Base distribution equipment

By designing the base line division equipment and using automated base line division mechanisms, the problem of low efficiency of manual line division in traditional filter production is solved, an efficient and low-cost production process is achieved, and product quality is improved.

CN110993302BActive Publication Date: 2025-05-16ZHUHAI HENGNUO SCI & TECH CO LTD
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Patent Information

Application Number
CN202010014979.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-07
Publication Date
2025-05-16
Estimated Expiration
2040-01-07

AI Technical Summary

Technical Problem

In the production of traditional filters, the wire splitting and installation base of the winding magnetic ring assembly mainly relies on labor, resulting in low work efficiency, high labor costs and difficult to guarantee quality.

Method used

A base line splitting equipment is designed, including a rubber shell feeding module, a wire shell inlet module and a cutting and pipe assembly module. The winding magnetic ring assembly is automatically placed on the base through the base mechanism, and the wire end is automatically snapped into the wire end through the wire splitting mechanism to achieve automatic wire splitting.

Benefits of technology

It improves the working efficiency of filter production, reduces labor costs, and improves product quality through automated processes and reduces the defective yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention aims to provide a base-entering and line-dividing equipment with high working efficiency, low labor cost and good production quality. The present invention comprises a plastic shell feeding module, a wire group shell-entering module and a cutting and tube-loading module which are connected in sequence. The wire group shell-entering module comprises a plurality of wire-loading group modules and a conveying module. The wire-loading group module comprises a base-entering mechanism and a line-dividing mechanism which cooperate with each other. The plurality of wire-loading group modules, the plastic shell feeding module and the cutting and tube-loading module are all matched with the conveying module. The cutting and tube-loading module comprises a product conveying device, a line-dividing clamp mechanism, a line-cutting mechanism and a tube-loading assembly. The line-dividing clamp mechanism and the line-cutting mechanism are arranged in sequence above the product conveying device, and the tube-loading assembly is connected to the output end of the product conveying device. The present invention is applied to the technical field of filter production equipment.
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Description

Technical Field

[0001] The present invention is applied to the technical field of filter production equipment, and particularly relates to a base insertion and branching equipment. Background Art

[0002] The filter is also called a network transformer. Different numbers of winding magnetic ring assemblies are provided in the filter according to actual needs. The winding magnetic ring assembly consists of at least one magnetic ring and a number of enameled wires, which need to be wound around the magnetic ring. When producing the filter, the wire ends of the winding magnetic ring assembly need to be inserted into the corresponding pin slots on the base to facilitate subsequent welding and connection between the wire ends and the pins of the base. The traditional wire winding magnetic ring assembly is done manually, which has low work efficiency, high labor costs, and the wire ends are too thin to accurately distinguish the position where the wire ends need to be inserted, and the quality is difficult to guarantee. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a base insertion and branching device with high working efficiency, low labor cost and good production quality.

[0004] The technical solution adopted by the present invention is: the present invention includes a plastic shell feeding module, a wire group shell entry module and a cutting and tube loading module which are connected in sequence, the wire group shell entry module includes a plurality of wire loading group modules and a conveying module, the wire loading group module includes a base entry mechanism and a wire dividing mechanism which cooperate with each other, a plurality of the wire loading group modules, the plastic shell feeding module and the cutting and tube loading module are all coordinated with the conveying module, the cutting and tube loading module includes a product conveying device, a wire dividing clamp mechanism, a wire cutting mechanism and a tube loading assembly, the wire dividing clamp mechanism and the wire cutting mechanism are sequentially arranged above the product conveying device, and the tube loading assembly is connected to the output end of the product conveying device.

[0005] As can be seen from the above scheme, the feeding and assembly of the wire housing and the base are performed through the plastic shell feeding module. The winding magnetic ring assembly is placed on the base through the base insertion mechanism, and then the wire end of the winding magnetic ring assembly is clamped into the corresponding clamping position of the wire housing through the wire splitting mechanism, thereby realizing automatic wire splitting, improving production efficiency, and reducing labor costs. By setting up multiple groups of the wire assembly group modules at the same time, the filter containing multiple winding magnetic ring assemblies is assembled, and the products are driven to move in sequence at each station on the assembly line through the handling module. The wire end of the winding magnetic ring assembly is cut by the cutting and tube assembly module, and then the excess wire segments are cut off. The filter assembly with the completed wire splitting is loaded into the material tube through the tube assembly for easy transportation. The product conveying device is a common belt conveyor assembly, and the belt is provided with a clamping position adapted to the wire housing.

[0006] A preferred solution is that the plastic shell feeding module includes a first material pipe silo, a vibrating plate and a three-axis transfer mechanism, the output ends of the first material pipe silo and the vibrating plate are both located below the three-axis transfer mechanism, the movable end of the three-axis transfer mechanism is provided with a first air claw, the three-axis transfer mechanism drives the first air claw to perform two-dimensional movement along a vertical plane, and the three-axis transfer mechanism drives the first air claw to perform rotational movement with the vertical direction as the rotation axis.

[0007] It can be seen from the above scheme that the wire shell is released from the material tube through the first material tube silo, the base is neatly transported to the picking position of the first air gripper by the vibration plate, and the first air gripper is driven to move by the three-axis transfer mechanism to realize the installation of the base into the wire shell, and the wire shell is transported to the input end of the wire assembly shell module for loading of the winding magnetic ring assembly.

[0008] A preferred solution is that the base entry mechanism includes a feeding clamp mechanism, a linear transfer mechanism and a plurality of base entry clamp mechanisms, the linear transfer mechanism includes a first linear motion component, a winding magnetic ring limiting component and a clamping component, the winding magnetic ring limiting component and the clamping component cooperate with each other and are both arranged at the movable end of the first linear motion component, the feeding clamp mechanism moves the winding magnetic ring from the external feeding structure to the winding magnetic ring limiting component, and the base entry clamp mechanism moves the winding magnetic ring on the winding magnetic ring limiting component to the base to be installed.

[0009] It can be seen from the above scheme that by setting the feeding clamp mechanism, the winding magnetic ring assembly to be loaded is moved to the winding magnetic ring limiting assembly, the winding magnetic ring assembly is limited by the winding magnetic ring limiting assembly, and then the winding magnetic ring is clamped by setting the clamping assembly, and finally the winding magnetic ring limiting assembly is driven by the first linear moving assembly to move between several of the base feeding clamp mechanisms, thereby realizing the winding magnetic ring loading of the multi-component wire mechanism.

[0010] A further preferred scheme is that the winding magnetic ring limit assembly includes a mounting plate, a linear guide, a first driving cylinder and a sliding plate, the mounting plate is fixed on the movable end of the first linear moving assembly, the linear guide and the first driving cylinder are both fixed on the mounting plate, the sliding plate slides with the linear guide through a slider, the sliding plate is fixedly connected to the movable end of the first driving cylinder, a pair of wire posts and a pressure plate are provided on the sliding plate, a limiting groove is provided on the pressure plate, a limiting gap is provided between the pair of wire posts, a dividing needle is provided on the side of the two wire posts away from the pressure plate, and the limiting gap, the limiting groove and the dividing needle are located on the same vertical plane.

[0011] It can be seen from the above scheme that the magnetic ring part of the winding magnetic ring is limited by the cooperation of the two wire posts and the pressure plate, thereby preventing the winding magnetic ring from falling off. The limiting gap and the limiting groove are provided for the wire end of the winding magnetic ring to pass through, and the wire end is limited, thereby realizing that the wire end of the winding magnetic ring is constrained and will not be twisted together when moving. The wire separation needle is provided to separate the wire ends on the same side to prevent the wire ends on the same side from being twisted together. The first driving cylinder drives the sliding plate to slide along the linear guide rail, thereby realizing the tightening of the extended wire ends in sequence by driving the magnetic ring.

[0012] A preferred solution is that the wire-dividing mechanism includes two sets of wire-paying components arranged in parallel, and the wire-paying components include a rotating motor, a base plate, a placement table, a wire clamping mechanism, a wire management mechanism, a temporary storage mechanism and a wire pressing mechanism. The output shaft of the rotating motor is connected to the base plate, and the placement table, the wire management mechanism, the temporary storage mechanism and the wire pressing mechanism are all arranged on the base plate. The wire management mechanism includes two guide members that are slidably engaged at both ends of the placement table, the temporary storage mechanism is slidably engaged on one side of the placement table, the wire pressing mechanism is rotatably engaged on the base plate, and the wire clamping mechanism is slidably engaged above the placement table.

[0013] It can be seen from the above scheme that the product is pressed and fixed by the wire pressing mechanism and the wire end of the winding magnetic ring assembly is tilted. The rotating motor drives the substrate to rotate a certain angle so that the wire end of the winding magnetic ring assembly is in an approximately vertical state. The wire clamping mechanism brings several inclined wire ends to the temporary storage mechanism, and the clamping claws of the wire clamping mechanism move upward to disengage the shorter wire ends from the clamping claws and clamp the longest wire ends. At the same time, the wire ends are limited by the wire management mechanism so that the longest wire end is introduced into the clamping mouth of the wire clamping shell by the clamping claws of the wire clamping mechanism to complete the wire splitting. Similarly, the wire clamping mechanism clamps the longest wire end from the temporary storage mechanism again for wire splitting, thereby gradually clamping the wire ends of different lengths into the corresponding card slots. This effectively improves production efficiency, ensures product quality, and reduces the defective product rate.

[0014] A preferred solution is that the wire dividing clamp mechanism includes two groups of wire end clamping assemblies symmetrically arranged on both sides of the product conveying device and a wire pressing assembly arranged above the product conveying device, the wire pressing assembly includes a mounting frame, a pressure block slidably arranged on the mounting frame and a first downward pressing cylinder fixed on the mounting frame, the pressure block is fixedly connected to the movable end of the first downward pressing cylinder, a product pressing block is arranged at the bottom of the pressure block, the wire end clamping assembly includes a second driving cylinder, a first clamping block and a second clamping block, the first clamping block is fixedly connected to the product conveying device through a connecting frame, the second clamping block is hingedly engaged on the connecting frame, the piston rod end of the second driving cylinder is movably connected to the second clamping block, thereby driving the second clamping block to rotate.

[0015] It can be seen from the above scheme that the wire ends extending from both sides of the wire clamping shell are arranged by the wire splitting clamp mechanism, so that the wire ends are neater during subsequent cutting. The two wire end clamping assemblies clamp the wire ends on both sides of the wire clamping shell respectively, and then the first downward pressing cylinder drives the product pressing block to press down, pressing the magnetic ring part of the winding magnetic ring assembly, thereby causing the part of the wire end that contacts the wire clamping shell to generate an angle, thereby constraining the wire end so that it is not easy to be disordered during transportation.

[0016] A preferred solution is that the wire cutting mechanism includes a second downward pressing cylinder and a pair of first cutting blocks arranged on the product conveying device, the second downward pressing cylinder is located directly above the two first cutting blocks, the second cutting block is arranged at the movable end of the second downward pressing cylinder, the two first cutting blocks are respectively matched with the two ends of the second cutting block, and waste wire troughs are also arranged on both sides of the product conveying device.

[0017] It can be seen from the above scheme that the second pressing cylinder drives the second cutting block to press down, and cooperates with the two first cutting blocks to neatly cut off the excess wire ends at both ends of the product, so as to facilitate welding of the wire ends with the pins of the base and loading into the material tube.

[0018] A preferred solution is that the pipe loading assembly includes a second material pipe silo, a material storage trough, a pushing cylinder and a blocking assembly, the upper end of the second material pipe silo is connected to the product conveying device, the bottom of the second material pipe silo is provided with a discharge port, the movable end of the pushing cylinder is provided with a pushing block cooperating with the discharge port, the material storage trough is connected to the discharge port, and the blocking assembly includes a blocking cylinder and a blocking block both hingedly engaged with the second material pipe silo, the piston rod end of the blocking cylinder is hingedly engaged with the blocking block, and the blocking block cooperates with the discharge port.

[0019] As can be seen from the above scheme, the product conveying device inputs the product from the docking port into the material pipe in the second material pipe bin. When the material pipe is full of products, the stacking cylinder drives the pushing block to extend and push the material pipe out of the discharge port, so that the loaded material pipe falls into the material storage tank. The blocking component prevents the material pipe from being transferred into the material storage tank when it is not full. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the overall layout diagram of the present invention;

[0021] Figure 2 is a schematic diagram of the three-dimensional structure of the plastic shell feeding module;

[0022] Figure 3 is a three-dimensional structural schematic diagram of the wiring assembly module;

[0023] Figure 4 is a schematic diagram of the three-dimensional structure of the base-entering mechanism 22;

[0024] Figure 5 is a structural schematic diagram of the linear transfer mechanism;

[0025] Figure 6 is a three-dimensional structural schematic diagram of the line dividing mechanism;

[0026] Figure 7 is a schematic diagram of the three-dimensional structure of the cutting and tube installation module;

[0027] Figure 8 is a partial structural schematic diagram of the cutting and tube installation module;

[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the tube installation assembly. DETAILED DESCRIPTION

[0029] like Figures 1 to 9 As shown, in this embodiment, the present invention includes a plastic shell feeding module 1, a wire group shell entry module 2 and a cutting and tube loading module 3 which are connected in sequence, the wire group shell entry module 2 includes a plurality of wire loading group modules and a conveying module 21, the wire loading group module includes a base entry mechanism 22 and a wire dividing mechanism 23 which cooperate with each other, a plurality of the wire loading group modules, the plastic shell feeding module 1 and the cutting and tube loading module 3 are all coordinated with the conveying module 21, the cutting and tube loading module 3 includes a product conveying device 31, a wire dividing clamp mechanism 32, a wire cutting mechanism 33 and a tube loading assembly 34, the wire dividing clamp mechanism 32 and the wire cutting mechanism 33 are sequentially arranged above the product conveying device 31, and the tube loading assembly 34 is connected to the output end of the product conveying device 31.

[0030] In this embodiment, the plastic shell feeding module 1 includes a first material tube bin 11, a vibration plate 12 and a three-axis transfer mechanism 13. The output ends of the first material tube bin 11 and the vibration plate 12 are both located below the three-axis transfer mechanism 13. The movable end of the three-axis transfer mechanism 13 is provided with a first air claw 14. The three-axis transfer mechanism 13 drives the first air claw 14 to make two-dimensional movements along the vertical plane. The three-axis transfer mechanism 13 drives the first air claw 14 to make rotational movements with the vertical direction as the rotation axis. The output end of the vibration plate 12 is provided with a positioning cylinder and a feeding cylinder. The movable end of the feeding cylinder is provided with a carrying block. The positioning cylinder pushes the product on the output end of the vibration plate 12 onto the carrying block. The feeding cylinder drives the carrying block to move below the three-axis transfer mechanism 13.

[0031] In this embodiment, the base entry mechanism 22 includes a feed clamp mechanism 221, a linear transfer mechanism 222 and a plurality of base entry clamp mechanisms 223. The linear transfer mechanism 222 includes a first linear moving component, a winding magnetic ring limiting component 224 and a clamping component. The winding magnetic ring limiting component 224 and the clamping component cooperate with each other and are both arranged at the movable end of the first linear moving component. The feed clamp mechanism 221 moves the winding magnetic ring from the external feeding structure to the winding magnetic ring limiting component 224. The base entry clamp mechanism 223 moves the winding magnetic ring on the winding magnetic ring limiting component 224 to the base to be installed. The base entry mechanism 22 also includes a plurality of base transfer mechanisms 225. The base transfer mechanisms 225 include a first electric cylinder and a loading block. The loading block is fixed on the movable end of the second electric cylinder. The loading block is provided with a first wire clamping shell limiting groove that matches the outer contour of the product base. One end of the base transfer mechanism 225 cooperates with the base entry clamp mechanism 223, and the other end of the base transfer mechanism 225 cooperates with the transport module 21. The base transfer mechanism 225 is used to transport the product base between the transport module 21 and the base entry clamp mechanism 223.

[0032] In this embodiment, the winding magnetic ring limit assembly 224 includes a mounting plate, a linear guide, a first driving cylinder and a sliding plate. The mounting plate is fixed on the movable end of the first linear moving assembly. The linear guide and the first driving cylinder are both fixed on the mounting plate. The sliding plate slides with the linear guide through a slider. The sliding plate is fixedly connected to the movable end of the first driving cylinder. A pair of wire posts and a pressure plate are provided on the sliding plate. A limiting groove is provided on the pressure plate. A limiting gap is provided between the pair of wire posts. A dividing line needle is provided on the side of the two wire posts away from the pressure plate. The limiting gap, the limiting groove and the dividing line needle are located on the same vertical plane. The clamping assembly includes two groups of air claw assemblies symmetrically arranged on both sides of the winding magnetic ring limit assembly 224. The base clamping mechanism includes a two-axis moving component, a suction nozzle and two second air claws, the suction nozzle is fixed on the movable end of the two-axis moving component, the two second air claws are symmetrically arranged on both sides of the suction nozzle, a third driving cylinder is arranged above the suction nozzle, a sliding hole is arranged on the suction nozzle, the bottom of the sliding hole is stepped, and the movable end of the third driving cylinder is provided with a magnetic suction column adapted to the maximum inner diameter of the sliding hole.

[0033] In this embodiment, the transport module 21 includes a fixed frame and a plurality of second linear motion components connected in sequence, the plurality of second linear motion components are all fixed on the fixed frame, and the second linear motion components are provided with clamping claws for clamping products.

[0034] In this embodiment, the wire-dividing mechanism 23 includes two sets of wire-releasing components arranged in parallel, and the wire-releasing components include a rotating motor 231, a base plate 232, a placement table 233, a wire-clamping mechanism 234, a wire-arranging mechanism 235, a temporary storage mechanism 236, and a wire-pressing mechanism 237. The output shaft of the rotating motor 231 is connected to the base plate 232. The placement table 233, the wire-arranging mechanism 235, the temporary storage mechanism 236, and the wire-pressing mechanism 237 are all arranged on the base plate 232. The wire-arranging mechanism 235 includes two guide members that are slidably engaged at both ends of the placement table 233. The temporary storage mechanism 236 is slidably engaged at one side of the placement table 233. The wire-pressing mechanism 237 is rotatably engaged on the base plate 232, and the wire-clamping mechanism 234 is slidably engaged above the placement table 233. The temporary storage mechanism 236 includes a temporary storage clamp ring. The placing platform 233 is provided with a second wire clamping shell limiting groove adapted to the wire clamping shell, the wire pressing mechanism 237 includes a wire group pressing block rotatably matched on the placing platform and a fourth driving cylinder fixed on the base plate 232, the outer contour of the wire group pressing block is adapted to the inner wall of the wire clamping shell, an extension block is arranged on the rotating shaft of the wire group pressing block, and the fourth driving cylinder is hingedly matched with the extension block, so that the fourth driving cylinder drives the wire group pressing block to rotate, so as to switch between pressing and loosening the wire group. The two guides are both hook-shaped, and the ends of the guides are provided with a contoured groove adapted to the side wall of the wire clamping shell, the wire management mechanism 235 also includes two fifth driving cylinders that drive the two guides to move along the length direction of the base plate 232, and the two guides cooperate to form a V-shaped guide surface at the bayonet position of the wire clamping shell to prevent the wire end from being stuck in other bayonet ports, and at the same time make it easier to introduce the wire end into the bayonet port. The wire clamping mechanism 234 includes a two-axis moving assembly and a clamping claw arranged on the movable end of the two-axis moving assembly. The two-axis moving assembly drives the clamping claw to perform linear motion in the horizontal and vertical directions.

[0035] In this embodiment, the wire dividing clamp mechanism 32 includes two groups of wire end clamping assemblies 321 symmetrically arranged on both sides of the product conveying device 31 and a wire pressing assembly 322 arranged above the product conveying device 31. The wire pressing assembly 322 includes a mounting frame, a pressure block slidably arranged on the mounting frame, and a first downward pressing cylinder fixed on the mounting frame. The pressure block is fixedly connected to the movable end of the first downward pressing cylinder, and a product pressing block is arranged at the bottom of the pressure block. The wire end clamping assembly 321 includes a second driving cylinder, a first clamping block and a second clamping block. The first clamping block is fixedly connected to the product conveying device 31 through a connecting frame, and the second clamping block is hingedly engaged on the connecting frame. The piston rod end of the second driving cylinder is movably connected to the second clamping block, thereby driving the second clamping block to rotate.

[0036] In this embodiment, the wire cutting mechanism 33 includes a second pressing cylinder 331 and a pair of first cutting blocks 332 arranged on the product conveying device 31. The second pressing cylinder 331 is located directly above the two first cutting blocks 332. The movable end of the second pressing cylinder 331 is provided with a second cutting block 333. The two first cutting blocks 332 are respectively matched with the two ends of the second cutting block 333. Waste wire grooves 334 are also provided on both sides of the product conveying device 31.

[0037] In this embodiment, the pipe loading assembly 34 includes a second material pipe bin 341, a material storage tank 342, a material pushing cylinder 343 and a blocking assembly. The upper end of the second material pipe bin 341 is connected to the product conveying device 31, and the bottom of the second material pipe bin is provided with a discharge port. The movable end of the material pushing cylinder 343 is provided with a pushing block that cooperates with the discharge port. The material storage tank 342 is connected to the discharge port. The blocking assembly includes a blocking cylinder 344 and a blocking block 345 that are both hingedly matched on the second material pipe bin 341. The piston rod end of the blocking cylinder 344 is hingedly matched with the blocking block 345, and the blocking block 345 cooperates with the discharge port. The first material pipe bin 11 is also provided with a material pushing cylinder and a blocking assembly.

[0038] Working principle of the present invention:

[0039] The material tube in the first material tube bin 11 outputs the clamping shell to the loading station, and the three-axis transfer mechanism 13 drives the first air gripper 14 to grab the product base from the output end of the vibration plate 12 and move it above the clamping shell. The three-axis transfer mechanism 13 drives the product base to rotate 90 degrees and descend, so that the product base is placed in the clamping shell. After the first air gripper 14 releases the product base, it clamps the clamping shell and moves it to the base transfer mechanism 225 of the first group of the assembly module. The first electric cylinder drives the loading block loaded with the base to move to the assembly station.

[0040] The feeding clamp mechanism 221 clamps the wire group that has been wound from the external magnetic ring winding equipment, and the feeding clamp mechanism 221 prevents the wire group from being on the winding magnetic ring limiting assembly 224. The first linear moving assembly drives the winding magnetic ring limiting assembly 224 to move to the bottom of the base feeding clamp mechanism 223 where material needs to be fed, and the base feeding clamp mechanism 223 clamps the wire group from the winding magnetic ring limiting assembly 224 and places the wire group on the base loaded on the base transfer mechanism 225. The base transfer mechanism 225 drives the base loaded with the wire group to be transported to the bottom of the transport module 21, and the transport module 21 clamps the base and places it in the wire splitting mechanism 23, and the wire splitting mechanism 23 clamps the wire end of the wire group into the clamping port of the wire clamping shell.

[0041] The fourth driving cylinder retracts to make the line group clamping block press the product line group placed on the placing table, the rotating motor 231 drives the base plate 232 to rotate to one side, so that the line end on the other side of the product is tilted, the line clamping mechanism 234 clamps the tilted line end, and then clamps the clamped line end into the temporary storage mechanism 236, the two-axis moving assembly drives the clamping claw to move upward to make the shorter line end detach from the clamping claw, retain the longest clamping claw, and then drive the clamping claw to move the line end out of the temporary storage mechanism 236 through the two-axis moving assembly. The two fifth driving cylinders are started, and the two guides form guide surfaces on both sides of the bayonet. The clamping claw brings the line end into the bayonet under the drive of the two-axis moving assembly. Through the above steps, the line ends of different lengths are clamped into the corresponding bayonet in sequence. The product with one side of the line end clamped is moved to another group of the line release assembly through the handling module 21, and the other group of the line release assembly performs the process of clamping the line end on the other side of the product into the bayonet.

[0042] Multiple groups of wires are clamped into the wire clamping shell through the base insertion mechanism 22, and the products with completed wire clamping are moved to the input end of the product conveying device 31 through the handling module 21. The product conveying device 31 drives the product to move below the wire splitting clamp mechanism 32, and the wire end clamping assembly 321 clamps the wire ends on both sides of the product. The first downward pressure cylinder extends to make the product pressing block press the wire group, thereby deforming the wire ends to achieve the shaping effect, so that the wire ends are not easy to fall off. Then the product conveying device 31 transports the product to the bottom of the wire cutting mechanism 33, and the wire cutting mechanism 33 trims the wire ends on both sides of the product neatly. Finally, the product conveying device 31 inputs the product into the second material pipe silo 341, and enters the material pipe from the input port of the second material pipe silo 341. After the material pipe is full, the blocking cylinder 344 retracts to allow the blocking block 345 to release the limit at the discharge port, and then the full material pipe is pushed into the storage trough 342 by the pushing cylinder 343.

Claims

1. The base line distribution equipment is characterized by: It comprises a plastic shell feeding module (1), a wire group shell entry module (2) and a cutting and tube loading module (3) which are connected in sequence. The wire group shell entry module (2) comprises a plurality of wire loading module modules and a handling module (21). The wire loading module comprises a base entry mechanism (22) and a wire separation mechanism (23) which cooperate with each other. The plurality of wire loading modules, the plastic shell feeding module (1) and the cutting and tube loading module (3) all cooperate with the handling module (21). The cutting and tube loading module (3) comprises a product conveying device (31), a wire separation clamp mechanism (32), a wire cutting mechanism (33) and a tube loading component (34). The wire splitting clamp mechanism (32) and the wire cutting mechanism (33) are sequentially arranged above the product conveying device (31); the tube loading assembly (34) is connected to the output end of the product conveying device (31); the base feeding mechanism (22) comprises a material feeding clamp mechanism (221), a linear transfer mechanism (222) and a plurality of base feeding clamp mechanisms (223); the linear transfer mechanism (222) comprises a first linear moving assembly, a winding magnetic ring limiting assembly (224) and a clamping assembly; the winding magnetic ring limiting assembly (224) and the clamping assembly cooperate with each other and are both arranged on the first linear moving assembly. The movable end of the assembly, the feeding clamping claw mechanism (221) moves the winding magnetic ring from the external feeding structure to the winding magnetic ring limiting assembly (224), the base feeding clamping claw mechanism (223) moves the winding magnetic ring on the winding magnetic ring limiting assembly (224) to the base to be installed, the wire splitting mechanism (23) comprises two sets of wire-releasing assemblies arranged in parallel, the wire-releasing assemblies comprise a rotating motor (231), a base plate (232), a placement table (233), a wire clamping mechanism (234), a wire management mechanism (235), a temporary storage mechanism (236) and a wire pressing mechanism (237), the rotating motor ( The output shaft of the placing platform (231) is connected to the base plate (232); the placing table (233), the wire management mechanism (235), the temporary storage mechanism (236) and the wire pressing mechanism (237) are all arranged on the base plate (232); the wire management mechanism (235) comprises two guide members slidably engaged at two ends of the placing table (233); the temporary storage mechanism (236) is slidably engaged on one side of the placing table (233); the wire pressing mechanism (237) is rotatably engaged on the base plate (232); and the wire clamping mechanism (234) is slidably engaged above the placing table (233).

2. The base-entry wiring device according to claim 1, characterized in that: The plastic shell feeding module (1) comprises a first material tube bin (11), a vibration plate (12) and a three-axis transfer mechanism (13); the output ends of the first material tube bin (11) and the vibration plate (12) are both located below the three-axis transfer mechanism (13); a first air gripper (14) is provided at the movable end of the three-axis transfer mechanism (13); the three-axis transfer mechanism (13) drives the first air gripper (14) to perform two-dimensional movement along a vertical plane; and the three-axis transfer mechanism (13) drives the first air gripper (14) to perform rotational movement with the vertical direction as a rotation axis.

3. The base-entry wiring device according to claim 1, characterized in that: The winding magnetic ring limit assembly (224) comprises a mounting plate, a linear guide rail, a first driving cylinder and a sliding plate, wherein the mounting plate is fixed on the movable end of the first linear moving assembly, the linear guide rail and the first driving cylinder are both fixed on the mounting plate, the sliding plate is slidably matched with the linear guide rail via a slider, the sliding plate is fixedly connected to the movable end of the first driving cylinder, a pair of wire posts and a pressure plate are arranged on the sliding plate, a limiting groove is arranged on the pressure plate, a limiting gap is arranged between the pair of wire posts, a dividing line needle is arranged on the side of the two wire posts away from the pressure plate, and the limiting gap, the limiting groove and the dividing line needle are located on the same vertical plane.

4. The base-entry wiring device according to claim 1, characterized in that: The wire splitting clamp mechanism (32) comprises two groups of wire end clamping assemblies (321) symmetrically arranged on both sides of the product conveying device (31) and a wire pressing assembly (322) arranged above the product conveying device (31), the wire pressing assembly (322) comprising a mounting frame, a pressing block slidably arranged on the mounting frame, and a first downward pressing cylinder fixed on the mounting frame, the pressing block is fixedly connected to the movable end of the first downward pressing cylinder, and a product pressing block is arranged at the bottom of the pressing block, the wire end clamping assembly (321) comprises a second driving cylinder, a first clamping block and a second clamping block, the first clamping block is fixedly connected to the product conveying device (31) via a connecting frame, the second clamping block is hingedly engaged on the connecting frame, and the piston rod end of the second driving cylinder is movably connected to the second clamping block, thereby driving the second clamping block to rotate.

5. The base-entry wiring device according to claim 1, characterized in that: The wire cutting mechanism (33) comprises a second pressing cylinder (331) and a pair of first cutting blocks (332) arranged on the product conveying device (31); the second pressing cylinder (331) is located directly above the two first cutting blocks (332); the second cutting block (333) is arranged at the movable end of the second pressing cylinder (331); the two first cutting blocks (332) respectively cooperate with the two ends of the second cutting block (333); and waste wire grooves (334) are also arranged on both sides of the product conveying device (31).

6. The base-entry wiring device according to claim 1, characterized in that: The tube loading assembly (34) comprises a second tube silo (341), a material storage trough (342), a pushing cylinder (343) and a blocking assembly. The upper end of the second tube silo (341) is connected to the product conveying device (31). The bottom of the second tube silo (341) is provided with a discharge port. The movable end of the pushing cylinder (343) is provided with a pushing block that cooperates with the discharge port. The material storage trough (342) is connected to the discharge port. The blocking assembly comprises a blocking cylinder (344) and a blocking block (345) both of which are hingedly engaged with the second tube silo (341). The piston rod end of the blocking cylinder (344) is hingedly engaged with the blocking block (345), and the blocking block (345) cooperates with the discharge port.

Citation Information

Patent Citations

  • Base-entering branching device

    CN210984518U