensor detects that the displacement is qualified, the heating coil begins to heat. At the same time, the second temperature sensor at the bottom of the heating coil begins to measure the temperature. After the temperature meets the set value, the heating continues until the temperature value detected by the first temperature sensor is consistent with the set temperature value. The heating coil stops working and the second cylinder descends to return to its original position;

[0018] (iii) The tooling plate is pushed by the fourth cylinder to move on the guide rail through the guide groove until the motor housing positioning groove is placed directly above the third cylinder. The fourth displacement sensor detects the position and starts the installation of the motor stator after judging that it is qualified; the third cylinder slowly sends the motor stator that has been limited into the cavity of the motor housing. At the same time, the displacement value and pressure value of the motor stator are detected by the third displacement sensor and the second pressure sensor. After it is qualified, the cooling fans on the left and right sides of the mounting frame blow out cold air to cool the motor housing. After the temperature detected by the first temperature sensor reaches the set temperature, the cooling fan stops working, and the third cylinder descends and returns to its position. The tooling plate is pushed by the fourth cylinder to move on the guide rail through the guide groove until the motor housing positioning groove returns to be placed directly above the second cylinder. The worker then removes the qualified motor housing.

[0019] This method uses the principle of thermal expansion and contraction to heat the motor case to a set temperature, and then the inner cavity of the motor case expands, allowing the motor stator to be placed in the motor case without force. It cooperates with temperature sensors to detect to avoid insufficient gap between the motor case and the motor stator due to insufficient temperature, and cooperates with displacement sensors to monitor whether various components are in place. It cooperates with pressure sensors to determine whether there is force between the motor case and the motor stator causing damage, and cooperates with the cooling fan in the cooling system to quickly cool the assembled motor case, thereby reducing product scrapping due to manual operation, avoiding electrical performance failure due to damage to the motor, and avoiding metal impurities generated by pressing in, which may pose a serious threat to the life of the compressor.

[0020] The beneficial effects of the present invention are: through the physical principle of thermal expansion and contraction, automated installation and detection are added, thereby preventing unqualified products from flowing into the next order, improving work efficiency and product qualification rate, reducing product scrapping due to manual operation, avoiding motor damage leading to unqualified electrical performance, and avoiding metal impurities generated by pressing in, which may cause serious hidden dangers to the life of the compressor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the workbench of the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the motor housing of the present invention before heating;

[0023] Figure 3 It is a schematic diagram of the structure of the motor housing of the present invention when it is heated;

[0024] Figure 4 It is a structural schematic diagram of the motor stator of the present invention before assembly;

[0025] Figure 5 It is a structural schematic diagram of the motor stator of the present invention when it is assembled.

[0026] In the figure: 1. motor housing positioning groove, 2. guide sleeve, 3. fourth displacement sensor, 4. workbench, 5. tooling plate, 6. positioning pin, 7. detection plate, 8. fourth cylinder, 9. first cylinder, 10. support frame, 11. motor housing, 12. heating coil, 13. second cylinder, 14. mounting frame, 15. guide groove, 16. guide rail, 17. guide rod, 18. first pressure sensor, 19. first temperature sensor, 20. first displacement sensor, 21. second temperature sensor, 22. second displacement sensor, 23. result indicator light, 24. cooling fan, 25. motor stator, 26. third cylinder, 27. second pressure sensor, 28. third displacement sensor. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0028] like Figure 1 , Figure 2 , Figure 4 In the described embodiment, an automatic motor stator installation device includes a mounting frame 14 and a result indicator light 23. A workbench 4 is provided in the middle of the mounting frame 14, a support frame 10 is provided on the workbench 4, a first cylinder 9 is provided on the support frame 10, a second cylinder 13 and a third cylinder 26 are provided at the lower end of the mounting frame 14, a tooling plate 5 is provided on the workbench 4, the tooling plate 5 is slidably connected to the workbench 4, a motor housing positioning groove 1 for placing a motor housing 11 is provided on the tooling plate 5, a first detection device is provided on the first cylinder 9, a heating coil 12 is provided on the second cylinder 13, a motor stator 25 is provided on the third cylinder 26, a second detection device is provided on the second cylinder 13, a third detection device is provided on the third cylinder 26, and the first cylinder 9, the first detection device, the second cylinder 13, the second detection device, the third cylinder 26 and the third detection device are all connected to the result indicator light 23. Guide sleeves 2 are provided on the left and right sides of the motor housing positioning groove 1 , and the guide sleeves 2 are symmetrically distributed. Guide rods 17 matching the guide sleeves 2 are provided on the left and right sides of the second cylinder 13 and the third cylinder 26 .

[0029] like Figure 2 , Figure 3 As shown, the cylinder body of the first cylinder 9 is mounted on the support frame 10, one end of the piston rod of the first cylinder 9 is placed in the cylinder body of the first cylinder 9, and the first detection device includes a first displacement sensor 20, a first pressure sensor 18 and a first temperature sensor 19. The first displacement sensor 20 and the first pressure sensor 18 are mounted on the cylinder body of the first cylinder 9, and the temperature sensor is mounted on the other end of the piston rod of the first cylinder 9. Figure 2 , Figure 4As shown, the cylinder body of the second cylinder 13 is mounted at the lower end of the mounting frame 14, one end of the piston rod of the second cylinder 13 is placed in the cylinder body of the second cylinder 13, the second detection device includes a second displacement sensor 22 and a second temperature sensor 21, the second displacement sensor 22 and the second temperature sensor 21 are mounted on the cylinder body of the second cylinder 13, and the heating coil 12 is mounted on the other end of the piston rod of the second cylinder 13. Figure 4 , Figure 5 As shown, the position of the second cylinder 13 and the position of the third cylinder 26 are in the same plane and parallel to each other, the cylinder body of the third cylinder 26 is mounted at the lower end of the mounting frame 14, one end of the piston rod of the third cylinder 26 is placed in the cylinder body of the third cylinder 26, the third detection equipment includes a third displacement sensor 28 and a second pressure sensor 27, the third displacement sensor 28 and the second pressure sensor 27 are mounted on the cylinder body of the third cylinder 26, and the motor stator 25 is mounted on the other end of the piston rod of the second cylinder 13. A cooling system is provided on the mounting frame 14, the cooling system is mounted on the side of the mounting frame 14 and is placed above the tooling plate 5, the cooling system and the third cylinder 26 are in the same plane and are placed above the third cylinder 26, the cooling system includes two cooling fans 24, the cooling fans 24 are symmetrically distributed on the mounting frame 14, and the cooling fans 24 are connected to the result indicator light 23. The result indicator light 23 includes a single chip microcomputer, a fault indicator light and a normal indicator light, and the first cylinder 9, the first detection device, the second cylinder 13, the second detection device, the third cylinder 26, the third detection device, the cooling system, the fault indicator light and the normal indicator light are all connected to the single chip microcomputer.

[0030] like Figure 1 As shown, guide rails 16 are provided on the left and right edges of the workbench 4, guide grooves 15 corresponding to the guide rails 16 are provided on the left and right sides of the back of the tooling plate 5, and a detection plate 7 is provided in the middle of one side of the tooling plate 5 with the guide groove 15, and the detection plate 7 and the tooling plate 5 are integrally formed, and a fourth cylinder 8 and a fourth displacement sensor are respectively provided at both ends of one side of the workbench 4 with the guide rail 16, and the fourth cylinder 8 corresponds to the fourth displacement sensor 3, and the detection plate 7 is placed between the fourth cylinder 8 and the fourth displacement sensor 3, and the detection plate 7 is connected to the fourth cylinder 8, and the fourth cylinder 8 and the fourth displacement sensor 3 are both connected to the result indicator light 23. The motor casing positioning groove 1 includes an upper part and a lower part, the upper part of the motor casing positioning groove 1 is hexagonal in shape, and the lower part of the motor casing positioning groove 1 is circular in shape. The minimum distance of the opening of the upper part of the motor casing positioning groove 1 is greater than the diameter of the opening of the lower part of the motor casing positioning groove 1. At least two positioning pins 6 are provided on the edge of the lower part of the motor casing positioning groove 1, and the positioning pins 6 are placed inside the upper part of the motor casing positioning groove 1. The two positioning pins 6 are distributed on the two sides of the upper part of the motor casing positioning groove 1.

[0031] The present invention also provides a detection method for a motor stator automatic installation device, which specifically comprises the following steps:

[0032] (i) Place the tooling plate 5 on the workbench 4 directly above the second cylinder 13 (i.e. Figure 1 The motor housing 11 is placed with its mouth facing downward into the motor housing positioning groove 1 of the tooling plate 5, and the motor housing 11 is positioned by the motor housing positioning groove 1 and the positioning pins 6 therein; wherein: the two positioning pins 6 and the motor housing positioning groove 1 limit the freedom of translation of the motor housing 11 in the plane along the horizontal axis (left-right direction) and the vertical axis (front-back direction), and in the three-dimensional coordinate system, the freedom of rotation of the motor housing 11 along the horizontal axis (left-right direction), the vertical axis (front-back direction), and the vertical axis (up-down direction);

[0033] (ii) After the start button is pressed, the first cylinder 9 is pressed downward, and at the same time, the first displacement sensor 20 and the first pressure sensor 18 start to detect data. After the pressure value and the displacement value are qualified, the first temperature sensor 19 starts to detect the temperature, and the second cylinder 13 pushes the heating coil 12 into the motor housing 11. After the second displacement sensor 22 detects that the displacement is qualified, the heating coil 12 starts to heat, and at the same time, the second temperature sensor 21 at the lower part of the heating coil 12 starts to measure the temperature. After the temperature meets the set value, the heating is continued until the temperature value detected by the first temperature sensor 19 is consistent with the set temperature value, at which time the heating coil 12 stops working and the second cylinder 13 descends to return to its original position;

[0034] (iii) The tooling plate 5 is pushed by the fourth cylinder 8 to move on the guide rail 16 through the guide groove 15 until the motor housing positioning groove 1 is placed directly above the third cylinder 26 (i.e. Figure 1 The tooling plate 5 is pushed from the workbench 4A position to the workbench 4B position), the fourth displacement sensor 3 detects the position and starts the installation of the motor stator 25 after judging it as qualified; the third cylinder 26 slowly sends the motor stator 25 that has been limited into the cavity of the motor housing 11, and at the same time, the third displacement sensor 28 and the second pressure sensor 27 detect the displacement value and pressure value of the motor stator 25. After it is qualified, the cooling fans 24 on the left and right sides of the mounting frame 14 blow out cold air to cool the motor housing 11. After the temperature detected by the first temperature sensor 19 reaches the set temperature, the cooling fan 24 stops working, the third cylinder 26 descends and returns to its position, and the tooling plate 5 is pushed by the fourth cylinder 8 to move on the guide rail 16 through the guide groove 15 until the motor housing positioning groove 1 returns to be placed directly above the second cylinder 13 (that is, Figure 1 The middle tooling plate 5 is pushed from the position of the workbench 4B to the position of the workbench 4A), and the worker removes the qualified motor housing 11.

[0035] The present invention changes the original method of pressing in by external force, and heats the motor housing 11 to a set temperature through the principle of thermal expansion and contraction, so that the inner cavity of the motor housing 11 expands, and the motor stator 25 is placed in the hot motor housing 11, so that the motor stator 25 is placed in the motor housing 11 without force, cooperates with the temperature sensor to detect to avoid insufficient temperature and insufficient gap between the motor housing 11 and the motor stator 25, cooperates with the displacement sensor to detect and monitor whether each component is in place, cooperates with the pressure sensor to detect and determine whether the motor housing 11 and the motor stator 25 are damaged by force, cooperates with the cooling fan 24 in the cooling system to allow the assembled motor housing 11 to cool quickly, and form an interference fit after cooling and shrinking, and at the same time increases automated installation and detection, and determines the result through the result indicator light 23, so as to prevent unqualified products from flowing into the next order, improve work efficiency and product qualification rate, reduce product scrapping due to manual operation, avoid motor damage leading to unqualified electrical performance, and avoid metal impurities generated by pressing in, which will cause serious hidden dangers to the life of the compressor.

Claims

1. A motor stator automatic installation device, characterized in that: The invention comprises a mounting frame (14) and a result indicator light (23), wherein a workbench (4) is provided in the middle of the mounting frame (14), a support frame (10) is provided on the workbench (4), a first cylinder (9) is provided on the support frame (10), a second cylinder (13) and a third cylinder (26) are provided at the lower end of the mounting frame (14), a tooling plate (5) is provided on the workbench (4), the tooling plate (5) is slidably connected to the workbench (4), a motor housing positioning groove (1) for placing a motor housing (11) is provided on the tooling plate (5), a first detection device is provided on the first cylinder (9), a heating coil (12) is provided on the second cylinder (13), and a third cylinder (26) is provided on the third cylinder (26). A motor stator (25) is provided, the second cylinder (13) is provided with a second detection device, the third cylinder (26) is provided with a third detection device, the first cylinder (9), the first detection device, the second cylinder (13), the second detection device, the third cylinder (26) and the third detection device are all connected to a result indicator light (23), the second cylinder (13) and the third cylinder (26) are located in the same plane and parallel to each other, the cylinder body of the third cylinder (26) is installed at the lower end of the mounting frame (14), one end of the piston rod of the third cylinder (26) is placed in the cylinder body of the third cylinder (26), and the third detection device includes a third displacement sensor (28) and a second pressure sensor (27), the third displacement sensor (28) and the second pressure sensor (27) are mounted on the cylinder body of the third cylinder (26), the motor stator (25) is mounted on the other end of the piston rod of the third cylinder (26), the mounting frame (14) is provided with a cooling system, the cooling system is mounted on the side of the mounting frame (14) and is placed above the tooling plate (5), the cooling system and the third cylinder (26) are in the same plane and are placed above the third cylinder (26), the cooling system includes two cooling fans (24), the cooling fans (24) are symmetrically distributed on the mounting frame (14), the cooling fans (24) are connected to the result indicator light (23), the motor housing The positioning groove (1) comprises an upper part and a lower part, the upper part of the motor housing positioning groove (1) is hexagonal in shape, the lower part of the motor housing positioning groove (1) is circular in shape, the minimum distance of the opening of the upper part of the motor housing positioning groove (1) is greater than the diameter of the opening of the lower part of the motor housing positioning groove (1), at least two positioning pins (6) are provided on the edge of the lower part of the motor housing positioning groove (1), the positioning pins (6) are placed inside the upper part of the motor housing positioning groove (1), and the two positioning pins (6) are distributed on two sides of the upper part of the motor housing positioning groove (1), the cylinder body of the second cylinder (13) is mounted on the lower end of the mounting frame (14), and one end of the piston rod of the second cylinder (13) is placed in the cylinder body of the second cylinder (13),The second detection device comprises a second displacement sensor (22) and a second temperature sensor (21), the second displacement sensor (22) and the second temperature sensor (21) being mounted on the cylinder body of the second cylinder (13), the heating coil (12) being mounted on the other end of the piston rod of the second cylinder (13), the left and right sides of the motor housing positioning groove (1) being provided with guide sleeves (2), the guide sleeves (2) being symmetrically distributed, the left and right sides of the second cylinder (13) and the third cylinder (26) being provided with guide rods (17) matching the guide sleeves (2), the left and right edges of the workbench (4) being provided with guide rails (16), the left and right sides of the back side of the tooling plate (5) being provided with guide rails (17) matching the guide sleeves (2), 16) corresponding guide groove (15), a detection plate (7) is provided in the middle of one side of the tooling plate (5) provided with the guide groove (15), the detection plate (7) and the tooling plate (5) are integrally formed, a fourth cylinder (8) and a fourth displacement sensor are provided at both ends of one side of the workbench (4) provided with the guide rail (16), the fourth cylinder (8) and the fourth displacement sensor (3) correspond to each other, the detection plate (7) is placed between the fourth cylinder (8) and the fourth displacement sensor (3), the detection plate (7) is connected to the fourth cylinder (8), the fourth cylinder (8) and the fourth displacement sensor (3) are both connected to the result indicator light (23), the detection method of the motor stator automatic installation device specifically comprises the following steps:, (i) placing the tooling plate (5) on the workbench (4) just above the second cylinder (13), inserting the motor housing (11) with its mouth facing downward into the motor housing positioning groove (1) of the tooling plate (5), and positioning the motor housing (11) by means of the motor housing positioning groove (1) and the positioning pin (6) therein; (ii) After the start button is pressed, the first cylinder (9) is pressed downward, and at the same time, the first displacement sensor (20) and the first pressure sensor (18) start to detect data. After the pressure value and the displacement value are qualified, the first temperature sensor (19) starts to detect the temperature. The second cylinder (13) pushes the heating coil (12) into the interior of the motor housing (11). After the second displacement sensor (22) detects that the displacement is qualified, the heating coil (12) starts to heat. At the same time, the second temperature sensor (21) below the heating coil (12) starts to measure the temperature. After the temperature meets the set value, the heating continues until the temperature value detected by the first temperature sensor (19) is consistent with the set temperature value. The heating coil (12) stops working and the second cylinder (13) descends and returns to its original position; (iii) The tooling plate (5) is pushed by the fourth cylinder (8) to move on the guide rail (16) through the guide groove (15) until the motor housing positioning groove (1) is placed directly above the third cylinder (26). The fourth displacement sensor (3) detects the position and determines that it is qualified before starting to install the motor stator (25); the third cylinder (26) slowly sends the motor stator (25) that has been limited into the cavity of the motor housing (11). At the same time, the third displacement sensor (28) and the second pressure sensor (27) detect whether the motor stator (25) is qualified. ) displacement value and pressure value. After the qualified motor housing (11) is installed, the cooling fans (24) on the left and right sides of the mounting frame (14) blow out cold air to cool the motor housing (11). After the temperature detected by the first temperature sensor (19) reaches the set temperature, the cooling fan (24) stops working, the third cylinder (26) descends and returns to its original position, and the tooling plate (5) is pushed by the fourth cylinder (8) to move on the guide rail (16) through the guide groove (15) until the motor housing positioning groove (1) returns to be placed directly above the second cylinder (13). The worker then removes the qualified motor housing (11).

2. The motor stator automatic installation device according to claim 1 is characterized in that: The cylinder body of the first cylinder (9) is mounted on a support frame (10); one end of a piston rod of the first cylinder (9) is placed in the cylinder body of the first cylinder (9); the first detection device comprises a first displacement sensor (20), a first pressure sensor (18) and a first temperature sensor (19); the first displacement sensor (20) and the first pressure sensor (18) are mounted on the cylinder body of the first cylinder (9); and the temperature sensor is mounted on the other end of the piston rod of the first cylinder (9).

3. The motor stator automatic installation device according to claim 1 is characterized in that: The result indicator light (23) comprises a single chip microcomputer, a fault indicator light and a normal indicator light, and the first cylinder (9), the first detection device, the second cylinder (13), the second detection device, the third cylinder (26), the third detection device, the cooling system, the fault indicator light and the normal indicator light are all connected to the single chip microcomputer.

Citation Information

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