A spring-type capping machine

Abstract

The present invention discloses a snap-type capping machine, which mainly includes: a chassis, a transfer component, a snap-clip component, a capping component, a turntable loading component, a laser detection component and a discharging array; wherein, the chassis surface is provided with a limit hole, and the above components are fixed on the chassis surface through the limit hole; the capping component transfers the material to the turntable loading component through the transfer component after the material is capped, and the laser detection component detects and divides the material into qualified and unqualified categories, transfers the information to another transfer component, and transfers the qualified material to the snap-clip component through the transfer component for wire tightening, and then the material is exported by the transfer component; the unqualified material is transferred to the discharging array. The present invention increases the work efficiency by adopting a multi-component cooperative structure and transferring materials through the transfer component, and adopts a laser detection component to improve the qualification and the quality of the product discharging; the present invention has the characteristics of simple structure, high work efficiency and high discharging quality.

Description

Technical Field

[0001] The present invention relates to the technical field of snap-spring capping machines, and more particularly to a snap-spring capping machine. Background Art

[0002] In the post-manufacturing process of bearings, it is necessary to install a gland and tighten the wires to prevent the gland of the bearing from being uneven due to the rolling of the internal balls, thereby causing the internal balls of the bearing to roll unbalanced, increasing the friction and imbalance during rotation. At present, the circlip gland machines on the market generally use manual installation and tightening, and use multi-step operations for processing. During operation, due to manual operation, not only are errors prone to occur, but the steps are cumbersome, the work efficiency is slow, and the product quality is low.

[0003] Therefore, how to provide a spring capping machine that is not only simple in structure but also has high working efficiency and high product quality is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0004] In view of this, the present invention provides a spring-type capping machine which has not only a simple structure but also high working efficiency and high product quality.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions, mainly including: a chassis, a transfer component, a compression spring component, a cover placing component, a turntable loading component, a laser detection component and a discharging device; wherein, the chassis surface is provided with a limiting hole, and the above-mentioned components are fixed on the chassis surface through the limiting hole; the cover placing component presses the material and then transmits it to the turntable loading component through the transfer component, and after detection by the laser detection component, it is divided into qualified and unqualified categories, and the information is transmitted to another transfer component, and the qualified material is transmitted to the compression spring component through the transfer component for wire tightening processing, and then exported by the transfer component; the unqualified material is transmitted to the discharging device.

[0006] Preferably, in the above-mentioned snap-spring type capping machine, the snap-spring pressing component is composed of a pressing wheel component and an operating component; the pressing wheel component includes: a chassis, a servo motor, a pressing wheel, a feeding device and a guide; the chassis is fixed to the surface of the chassis, and a double pressing wheel is arranged on the chassis, and the pressing wheel and the servo motor are mutually transmitted through a driving shaft, and a feeding device and a guide are respectively arranged before and after the pressing wheel; the operating component includes a claw hand A, a claw hand B, a claw hand C, a fixing part, a chassis, a longitudinal telescopic cylinder, a transverse telescopic cylinder Cylinder, rotating cylinder and supporting block; a claw hand A is provided on one side of the base frame, a fixing part is provided on the top of the front and is sleeved on the slide rail, and claw hands B and claw hands C are provided on the fixing part; the claw hand A is provided with a rotating cylinder and is fixed on the base frame, a rotating part is provided on the rotating cylinder, and an air claw is provided at the end of the rotating part; one side of the fixing part is connected to the base frame through a transverse telescopic cylinder, a longitudinal telescopic cylinder is provided on the top of the claw hand B, and an air claw is provided at the bottom, and a longitudinal telescopic cylinder is provided on the top of the claw hand C, and a tightening part is provided at the bottom.

[0007] Preferably, in the above-mentioned spring-type capping machine, the pressing wheel and the servo motor are coaxial, and the two pressing wheels are in a tangential relationship.

[0008] Preferably, in the above-mentioned spring-type capping machine, the capping component is composed of a flipping component, a suction device, a positioning sleeve and a module; the suction device sucks the cover sheet from the module and then performs capping through the positioning sleeve, and after capping, it is turned over by the flipping component and the other side is capped.

[0009] Preferably, in the above-mentioned spring-type capping machine, the capping component comprises: a base frame, a fixing member and a transverse telescopic cylinder; a fixing member is provided on the top of the base frame, the fixing member is sleeved on the base frame through a slide rail, and is connected to the base frame through a transverse telescopic cylinder on one side of the fixing member, a longitudinal telescopic cylinder is provided on the top of the fixing member, and a suction head is provided at the bottom of the longitudinal telescopic cylinder; the positioning sleeve is composed of a base frame and a support plate, the support plate is fixed to the top of the base frame, a limiting hole is provided at the top of the support plate, and a fixing groove is provided at the bottom; the module is composed of a base frame, a guide rod and a longitudinal telescopic cylinder, the guide rod is fixed to one side of the base frame, and a longitudinal telescopic cylinder is provided at the bottom, a support block is provided on the top of the longitudinal telescopic cylinder, and the support block is sleeved on the guide rod; the flipping component comprises: a base frame, a slider, a longitudinal telescopic cylinder, a rotating cylinder and an air claw; a longitudinal telescopic cylinder is provided on the top of the base frame, a slider is fixed at the bottom of the longitudinal telescopic cylinder, the rotating cylinder is fixed at the bottom of the slider, and an air claw is provided at the end of the rotating cylinder.

[0010] Preferably, in the above-mentioned spring-type capping machine, the transfer component includes: a base frame and a fixing part; the base frame is provided with a guide rail, and a transverse telescopic cylinder is provided on the side; the fixing part is connected to the base frame through the guide rail, and is connected to the transverse telescopic cylinder on the side, and a longitudinal telescopic cylinder is provided on the top of the fixing part, and a claw cylinder is fixed to the bottom of the longitudinal telescopic cylinder.

[0011] Preferably, in the above-mentioned spring-type capping machine, the discharging array includes: a tray, a channel plate, an NG box and a pusher cylinder; the tray is fixed to the surface of the chassis by a fixing column, a channel plate is provided on one side of the tray, a pusher cylinder is provided under the channel plate, and the NG box is provided under the channel plate.

[0012] Preferably, in the above-mentioned spring-type capping machine, the laser detection component includes a base frame and a laser detection sensor; the base frame is fixed to the surface of the chassis, and a laser detection sensor is provided on the top of the base frame.

[0013] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a spring-type capping machine; the present invention increases work efficiency by adopting a multi-component cooperative structure and transferring materials through a transfer component, and adopts a laser detection component to improve the degree of qualification and the quality of product output; the present invention has the characteristics of simple structure, high work efficiency and high output quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0015] Figure 1 The accompanying drawing is a schematic structural diagram of the compression spring component of the present invention.

[0016] Figure 2 The accompanying drawing is a schematic diagram of the operating component structure of the present invention.

[0017] Figure 3 The accompanying drawing is a schematic structural diagram of the laser detection component of the present invention.

[0018] Figure 4 The accompanying drawing is a schematic diagram of the discharge arrangement structure of the present invention.

[0019] Figure 5 The accompanying drawing is a schematic structural diagram of the suction device of the present invention.

[0020] Figure 6 The accompanying drawing is a schematic diagram of the module structure of the present invention.

[0021] Figure 7 The accompanying drawing is a schematic diagram of the positioning sleeve structure of the present invention.

[0022] Figure 8 The accompanying drawing is a schematic diagram of the structure of the transfer component of the present invention. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Please see attached Figure 1-8 , is a spring-type capping machine disclosed by the present invention.

[0025] The present invention mainly comprises: a chassis 1, a transfer component 9, a compression spring component 2, a cover placing component 11, a turntable loading component 3, a laser detection component 4 and a material discharging array 5; wherein, a limiting hole 82 is provided on the surface of the chassis 1, and the above components are fixed on the surface of the chassis 1 through the limiting hole 82; after the material is pressed by the cover placing component 11, it is transferred to the turntable loading component 3 through the transfer component 9, and is divided into qualified and unqualified categories after detection by the laser detection component 4, and the information is transmitted to another transfer component 9, and the qualified material is transmitted to the compression spring component 2 through the transfer component 9 for wire tightening processing, and then is discharged by the transfer component 9; the unqualified material is transmitted to the material discharging array 5.

[0026] In order to further optimize the above technical scheme, the clamping spring component 2 is composed of a pressure wheel 21 component and an operating component 10; the pressure wheel 21 component includes: a base frame 27, a servo motor, a pressure wheel 21, a feeding device 22 and a guide 23; the base frame 27 is fixed to the surface of the chassis 1, and a double pressure wheel 21 is arranged on the base frame 27, and the pressure wheel 21 and the servo motor are mutually transmitted through a driving shaft, and a feeding device 22 and a guide 23 are respectively arranged before and after the pressure wheel 21; the operating component 10 includes a claw hand A31, a claw hand B32, a claw hand C33, a fixing part 24, a base frame 27, a longitudinal telescopic cylinder 25, a transverse telescopic cylinder 26, a rotating cylinder 28 and a support block 29; a claw hand A31 is arranged on one side of the base frame 27, a fixing part 24 is arranged on the top of the front and is sleeved on the slide rail 62, and a claw hand B31 is arranged on the fixing part 24 32 and claw hand C33; the claw hand A31 is provided with a rotating cylinder 28 and is fixed on the base frame 27, the rotating cylinder 28 is provided with a rotating part 281, and the end of the rotating part 281 is provided with an air claw 282; one side of the fixed part 24 is connected to the base frame 27 through a transverse telescopic cylinder 26, the claw hand B32 is provided with a longitudinal telescopic cylinder 25 on the top, and an air claw 282 on the bottom, and the claw hand C33 is provided with a longitudinal telescopic cylinder 25 on the top, and a tightening part on the bottom.

[0027] In order to further optimize the above technical solution, the pressing wheel 21 and the servo motor are coaxial, and the two pressing wheels 21 are in a tangent relationship.

[0028] In order to further optimize the above technical solution, the capping component 11 is composed of a flipping component, a suction device 6, a positioning sleeve 8 and a module 7; the suction device 6 sucks the cover sheet from the module 7 and then performs capping through the positioning sleeve 8, and after capping, it is turned over by the flipping component and the other side is capped.

[0029] In order to further optimize the above technical solution, the gland component 11 includes: a base frame 27, a fixing member 24 and a transverse telescopic cylinder 26; a fixing member 24 is provided on the top of the base frame 27, and the fixing member 24 is sleeved on the base frame 27 through a slide rail 62, and is connected to the base frame 27 through the transverse telescopic cylinder 26 on one side of the fixing member 21, and a longitudinal telescopic cylinder 25 is provided on the top of the fixing member 24, and a suction head 61 is provided at the bottom of the longitudinal telescopic cylinder 25; the positioning sleeve 8 is composed of a base frame 27 and a support plate 81, and the support plate 81 is fixed to the top of the base frame 27, and a limiting hole 82 is provided on the top of the support plate 81, and a fixing groove is provided at the bottom 83; The module 7 is composed of a base frame 27, a guide rod 71 and a longitudinal telescopic cylinder 25, the guide rod 71 is fixed to one side of the base frame 27, and the longitudinal telescopic cylinder 25 is provided at the bottom, a support block 29 is provided at the top of the longitudinal telescopic cylinder 25, and the support block 29 is sleeved on the guide rod 71; the flipping component includes: a base frame 27, a slider, a longitudinal telescopic cylinder 25, a rotating cylinder 28 and an air claw 282; a longitudinal telescopic cylinder 25 is provided on the top of the base frame 27, a slider is fixed at the bottom of the longitudinal telescopic cylinder 25, the rotating cylinder 28 is fixed at the bottom of the slider, and an air claw 282 is provided at the end of the rotating cylinder 28.

[0030] In order to further optimize the above technical solution, the transfer component 9 includes: a base frame 27 and a fixing part 24; the base frame 27 is provided with a guide rail, and a transverse telescopic cylinder 26 is provided on the side; the fixing part 24 is connected to the base frame 27 through the guide rail, and is connected to the transverse telescopic cylinder 26 on the side, and a longitudinal telescopic cylinder 25 is provided on the top of the fixing part 24, and the bottom of the longitudinal telescopic cylinder 25 is fixed with a claw cylinder.

[0031] In order to further optimize the above technical solution, the discharging array 5 includes: a tray 51, a channel plate 52, an NG box 53 and a pusher cylinder 54; the tray 51 is fixed to the surface of the chassis 1 by a fixing column 55, a channel plate 52 is provided on one side of the tray 51, a pusher cylinder 54 is provided under the channel plate 52, and the NG box 53 is provided under the channel plate 52.

[0032] In order to further optimize the above technical solution, the laser detection component includes a base frame 27 and a laser detection sensor; the base frame 27 is fixed on the surface of the chassis 1, and a laser detection sensor is provided on the top of the base frame 27.

[0033] In order to further optimize the above technical scheme, the present invention places the bearing on the positioning sleeve 8, and the suction device 6 sucks the cover sheet from the module 7, presses the cover sheet into the bearing through the limit hole 82 on the positioning sleeve 8, and then the flip component is turned over and the capping action is repeated. After the capping is completed, the bearing is placed on the turntable feeding component 3 through the transfer component 9, and the laser detection component is used to detect and divide it into "qualified" and "unqualified" categories, and the information is transmitted to another transfer component 9, and the transfer component 9 transmits the qualified bearing to the support block 29, and the unqualified bearing is transmitted to the discharge array, and is pushed into the NG box 53 by the push cylinder 54; the feeding device provides a tightening wire for the pressing wheel 21, and guides the bending through the guide 23, and is grabbed by the claw hand A31 and sent to the claw hand B32, and the tightening wire is placed on the support block 29 through the claw hand C33, and the tightening wire is pressed into the bearing, and then the bearing is turned over by the flip component, and the tightening wire is pressed into the bearing repeatedly.

[0034] In order to further optimize the above technical solution, the classification standard of laser detection components is as follows: detect whether the bearing is pressed with a cover, if so, it is qualified, otherwise it is unqualified; detect whether the bearing is pressed with a cover multiple times, if so, it is unqualified, otherwise it is qualified.

[0035] In order to further optimize the above technical solution, when the suction device 6 sucks the cover sheet from the module 7, the longitudinal telescopic cylinder 25 of the module 7 pushes the cover sheet upward through the supporting block 29 to suck the cover sheet.

[0036] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0037] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A spring capping machine, characterized in that , mainly including: chassis, transfer component 1, transfer component 2, pressure spring component, pressure cover component, turntable feeding component, laser detection component and discharge equipment; wherein, the chassis surface is provided with limit holes, and the above components are fixed on the chassis surface through the limit holes; the pressure cover component transfers the material to the turntable feeding component through the transfer component 1 after the material pressure cover processing, and is divided into qualified and unqualified categories after detection by the laser detection component, and the information is transmitted to another transfer component 2, and the qualified material is transmitted to the pressure spring component through the transfer component 1 for wire tightening processing, and then is exported from the transfer component 1; the unqualified material is transmitted to the discharge equipment; The clamping spring component is composed of a pressure wheel component and an operating component; the pressure wheel component includes: a chassis 1, a servo motor, a pressure wheel, a feeding device and a guide; the chassis 1 is fixed to the surface of the chassis, and a double pressure wheel is arranged on the chassis 1, and the pressure wheel and the servo motor are mutually transmitted through a driving shaft, and a feeding device and a guide are respectively arranged before and after the pressure wheel; the operating component includes a claw hand A, a claw hand B, a claw hand C, a fixing part 1, a chassis 2, a longitudinal telescopic cylinder 1, a longitudinal telescopic cylinder 2, a transverse telescopic cylinder 1, a rotating cylinder 1 and Support block; a claw hand A is provided on one side of the second base frame, a fixing piece is provided on the top of the front side and is sleeved on the first slide rail, and claw hands B and claw hands C are provided on the first fixing piece; a rotating cylinder is provided on the claw hand A and is fixed on the second base frame, a rotating part is provided on the first rotating cylinder, and an air claw is provided at the end of the rotating part; one side of the fixing piece is connected to the second base frame through a transverse telescopic cylinder, a longitudinal telescopic cylinder is provided on the top of the claw hand B, and an air claw is provided on the bottom, and a longitudinal telescopic cylinder is provided on the top of the claw hand C, and a tightening part is provided on the bottom; The pressing wheel and the servo motor are coaxial, and the two pressing wheels are in a tangential relationship; The capping component is composed of a flipping component, a suction device, a positioning sleeve and a module; the suction device sucks the cover sheet from the module and then performs capping through the positioning sleeve, and after capping, the flipping component turns the cover sheet over and performs capping on the other side; The module is composed of a base frame five, a guide rod and a longitudinal telescopic cylinder four. The guide rod is fixed on one side of the base frame five, and a longitudinal telescopic cylinder four is provided at the bottom. A support block is provided on the top of the longitudinal telescopic cylinder four, and the support block is sleeved on the guide rod.

2. A spring-type capping machine according to claim 1, characterized in that The suction device includes: a base frame three, a fixing part two and a transverse telescopic cylinder two; a fixing part two is provided on the top of the base frame three, the fixing part two is sleeved on the base frame three through a slide rail two, and is connected to the base frame three through a transverse telescopic cylinder two on one side of the fixing part two, a longitudinal telescopic cylinder three is provided on the top of the fixing part two, and a suction head is provided at the bottom of the longitudinal telescopic cylinder three; the positioning sleeve is composed of a base frame four and a support plate, the support plate is fixed to the top of the base frame four, a limiting hole is provided on the top of the support plate, and a fixing groove is provided on the bottom.

3. The spring-type capping machine according to claim 1, characterized in that The transfer component 1 and the transfer component 2 have the same structure, specifically including: a base frame 7 and a fixing component 3; a guide rail is provided on the base frame 7, and a transverse telescopic cylinder 3 is provided on the side; the fixing component 3 is connected to the base frame 7 through the guide rail, and is connected to the transverse telescopic cylinder 3 on the side, a longitudinal telescopic cylinder 6 is provided on the top of the fixing component 3, and a hand claw cylinder is fixed on the bottom of the longitudinal telescopic cylinder 6.

4. The spring-type capping machine according to claim 1, characterized in that The discharging array includes: a tray, a channel plate, an NG box and a pusher cylinder; the tray is fixed to the surface of the chassis through a fixing column, a channel plate is provided on one side of the tray, a pusher cylinder is provided under the channel plate, and the NG box is provided under the channel plate.

5. The spring-type capping machine according to claim 1, characterized in that The laser detection component includes a base frame 8 and a laser detection sensor; the base frame 8 is fixed on the surface of the chassis, and a laser detection sensor is provided on the top of the base frame 8.

Images