Intelligent feeding system and feeding method

Through the intelligent feeding system, the combination of AGV trolley, conveying system and warehouse system is used to realize automated inspection and unpacking, solving the problems of manpower waste and safety hazards in the industry, improving feeding efficiency and safety, and reducing costs.

CN110949995BActive Publication Date: 2024-12-20JIANGSU TOM PACKAGING MACHINERY
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Patent Information

Application Number
CN201911374977.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-27
Publication Date
2024-12-20
Estimated Expiration
2039-12-27

AI Technical Summary

Technical Problem

The existing feeding systems in the food, petrochemical, daily chemical, agrochemical, coatings and other industries lack intelligent storage and intelligent feeding functions, resulting in waste of manpower and environmental pollution. Especially in the agrochemical industry, due to the toxicity of raw materials, it is difficult to recruit workers, and there are safety hazards.

Method used

An intelligent feeding system was designed, including AGV cart, conveying system, warehouse system and feeding system. It uses pallet circulation conveying lines, depalletizing robots, palletizing robots, stackers, mobile robots and unpacking machines, and through automated inspection and Unpacking, realize automated feeding, reduce manual contact, and improve production efficiency.

Benefits of technology

Automatic feeding is realized, reducing employees' contact with materials, improving safety and production efficiency, reducing energy consumption, saving costs, and improving the degree of automation, ensuring the neat stacking and storage quality of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent feeding system and feeding method, wherein the intelligent feeding system comprises a first AGV trolley, a conveying system, a vertical warehouse system and a feeding system; the first AGV trolley is used to deliver materials to the conveying system; the conveying system is used to deliver materials into the vertical warehouse system; the feeding system is used to take materials from the vertical warehouse system and feed materials. The present invention is provided with a feeding system, which reduces the contact between employees and materials as much as possible in an automated manner, thereby ensuring safety, and greatly improving the production efficiency of automated feeding.
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Description

Technical Field

[0001] The invention relates to a feeding system, in particular to an intelligent feeding system and a feeding method. Background Art

[0002] At present, there are various feeding systems in the food, petrochemical, daily chemical, agrochemical, coating and other industries, but few of them can realize intelligent storage and intelligent feeding. On the one hand, it wastes manpower, and on the other hand, it is not environmentally friendly. People have to directly contact raw materials to some extent, especially in the agrochemical industry. Most of the raw materials are toxic. In recent years, it has been difficult to recruit workers, which has been plaguing the entire agrochemical industry. How to find an integrated storage and intelligent feeding system is an urgent issue. Summary of the invention

[0003] The purpose of the present invention is to propose an intelligent feeding system and feeding method in view of the deficiencies of the prior art.

[0004] The technical solution for achieving the purpose of the present invention is: an intelligent feeding system, including a first AGV trolley, a conveying system, a vertical warehouse system and a feeding system; the first AGV trolley is used to deliver materials to the conveying system; the conveying system is used to deliver materials into the vertical warehouse system; the feeding system is used to take materials from the vertical warehouse system and feed them.

[0005] The conveying system includes a first pallet circulating conveyor line, a second pallet circulating conveyor line, a depalletizing robot, a palletizing robot and a material conveyor line; the depalletizing robot is used to remove materials from a pallet flowing on the first pallet circulating conveyor line and place them on the material conveyor line; the palletizing robot is used to grab materials on the material conveyor line and place them on a pallet flowing on the second pallet circulating conveyor line; loading and unloading of the first pallet circulating conveyor line are both completed by the first AGV trolley.

[0006] The first pallet circulating conveyor line has a first appearance detection mechanism at its inlet and a first pallet stacking machine at its outlet; the second pallet circulating conveyor line has a pallet disassembling machine at its inlet and a second appearance detection mechanism and a return mechanism at its outlet.

[0007] The vertical warehouse system includes shelves, raw material outlet conveyor lines, empty pallet inbound conveyor lines and stackers; the loading and unloading of the second pallet circulation conveyor line are completed by the stacker; the stacker is also used to take materials from the shelves and send them to the raw material outlet conveyor line and to place pallets of the empty pallet inbound conveyor line on the shelves.

[0008] The feeding system includes a second AGV trolley, a feeding conveyor, a mobile robot, a feeding conveyor line and a reactor; the second AGV trolley is used to feed the raw materials on the raw material conveyor line into the feeding conveyor and to feed the empty pallets on the feeding conveyor into the empty pallet storage conveyor line; the mobile robot is used to grab the materials on the feeding conveyor to the feeding conveyor line; the outlet of the feeding conveyor line is connected to the reactor.

[0009] The feeding system also includes a bag unpacking machine; the bag unpacking machine is connected to the reaction kettle through a conveying pipe; and an automatic control valve is provided on the conveying pipe.

[0010] A second tray stacker is provided on one side of the feeding conveyor.

[0011] A feeding method of an intelligent feeding system comprises the following steps:

[0012] S1: The first AGV trolley delivers the materials sent by the supplier to the supplier's material feeding conveyor, and after being inspected by the first appearance inspection mechanism, it is delivered to the first lifting and transplanting machine at the exit of the supplier's material feeding conveyor;

[0013] S2: The stacker in the vertical warehouse system puts the empty pallets on the shelf into the entrance of the vertical warehouse pallet outfeed conveyor, and removes the stacked pallets one by one through the pallet remover and puts them into the vertical warehouse pallet outfeed conveyor. Then, the second lifting and transplanting machine at the exit of the vertical warehouse pallet outfeed conveyor exchanges the empty pallets of the vertical warehouse to the second lifting and transplanting machine at the entrance of the vertical warehouse pallet infeed conveyor.

[0014] S3: The palletizing robot grabs the materials on the material conveying line and palletizes them on the vertical warehouse pallet on the second jacking and transplanting machine at the entrance of the vertical warehouse pallet feeding conveyor. The empty pallet on the first jacking and transplanting machine is exchanged by the first jacking and transplanting machine and the first transmission roller to the supplier pallet discharging conveyor for delivery;

[0015] S4: After the palletizing is completed, the vertical warehouse pallet feeding conveyor sends the palletized materials to the appearance detection mechanism at the entrance of the pallet feeding conveyor for detection and storage;

[0016] S5: When materials need to be added, the materials on the shelves in the vertical warehouse system are taken by the stacker and sent to the raw material outlet conveyor line;

[0017] S6: The second AGV takes the raw materials from the raw material export conveyor line and delivers them to the loading conveyor;

[0018] S7: The mobile robot grabs the raw materials on the feeding conveyor to the corresponding feeding conveyor line and puts them into the unpacking machine;

[0019] S8: The unpacking machine unpacks the bags and feeds the materials through the automatic control valve;

[0020] S9: After the feeding is completed, the empty pallet on the feeding conveyor is sent to the empty pallet storage conveyor line by the second AGV car.

[0021] In S1, the materials detected as unqualified in stacking by the first appearance detection mechanism are exchanged to the supplier's pallet discharge conveyor through the first lifting transplanter and the first transmission roller and sent out.

[0022] In the step S4, the second appearance detection mechanism performs detection, and if the detection is qualified, the plant is put into storage; if the detection is unqualified, the plant is sent out through the third lifting transplanter and the third transmission roller, and is sorted manually.

[0023] By adopting the above technical scheme, the present invention has the following beneficial effects: (1) The present invention is provided with a feeding system, which reduces the contact between employees and materials as much as possible in an automated manner, thereby ensuring safety, and the automated feeding production efficiency is greatly improved.

[0024] (2) The conveying system of the present invention adopts a first pallet circulation conveying line and a second pallet circulation conveying line, which can not only automatically return the pallets of the supplier, but also automatically put the materials into the warehouse, with high transmission efficiency.

[0025] (3) The present invention is provided with a first appearance detection mechanism and a first tray folding machine, which can ensure that the materials entering the first pallet circulating conveyor line are neat and tidy for subsequent grabbing. The first tray folding machine is provided, and there is no need to use the first AGV trolley for multiple scooping, which saves energy consumption. A tray dismantling machine is provided at the inlet of the second pallet circulating conveyor line, and a second appearance detection mechanism and a return mechanism are provided at the outlet. The tray dismantling machine needs to be manually separated to further improve automation. The second appearance detection mechanism and the return mechanism are provided to ensure that the material stacks entering the warehouse meet the requirements.

[0026] (4) The vertical warehouse system of the present invention adopts a stacker to retrieve materials and operates the storage lamp, further improving the degree of automation.

[0027] (5) The present invention adopts a mobile robot for loading materials, and there is no need to set up a large number of robots, thereby saving costs.

[0028] (6) The present invention is provided with a package unpacking machine, which automatically unpacks the packages, thereby further improving the degree of automation.

[0029] (7) The present invention is provided with a second tray folding machine, which can fold the empty trays after feeding and send them to the shelf together, thereby reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to make the content of the invention more clearly understood, the present invention is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

[0031] Figure 1 It is a structural schematic diagram of the present invention.

[0032] Figure 2 It is a schematic structural diagram of the conveying system of the present invention.

[0033] Figure 3 It is a structural schematic diagram of the vertical storage system of the present invention.

[0034] Figure 4 It is a structural schematic diagram of the feeding system of the present invention.

[0035] Figure 5 It is a schematic structural diagram of the reaction kettle of the present invention.

[0036] The reference numerals in the accompanying drawings are:

[0037] The first AGV car 1;

[0038] Conveying system 2, first pallet circulation conveying line 2-1, supplier material feeding conveyor 2-1-1, supplier pallet discharging conveyor 2-1-2, first lifting and transplanting 2-1-3, first conveying roller 2-1-4;

[0039] The second pallet circulation conveyor line 2-2, the vertical warehouse pallet discharging conveyor 2-2-1, the vertical warehouse pallet feeding conveyor 2-2-2, the second lifting and transplanting machine 2-2-3, and the second transmission roller 2-2-4;

[0040] Depalletizing robot 2-3, palletizing robot 2-4, material conveying line 2-5, first appearance detection mechanism 2-6, first palletizing machine 2-7, second appearance detection mechanism 2-8, return mechanism 2-9, depalletizing machine 2-10;

[0041] Vertical warehouse system 3, shelf 3-1, raw material export conveyor line 3-2, empty pallet warehouse conveyor line 3-3, stacker 3-4;

[0042] Feeding system 4, second AGV trolley 4-1, feeding conveyor 4-2, mobile robot 4-3, feeding conveyor line 4-4, reactor 4-5, unpacking machine 4-6, conveying pipe 4-7. DETAILED DESCRIPTION

[0043] (Example 1)

[0044] See Figures 1 to 5The intelligent feeding system of this embodiment includes a first AGV trolley 1, a conveying system 2, a vertical warehouse system 3 and a feeding system 4. The first AGV trolley 1 is used to deliver materials to the conveying system 2. The conveying system 2 is used to deliver materials into the vertical warehouse system 3. The feeding system 4 is used to take materials from the vertical warehouse system 3 and feed them.

[0045] The conveying system 2 includes a first pallet circulating conveyor line 2-1, a second pallet circulating conveyor line 2-2, a depalletizing robot 2-3, a palletizing robot 2-4 and a material conveyor line 2-5. The depalletizing robot 2-3 is used to remove materials from pallets flowing on the first pallet circulating conveyor line 2-1 and place them on the material conveyor line 2-5. The palletizing robot 2-4 is used to grab materials on the material conveyor line 2-5 and place them on pallets flowing on the second pallet circulating conveyor line 2-2. The loading and unloading of the first pallet circulating conveyor line 2-1 is completed by the first AGV trolley 1.

[0046] The first pallet circulation conveyor line 2-1 includes a supplier material feed conveyor 2-1-1 and a supplier pallet discharge conveyor 2-1-2. The supplier material feed conveyor 2-1-1 is arranged in parallel with the supplier pallet discharge conveyor 2-1-2. A first lifting and transplanting machine 2-1-3 is arranged at the outlet of the supplier material feed conveyor 2-1-1 and the inlet of the supplier pallet discharge conveyor 2-1-2. The first conveying roller 2-1-4 is used to exchange materials between the two first lifting and transplanting machines 2-1-3. The second pallet circulation conveyor line 2-2 includes a vertical warehouse pallet discharge conveyor 2-2-1 and a vertical warehouse pallet feed conveyor 2-2-2. The vertical warehouse pallet discharge conveyor 2-2-1 and the vertical warehouse pallet feed conveyor 2-2-2 are arranged in parallel. The vertical warehouse pallet discharge conveyor 2-2-1 and the supplier pallet discharge conveyor 2-1-2 are located on the same straight line. The vertical warehouse pallet feed conveyor 2-2-2 and the supplier material feed conveyor 2-1-1 are located on the same straight line. The inlet of the vertical warehouse pallet feed conveyor 2-2-2 and the outlet of the vertical warehouse pallet discharge conveyor 2-2-1 are both provided with a second jacking and transplanting machine 2-2-3. The two second jacking and transplanting machines 2-2-3 exchange materials through the second transmission roller 2-2-4. One end of the material conveyor line 2-5 is arranged at the outlet of the supplier material feed conveyor 2-1-1, and the other end is arranged at the inlet of the vertical warehouse pallet feed conveyor 2-2-2.

[0047] The depalletizing robot 2-3 is located at the first lifting and transplanting machine 2-1-3 at the exit of the supplier's material feeding conveyor 2-1-1. The depalletizing robot 2-3 is a vacuum suction cup type. The depalletizing robot 2-3 is provided with a sensor for scanning the material position, and sucks the material through the suction cup and places it on the material conveying line 2-5.

[0048] The palletizing robot 2-4 is a vacuum suction cup type robot. The palletizing robot 2-4 is arranged at the inlet of the second lifting and transplanting machine 2-2-3 at the inlet of the vertical warehouse pallet feeding conveyor 2-2-2, and palletizes the materials on the material conveying line 2-5 by sucking the vacuum suction cup.

[0049] The inlet of the supplier material feeding conveyor 2-1-1 is provided with a first shape detection mechanism 2-6, and the outlet of the supplier pallet discharging conveyor 2-1-2 is provided with a first stacking machine 2-7. The inlet of the vertical warehouse pallet discharging conveyor 2-2-1 is provided with a pallet dismantling machine 2-10, and the outlet of the vertical warehouse pallet feeding conveyor 2-2-2 is provided with a second shape detection mechanism 2-8 and a return mechanism 2-9. Both the first shape detection mechanism 2-6 and the second shape detection mechanism 2-8 detect the stacking shape through a grating or photoelectric system. The return mechanism 2-9 includes a third lifting transplanter and a third transmission roller.

[0050] The vertical warehouse system 3 includes a shelf 3-1, a raw material outlet conveyor line 3-2, an empty pallet inbound conveyor line 3-3, and a stacker 3-4. The loading and unloading of the second pallet circulation conveyor line 2-2 is completed by the stacker 3-4. The stacker 3-4 is also used to take materials from the shelf 3-1 and send them to the raw material outlet conveyor line 3-2 and to put the pallets of the empty pallet inbound conveyor line 3-3 on the shelf 3-1. The raw material outlet conveyor line 3-2 and the empty pallet inbound conveyor line 3-3 are both provided with multiple layers, which are supplied to different floors respectively, so as to meet the needs of different floors.

[0051] The feeding system 4 includes a second AGV trolley 4-1, a feeding conveyor 4-2, a mobile robot 4-3, a feeding conveyor line 4-4, a reactor 4-5 and a depalletizer 4-6, which are arranged on each floor. The second AGV trolley 4-1 is used to feed the raw materials on the raw material conveyor line to the feeding conveyor 4-2 and to feed the empty pallets on the feeding conveyor 4-2 to the empty pallet storage conveyor line 3-3. The mobile robot 4-3 is used to grab the materials on the feeding conveyor 4-2 to the feeding conveyor line 4-4. The outlet of the feeding conveyor line 4-4 is connected to the reactor 4-5, and the inlet is connected to the outlet of the feeding conveyor line 4-4. The depalletizer 4-6 is connected to the reactor 4-5 through the conveying pipe 4-7. The conveying pipe 4-7 is provided with an automatic valve and a manual valve. The manual valve is provided for later maintenance. In order to facilitate the storage of empty pallets in the vertical warehouse, a second stacking machine 4-8 is provided on one side of the feeding conveyor line 4-4. The mobile robot 4-3 includes a mobile track and a six-axis robot arm movably arranged on the mobile track.

[0052] In this embodiment, a plurality of the first pallet circulating conveyor line 2 - 1 and the second pallet circulating conveyor line 2 - 2 can be provided according to actual production output.

[0053] Working process: 1. The first AGV trolley 1 forks the materials (pallet + materials on the pallet) sent by the supplier into the supplier's material feeding conveyor 2-1-1, and the first appearance detection mechanism 2-6 detects and sends them to the first lifting and transplanting machine 2-1-3 at the exit of the supplier's material feeding conveyor 2-1-1. If the detection fails, the two first lifting and transplanting machines 2-1-3 work to exchange the unqualified materials to the supplier's pallet discharge conveyor 2-1-2 for delivery. If the detection passes, the depalletizing robot 2-3 grabs the materials on the pallet and puts them on the material conveying line 2-5.

[0054] 2. The stacker 3-4 in the vertical warehouse system 3 puts the empty pallets on the shelf 3-1 into the entrance of the vertical warehouse pallet outfeed conveyor 2-2-1, and removes the stacked pallets one by one through the pallet remover 2-10 and puts them into the vertical warehouse pallet outfeed conveyor 2-2-1, and then exchanges the empty pallets of the vertical warehouse to the second lift-transplanter 2-2-3 at the entrance of the vertical warehouse pallet infeed conveyor 2-2-2 through the second lift-transplanter 2-2-3 at the exit of the vertical warehouse pallet outfeed conveyor 2-2-1.

[0055] 3. The palletizing robot 2-4 grabs the materials on the material conveying line 2-5 and palletizes them on the vertical warehouse pallet on the second jacking and transplanting machine 2-2-3 at the entrance of the vertical warehouse pallet feeding conveyor 2-2-2.

[0056] 4. After palletizing is completed, the pallet feeding conveyor 2-2-2 of the vertical warehouse will send the palletized materials (materials + vertical warehouse pallets) to the appearance detection mechanism at the entrance of the pallet feeding conveyor for inspection. If qualified, they will be put into storage and placed on the shelf 3-1 by the stacker 3-4. If unqualified, they will be returned by the third lifting and transplanting machine and the third transmission roller for manual sorting. At the same time, the first lifting and transplanting machine 2-1-3 and the first transmission roller will exchange the supplier's empty pallets to the supplier's pallet discharge conveyor 2-1-2, and after being stacked by the stacking machine at the exit of the supplier's pallet discharge conveyor 2-1-2, they will be sent out by the first AGV trolley 1.

[0057] 5. When there is a floor that needs to be fed, the stacker 3-4 takes the material and places it on the raw material outlet conveyor line 3-2 of the corresponding floor for delivery. The second AGV trolley 4-1 takes the material and places it on the loading conveyor 4-2 for temporary storage. Then the mobile robot 4-3 takes the material and places it on the corresponding feeding conveyor line 4-4, and sends it to the unpacking machine 4-6 for unpacking. Finally, the material is quantitatively fed into the reactor 4-5 through the automatic control valve.

[0058] 6. After the feeding is completed, the empty pallets in the vertical warehouse on the feeding conveyor line 4-4 are sent to the second stacking machine 4-8 by the AGV car for stacking. After the stacking is completed, they are placed on the empty pallet warehouse conveyor line 3-3, sent to the vertical warehouse, and placed on the corresponding shelf 3-1 by the stacker 3-4.

[0059] (Example 2)

[0060] The feeding method of the intelligent feeding system of this embodiment includes the following steps:

[0061] S1: The first AGV trolley 1 delivers the materials sent by the supplier to the supplier material feeding conveyor 2-1-1, and after being inspected by the first appearance inspection mechanism 2-6, it is delivered to the first lifting and transplanting machine 2-1-3 at the exit of the supplier material feeding conveyor 2-1-1.

[0062] S2: The stacker 3-4 in the vertical warehouse system 3 puts the empty pallet on the shelf 3-1 into the entrance of the vertical warehouse pallet outfeed conveyor 2-2-1, and removes the stacked pallets one by one through the pallet remover 2-10 and puts them into the vertical warehouse pallet outfeed conveyor 2-2-1, and then exchanges the empty pallet of the vertical warehouse to the second lifting and transplanting machine 2-2-3 at the entrance of the vertical warehouse pallet infeed conveyor 2-2-2 through the second lifting and transplanting machine 2-2-3 at the exit of the vertical warehouse pallet outfeed conveyor 2-2-1.

[0063] S3: The palletizing robot 2-4 grabs the materials on the material conveying line 2-5 and stacks them on the vertical warehouse pallet on the second jacking transplanter 2-2-3 at the entrance of the vertical warehouse pallet feeding conveyor 2-2-2. The empty pallet on the first jacking transplanter 2-1-3 is exchanged through the first jacking transplanter 2-1-3 and the first transmission roller to the supplier pallet outfeed conveyor 2-1-2 for delivery.

[0064] S4: After palletizing is completed, the vertical warehouse pallet feeding conveyor 2-2-2 delivers the palletized materials to the appearance detection mechanism at the entrance of the pallet feeding conveyor for detection and storage.

[0065] S5: When materials need to be added, the materials on the shelf 3-1 in the vertical warehouse system 3 are taken by the stacker 3-4 and sent to the raw material outlet conveyor line 3-2.

[0066] S6: The second AGV 4-1 takes the raw materials from the raw material outlet conveyor line 3-2 and delivers them to the loading conveyor 4-2.

[0067] S7: The mobile robot 4-3 grabs the raw materials on the feeding conveyor 4-2 to the corresponding feeding conveyor line 4-4, and puts them into the unpacking machine 4-6.

[0068] S8: The unpacking machine 4-6 unpacks the packages and feeds the materials through the automatic control valve.

[0069] S9: After the feeding is completed, the empty pallet on the feeding conveyor 4-2 is sent to the empty pallet storage conveyor line 3-3 by the second AGV trolley 4-1.

[0070] In the above S1, the unqualified stacked materials detected by the first shape detection mechanism 2-6 are exchanged to the supplier's tray discharge conveyor 2-1-2 through the first lifting and transplanting machine 2-1-3 and the first transmission roller and sent out.

[0071] In the above S4, the second appearance detection mechanism 2-8 performs detection, and if the detection is qualified, the plant is put into storage, and if the detection is unqualified, the plant is sent out through the third lifting transplanter and the third transmission roller, and is sorted manually.

[0072] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent feeding system, characterized in that: The invention comprises a first AGV trolley (1), a conveying system (2), a vertical warehouse system (3) and a feeding system (4); the first AGV trolley (1) is used to deliver materials to the conveying system (2); the conveying system (2) is used to deliver materials into the vertical warehouse system (3); the feeding system (4) is used to take materials from the vertical warehouse system (3) and feed materials; The conveying system (2) comprises a first pallet circulating conveying line (2-1), a second pallet circulating conveying line (2-2), a depalletizing robot (2-3), a palletizing robot (2-4) and a material conveying line (2-5); the depalletizing robot (2-3) is used to remove materials from a pallet flowing on the first pallet circulating conveying line (2-1) and place them on the material conveying line (2-5); the palletizing robot (2-4) is used to grab materials from the material conveying line (2-5) and place them on a pallet flowing on the second pallet circulating conveying line (2-2); loading and unloading of materials on the first pallet circulating conveying line (2-1) are both completed by the first AGV trolley (1); The first pallet circulation conveyor line (2-1) comprises a supplier material feeding conveyor (2-1-1) and a supplier pallet discharging conveyor (2-1-2), the supplier material feeding conveyor (2-1-1) and the supplier pallet discharging conveyor (2-1-2) are arranged in parallel, a first lifting and transplanting machine (2-1-3) is arranged at the outlet of the supplier material feeding conveyor (2-1-1) and the inlet of the supplier pallet discharging conveyor (2-1-2), and a first conveying roller (2-1-4) is used between the two first lifting and transplanting machines (2-1-3) for material exchange; The second pallet circulation conveyor line (2-2) includes a vertical warehouse pallet discharge conveyor (2-2-1) and a vertical warehouse pallet feed conveyor (2-2-2). The vertical warehouse pallet discharge conveyor (2-2-1) and the vertical warehouse pallet feed conveyor (2-2-2) are arranged in parallel. The vertical warehouse pallet discharge conveyor (2-2-1) and the supplier pallet discharge conveyor (2-1-2) are located on the same straight line. The vertical warehouse pallet feed conveyor (2-2-2) and the supplier material feed conveyor (2-1-1) are located on the same straight line. On the same straight line, a second lifting and transplanting machine (2-2-3) is provided at the inlet of the vertical warehouse pallet feeding conveyor (2-2-2) and the outlet of the vertical warehouse pallet discharging conveyor (2-2-1), and materials are exchanged between the two second lifting and transplanting machines (2-2-3) via a second transmission roller (2-2-4); one end of the material conveying line (2-5) is provided at the outlet of the supplier material feeding conveyor (2-1-1), and the other end is provided at the inlet of the vertical warehouse pallet feeding conveyor (2-2-2); The vertical warehouse system (3) comprises a shelf (3-1), a raw material outlet conveyor line (3-2), an empty pallet inbound conveyor line (3-3) and a stacker (3-4); the loading and unloading of the second pallet circulation conveyor line (2-2) are completed by the stacker (3-4); the stacker (3-4) is also used to take materials from the shelf (3-1) and send them to the raw material outlet conveyor line (3-2) and to put the pallets of the empty pallet inbound conveyor line (3-3) on the shelf (3-1); The feeding system (4) comprises a second AGV trolley (4-1), a feeding conveyor (4-2), a mobile robot (4-3), a feeding conveyor line (4-4) and a reactor (4-5); the second AGV trolley (4-1) is used to feed raw materials on the raw material conveyor line to the feeding conveyor (4-2) and to feed empty pallets on the feeding conveyor (4-2) to the empty pallet storage conveyor line (3-3); the mobile robot (4-3) is used to grab the materials on the feeding conveyor (4-2) to the feeding conveyor line (4-4); the outlet of the feeding conveyor line (4-4) is connected to the reactor (4-5); The feeding system (4) further comprises a bag unpacking machine (4-6); the bag unpacking machine (4-6) is connected to the reaction kettle (4-5) via a conveying pipe (4-7); an automatic control valve is provided on the conveying pipe (4-7); The first pallet circulating conveyor line (2-1) is provided with a first appearance detection mechanism (2-6) at its inlet, and a first pallet stacking machine (2-7) at its outlet; the second pallet circulating conveyor line (2-2) is provided with a pallet disassembling machine (2-10) at its inlet, and a second appearance detection mechanism (2-8) and a return mechanism (2-9) at its outlet; The feeding method of the intelligent feeding system comprises the following steps: S1: The first AGV trolley (1) delivers the materials delivered by the supplier to the supplier material feed conveyor (2-1-1), and after being inspected by the first appearance inspection mechanism (2-6), the materials are delivered to the first lifting and transplanting machine (2-1-3) at the exit of the supplier material feed conveyor (2-1-1); the materials that are unqualified for stacking detected by the first appearance inspection mechanism (2-6) are exchanged through the first lifting and transplanting machine (2-1-3) and the first transmission roller to be delivered to the supplier tray discharge conveyor (2-1-2); S2: The stacker (3-4) in the vertical warehouse system (3) places the empty pallets on the shelf (3-1) into the entrance of the vertical warehouse pallet outfeed conveyor (2-2-1), and removes the stacked pallets one by one through the pallet remover (2-10) and places them on the vertical warehouse pallet outfeed conveyor (2-2-1), and then the empty pallets of the vertical warehouse are exchanged to the second lifting and transplanting machine (2-2-3) at the entrance of the vertical warehouse pallet infeed conveyor (2-2-2) through the second lifting and transplanting machine (2-2-3) at the exit of the vertical warehouse pallet outfeed conveyor (2-2-1); S3: The palletizing robot (2-4) grabs the materials on the material conveying line (2-5) and palletizes them on the vertical warehouse pallet on the second jacking and transplanting machine (2-2-3) at the entrance of the vertical warehouse pallet feeding conveyor (2-2-2); the empty pallet on the first jacking and transplanting machine (2-1-3) is exchanged with the first jacking and transplanting machine (2-1-3) and the first transmission roller to be sent out to the supplier pallet discharging conveyor (2-1-2); S4: After the palletizing is completed, the pallet feeding conveyor (2-2-2) of the vertical warehouse sends the palletized materials to the appearance detection mechanism at the entrance of the pallet feeding conveyor for detection and storage; the second appearance detection mechanism (2-8) performs the detection, and the materials are stored if they pass the detection. If they fail the detection, they are sent out through the third lifting transplanter and the third transmission roller, and are sorted manually; S5: When materials need to be added, the materials on the shelf (3-1) in the vertical warehouse system (3) are taken by the stacker (3-4) and sent to the raw material outlet conveyor line (3-2); S6: The second AGV trolley (4-1) takes the raw materials from the raw material outlet conveyor line (3-2) and delivers them to the loading conveyor (4-2); S7: The mobile robot (4-3) grabs the raw materials on the feeding conveyor (4-2) to the corresponding feeding conveyor line (4-4), and puts them into the unpacking machine (4-6); S8: The bag unpacking machine (4-6) unpacks the bags and feeds the materials through the automatic control valve; S9: After the feeding is completed, the empty pallet on the loading conveyor (4-2) is transported to the empty pallet storage conveyor line (3-3) by the second AGV trolley (4-1).

2. An intelligent feeding system according to claim 1, characterized in that: A second tray stacking machine (4-8) is provided on one side of the loading conveyor (4-2).

Citation Information

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