Winding machine

Abstract

The winding mechanism includes a frame, on which a coiling roller and a conveying assembly are arranged in communication, and the coiling roller is located at one end of the conveying assembly; the conveying assembly includes a bracket and a plurality of conveying rollers, the brackets are located at both ends of the conveying roller, and the conveying roller is rotatably connected to the brackets at both ends, and the plurality of conveying rollers are arranged in parallel; a clamping member is provided on the conveying roller, and the clamping member is relatively arranged at both ends of the conveying roller, and the clamping member is movably connected to the conveying roller; compared with the prior art, through the arrangement of the clamping member, the conveying assembly can stably convey metal materials of different widths, and improve the stability of the metal material conveyed to the coiling roller, and at the same time, the design of the leaf piece allows the metal material to be limited on the coiling roller, and also facilitates the operator to observe the metal material on the coiling roller.

Description

Technical Field

[0001] The invention belongs to the technical field of winding machines, and in particular relates to a winding machine. Background Art

[0002] The winder is the receiving part of the coil processing production line. It rolls the raw materials into coils mechanically and is widely used in paper rolls, cloth rolls, plastic rolls, and metal coil processing production lines. It has diversified designs according to actual process requirements. Common ones include simple winders and hydraulic winders. Winders generally have strict requirements on the inner diameter, outer diameter, thickness, and width of the material.

[0003] When the winder is winding metal materials, the stability of the metal materials when entering the coil drum determines the neatness of the metal materials on the coil drum. When the metal materials are not guided before winding, the metal materials on the coil drum will be staggered. Due to the high hardness of the metal materials, it is very difficult to adjust the position of the metal materials after winding them on the coil drum. At the same time, the staggered metal materials are prone to collision with the outside world during placement and transportation, which will cause deformation of the metal materials. Summary of the invention

[0004] The present invention aims to overcome the defects in the prior art and provide a simple, reliable, neat, efficient and stable winding machine.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a winder, including a frame, a conveying device and a winding drum, the conveying device and the winding drum are located on the frame, and the winding drum is connected to one end of the conveying device; the frame is also provided with a shaping device, the shaping device is connected to one end of the conveying device, and the shaping device and the winding drum are located at opposite ends of the conveying device; the conveying device and the shaping device are fixedly connected to the frame, and the winding drum is rotatably connected to the frame; the conveying device is an arc structure with an opening downward, and the conveying device and the winding drum are arranged tangent to each other.

[0006] As a preferred solution of the present invention, the shaping device includes a base and a lifting seat, the lifting seat is located on the base, the base is connected to the frame, a plurality of first rollers are provided on the base, the plurality of first rollers are located at the same horizontal height, a plurality of second rollers are provided on the lifting seat, the plurality of second rollers are located at the same horizontal height, the first rollers and the second rollers are alternately arranged, and the second rollers are located between two adjacent first rollers.

[0007] As a preferred solution of the present invention, the shaping device further comprises an adjusting component, which passes through the lifting seat and is located in the base, and a third roller matched with the first roller is provided on the adjusting component, and the adjusting component is located at both ends of the lifting seat.

[0008] As a preferred solution of the present invention, a lifting screw is provided between the lifting seat and the base, the lifting screw is threadedly connected to the lifting seat and the base, and the lifting screw passes through the lifting seat and is connected to the base, and a circular ring is formed on the top of the lifting screw.

[0009] As a preferred solution of the present invention, the adjustment assembly includes an adjustment screw and a base, the third roller is located in the base, the adjustment screw passes through the lifting seat and is connected to the base, and the adjustment screw is threadedly connected to the lifting seat and the base, and a through hole is formed at the top of the adjustment screw.

[0010] As a preferred solution of the present invention, the conveying device includes a bracket and a conveying roller, the bracket is located on both sides of the conveying roller, and the conveying roller is rotatably connected to the bracket.

[0011] As a preferred solution of the present invention, clamping members arranged opposite to each other are provided on both ends of the conveying roller, the clamping members include a fixed ring, a movable ring and a plurality of fastening screws, the fixed ring and the movable ring are sleeved on the conveying roller, the fixed ring is fixedly connected to the conveying roller, the movable ring is movably connected to the conveying roller, and the inner wall of the movable ring is abutted against the outer wall of the conveying roller, a plurality of fastening screws are arranged around the movable ring and the fixed ring, and the plurality of fastening screws pass through the fixed ring and are connected to the movable ring.

[0012] As a preferred solution of the present invention, the movable ring faces another clamping member, and a fastening nut is sleeved on the fastening screw.

[0013] As a preferred solution of the present invention, a groove is formed on the winding drum, the groove extends from the surface of the winding drum to the inside of the winding drum, and the groove is bent.

[0014] As a preferred solution of the present invention, a plurality of sheets are provided at both ends of the coiling drum, and gaps are provided between adjacent sheets on the same side.

[0015] The beneficial effect of the present invention is that, compared with the prior art, the upper and lower sides of the metal material are clamped before entering the conveying device through the setting of the shaping device, thereby reducing the vibration of the metal material during the conveying process, thereby making the metal material have better stability during the conveying process; at the same time, the setting of the conveying device makes the two sides of the metal material be clamped after entering the conveying device, thereby limiting the horizontal shaking of the metal material, so that the metal material has better stability when entering the coil drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the present invention;

[0017] Figure 2 It is the front view of the shaping device;

[0018] Figure 3is a top view of the shaping device;

[0019] Figure 4 It is the main view of the adjustment component;

[0020] Figure 5 is a schematic diagram of the structure of the conveying device;

[0021] Figure 6 It is a schematic diagram of the structure of the conveying roller;

[0022] Figure 7 It is a schematic diagram of the structure of the coil drum;

[0023] Figure 8 It is the front view of the coil drum;

[0024] The reference numerals in the figure are: frame 1, shaping device 2, base 2-1, lifting seat 2-2, first roller 2-3, second roller 2-4, lifting screw 2-5, ring 2-6, adjusting assembly 2-7, third roller 2-8, base 2-9, adjusting screw 2-10, through hole 2-11, conveying device 3, bracket 3-1, conveying roller 3-2, clamping member 3-3, fixed ring 3-4, movable ring 3-5, fastening screw 3-6, winding roller 4, sheet 4-1, groove 4-2. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-8 As shown, the winder includes a frame 1, a conveying device 3 and a coiling drum 4, the conveying device 3 and the coiling drum 4 are located on the frame 1, and the coiling drum 4 is connected to one end of the conveying device 3; the frame 1 is also provided with a shaping device 2, the shaping device 2 is connected to one end of the conveying device 3, and the shaping device 2 and the coiling drum 4 are located at opposite ends of the conveying device 3; the conveying device 3 and the shaping device 2 are fixedly connected to the frame 1, and the coiling drum 4 is rotatably connected to the frame 1; the conveying device 3 is an arc structure with an opening downward, and the conveying device 3 and the coiling drum 4 are arranged tangent to each other.

[0027] The conveying device 3 is located between the coiling drum 4 and the shaping device 2. The metal material passes through the shaping device 2 and the conveying device 3 in sequence. The metal material is wound up under the action of the coiling drum 4. While the conveying device 3 is tangent to the coiling drum 4, the conveying device 3 is also tangent to the shaping device 2, so that the metal material can pass through the conveying device 3 more stably.

[0028] The shaping device 2 includes a base 2-1 and a lifting seat 2-2. The lifting seat 2-2 is located on the base 2-1. The base 2-1 is connected to the frame 1. A plurality of first rollers 2-3 are arranged on the base 2-1. The plurality of first rollers 2-3 are located at the same horizontal height. A plurality of second rollers 2-4 are arranged on the lifting seat 2-2. The plurality of second rollers 2-4 are located at the same horizontal height. The first rollers 2-3 and the second rollers 2-4 are alternately arranged. The second rollers 2-4 are located between two adjacent first rollers 2-3.

[0029] A protrusion extending downward is formed in the middle of the lifting seat 2-2, and a groove matched with the protrusion of the lifting seat 2-2 is formed on the base 2-1. The second roller 2-4 is located on the protrusion of the lifting seat 2-2. The lifting seat 2-2 is lifted and lowered on the base 2-1, and the lifting seats 2-2 on both sides of the base 2-1 are always kept at the same horizontal height. The lifting and lowering of the lifting seat 2-2 drives the lifting and lowering of the second roller 2-4, thereby adjusting the distance between the second roller 2-4 and the first roller 2-3.

[0030] The shaping device 2 also includes an adjusting component 2-7, which passes through the lifting seat 2-2 and is located in the base 2-1. The adjusting component 2-7 is provided with a third roller 2-8 adapted to the first roller 2-3. The adjusting component 2-7 is located at both ends of the lifting seat 2-2.

[0031] The third roller 2-8 is located on both sides of the second roller 2-4. The second roller 2-4 and the third roller 2-8 are located above the first roller 2-3. The second roller 2-4 is located between two adjacent first rollers 2-3. The third roller 2-8 is located directly above the outermost first roller 2-3.

[0032] The first roller 2-3 and the third roller 2-8 clamp the metal material, and the distance between the first roller 2-3 and the third roller 2-8 is adjusted according to the thickness of the metal material. After that, the metal material is clamped by the first roller 2-3 and the third roller 2-8 after passing through the second roller 2-4 and the first roller 2-3 to flatten and shape the metal material.

[0033] A lifting screw 2-5 is provided between the lifting seat 2-2 and the base 2-1. The lifting screw 2-5 is threadedly connected to the lifting seat 2-2 and the base 2-1, and the lifting screw 2-5 passes through the lifting seat 2-2 and is connected to the base 2-1. A circular ring 2-6 is formed on the top of the lifting screw 2-5.

[0034] The distance between the base 2-1 and the lifting seat 2-2 is adjusted by rotating the lifting screw 2-5. When the height between the base 2-1 and the lifting seat 2-2 is adjusted to a suitable position, the nut on the lifting screw 2-5 is rotated so that the nut 5 is abutted against the lifting seat 2-2, thereby locking the lifting screw 2-5. At the same time, a rod can be placed in the ring 2-6, and the lifting screw 2-5 is driven to rotate by rotating the rod.

[0035] The adjusting assembly 2-7 includes an adjusting screw 2-10 and a base 2-9. The third roller 2-8 is located in the base 2-9. The adjusting screw 2-10 passes through the lifting seat 2-2 and is connected to the base 2-9. The adjusting screw 2-10 is threadedly connected to the lifting seat 2-2 and the base 2-9. A through hole 2-11 is formed at the top of the adjusting screw 2-10.

[0036] The height of the base 2-9 is adjusted by rotating the adjusting screw 2-10. When the height of the base 2-9 is moved to a suitable height, the nut on the adjusting screw 2-10 is rotated so that the nut is abutted against the lifting seat 2-2, thereby locking the adjusting screw 2-10. A rod can be placed in the through hole 2-11, and the adjusting screw 2-10 is driven to rotate by rotating the rod.

[0037] Bolts are provided between the base 2-1 and the lifting seat 2-2, and nuts are sleeved on the bolts. The bolts are located at both ends of the lifting seat 2-2. The bolts are arranged around the adjusting screw 2-10 and the lifting screw 2-5, so that the base 2-1 and the lifting seat 2-2 have better stability, and the screw is locked by turning the nut 8.

[0038] The conveying device 3 includes a bracket 3-1 and multiple conveying rollers 3-2. The multiple conveying rollers 3-2 are arranged along the length direction of the conveying device 3, and the multiple conveying rollers 3-2 are arranged in parallel. The bracket 3-1 is located on both sides of the conveying rollers 3-2, and the conveying rollers 3-2 are rotatably connected to the bracket 3-1. The bracket 3-1 is fixedly connected to the frame 1. The arc shape of the bracket 3-1 allows a larger contact area between the bracket 3-1 and the metal material.

[0039] Oppositely arranged clamping members 3-3 are provided on both ends of the conveying roller 3-2, and the clamping members 3-3 include a fixed ring 3-4, a movable ring 3-5 and a plurality of fastening screws 3-6. The fixed ring 3-4 and the movable ring 3-5 are sleeved on the conveying roller 3-2, the fixed ring 3-4 is fixedly connected to the conveying roller 3-2, the movable ring 3-5 is movably connected to the conveying roller 3-2, and the inner wall of the movable ring 3-5 abuts against the outer wall of the conveying roller 3-2, a plurality of fastening screws 3-6 are arranged around the movable ring 3-5 and the fixed ring 3-4, a plurality of fastening screws 3-6 pass through the fixed ring 3-4 and are connected with the movable ring 3-5, the movable ring 3-5 faces another clamping member 3-3, and a fastening nut is sleeved on the fastening screw 3-6.

[0040] The fixed ring 3-4 is fixedly connected to the conveying roller 3-2 by welding or bolts. The rotation of the conveying roller 3-2 drives the rotation of the fixed ring 3-4. The fixed ring 3-4 is fixedly connected to the two ends of the conveying roller 3-2. The movable ring 3-5 is sleeved on the conveying roller 3-2. The inner wall of the movable ring 3-5 is abutted against the outer wall of the conveying roller 3-2. The movable ring 3-5 is driven to move along the length direction of the conveying roller 3-2 by the rotation of the screw 3-6, so as to adjust the position of the movable ring 3-5. The distance between the two movable rings 3-5 is adjusted by adjusting the position of the two movable rings 3-5. The distance between the two movable rings 3-5 is adapted to the width of the metal material.

[0041] A plurality of screw rods 3-6 are arranged along the circumference of the movable ring 3-5 and the fixed ring 3-4, one end of the screw rod 3-6 is located in the movable ring 3-5, and the other end of the screw rod 3-6 passes through the fixed ring 3-4 and extends to the outside of the fixed ring 3-4. Two nuts are provided on the screw rod 2-6, one nut is against the movable ring 3-5, and the other nut is against the fixed ring 3-4. Under the action of the nut, the screw rod 3-6 is locked, thereby locking the position of the movable ring 3-5 and improving the stability of the movable ring 3-5.

[0042] The moving rings 3-5 on the multiple conveying rollers 3-2 are in the same position, and the spacing between the relatively arranged moving rings 3-5 is on the same straight line. The metal material passes through the spacing between the moving rings 3-5 on the multiple conveying rollers 3-2 in turn and enters the coiling roller 4.

[0043] The winding drum 4 is rotatably connected to the frame 1, and the winding drum 4 is horizontally arranged. The winding drum 4 is located below the conveying device 3. A groove 4-2 is formed on the winding drum 4. The groove 4-2 extends from the surface of the winding drum 4 to the inside of the winding drum 4, and the groove 4-2 is bent. A plurality of pages 4-1 are provided at both ends of the winding drum 4, and a gap is provided between adjacent pages 4-1 on the same side.

[0044] One end of the metal material extends to the groove 4-2. Since the groove 4-2 is a bent structure, the surface of the metal material is against the groove, locking the metal material. Thus, the rotation of the coiling drum 4 drives the movement of the metal material. The leaf piece 4-1 not only limits the position of the metal material, but also facilitates the observation of the condition of the metal material on the coiling drum 4.

[0045] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0046] Although this article uses the figure marks in the figures more frequently: frame 1, shaping device 2, base 2-1, lifting base 2-2, first roller 2-3, second roller 2-4, lifting screw 2-5, ring 2-6, adjusting assembly 2-7, third roller 2-8, base 2-9, adjusting screw 2-10, through hole 2-11, conveying device 3, bracket 3-1, conveying roller 3-2, clamping member 3-3, fixed ring 3-4, movable ring 3-5, fastening screw 3-6, winding roller 4, sheet 4-1, groove 4-2 and other terms, the possibility of using other terms is not excluded; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.

Claims

1. A winding machine, comprising a frame (1), a conveying device (3) and a winding drum (4), wherein the conveying device (3) and the winding drum (4) are located on the frame (1), and the winding drum (4) is connected to one end of the conveying device (3); characterized in that: The frame (1) is also provided with a shaping device (2), the shaping device (2) is connected to the other end of the conveying device (3), and the shaping device (2) and the winding roller (4) are located at opposite ends of the conveying device (3); the conveying device (3) and the shaping device (2) are fixedly connected to the frame (1), and the winding roller (4) is rotatably connected to the frame (1); the conveying device (3) is a circular arc structure with an opening facing downward, and the conveying device (3) and the winding roller (4) are arranged tangentially; the shaping device (2) comprises a base (2-1) and a lifting seat (2-2), the lifting seat (2-2) is lifted and arranged above both sides of the base (2-1), and the base (2-1) and the lifting seat (2-2) are provided with matching rollers; The base (2-1) is connected to the frame (1), a plurality of first rollers (2-3) are arranged on the base (2-1), the plurality of first rollers (2-3) are located at the same horizontal height, a plurality of second rollers (2-4) are arranged on the lifting seat (2-2), the plurality of second rollers (2-4) are located at the same horizontal height, the first rollers (2-3) and the second rollers (2-4) are arranged alternately, and the second rollers (2-4) are located between two adjacent first rollers (2-3); The shaping device (2) further comprises an adjusting component (2-7), the adjusting component (2-7) passes through the lifting seat (2-2) and is located in the base (2-1), and a third roller (2-8) adapted to the first roller (2-3) is provided on the adjusting component (2-7), and the adjusting component (2-7) is located at both ends of the lifting seat (2-2); A lifting screw (2-5) is provided between the lifting seat (2-2) and the base (2-1), the lifting screw (2-5) is threadedly connected to the lifting seat (2-2) and the base (2-1), and the lifting screw (2-5) passes through the lifting seat (2-2) and is connected to the base (2-1), and a circular ring (2-6) is formed on the top of the lifting screw (2-5); The adjusting assembly (2-7) comprises an adjusting screw (2-10) and a base (2-9), the third roller (2-8) is located in the base (2-9), the adjusting screw (2-10) passes through the lifting seat (2-2) and is connected to the base (2-9), and the adjusting screw (2-10) is threadedly connected to the lifting seat (2-2) and the base (2-9), and a through hole (2-11) is formed on the top of the adjusting screw (2-10); The conveying device (3) comprises a support (3-1) and a conveying roller (3-2), wherein the support (3-1) is located on both sides of the conveying roller (3-2), and the conveying roller (3-2) is rotatably connected to the support (3-1); The two ends of the conveying roller (3-2) are provided with clamping members (3-3) arranged opposite to each other. The clamping members (3-3) include a fixed ring (3-4), a movable ring (3-5) and a plurality of fastening screws (3-6). The fixed ring (3-4) and the movable ring (3-5) are sleeved on the conveying roller (3-2). The fixed ring (3-4) is fixedly connected to the conveying roller (3-2). The movable ring (3-5) is movably connected to the conveying roller (3-2). The inner wall of the movable ring (3-5) abuts against the outer wall of the conveying roller (3-2). The plurality of fastening screws (3-6) are arranged around the movable ring (3-5) and the fixed ring (3-4). The plurality of fastening screws (3-6) pass through the fixed ring (3-4) and are connected to the movable ring (3-5). The movable ring (3-5) faces the other clamping member (3-3), and a fastening nut is sleeved on the fastening screw (3-6); The winding drum (4) is formed with a groove (4-2), the groove (4-2) extends from the surface of the winding drum (4) to the inside of the winding drum (4), and the groove (4-2) is bent; A plurality of sheets (4-1) are provided at both ends of the coiling roller (4), and gaps are provided between adjacent sheets (4-1) on the same side.

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