A display screen module laminating assembly line
By designing the display module bonding assembly line, mechanical equipment automatically completes dispensing, scraping, glue aging and bonding, solving the problem that the full bonding process of LCD screens in the existing technology is difficult to achieve, and improving the display screen brightness and contrast and reduce operator fatigue.
Patent Information
- Application Number
- CN201910566210.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-06-27
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2039-06-27
AI Technical Summary
During the assembly process of existing LCD display screens, it is difficult to achieve full bonding between the LCD module and the protective cover, resulting in low display brightness and insufficient contrast, and traditional labor is difficult to meet the strict requirements of the full bonding process.
A display module bonding assembly assembly line is designed, including a double-speed chain conveyor line, tape sticking platform, glue dispensing machine, glue scraper, glue aging device, tape tearing platform and flip-up lamination machine, and points are completed through mechanical equipment automation. The aging and bonding process of glue, scraping glue, glue improves the degree of automation and processing accuracy.
The automation and accuracy improvement of the full-fitting process of the display screen is realized, which reduces the fatigue of operators, improves work efficiency, and meets the requirements of the full-fitting process.
Smart Images

Figure CN110376770B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of full lamination of display screens, and in particular relates to a display screen module lamination assembly line. Background Art
[0002] The bonding process of the LCD module and the protective cover is an extremely important process in the assembly process of the LCD display. It is necessary to bond the LCD module and the protective cover by gluing. This bonding process has gradually moved towards the requirements of the full bonding process. The full bonding process can enhance the display brightness, improve the contrast, and reduce the chance of product damage caused by the splitting of the protective cover.
[0003] The display screen full bonding process has strict requirements on glue dispensing, glue scraping, glue aging and final bonding, so traditional manual work is definitely unable to meet the requirements of the display screen full bonding process.
[0004] Therefore, it is necessary to design a display screen module bonding assembly line, in which glue dispensing, glue scraping, glue aging and final bonding can be automatically operated by mechanical equipment, with a high degree of automation and high processing precision, which can meet the requirements of the full bonding process of the display screen. Summary of the invention
[0005] In order to overcome the above-mentioned deficiencies in the prior art, the present invention aims to provide a display screen module lamination assembly line.
[0006] To achieve the above-mentioned purpose and other related purposes, the technical solution provided by the present invention is: a display screen module bonding assembly line, characterized in that: it includes a double-speed chain conveyor line, a jig plate is placed on the double-speed chain conveyor line, and a display screen back panel module is placed in the jig plate; according to the moving direction of the jig plate and the display screen module on the double-speed chain conveyor line, a tape sticking platform, a glue dispenser, a glue scraper, a glue aging device and a tape tearing platform are sequentially arranged on the double-speed chain conveyor line, and a lifting and transporting trolley is arranged at the end of the double-speed chain conveyor line; finally, the bonding assembly line also includes a flip bonding machine;
[0007] There are four adhesive tape platforms in total, which are respectively located on the left and right sides of the double-speed chain conveyor line, with two on each side; the adhesive tape platform includes a bottom plate and an adhesive tape platform frame, a roller line conveying mechanism is arranged on the top of the adhesive tape platform frame, the roller line conveying mechanism includes a roller line working platform, and the roller line working platform is composed of a number of rollers evenly arranged; the bottom plate is located at the bottom of the adhesive tape platform frame, two long rails are arranged on the left and right sides of the bottom plate, and two guide wheels are correspondingly arranged on the left and right sides of the bottom of the frame, and the guide wheels are movably arranged on the long rails; a first cylinder is arranged on the bottom plate, and a push rod of the first cylinder is connected to the adhesive tape platform frame;
[0008] The number of the dispensing machine is one, which is arranged on the double-speed chain conveyor line; the dispensing machine includes a dispensing platform, a part of the double-speed chain conveyor line is arranged on the dispensing platform, a three-axis transmission mechanism is arranged on the dispensing platform, a dispensing tube is installed on the three-axis transmission mechanism, the dispensing platform is located below the dispensing tube, and an adaptive width adjustment guide mechanism is also arranged on the dispensing platform;
[0009] The number of the described glue scraping machines is one, which is arranged on the described double-speed chain conveyor line. The described glue scraping machine comprises a glue scraping platform, a part of the described double-speed chain conveyor line is arranged on the described glue scraping platform, two linear tracks are arranged on the left and right sides of the described glue scraping platform, a crossbeam is movably arranged in the middle of the described two linear tracks, a glue scraping plate is arranged on the described cantilever, and the described glue scraping plate is movably arranged above the described glue scraping platform, two side end glue grooves are arranged on the left and right sides of the described glue scraping platform, and a tail end glue groove is arranged at the end of the described glue scraping platform, the described side end glue groove and the described tail end glue groove are both in the shape of channel steel, and at the same time, the described side end glue groove is connected to the left and right transplanting devices, and the described tail end glue groove is connected to the front and rear transplanting devices;
[0010] The glue aging device comprises two heating platforms, the two heating platforms are respectively located on the left and right sides of the double-speed chain conveyor line, a grabbing and transplanting mechanism is arranged above the two heating platforms, the grabbing and transplanting mechanism comprises a pair of parallel guide rails and a clamping and placing mechanism, the parallel guide rails are suspended above the two heating platforms through a plurality of support frames, a movable panel is arranged on the parallel guide rails so as to be movably movable left and right, and the clamping and placing mechanism is installed on the movable panel; the two heating platforms and the one grabbing and transplanting mechanism constitute a group of glue aging mechanisms, and a plurality of groups of the glue aging mechanisms are evenly arranged on the moving route of the double-speed chain conveyor line;
[0011] There are two tape tearing platforms in total, which are located on the left and right sides of the double-speed chain conveyor line respectively. At the same time, the tape tearing platform and the tape applying platform have the same structure.
[0012] The lifting and transporting trolley includes a frame, a guide wheel is arranged at the bottom of the frame, a telescopic rod is arranged in the middle part of the frame, the telescopic rod is connected to a lifting platform, and the lifting platform is located above the frame; a plurality of straight rods parallel to each other are arranged on the lifting platform, each of the straight rods is evenly arranged with a plurality of rollers, and the left and right ends of the straight rods are fixed on the lifting platform.
[0013] The flip laminating machine comprises a flip laminating frame, an upper flip vacuum suction plate is arranged on one side of the flip laminating frame, a lower laminating platform is arranged on the other side of the frame, upper flip vacuum suction plate translation tracks are arranged on the frames on the left and right sides of the upper flip vacuum suction plate, and flip lifting mechanisms are arranged on the left and right sides of the upper flip vacuum suction plate; two door-type brackets are arranged on the frame, namely a first door-type bracket and a second door-type bracket, and front and rear translation tracks are arranged on the left and right sides of the frame, the first door-type bracket and the second door-type bracket The two columns at both ends are movably arranged on the front and rear translation tracks; a first left and right translation track is arranged on the crossbeam of the first door-type bracket, and a glue dispenser and a first camera are movably arranged on the first left and right translation track, and the glue dispenser and the first camera are located above the upper flip vacuum suction plate; a second left and right translation track is arranged on the crossbeam of the second door-type bracket, and a second camera is movably arranged on the second left and right translation track, and the second camera is located above the lower bonding platform, and a UVW alignment platform is arranged at the bottom of the lower bonding platform.
[0014] Preferably, the tape applying platform and the tape tearing platform are also provided with an adaptive left-right translation mechanism, and the adaptive left-right translation mechanism includes a ball screw structure, a first motor and a roller wire support frame; the ball screw structure includes a screw rod and a nut, the motor is connected to the screw rod through a coupling, the nut is sleeved on the screw rod, and the nut is fixedly connected to the bottom of the roller wire support frame.
[0015] Preferably, the adaptive width adjustment guide mechanism of the dispensing machine includes a first guide rod and a second guide rod, and a plurality of guide wheels are evenly distributed on the first guide rod and the second guide rod. The adaptive width adjustment guide mechanism also includes a second motor, and the second motor is connected to the first transmission shaft through a gear box, and two belt drive structures are respectively connected to the front and rear ends of the first transmission shaft, and the driving wheels of the two belt drive structures are respectively sleeved on the front and rear ends of the first transmission shaft; the front and rear parts of the first guide rod are respectively connected to the synchronous belts on the side of the two belt drive structures close to the driving wheel through clamping blocks, and the front and rear parts of the second guide rod are respectively connected to the synchronous belts on the side of the two belt drive structures close to the driven wheel through clamping blocks.
[0016] Preferably, the left and right transplanting devices on the scraper include a first synchronous belt conveying mechanism, a second synchronous belt conveying mechanism and a third synchronous belt conveying mechanism, the first synchronous belt conveying mechanism and the second synchronous belt conveying mechanism are located at the front and rear ends of the side end glue groove, one of the pulleys of the first synchronous belt conveying mechanism and one of the pulleys of the third synchronous belt conveying mechanism are connected to the third motor, and the other pulley of the third synchronous belt conveying mechanism is connected to one of the pulleys of the second synchronous belt conveying mechanism at the other end through an axis; the bottoms of the two side end glue grooves are provided with supports A support plate, the front and rear ends of the support plate are respectively fixed on the synchronous belt of the first synchronous belt conveyor mechanism and the synchronous belt of the third synchronous belt conveyor mechanism through clamping blocks; the front and rear transfer device on the scraper includes a fixed base plate, and there are two fixed base plates in total, which are respectively located on the left and right sides of the bottom of the tail end glue connecting groove, and the fixed base plate is provided with front and rear translation guide rails, and the front and rear translation guide rails are provided with a moving block, and the moving block is fixedly connected to the tail end glue connecting groove. At the same time, a second cylinder is also provided on the fixed base plate, and the telescopic rod of the cylinder is connected to the moving block through a connecting plate.
[0017] Preferably, the clamping mechanism on the glue aging device includes a lifting base plate, the lifting base plate and the movable panel are connected by a third cylinder, and a first panel and a second panel are correspondingly arranged on both sides of the lifting base plate; the first panel and the second panel are both provided with a row of clamping blocks, and a first track and a second track are also arranged on the lifting base plate, the first panel is movably arranged on the first track, and the second panel is movably arranged on the second track; at the same time, a fourth motor is arranged on the movable panel, and a gear is arranged on the output shaft of the fourth motor, and a row of racks is arranged on the side of one side of the pair of parallel guide rails, and the racks are meshed with the gears.
[0018] Preferably, a plurality of blocks are evenly distributed on the four sides of the lifting platform on the lifting and transporting trolley, and the blocks are installed on the lifting platform through a mounting seat, and a shaft is provided on the mounting seat, and the blocks are sleeved on the shaft, and the blocks can be rotatably set through the shaft.
[0019] Preferably, the flipping and lifting mechanism on the flipping and laminating machine includes a rotating shaft, a fifth motor and a fourth cylinder. The back side of the upper flipping vacuum suction plate is connected to the rotating shaft through reinforcing ribs. The rotating shaft and the output shaft of the fifth motor are connected through gear meshing. The telescopic rod of the fourth cylinder is connected to the rotating shaft.
[0020] Preferably, the double-speed chain conveyor line includes two left-right symmetrical chain drive structures, and the chain drive structure includes a driving gear, a driven gear and a synchronous chain; the double-speed chain conveyor line also includes a sixth motor and a second transmission shaft, and the sixth motor is connected to the second transmission shaft by gear meshing. The driving gears on the two left-right symmetrical chain drive structures are respectively mounted on the left and right ends of the second transmission shaft, and the synchronous chains on the two left-right symmetrical chain drive structures are parallel to each other.
[0021] The institutional features of the above scheme are explained as follows:
[0022] This scheme designs a display screen module bonding assembly line, and the specific work flow is as follows:
[0023] Step 1: Place the product; place the display back panel module on the jig plate to ensure that it is not damaged during processing on the assembly line, and then place the jig plate together with the display back panel module on the double-speed chain conveyor line for transportation, and then process it through a series of equipment;
[0024] The second step: sticking tape; stick tape around the frame of the display back panel module. The function of the tape is to limit the range of glue, which means that the glue dispenser can only dispense glue within the range of the tape attachment to ensure that the glue will not overflow to other parts outside the back panel frame; the tape sticking process is manually completed by the operator as an auxiliary work, and the tape sticking platform is the operator's working area. Its function is to temporarily transfer the jig plate and the display back panel module moving on the double-speed chain conveyor line to the operator's working area on both sides. The specific working principle is: first, the first cylinder pushes the tape sticking platform rack, and the guide wheel at the bottom of the tape sticking platform rack moves on the long track set on the bottom plate. The rack belt Move the roller line working platform close to the double-speed chain conveyor line to connect the roller and the double-speed chain conveyor line, so that the display screen products can be transferred from the double-speed chain conveyor line to the roller line working platform, and then control the first cylinder to retreat, bringing the frame and the roller line working platform back to their original positions, and the operator performs the tape sticking work. After the work is completed, drive the first cylinder to make the roller line working platform connect with the double-speed chain conveyor line again, and then the driving device drives the roller to rotate, transfer the display screen products to the double-speed chain conveyor line, and complete the whole work. Since the tape sticking work may take a long time, four tape sticking platforms are set on the left and right sides of the double-speed chain conveyor line to ensure work efficiency.
[0025] The third step: glue dispensing; after the display back panel module is affixed with tape, it needs to be glued. The working principle of the glue dispensing machine is as follows: when the display back panel module moves to the glue dispensing platform of the glue dispensing machine, the limit mechanism on the glue dispensing platform will prevent the display back panel from moving forward, and then the glue dispensing tube above the glue dispensing platform will be driven by the three-axis transmission mechanism (the function of the three-axis transmission mechanism is to move the glue dispensing tube in the front and rear directions of the X axis, the left and right directions of the Y axis, and the up and down directions of the Z axis, which belongs to the prior art) to move, and glue is dispensed at various parts of the display back panel module. At the same time, in order to adapt to display screens of different sizes, an adaptive width adjustment guide mechanism is also provided on the glue dispensing machine.
[0026] Step 4: Glue scraping: After the glue is applied to the back panel module of the display screen, the glue on its surface needs to be evenly scraped, which is achieved by a glue scraper. The working principle of the glue scraper is as follows: when the display screen module after glue application moves to the glue scraping platform of the glue scraper, the limit mechanism on the glue scraping platform will prevent the display screen back panel from moving forward, and the crossbeam moves back and forth on the left and right linear tracks, carrying the glue scraper to scrape glue on the display screen (the movement of the crossbeam on the linear track utilizes the cooperation of the drive motor and the traditional ball screw mechanism, and its specific principle will not be explained in detail here). At the same time, when the glue scraper is scraping glue, glue will flow to the left and right sides. To prevent the glue from spreading, a glue receiving groove is provided on the glue scraping platform to catch the spread glue and prevent the glue from dripping on the equipment and causing damage to the equipment; the side glue receiving grooves on the left and right sides can just catch the glue spreading from the sides, and when the scraper moves to the end, more glue will accumulate at the tail end and drip along the display screen. At this time, the tail glue receiving groove can just catch the dripping glue, so no glue will drip onto the equipment during the whole process; at the same time, the two side glue receiving grooves and one tail glue receiving groove can be adjusted in position by the left and right shifting devices and the front and rear shifting devices respectively, so as to adapt to display screens of various sizes.
[0027] Step 5: Glue heating and aging; After the glue on the surface of the display backplane module is evenly scraped, since the glue is water-based glue and the coagulation time of water-based glue is relatively long, when the display backplane module and the LCD display module are attached, the water-based glue can easily flow into the LCD display, causing damage to the product, and the fixing effect is not obvious. Therefore, the water-based glue needs to be heated and dried. The glue aging equipment is used on this assembly line to heat and age the glue on the surface of the display backplane module to accelerate its coagulation speed; the working principle of the glue aging equipment is: since a total of multiple glue aging mechanisms are set up, when the display backplane module moves to the first group of glue When the water aging mechanism is at the site, the clamping and placing mechanism moves downward to clamp the display screen product out from the double-speed chain conveyor line, and then moves it to the heating platforms on both sides through parallel guide rails for glue heating and aging. At the same time, the display screen products behind will not stop for a long time, but will continue to move forward and move to the second set of glue aging mechanisms for glue aging. By analogy, multiple display screen products can be subjected to glue heating and aging at the same time. The glue heating and aging time is about 5 to 8 minutes. After the aging is completed, the display screen back panel module is put back on the double-speed chain conveyor line through the clamping and placing mechanism and continues to be conveyed forward.
[0028] Step 6: After the glue has aged, you need to tear off the tape attached to the display back panel module, because the work of the tape has been completed, and it is an auxiliary product and cannot be assembled on the display; since the structure of the tape tearing platform is the same as that of the tape sticking platform, their working principles are also the same, so they will not be repeated here; at the same time, the work of tearing off the tape is simpler than that of sticking the tape, so only two tape tearing platforms need to be set on the left and right sides of the double-speed chain conveyor line.
[0029] Step 7: Transfer the product; this step requires transferring the display back panel module to the flip bonding equipment and bonding it to the LCD display module; the lifting and transporting trolley is used to transfer the display back panel module. The working principle of the trolley is: first move the transporting trolley to the end of the double-speed chain conveyor line, and then adjust the height of the lifting platform through the telescopic rod to make the lifting platform level with the double-speed chain conveyor line, and then the display back panel module will enter the rollers of the lifting platform under the guidance of the double-speed chain conveyor line, and under the guidance of the rollers, the entire display screen will enter the lifting platform, and then be transported to the flip bonding equipment by the transporting trolley.
[0030] Adjust the telescopic rod again to make the lifting platform and the laminating platform of the flip device level, and then push the display screen from the lifting platform to the laminating platform. The whole process does not require manual handling.
[0031] Step 8: Product bonding; This step is the last step. The display back panel module and the LCD display module are assembled up and down. This is achieved by using a flip laminating machine. The working principle of the flip laminating machine is: first, the front of the upper flip vacuum suction plate is facing up, and the display back panel module is placed on the upper flip vacuum suction plate. The back panel is adsorbed through the vacuum suction holes. After the position of the back panel remains unchanged, the position of the back panel is photographed by the first camera. The first camera transmits the photographed photo to the overall control system of the equipment. After precise analysis by the control system, the glue dispenser is controlled to precisely dispense glue at the set position. (This glue dispenser is used to apply RTV glue to the surface of the backplane module to ensure the bonding effect); the glue dispenser and the first camera move synchronously, which means that the first camera takes a photo and the glue dispenser dispenses glue once; the glue dispenser and the first camera can move forward and backward on the front and rear translation tracks through the first door-type bracket, and realize left and right movement by moving on the first left and right translation tracks on the beam (the movement principle of the glue dispenser and the first camera on the first left and right translation tracks is realized by the common ball screw structure and motor drive, so no specific explanation is given here, and the same is true below). The first camera will record the specific position when taking pictures of the back panel, and the second camera will take pictures of the display screen module placed on the lower bonding platform. The second camera can move forward and backward through the second door-type bracket on the front and rear translation track to achieve forward and backward movement, and move left and right through its own movement on the second left and right translation track on the beam; at the same time, after the back panel is glued, the upper flip vacuum suction plate is controlled to flip over and translate to the top of the display screen module at the same time, and then the control system analyzes the back panel position photos taken by the first camera and the display screen module position photos taken by the second camera respectively, integrates them into data, and performs accurate calculations; after the calculation is completed, the UVW alignment platform located at the bottom of the lower bonding platform is controlled, and the UVW alignment platform can adjust the front and rear position and angle of the display screen module, so that the back panel and the display screen module are aligned up and down, and finally the upper flip vacuum suction plate is driven by the cylinder to translate downward to make the display screen back panel module and the display screen module fit together, completing the process of first gluing, then alignment, and finally bonding.
[0032] The working principle of the adaptive left and right translation mechanism arranged on the tape applying platform and the tape tearing platform is: the main function of the adaptive left and right translation mechanism is to adjust the left and right position of the entire roller line working platform to ensure the precise docking of the roller line working platform and the double-speed chain conveyor line, and its main working principle is: the roller line support frame supports and fixes the entire roller line working platform, and a ball screw structure is arranged at the bottom of the roller line support frame. Since the ball screw structure is a common mechanical structure, it will not be described in detail here; the lead screw on the ball screw structure is rotated by the first motor, so that the nut translates left and right on the lead screw, and the nut is fixedly connected to the roller line support frame, so that the roller line support frame can translate the roller line working platform left and right.
[0033] The working principle of the adaptive width-adjusting guide mechanism is as follows: the adaptive width-adjusting guide mechanism can drive the first transmission shaft to rotate by rotating the second motor according to the size of the display screen and the jig plate. The rotation of the first transmission shaft will cause the belt drive structure arranged at its two ends to operate, and the front and rear parts of the first guide rod and the second guide rod are arranged on the synchronous belts of the two belt drive structures through clamping blocks, which means that the first guide rod and the second guide rod can move together with the synchronous belts, so that the first guide rod and the second guide rod can simultaneously move closer to the middle or spread to both sides at the same time, so as to adjust the width between the two guide rods, so that the two guide rods can be close to the two sides of the jig plate, and at the same time, the guide wheel on the guide rod can make the friction between the guide rod and the jig plate into rolling friction, so that the jig plate and the display screen product can move in a straight line on the conveying mechanism of the dispensing machine, avoiding their position deviation and ensuring the accuracy of dispensing.
[0034] Working principle of left and right transplanting device: The function of left and right transplanting device is to bring the left and right side end glue grooves closer to the middle or disperse to the two ends, so as to adjust their positions. Its working principle is: the third synchronous belt conveying mechanism is used to connect the first synchronous belt conveying mechanism and the second synchronous belt conveying mechanism. The three synchronous belt conveying mechanisms are realized by the third motor to realize simultaneous operation. The first synchronous belt conveying mechanism and the second synchronous belt conveying mechanism are placed at the front and rear ends of the side end glue groove to ensure that the front and rear of the side end glue groove are subjected to force to ensure the stability of the driving force; the synchronous belt on the synchronous belt conveying mechanism is connected to the bottom plate of the side end glue groove through the clamping block, so that the side end glue groove can be translated by the movement of the synchronous belt; Working principle of front and rear transplanting device: The function of front and rear transplanting device is to translate the tail end glue groove forward and backward, and adjust the position to adapt to the size of the display screen. The principle is: driven by the second cylinder, the second cylinder drives the moving block to translate on the front and rear translation guide rails, thereby realizing the front and rear translation of the tail end glue groove.
[0035] The working principle of the clamping mechanism on the glue aging device is: when it is necessary to grab the product, the third cylinder will first drive the bottom plate to move downward close to the display product, and then the first panel and the second panel will move on their respective tracks to get closer to the middle, so that a row of clamping blocks on the first panel and the second panel will clamp the left and right sides of the product respectively (the movement principle of the first panel and the second panel on their respective tracks is a conventional motor with a ball screw transmission structure. This mechanical structure is a conventional technology in this field, so it will not be described in detail here); when the clamping blocks on both sides clamp the display product, the lifting cylinder drives the bottom plate to move upward, and then The clamping mechanism moves on the parallel track to the top of the heating platform, and the third cylinder drives the bottom plate to move downward again. The first panel and the second panel move on their respective tracks and spread to both sides, so that the clamping blocks on both sides release the display screen product, so that the display screen product is separated from the clamping mechanism and placed on the heating platform for heating; the movement principle of the movable panel on the parallel track is: the fourth motor rotates to drive the gear on the motor output shaft to rotate, and the gear is meshed with the rack fixed on one side of the parallel track, so when the gear rotates, it will move on the rack, thereby driving the fourth motor and the movable panel to translate on the parallel track.
[0036] Since the display screen is placed on the lifting platform with rollers at the bottom, it is easy for the display screen to fall off the platform due to inertia during transportation. Therefore, blocks are set on the four sides of the lifting platform to block the display screen and prevent it from falling off the platform. At the same time, in order to ensure that the blocks do not affect the movement of the display screen during the docking process, the blocks are rotatable. During docking, the blocks are turned to a lying state to be level with the lifting platform, which will not affect the transportation of the display screen. When the display screen is completely placed on the platform, the blocks are turned to an upright state to block the display screen and prevent it from falling off the platform.
[0037] The working principle of the flipping and lifting mechanism is: first, a rotating shaft is set on the back of the upper flip vacuum suction plate, and the rotating shaft and the fifth motor are connected by gear meshing, so the rotation of the fifth motor can drive the rotating shaft to rotate, thereby realizing the flipping of the upper flip vacuum suction plate; the up and down lifting of the upper flip vacuum suction plate is realized by the fourth cylinder.
[0038] The working principle of the double-speed chain conveyor line is: by designing two left-right symmetrical chain drive structures, the display screen products are placed on the synchronous chains of the two chain drive structures, and the display screen is driven to move through the movement of the synchronous chains. The driving force of the two chain drive structures is provided by the sixth motor, and the sixth motor and the second transmission shaft are connected by gear meshing. The driving gears of the two chain drive structures are respectively mounted on the left and right ends of the second transmission shaft, so the rotation of the sixth motor can drive the second transmission shaft to rotate, and the rotation of the second transmission shaft drives the driving gears of the two chain drive structures to rotate, thereby making the two chain drive structures operate.
[0039] The beneficial effects of the present invention are as follows: the present invention designs a display screen module bonding assembly line, in which glue dispensing, glue scraping, glue aging and final bonding can all be automatically operated by mechanical equipment, with a high degree of automation and high processing precision, which can meet the requirements of the full bonding process of the display screen, while reducing the fatigue of operators and improving overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 The overall diagram of the assembly line for display module bonding
[0041] Figure 2 This is a schematic diagram of the double-speed chain conveyor line structure.
[0042] Figure 3 Schematic diagram of the overall structure of the tape sticking platform.
[0043] Figure 4 This is a schematic diagram of the partial structure of the tape-sticking platform.
[0044] Figure 5 This is a schematic diagram of the overall structure of the dispensing machine.
[0045] Figure 6 This is a partial structural diagram of the dispensing machine.
[0046] Figure 7 This is a schematic diagram of the overall structure of the scraper.
[0047] Figure 8 This is a schematic diagram of the partial structure of the scraper.
[0048] Fig. 9 This is a schematic diagram of the partial structure of the scraper.
[0049] Fig.10 Schematic diagram of the overall structure of the glue aging device.
[0050] Fig.11 This is a partial structural diagram of the glue aging device.
[0051] Fig.12 This is a partial structural diagram of the glue aging device.
[0052] Fig.13 It is a schematic diagram of the overall structure of the lifting and transporting trolley.
[0053] Fig.14 It is a schematic diagram of the overall structure of the flip laminating machine.
[0054] Fig.15 It is a schematic diagram of the partial structure of the flip laminating machine.
[0055] In the above drawings, there are multiple chain conveyor line 1, tape sticking platform 2, glue dispenser 3, glue scraper 4, glue aging device 5, tape tearing platform 6, lifting and transporting trolley 7, and flip laminating machine 8;
[0056] Chain transmission structure 11, sixth motor 12, second transmission shaft 13, limiting mechanism 14;
[0057] Tape sticking platform frame 21, bottom plate 22, long rail 23, guide wheel 24, first cylinder 25, roller line conveying mechanism 26, ball screw structure 27, first motor 28, roller line support frame 29;
[0058] Glue dispensing platform 31, glue dispensing tube 32, adaptive width adjustment guide mechanism 33, first guide rod 34, second guide rod 35, guide wheel 36, second motor 37, first transmission shaft 38, belt transmission structure 39;
[0059] Glue scraping platform 41, cross beam 42, glue scraping plate 43, side end glue groove 44, tail end glue groove 45, first synchronous belt conveying mechanism 46, second synchronous belt conveying mechanism 47, third synchronous belt conveying mechanism 48, third motor 49, support plate 410, fixed bottom plate 411, front and rear translation guide rails 412, moving block 413, second cylinder 414, connecting plate 415;
[0060] Heating platform 51, parallel guide rails 52, support frame 53, movable panel 54, lifting bottom plate 55, third cylinder 56, first panel 57, second panel 58, clamping block 59, first track 510, second track 511, fourth motor 512, gear 513, rack 514;
[0061] Frame 71, guide wheel 72, telescopic rod 73, lifting platform 74, straight rod 75, roller 76, mounting seat 77, stopper 78;
[0062] Flip laminating frame 81, upper flip vacuum suction plate 82, lower laminating platform 83, upper flip vacuum suction plate translation track 84, flip lifting mechanism 85, first door-type bracket 86, second door-type bracket 87, glue dispenser 88, first camera 89, second camera 810, rotating shaft 811, fifth motor 812, fourth cylinder 813. DETAILED DESCRIPTION
[0063] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0064] See also Figure 1 to Figure 15. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0065] Example: Figure 1 ~ Fig.15 As shown, a display screen module assembly line is provided, such as Figure 1 As shown, it includes a multiple chain conveyor line 1, a jig plate is placed on the multiple chain conveyor line 1, and a display screen back panel module is placed in the jig plate; according to the moving direction of the jig plate and the display screen module on the multiple chain conveyor line 1, a tape sticking platform 2, a glue dispenser 3, a glue scraper 4, a glue aging device 5 and a tape tearing platform 6 are sequentially arranged on the multiple chain conveyor line 1, and a lifting and transporting trolley 7 is arranged at the end of the multiple chain conveyor line 1; finally, the bonding assembly line also includes a flip bonding machine 8;
[0066] like Figure 3 As shown, there are four tape-applying platforms 2, which are respectively located on the left and right sides of the multiple chain conveyor line 1, with two on each side; the tape-applying platform 2 includes a bottom plate 22 and a frame of the tape-applying platform 2, a roller line conveying mechanism 26 is arranged on the top of the frame of the tape-applying platform 2, and the roller line conveying mechanism 26 includes a roller line working platform, and the roller line working platform is composed of a number of rollers evenly arranged; the bottom plate 22 is located at the bottom of the frame of the tape-applying platform 2, two long rails 23 are arranged on the left and right sides of the bottom plate 22, and two guide wheels 24 are correspondingly arranged on the left and right sides of the bottom of the frame, and the guide wheels 24 are movably arranged on the long rails 23; a first cylinder 25 is arranged on the bottom plate 22, and a push rod of the first cylinder 25 is connected to the frame of the tape-applying platform 2;
[0067] like Figure 5 As shown, there is one dispensing machine 3, which is arranged on the multiple chain conveyor line 1; the dispensing machine 3 includes a dispensing platform 31, a part of the multiple chain conveyor line 1 is arranged on the dispensing platform 31, a three-axis transmission mechanism is arranged on the dispensing platform 31, a dispensing tube 32 is installed on the three-axis transmission mechanism, the dispensing platform 31 is located below the dispensing tube 32, and an adaptive width adjustment guide mechanism 33 is also arranged on the dispensing platform 31;
[0068] like Figure 7 As shown, there is one glue scraper 4, which is arranged on the multiple chain conveyor line 1. The glue scraper 4 includes a glue scraper platform 41. A part of the multiple chain conveyor line 1 is arranged on the glue scraper platform 41. Two linear tracks are arranged on the left and right sides of the glue scraper platform 41. A crossbeam 42 is movably arranged in the middle of the two linear tracks. A glue scraper plate 43 is arranged on the cantilever. The glue scraper plate 43 is movably arranged above the glue scraper platform 41. Two side end glue grooves 44 are arranged on the left and right sides of the glue scraper platform 41. A tail end glue groove 45 is arranged at the end of the glue scraper platform 41. Both the side end glue groove 44 and the tail end glue groove 45 are in the shape of channel steel. At the same time, the side end glue groove 44 is connected to the left and right transplanting devices, and the tail end glue groove 45 is connected to the front and rear transplanting devices.
[0069] like Fig.10 As shown, the glue aging device 5 includes two heating platforms 51, which are respectively located on the left and right sides of the multiple chain conveyor line 1. A grabbing and transplanting mechanism is arranged above the two heating platforms 51, and the grabbing and transplanting mechanism includes a pair of parallel guide rails 52 and a clamping mechanism. The parallel guide rails 52 are suspended above the two heating platforms 51 through a plurality of support frames 53. A movable panel 54 is arranged on the parallel guide rails 52 so as to be movably movable left and right, and the clamping mechanism is installed on the movable panel 54; the two heating platforms 51 and a grabbing and transplanting mechanism constitute a group of glue aging mechanisms, and a plurality of groups of glue aging mechanisms are evenly arranged on the moving route of the multiple chain conveyor line 1; there are two tape tearing platforms 6, which are respectively located on the left and right sides of the multiple chain conveyor line 1, and the tape tearing platform 6 has the same structure as the tape sticking platform 2;
[0070] like Fig.13 As shown, the lifting and transporting trolley 7 includes a frame 71, a guide wheel 72 is arranged at the bottom of the frame 71, a telescopic rod 73 is arranged in the middle part of the frame 71, the telescopic rod 73 is connected to the lifting platform 74, and the lifting platform 74 is located above the frame 71; a plurality of straight rods 75 parallel to each other are arranged on the lifting platform 74, each straight rod 75 is evenly arranged with a plurality of rollers 76, and the left and right ends of the straight rod 75 are fixed on the lifting platform 74.
[0071] like Fig.14As shown, the flip laminating machine 8 includes a flip laminating machine frame 8, an upper flip vacuum suction plate 82 is arranged on one side of the flip laminating machine frame 8, and a lower laminating platform 83 is arranged on the other side of the frame, and upper flip vacuum suction plate 82 translation tracks are arranged on the frames on the left and right sides of the upper flip vacuum suction plate 82, and flip lifting mechanisms 85 are also arranged on the left and right sides of the upper flip vacuum suction plate 82; two door-type brackets are arranged on the frame, namely a first door-type bracket 86 and a second door-type bracket 87, and front and rear translation tracks are arranged on the left and right sides of the frame, and the first door-type bracket 86 and the second door-type bracket 87 are arranged on the left and right sides of the frame. The two columns at both ends of 7 are movably arranged on the front and rear translation tracks; a first left and right translation track is arranged on the cross beam 42 of the first door-type bracket 86, and a glue dispenser 88 and a first camera 89 are movably arranged on the first left and right translation track, and the glue dispenser 88 and the first camera 89 are located above the upper flip vacuum suction plate 82; a second left and right translation track is arranged on the cross beam 42 of the second door-type bracket 87, and a second camera 810 is movably arranged on the second left and right translation track, and the second camera 810 is located above the lower bonding platform 83, and a UVW alignment platform is arranged at the bottom of the lower bonding platform 83.
[0072] This scheme designs a display screen module bonding assembly line, and the specific work flow is as follows:
[0073] Step 1: If Figure 1 As shown, place the product; place the display back panel module on the jig plate to ensure that it is not damaged during processing on the assembly line, and then place the jig plate together with the display back panel module on the multiple chain conveyor line 1 for transportation, and then process it through a series of equipment;
[0074] Step 2: Apply tape; Figure 3As shown, tape is pasted around the frame of the display back panel module. The function of the tape is to limit the range of glue, which means that the glue dispenser 3 can only dispense glue within the range of the tape attachment to ensure that the glue will not overflow to other parts outside the back panel frame; the tape application process is manually completed by the operator as an auxiliary work, and the tape application platform 2 is the operator's working area. Its function is to temporarily transfer the jig plate and the display back panel module moving on the multiple chain conveyor line 1 to the operator's working area on both sides. The specific working principle is: first, the first cylinder 25, the first cylinder 25 pushes the frame of the tape application platform 2, and the guide wheel 24 at the bottom of the frame of the tape application platform 2 moves on the long track 23 set on the bottom plate 22, and the frame belt Move the roller line working platform close to the multiple chain conveyor line 1 to connect the roller and the multiple chain conveyor line 1, so that the display screen products can be transferred from the multiple chain conveyor line 1 to the roller line working platform, and then control the first cylinder 25 to retreat, bringing the frame and the roller line working platform back to their original positions, and the operator performs the taping work. After the work is completed, drive the first cylinder 25 to make the roller line working platform and the multiple chain conveyor line 1 dock again, and then the driving device drives the roller to rotate, and transfer the display screen products to the multiple chain conveyor line 1 to complete the entire work. Since the taping work may take a long time, four taping platforms 2 are set on the left and right sides of the multiple chain conveyor line 1 to ensure work efficiency.
[0075] Step 3: Glue dispensing; Figure 5 As shown, after the display screen back panel module is affixed with tape, it needs to be glued. The working principle of the glue dispensing machine 3 is as follows: when the display screen back panel module moves to the glue dispensing platform 31 of the glue dispensing machine 3, the limiting mechanism 14 on the glue dispensing platform 31 will prevent the display screen back panel from continuing to move forward, and then the glue dispensing tube 32 above the glue dispensing platform 31 will be driven by the three-axis transmission mechanism (the function of the three-axis transmission mechanism is to move the glue dispensing tube 32 in the front and rear directions of the X-axis, the left and right directions of the Y-axis, and the up and down directions of the Z-axis, which belongs to the prior art) to move, and glue is dispensed at various parts of the display screen back panel module. At the same time, in order to adapt to display screens of different sizes, an adaptive width adjustment guide mechanism 33 is also provided on the glue dispensing machine 3.
[0076] Step 4: scrape glue; Figure 7As shown, after the glue is applied to the back panel module of the display screen, the glue on its surface needs to be evenly scraped, which is achieved by a glue scraper 4. The working principle of the glue scraper 4 is as follows: when the display screen module after glue application moves to the glue scraping platform 41 of the glue scraper 4, the limit mechanism 14 on the glue scraping platform 41 will prevent the display screen back panel from continuing to move forward, and the crossbeam 42 moves back and forth on the left and right linear tracks, carrying the glue scraper 43 to scrape glue on the display screen (the movement of the crossbeam 42 on the linear track utilizes the cooperation of the driving motor and the traditional ball screw mechanism, and its specific principle will not be described in detail here). At the same time, when the glue scraper 43 is scraping glue, glue will flow to the left and right sides. To prevent the glue from spreading to the side, a glue receiving groove is provided on the glue scraping platform 41 to catch the glue spreading down and prevent the glue from dripping onto the equipment and causing damage to the equipment; the side end glue receiving grooves 44 on the left and right sides can just catch the glue spreading down from the side, and when the scraper plate 43 moves to the end, more glue will accumulate at the tail end and drip along the display screen. At this time, the tail end glue receiving groove 45 can just catch the dripping glue, so no glue will drip onto the equipment during the whole process; at the same time, the two side end glue receiving grooves 44 and one tail end glue receiving groove 45 can be respectively adjusted in position by the left and right shifting devices and the front and rear shifting devices, so as to adapt to display screens of various sizes.
[0077] Step 5: Glue heating aging; Fig.10 As shown in the figure, after the glue on the surface of the display back panel module is evenly scraped, since the glue is water-based glue and the coagulation time of water-based glue is relatively long, when the display back panel module and the LCD display module are attached, the water-based glue can easily flow into the LCD display, causing damage to the product, and the fixing effect is not obvious. Therefore, the water-based glue needs to be heated and dried. The glue aging equipment is used on this production line to heat and age the glue on the surface of the display back panel module to accelerate its coagulation speed. The working principle of the glue aging equipment is as follows: Since a total of multiple glue aging mechanisms are set up, when the display back panel module moves to the first group of glue aging mechanisms, The clamping mechanism moves downward to clamp the display screen product out of the multiple chain conveyor line 1, and then moves it to the heating platforms 51 on both sides through the parallel guide rails 52 for glue heating and aging. At the same time, the display screen products behind will not stop for a long time, but will continue to move forward and move to the second group of glue aging mechanisms for glue aging. By analogy, multiple display screen products can be subjected to glue heating and aging at the same time. The glue heating and aging time is about 5-8 minutes. After the aging is completed, the display screen back panel module is put back on the multiple chain conveyor line 1 through the clamping mechanism and continues to be conveyed forward.
[0078] Step 6: After the glue is aged, the tape attached to the display back panel module needs to be torn off, because the work of the tape has been completed, and it is an auxiliary product and cannot be assembled on the display; since the structure of the tape tearing platform 6 is the same as that of the tape sticking platform 2, their working principles are also the same, so they will not be repeated here; at the same time, the work of tearing tape is simpler than that of sticking tape, so only two tape tearing platforms 6 need to be set on the left and right sides of the multiple chain conveyor line 1.
[0079] Step 7: Transfer the product; in this step, the display back panel module needs to be transferred to the flip bonding device and bonded to the LCD display module; the lifting and transporting trolley 7 is used to transfer the display back panel module, and the working principle of the trolley is as follows: Fig.13 As shown, first move the transport trolley to the end of the multiple chain conveyor line 1, then adjust the height of the lifting platform 74 through the telescopic rod 73, so that the lifting platform 74 is level with the multiple chain conveyor line 1, and then the display back panel module will enter the roller 76 of the lifting platform 74 under the guidance of the multiple chain conveyor line 1, and the display screen will enter the lifting platform 74 as a whole under the guidance of the roller 76, and then be transported to the flipping and bonding equipment by the transport trolley.
[0080] The telescopic rod 73 is adjusted again to make the lifting platform 74 and the fitting platform of the flip device level, and then the display screen is pushed from the lifting platform 74 to the fitting platform. The whole process does not require manual handling.
[0081] Step 8: Product bonding; this step is the last step, such as Fig.14As shown, the display screen back panel module and the liquid crystal display screen module are assembled up and down by using a flip laminating machine 8. The working principle of the flip laminating machine 8 is as follows: first, the front side of the upper flip vacuum suction plate 82 is facing upward, and the display screen back panel module is placed on the upper flip vacuum suction plate 82. The back panel is adsorbed by the vacuum suction holes. After the position of the back panel remains unchanged, the position of the back panel is photographed by the first camera 89. The first camera 89 transmits the photographed photo to the control system of the entire device. After accurate analysis by the control system, the glue dispenser 88 is controlled to accurately dispense glue at the set position (this glue dispenser 88 is for the back panel module surface RTV glue is applied on the surface to ensure the fitting effect); the glue dispenser 88 and the first camera 89 move synchronously, which means that the first camera 89 takes a photo and the glue dispenser 88 dispenses glue once; the glue dispenser 88 and the first camera 89 can move forward and backward on the front and rear translation tracks through the first door-type bracket 86, and realize left and right movement by moving on the first left and right translation tracks on the beam 42 (the movement principle of the glue dispenser 88 and the first camera 89 on the first left and right translation tracks is realized by the common ball screw structure 27 in conjunction with the motor drive, so it will not be explained in detail here, and the same applies to the following text). The first camera 89 will record the specific position when taking pictures of the back plate, and the second camera 810 will take pictures of the display screen module placed on the lower bonding platform 83. The second camera 810 can move forward and backward through the second door-shaped bracket 87 on the front and rear translation track to achieve forward and backward movement, and move left and right through its own movement on the second left and right translation track on the beam 42; at the same time, after the back plate is glued, the upper flip vacuum suction plate 82 is controlled to flip over and translate to the top of the display screen module at the same time, and then the control system analyzes the back plate position photos taken by the first camera 89 and the display screen module position photos taken by the second camera 810 respectively, integrates them into data, and performs accurate calculations; after the calculation is completed, the UVW alignment platform located at the bottom of the lower bonding platform 83 is controlled, and the UVW alignment platform can adjust the front and rear position and angle of the display screen module, so that the back plate and the display screen module are aligned up and down, and finally the upper flip vacuum suction plate 82 is driven by the cylinder to translate downward to make the display screen back plate module and the display screen module fit together, completing the process of first gluing, then alignment, and finally bonding.
[0082] The preferred implementation is as follows:
[0083] like Figure 4As shown, the tape applying platform 2 and the tape tearing platform 6 are also provided with an adaptive left-right translation mechanism, which includes a ball screw structure 27, a first motor 28 and a roller line support frame 5329; the ball screw structure 27 includes a screw rod and a nut, the motor is connected to the screw rod through a coupling, the nut is sleeved on the screw rod, and the nut is fixedly connected to the bottom of the roller line support frame 29; the working principle of the adaptive left-right translation mechanism provided on the tape applying platform 2 and the tape tearing platform 6 is as follows: the main function of the adaptive left-right translation mechanism is to adjust the left-right position of the entire roller line working platform to ensure that the roller The line working platform and the multiple chain conveyor line 1 are precisely docked, and its main working principle is: the roller line support frame 29 supports and fixes the entire roller line working platform, and a ball screw structure 27 is arranged at the bottom of the roller line support frame 29. Since the ball screw structure 27 is a common mechanical structure, it will not be described in detail here; the screw rod on the ball screw structure 27 is rotated by the first motor 28, so that the nut is translated left and right on the screw rod, and the nut is fixedly connected to the roller line support frame 29, so that the roller line support frame 29 can translate the roller line working platform left and right.
[0084] like Figure 6As shown, the adaptive width adjustment guide mechanism 33 of the dispensing machine 3 includes a first guide rod 34 and a second guide rod 35, and a plurality of guide wheels 7236 are evenly distributed on the first guide rod 34 and the second guide rod 35. The adaptive width adjustment guide mechanism 33 also includes a second motor 37, and the second motor 37 is connected to the first transmission shaft 38 through a gear box. Two belt drive structures 39 are respectively connected to the front and rear ends of the first transmission shaft 38, and the driving wheels of the two belt drive structures 39 are respectively sleeved on the front and rear ends of the first transmission shaft 38; the front and rear parts of the first guide rod 34 are respectively connected to the synchronous belts on the side of the two belt drive structures 39 close to the driving wheel through clamping blocks, and the front and rear parts of the second guide rod 35 are respectively connected to the synchronous belts on the side of the two belt drive structures 39 close to the driven wheel through clamping blocks; the working principle of the adaptive width adjustment guide mechanism 33 is: the adaptive width adjustment guide mechanism 33 can be adjusted according to the display The size of the display screen and the fixture plate is determined by rotating the second motor 37 to drive the first transmission shaft 38 to rotate. The rotation of the first transmission shaft 38 will cause the belt drive structure 39 arranged at both ends thereof to operate, and the front and rear parts of the first guide rod 34 and the second guide rod 35 are arranged on the synchronous belts of the two belt drive structures 39 through clamping blocks, which means that the first guide rod 34 and the second guide rod 35 can move together with the synchronous belt, so that the first guide rod 34 and the second guide rod 35 are simultaneously moved closer to the middle or spread to both sides at the same time, so as to adjust the width between the two guide rods, so that the two guide rods can be close to the two sides of the fixture plate, and at the same time, the guide wheel 36 on the guide rod can make the friction between the guide rod and the fixture plate into rolling friction, so that the fixture plate and the display screen product can move in a straight line on the conveying mechanism of the dispensing machine 3, avoiding their position deviation and ensuring the accuracy of dispensing.
[0085] like Figure 8As shown, the left and right transplanting devices on the scraper 4 include a first synchronous belt conveying mechanism 46, a second synchronous belt conveying mechanism 47 and a third synchronous belt conveying mechanism 48. The first synchronous belt conveying mechanism 46 and the second synchronous belt conveying mechanism 47 are located at the front and rear ends of the side end glue groove 44. One of the pulleys of the first synchronous belt conveying mechanism 46 and one of the pulleys of the third synchronous belt conveying mechanism 48 are connected to the third motor 49. At the same time, another pulley of the third synchronous belt conveying mechanism 48 is connected to one of the pulleys of the second synchronous belt conveying mechanism 47 at the other end through an axis; support plates 410 are provided at the bottom of the two side end glue grooves 44, and the front and rear ends of the support plates 410 are respectively fixed to the synchronous belt of the first synchronous belt conveying mechanism 46 and the synchronous belt of the third synchronous belt conveying mechanism 48 through clamping blocks. Belt; Working principle of left and right transplanting device: The function of left and right transplanting device is to bring the left and right side end glue grooves 44 closer to the middle or disperse to the two ends, so as to adjust their positions. Its working principle is: the third synchronous belt conveying mechanism 48 is used to connect the first synchronous belt conveying mechanism 46 and the second synchronous belt conveying mechanism 47. The three synchronous belt conveying mechanisms are realized by the third motor 49 to realize simultaneous operation. The first synchronous belt conveying mechanism 46 and the second synchronous belt conveying mechanism 47 are placed at the front and rear ends of the side end glue groove 44 to ensure that the front and rear of the side end glue groove 44 are subjected to force to ensure the stability of the driving force; the synchronous belt on the synchronous belt conveying mechanism is connected to the bottom plate 22 of the side end glue groove 44 through the clamping block, so that the side end glue groove 44 can be translated by the movement of the synchronous belt;
[0086] like Fig. 9 As shown, the front-to-back transfer device on the glue scraper 4 includes a fixed base plate 411, and there are two fixed base plates 411, which are respectively located on the left and right sides of the bottom of the tail end glue groove 45. The fixed base plate 411 is provided with a front-to-back translation guide rail 412, and the front-to-back translation guide rail 412 is provided with a moving block 413, and the moving block 413 is fixedly connected to the tail end glue groove 45. At the same time, a second cylinder 414 is also provided on the fixed base plate 411, and the telescopic rod 73 of the cylinder is connected to the moving block 413 through the connecting plate 415; the function of the front-to-back transfer device is to move the tail end glue groove 45 forward and backward, and adjust the position to adapt to the size of the display screen. The principle is: driven by the second cylinder, the second cylinder 414 drives the moving block 413 to move forward and backward on the front-to-back translation guide rail 412, thereby realizing the front-to-back translation of the tail end glue groove 45.
[0087] like Fig.11As shown, the clamping mechanism on the glue aging device 5 includes a lifting base plate 55, the lifting base plate 55 and the movable panel 54 are connected by a third cylinder 56, and the first panel 57 and the second panel 58 are correspondingly arranged on both sides of the lifting base plate 55; the first panel 57 and the second panel 58 are both provided with a row of clamping blocks 59, and the lifting base plate 55 is also provided with a first track 510 and a second track 511, the first panel 57 is movably arranged on the first track 510, and the second panel 58 is movably arranged on the second track 511; Fig.12 As shown, a fourth motor 512 is provided on the movable panel 54, and a gear is provided on the output shaft of the fourth motor 512. A row of racks is provided on the side of one side of a pair of parallel guide rails 52, and the racks and the gears are meshed; the working principle of the clamping mechanism on the glue aging device 5 is: when it is necessary to grab a product, firstly, the third cylinder 56 drives the bottom plate 22 to move downward close to the display product, and then the first panel 57 and the second panel 58 will move on their respective tracks to get closer to the middle, so that a row of clamping blocks 59 on the first panel 57 and the second panel 58 clamp the left and right sides of the product respectively (the movement principle of the first panel 57 and the second panel 58 on their respective tracks is a conventional motor with a ball screw transmission structure, and this mechanical structure is a conventional technology in this field, so it is not described in detail here); when the clamps on both sides After the block 59 clamps the display product, the lifting cylinder drives the bottom plate 22 to move upward, and then the clamping mechanism moves to the top of the heating platform 51 on the parallel track, and the third cylinder 56 drives the bottom plate 22 to move downward again, and the first panel 57 and the second panel 58 move on their respective tracks and spread to both sides, so that the clamping blocks 59 on both sides release the display product, so that the display product is separated from the clamping mechanism and placed on the heating platform 51 for heating; the movement principle of the movable panel 54 on the parallel track is: the fourth motor 512 rotates to drive the gear 513 on the motor output shaft to rotate, and the gear 513 is engaged with the rack 514 fixed on one side of the parallel track, so when the gear 513 rotates, it will move on the rack 514, thereby driving the fourth motor 512 and the movable panel 54 to translate on the parallel track.
[0088] like Fig.13As shown, a number of blocks 78 are evenly distributed on the four sides of the lifting platform 74 on the lifting and transporting trolley 7, and the block 78 is installed on the lifting platform 74 through a mounting seat 77. The mounting seat 77 is provided with an axis, and the block 78 is sleeved on the axis, and the block 78 is rotatably arranged through the axis; since the display screen is placed on the lifting platform 74 and the bottom is a roller 76, it is easy for the display screen to separate from the platform due to inertia during the transportation process, so the blocks 78 are arranged on the four sides of the lifting platform 74 to block the display screen and prevent it from separating from the platform; at the same time, in order to ensure that the block 78 does not affect the movement of the display screen during the docking process, the block 78 is arranged to be rotatable. During docking, the block 78 is turned to a lying state to be level with the lifting platform 74, which will not affect the transportation of the display screen; when the display screen is completely placed on the platform, the block 78 is turned to an upright state to block the display screen and prevent it from separating from the platform.
[0089] like Fig.15 As shown, the flipping and lifting mechanism 85 on the flip laminating machine 8 includes a rotating shaft 811, a fifth motor 812 and a fourth cylinder 813. The back of the upper flip vacuum suction plate 82 is connected to the rotating shaft 811 through reinforcing ribs. The rotating shaft 811 and the output shaft of the fifth motor 812 are connected through gear meshing. The telescopic rod 73 of the fourth cylinder 813 is connected to the rotating shaft 811. The working principle of the flipping and lifting mechanism 85 is as follows: first, a rotating shaft 811 is provided on the back of the upper flip vacuum suction plate 82. The rotating shaft 811 and the fifth motor 812 are connected through gear meshing. Therefore, the rotation of the fifth motor 812 can drive the rotating shaft 811 to rotate, thereby realizing the flipping of the upper flip vacuum suction plate 82. The up and down lifting of the upper flip vacuum suction plate 82 is realized by the fourth cylinder 813.
[0090] like Figure 2As shown, the multiple chain conveyor line 1 includes two left-right symmetrical chain transmission structures 11, and the chain transmission structure 11 includes a driving gear, a driven gear and a synchronous chain; the multiple chain conveyor line 1 also includes a sixth motor 12 and a second transmission shaft 13, and the sixth motor 12 is connected to the second transmission shaft 13 by gear meshing. The driving gears on the two left-right symmetrical chain transmission structures 11 are respectively mounted on the left and right ends of the second transmission shaft 13, and the synchronous chains on the two left-right symmetrical chain transmission structures 11 are parallel to each other; the working principle of the multiple chain conveyor line 1 is: by designing two left-right symmetrical chain transmission structures 11. The display screen product is placed on the synchronous chains of the two chain transmission structures 11, and the display screen is driven to move by the movement of the synchronous chains. The driving force of the two chain transmission structures 11 is provided by the sixth motor 12. The sixth motor 12 and the second transmission shaft 13 are connected by gear meshing. The driving gears of the two chain transmission structures 11 are respectively mounted on the left and right ends of the second transmission shaft 13. Therefore, the rotation of the sixth motor 12 can drive the second transmission shaft 13 to rotate, and the rotation of the second transmission shaft 13 drives the driving gears of the two chain transmission structures 11 to rotate, thereby making the two chain transmission structures 11 operate.
[0091] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A display screen module laminating assembly line, characterized in that: It includes a double-speed chain conveyor line, on which a jig plate is placed, and inside which a display screen back panel module is placed; according to the moving direction of the jig plate and the display screen module on the double-speed chain conveyor line, a tape sticking platform, a glue dispenser, a glue scraper, a glue aging device and a tape tearing platform are sequentially arranged on the double-speed chain conveyor line, and a lifting and transporting trolley is arranged at the end of the double-speed chain conveyor line; the laminating assembly line also includes a flip laminating machine; There are four adhesive tape platforms in total, which are respectively located on the left and right sides of the double-speed chain conveyor line, with two on each side; the adhesive tape platform includes a bottom plate and an adhesive tape platform frame, a roller line conveying mechanism is arranged on the top of the adhesive tape platform frame, the roller line conveying mechanism includes a roller line working platform, and the roller line working platform is composed of a number of rollers evenly arranged; the bottom plate is located at the bottom of the adhesive tape platform frame, two long rails are arranged on the left and right sides of the bottom plate, and two guide wheels are correspondingly arranged on the left and right sides of the bottom of the frame, and the guide wheels are movably arranged on the long rails; a first cylinder is arranged on the bottom plate, and a push rod of the first cylinder is connected to the adhesive tape platform frame; The number of the dispensing machine is one, which is arranged on the double-speed chain conveyor line; the dispensing machine includes a dispensing platform, a part of the double-speed chain conveyor line is arranged on the dispensing platform, a three-axis transmission mechanism is arranged on the dispensing platform, a dispensing tube is installed on the three-axis transmission mechanism, the dispensing platform is located below the dispensing tube, and an adaptive width adjustment guide mechanism is also arranged on the dispensing platform; The number of the described scraper is one, which is arranged on the described double-speed chain conveyor line. The described scraper includes a scraper platform, a part of the described double-speed chain conveyor line is arranged on the described scraper platform, two linear tracks are arranged on the left and right sides of the described scraper platform, a crossbeam is movably arranged in the middle of the two linear tracks, a scraper plate is arranged on the cantilever, and the scraper plate is movably arranged above the described scraper platform, two side end glue grooves are arranged on the left and right sides of the described scraper platform, and a tail end glue groove is arranged at the end of the described scraper platform, the side end glue groove and the tail end glue groove are both in the shape of channel steel, and at the same time, the side end glue groove is connected to the left and right transplanting devices, and the tail end glue groove is connected to the front and rear transplanting devices; The glue aging device comprises two heating platforms, the two heating platforms are respectively located on the left and right sides of the double-speed chain conveyor line, a grabbing and transplanting mechanism is arranged above the two heating platforms, the grabbing and transplanting mechanism comprises a pair of parallel guide rails and a clamping and placing mechanism, the parallel guide rails are suspended above the two heating platforms through a plurality of support frames, a movable panel is arranged on the parallel guide rails so as to be movably movable left and right, and the clamping and placing mechanism is installed on the movable panel; the two heating platforms and the one grabbing and transplanting mechanism constitute a group of glue aging mechanisms, and a plurality of groups of the glue aging mechanisms are evenly arranged on the moving route of the double-speed chain conveyor line; There are two tape tearing platforms, which are respectively located on the left and right sides of the double-speed chain conveyor line, and the tape tearing platform and the tape applying platform have the same structure; The lifting and transporting trolley comprises a frame, a guide wheel is arranged at the bottom of the frame, a telescopic rod is arranged at the middle part of the frame, the telescopic rod is connected to a lifting platform, and the lifting platform is located above the frame; a plurality of straight rods parallel to each other are arranged on the lifting platform, each straight rod is evenly arranged with a plurality of rollers, and the left and right ends of the straight rods are fixed on the lifting platform; The flip laminating machine comprises a flip laminating frame, an upper flip vacuum suction plate is arranged on one side of the flip laminating frame, a lower laminating platform is arranged on the other side of the frame, upper flip vacuum suction plate translation tracks are arranged on the frames on the left and right sides of the upper flip vacuum suction plate, and flip lifting mechanisms are arranged on the left and right sides of the upper flip vacuum suction plate; two door-type brackets are arranged on the frame, namely a first door-type bracket and a second door-type bracket, and front and rear translation tracks are arranged on the left and right sides of the frame, the first door-type bracket and the second door-type bracket The two columns at both ends are movably arranged on the front-rear translation track; the first door-type bracket is provided with a first left-right translation track on the crossbeam, and a glue dispenser and a first camera are movably arranged on the first left-right translation track, and the glue dispenser and the first camera are located above the upper flip vacuum suction plate; the second door-type bracket is provided with a second left-right translation track on the crossbeam, and a second camera is movably arranged on the second left-right translation track, and the second camera is located above the lower bonding platform, and a UVW alignment platform is provided at the bottom of the lower bonding platform; The adaptive width adjustment guide mechanism of the dispensing machine includes a first guide rod and a second guide rod, and a plurality of guide wheels are evenly distributed on the first guide rod and the second guide rod. The adaptive width adjustment guide mechanism also includes a second motor, and the second motor is connected to the first transmission shaft through a gear box, and two belt transmission structures are respectively connected to the front and rear ends of the first transmission shaft, and the driving wheels of the two belt transmission structures are respectively sleeved on the front and rear ends of the first transmission shaft; the front and rear parts of the first guide rod are respectively connected to the synchronous belts on the side of the two belt transmission structures close to the driving wheels through clamping blocks, and the front and rear parts of the second guide rod are respectively connected to the synchronous belts on the side of the two belt transmission structures close to the driven wheels through clamping blocks; The left and right transplanting devices on the rubber scraper include a first synchronous belt conveying mechanism, a second synchronous belt conveying mechanism and a third synchronous belt conveying mechanism, the first synchronous belt conveying mechanism and the second synchronous belt conveying mechanism are located at the front and rear ends of the side end rubber groove, one of the pulleys of the first synchronous belt conveying mechanism and one of the pulleys of the third synchronous belt conveying mechanism are connected to the third motor, and at the same time, another pulley of the third synchronous belt conveying mechanism is connected to one of the pulleys of the second synchronous belt conveying mechanism at the other end through an axis; support plates are provided at the bottom of the two side end rubber grooves, and the front and rear ends of the support plates are respectively fixed to the synchronous belt of the first synchronous belt conveying mechanism and the synchronous belt of the third synchronous belt conveying mechanism through clamping blocks; The front and rear transplanting device on the scraper includes a fixed base plate, and there are two fixed base plates in total, which are respectively located on the left and right sides of the bottom of the tail end glue connecting groove. The fixed base plate is provided with front and rear translation guide rails, and the front and rear translation guide rails are provided with moving blocks. The moving block is fixedly connected to the tail end glue connecting groove. At the same time, a second cylinder is also provided on the fixed base plate, and the telescopic rod of the cylinder is connected to the moving block through a connecting plate.
2. A display screen module laminating assembly line according to claim 1, characterized in that: The tape applying platform and the tape tearing platform are also provided with an adaptive left-right translation mechanism, which includes a ball screw structure, a first motor and a roller wire support frame; the ball screw structure includes a screw rod and a nut, the motor is connected to the screw rod through a coupling, the nut is sleeved on the screw rod, and the nut is fixedly connected to the bottom of the roller wire support frame.
3. The display screen module laminating and assembling line according to claim 1, characterized in that: The clamping mechanism on the glue aging device includes a lifting base plate, the lifting base plate and the movable panel are connected by a third cylinder, and a first panel and a second panel are correspondingly arranged on both sides of the lifting base plate; the first panel and the second panel are both provided with a row of clamping blocks, and a first track and a second track are also arranged on the lifting base plate, the first panel is movably arranged on the first track, and the second panel is movably arranged on the second track; at the same time, a fourth motor is arranged on the movable panel, and a gear is arranged on the output shaft of the fourth motor, and a row of racks is arranged on the side of one side of the pair of parallel guide rails, and the racks are meshed with the gears.
4. The display screen module laminating and assembling line according to claim 1, characterized in that: A plurality of blocks are evenly distributed on the four sides of the lifting platform on the lifting and transporting trolley. The blocks are installed on the lifting platform through a mounting seat. A shaft is provided on the mounting seat. The blocks are sleeved on the shaft. The blocks can be rotatably arranged through the shaft.
5. The display screen module laminating and assembling line according to claim 1, characterized in that: The flipping and lifting mechanism on the flip laminating machine includes a rotating shaft, a fifth motor and a fourth cylinder. The back side of the upper flipping vacuum suction plate is connected to the rotating shaft through reinforcing ribs. The rotating shaft and the output shaft of the fifth motor are connected through gear meshing. The telescopic rod of the fourth cylinder is connected to the rotating shaft.
6. The display screen module laminating and assembling line according to claim 1, characterized in that: The double-speed chain conveyor line includes two left-right symmetrical chain transmission structures, and the chain transmission structure includes a driving gear, a driven gear and a synchronous chain; the double-speed chain conveyor line also includes a sixth motor and a second transmission shaft, and the sixth motor is connected to the second transmission shaft by gear meshing. The driving gears on the two left-right symmetrical chain transmission structures are respectively mounted on the left and right ends of the second transmission shaft, and the synchronous chains on the two left-right symmetrical chain transmission structures are parallel to each other.
Citation Information
Patent Citations
Display screen module attaching and assembling assembly line
CN210465902U