High-efficiency and low-energy-consumption precision forging forming device

Abstract

The present invention discloses a technology in the field of die forging equipment, specifically an efficient and low-energy-consumption precision die forging forming device, which includes: a cabinet, a fixing frame, a lower die, an upper die, and an exhaust fan. One side of the outside of the cabinet is fixedly installed with a display screen, a control panel, and a controller. One side of the top of the outside of the cabinet is fixedly installed with an alarm. The control panel is electrically connected to the controller, and the controller is electrically connected to the display screen and the alarm. Both ends of one side of the outside of the cabinet are fixedly installed with driving motors, and one end of each of the two driving motors is inserted into the cabinet and fixedly connected to a roller. This efficient and low-energy-consumption precision die forging forming device can not only automatically convey the formed forgings after die forging to improve work efficiency, but also remove dust in the air while recovering excess heat for reuse, reducing energy consumption, reducing dust, and improving the quality of forgings.

Description

Technical Field

[0001] The present invention relates to the technical field of die forging equipment, and particularly to an efficient and low-energy-consumption precision die forging forming device. Background Art

[0002] Die forging refers to a forging method in which a blank is formed by using a die on a special die forging equipment. The forgings produced by this method have precise dimensions, small machining allowances, and relatively complex structures, with high productivity. The die forging process has high production efficiency, low labor intensity, precise dimensions, and can forge forgings with complex shapes; it is suitable for mass production. However, existing devices often have low working efficiency, and a large amount of heat is dissipated to the outside and cannot be well utilized, resulting in high energy consumption. Moreover, there is a large amount of dust during die forging, which easily affects the quality of the forgings. Summary of the Invention

[0003] In view of the above and / or existing problems in the die forging forming device, the present invention is proposed.

[0004] Therefore, the object of the present invention is to provide an efficient and low-energy-consumption precision die forging forming device, which can not only automatically convey the formed forgings after die forging to improve work efficiency, but also remove dust in the air while recovering and reusing the excess heat, reducing energy consumption, reducing dust, and improving the quality of the forgings.

[0005] To solve the above technical problems, according to one aspect of the present invention, the following technical solutions are provided:

[0006] High-efficiency and low-energy-consumption precision forging forming device, which comprises: a cabinet body, a fixing frame, a lower die, an upper die and an exhaust fan. One side of the exterior of the cabinet body is fixedly installed with a display screen, a control panel and a controller. One side of the top of the cabinet body is fixedly installed with an alarm. The control panel is electrically connected to the controller, and the controller is electrically connected to the display screen and the alarm. Both ends of one side of the exterior of the cabinet body are fixedly installed with drive motors. One end of each of the two drive motors is inserted into the cabinet body and fixedly connected with a roller. The exterior of the two rollers and the other four rollers are fixedly connected with a conveyor belt. The fixing frame is fixedly installed at the top of the cabinet body. A hydraulic push rod is fixedly installed at the top of the fixing frame. The lower die is fixedly installed in the middle of the top of the cabinet body. A servo motor is fixedly installed on one side of the lower die. One end of the servo motor is fixedly connected with a bottom plate, and the bottom plate fits against the bottom end of the lower die. Heating modules are fixedly installed on both sides inside the lower die. A temperature sensor is fixedly installed on one side inside the lower die. The output end of the hydraulic push rod penetrates through the fixing frame and is fixedly connected with the upper die. An exhaust fan is fixedly installed in the middle of the top of the fixing frame. The top of the exhaust fan is fixedly connected with an exhaust duct. Both bottom ends of the exhaust duct penetrate through the fixing frame. An air supply duct is fixedly connected to one side of the exhaust fan. The bottom end of the air supply duct is fixedly connected with a filtering chamber. A filter layer is fixedly installed inside the filtering chamber. A warm air duct is fixedly connected to one side of the filtering chamber, and the warm air duct is coiled inside the lower die.

[0007] As a preferred solution of the high-efficiency and low-energy-consumption precision forging forming device described in the present invention, wherein: a maintenance door is fixedly installed on one side of the cabinet body. A handle is fixedly installed on one side of the maintenance door, and an anti-slip sleeve is fixedly installed on the handle.

[0008] As a preferred solution of the high-efficiency and low-energy-consumption precision forging forming device described in the present invention, wherein: a lighting lamp is fixedly installed at the bottom end of the fixing frame, and the lighting lamp is electrically connected to the controller.

[0009] As a preferred solution of the high-efficiency and low-energy-consumption precision forging forming device described in the present invention, wherein: a heat insulation layer is fixedly installed inside the lower die, and the heat insulation layer is made of asbestos board material.

[0010] As a preferred solution of the high-efficiency and low-energy-consumption precision forging forming device described in the present invention, wherein: sliding rods are fixedly installed on both sides of the top of the lower die, and both of the sliding rods penetrate through the upper die and are fixedly connected to the fixing frame.

[0011] As a preferred solution of the high-efficiency and low-energy-consumption precision forging forming device described in the present invention, wherein: a buffer pad is fixedly installed at the top of the upper die, and the buffer pad is made of rubber material.

[0012] As a preferred embodiment of the high-efficiency and low-energy-consumption precision forging forming device of the present invention, wherein: a cleaning door is fixedly installed on one side of the filtering chamber, and a pulling groove is formed on one side of the cleaning door.

[0013] As a preferred embodiment of the high-efficiency and low-energy-consumption precision forging forming device of the present invention, wherein: support columns are fixedly installed at the four corners of the bottom end of the cabinet body, and shock-absorbing pads are fixedly installed at the bottom ends of the four support columns.

[0014] Compared with the prior art: by introducing raw materials into the lower mold, sending control instructions to the controller using the control panel, the controller controls the heating module to turn on to heat the raw materials, the temperature sensor senses the temperature inside the lower mold, and at the same time, the exhaust fan is turned on to suck the hot air and dust generated during heating through the exhaust pipe and the air supply pipe into the filtering chamber. The filtering layer filters out the dust, and the hot air is introduced into the warm air pipe to provide a heating function inside the lower mold, thereby making full use of the heat and saving energy. When the temperature is insufficient for a long time, the alarm is turned on to remind the surrounding personnel to repair the device. When the temperature is heated to a sufficient temperature, the hydraulic push rod pushes the upper mold downward, and the upper mold and the lower mold perform forging work on the raw materials. After forging and forming, the servo motor drives the bottom plate to rotate, so that the formed forgings fall onto the conveyor belt. The driving motor drives the rollers, and the rollers drive the conveyor belt to rotate and convey the forgings, and then the raw materials are introduced into the lower mold for the next forging and forming work. This high-efficiency and low-energy-consumption precision forging forming device can not only automatically convey the formed forgings after forging, improving work efficiency, but also remove the dust in the air while recovering the excess heat for reuse, reducing energy consumption, reducing dust, and improving the quality of the forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0016] Figure 1 is the front view of the present invention;

[0017] Figure 2 is the cross-sectional view of the present invention;

[0018] Figure 3 is the rear view of the present invention;

[0019] Figure 4 is the top view of the present invention.

[0020] In the figure: 100 cabinet body, 120 control panel, 130 controller, 140 alarm, 150 drive motor, 160 roller, 170 conveyor belt, 180 maintenance door, 181 handle, 182 anti-slip sleeve, 200 fixing bracket, 210 hydraulic push rod, 220 lighting lamp, 300 lower die, 310 servo motor, 320 bottom plate, 330 heating module, 340 temperature sensor, 350 heat insulation layer, 360 slide bar, 400 upper die, 410 buffer pad, 500 exhaust fan, 510 exhaust duct, 520 air supply duct, 530 filter chamber, 531 cleaning door, 532 buckle groove, 540 filter layer, 550 warm air duct, 600 support column, 610 shock pad. Detailed implementation manners

[0021] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will describe the detailed implementation manners of the present invention in conjunction with the accompanying drawings.

[0022] In the following description, many specific details are set forth to facilitate a thorough understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation manners disclosed below.

[0023] Secondly, the present invention will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0024] To make the purpose, technical solution, and advantages of the present invention clearer, the following will further describe the embodiments of the present invention in detail in conjunction with the accompanying drawings.

[0025] The present invention provides an efficient and low-energy-consumption precision forging and forming device, which can not only automatically convey the formed forgings after forging to improve work efficiency, but also remove the dust in the air while recovering the excess heat for reuse, reducing energy consumption, reducing dust, and improving the quality of forgings. Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , including: cabinet body 100, fixing bracket 200, lower die 300, upper die 400, and exhaust fan 500;

[0026] Please refer to again Figure 1 , Figure 2 , Figure 3 and Figure 4, on one side of the exterior of the cabinet body 100, a display screen, a control panel 120 and a controller 130 are fixedly installed. On one side of the top of the exterior of the cabinet body 100, an alarm 140 is fixedly installed. The control panel 120 is electrically connected to the controller 130, and the controller 130 is electrically connected to the display screen and the alarm 140. At both ends of one side of the exterior of the cabinet body 100, drive motors 150 are fixedly installed. One end of each of the two drive motors 150 is inserted into the cabinet body 100 and fixedly connected to a roller 160. A conveyor belt 170 is fixedly connected to the exteriors of the two rollers 160 and the other four rollers 160. Specifically, on one side of the exterior of the cabinet body 100, the display screen, the control panel 120 and the controller 130 are connected by bolts in a threaded manner. On one side of the top of the exterior of the cabinet body 100, the alarm 140 is connected by bolts in a threaded manner. The control panel 120 is electrically output-connected to the controller 130, and the controller 130 is electrically output-connected to the display screen and the alarm 140. At both ends of one side of the exterior of the cabinet body 100, the drive motors 150 are connected by bolts in a threaded manner. One end of each of the two drive motors 150 is inserted into the cabinet body 100 and connected to a roller 160 by bolts in a threaded manner. A conveyor belt 170 is drivingly connected to the exteriors of the two rollers 160 and the other four rollers 160. The cabinet body 100 is used to accommodate the internal devices. The display screen is used to display the working conditions of the devices. The control panel 120 is used to send control instructions to the controller 130. The controller 130 is used to receive the instructions and control the working of other devices. The alarm 140 is used to emit alarm signals to remind the surrounding personnel. The drive motor 150 is used to drive the roller 160 to rotate. The roller 160 is used to support the conveyor belt 170 and drive the conveyor belt 170 to rotate. The conveyor belt 170 is used to convey the formed molds;

[0027] Please refer to again Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , a fixing frame 200 is fixedly installed at the top of the cabinet body 100. A hydraulic push rod 210 is fixedly installed at the top of the fixing frame 200. Specifically, at the top of the cabinet body 100, the fixing frame 200 is connected by bolts in a threaded manner. At the top of the fixing frame 200, a hydraulic push rod 210 is connected by bolts in a threaded manner. The fixing frame 200 is used to fix the upper devices. The hydraulic push rod 210 is used to drive the upper mold 400 to move up and down;

[0028] Please refer to again Figure 1 、 Figure 2 and Figure 3, a lower die 300 is fixedly installed in the middle of the top end of the cabinet body 100. A servo motor 310 is fixedly installed on one side of the lower die 300. One end of the servo motor 310 is fixedly connected to a bottom plate 320. The bottom plate 320 fits against the bottom end of the lower die 300. Heating modules 330 are fixedly installed on both sides inside the lower die 300. A temperature sensor 340 is fixedly installed on one side inside the lower die 300. Specifically, the lower die 300 is connected to the middle of the top end of the cabinet body 100 by bolt threads. The servo motor 310 is connected to one side of the lower die 300 by bolt threads. One end of the servo motor 310 is welded to the bottom plate 320 by a shaft. The bottom plate 320 fits against the bottom end of the lower die 300. The heating modules 330 are connected to both sides inside the lower die 300 by bolt threads. The temperature sensor 340 is connected to one side inside the lower die 300 by bolt threads. The lower die 300 is used to cooperate with the upper die 400 to provide a die forging forming function. The servo motor 310 is used to drive the bottom plate 320 to rotate. The bottom plate 320 is used to close the bottom end of the lower die 300 and open it after die forging forming, so that the formed die falls onto the conveyor belt 170 for convenient transportation. The heating module 330 is used to provide a heating function for the lower die 300, so that the lower die 300 can heat the raw material and thus carry out the die forging forming work. The temperature sensor 340 is used to sense the temperature inside the lower die 300;

[0029] Please refer to again Figure 1 , Figure 2 and Figure 3 , the output end of the hydraulic push rod 210 penetrates through the fixed frame 200 and is fixedly connected to the upper die 400. Specifically, the output end of the hydraulic push rod 210 penetrates through the fixed frame 200 and is connected to the upper die 400 by bolt threads. The upper die 400 is used to cooperate with the lower die 300 to provide a die forging forming function;

[0030] Please refer to again Figure 1 , Figure 2 , Figure 3 and Figure 4, a suction fan 500 is fixedly installed in the middle of the top end of the fixing frame 200. The top end of the suction fan 500 is fixedly connected with a suction duct 510. Both bottom ends of the suction duct 510 penetrate through the fixing frame 200. One side of the suction fan 500 is fixedly connected with a supply duct 520. The bottom end of the supply duct 520 is fixedly connected with a filtering chamber 530. A filtering layer 540 is fixedly installed inside the filtering chamber 530. One side of the filtering chamber 530 is fixedly connected with a warm air duct 550. The warm air duct 550 is coiled inside the lower die 300. Specifically, the suction fan 500 is threadedly connected to the middle of the top end of the fixing frame 200 by bolts. The top end of the suction fan 500 is communicated with the suction duct 510. Both bottom ends of the suction duct 510 penetrate through the fixing frame 200. One side of the suction fan 500 is communicated with the supply duct 520. The bottom end of the supply duct 520 is communicated with the filtering chamber 530. The filtering layer 540 is embedded and connected inside the filtering chamber 530. One side of the filtering chamber 530 is communicated with the warm air duct 550. The warm air duct 550 is coiled inside the lower die 300. The suction fan 500 is used to suck hot air and dust into the suction duct 510 and convey the hot air and dust to the supply duct 520. The suction duct 510 is used to provide an inlet for hot air and dust. The supply duct 520 is used to send hot air and dust into the filtering chamber 530. The filtering chamber 530 is used to provide a place for filtering. The filtering layer 540 is used to filter the dust in the hot air. The warm air duct 550 is used to provide a channel for the hot air to flow inside the lower die 300. During specific use, by introducing raw materials into the lower die 300, a control instruction is sent to the controller 130 through the control panel 120. The controller 130 controls the heating module 330 to turn on to heat the raw materials. The temperature sensor 340 senses the temperature inside the lower die 300. At the same time, the suction fan 500 is turned on, and the hot air and dust generated during heating are sucked into the filtering chamber 530 through the suction duct 510 and the supply duct 520. The filtering layer 540 filters the dust, and the hot air is introduced into the warm air duct 550 to provide a heating function inside the lower die 300, thereby making full use of heat and saving energy. When the temperature is insufficient for a long time, the alarm 140 is turned on to remind the surrounding personnel to repair the device. When the heating reaches a sufficient temperature, the hydraulic push rod 210 pushes the upper die 400 downward, and the upper die 400 and the lower die 300 perform die forging work on the raw materials. When the die forging is formed, the servo motor 310 drives the bottom plate 320 to rotate, so that the formed forging falls onto the conveyor belt 170. The driving motor 150 drives the roller 160, and the roller 160 drives the conveyor belt 170 to rotate and convey the forging. Then, the raw materials are introduced into the lower die 300 for the next die forging forming work.

[0031] Please refer to again Figure 3 and Figure 4, a maintenance door 180 is fixedly installed on one side of the cabinet body 100. A handle 181 is fixedly installed on one side of the maintenance door 180, and an anti-slip sleeve 182 is fixedly installed on the handle 181. Specifically, the maintenance door 180 is connected to one side of the cabinet body 100 by bolt threading, the handle 181 is welded to one side of the maintenance door 180, and the anti-slip sleeve 182 is sleeved on the handle 181. The maintenance door 180 is used to conveniently open and repair the inside of the cabinet body 100, the handle 181 is used to conveniently pull the maintenance door 180, and the anti-slip sleeve 182 is used to conveniently grip the handle 181.

[0032] Please refer to again Figure 1 and Figure 3 , a lighting lamp 220 is fixedly installed at the bottom end of the fixing frame 200. The lighting lamp 220 is electrically connected to the controller 130. Specifically, the lighting lamp 220 is connected to the bottom end of the fixing frame 200 by bolt threading, and the electrical input of the lighting lamp 220 is connected to the controller 130. The lighting lamp 220 is used to provide a lighting function.

[0033] Please refer to again Figure 2 , a heat insulation layer 350 is fixedly installed inside the lower mold 300. The heat insulation layer 350 is made of asbestos board material. Specifically, the heat insulation layer 350 is embedded and connected inside the lower mold 300, and the heat insulation layer 350 is made of asbestos board material. The heat insulation layer 350 is used to insulate the heat inside the lower mold 300 and reduce heat loss.

[0034] Please refer to again Figure 1 、 Figure 2 and Figure 3 , sliding rods 360 are fixedly installed on both sides of the top end of the lower mold 300. Both sliding rods 360 penetrate through the upper mold 400 and are fixedly connected to the fixing frame 200. Specifically, the sliding rods 360 are welded on both sides of the top end of the lower mold 300, and both sliding rods 360 penetrate through the upper mold 400 and are connected to the fixing frame 200 by bolt threading. The sliding rods 360 are used to limit the moving position of the upper mold 400 and keep the upper mold 400 moving in a straight line.

[0035] Please refer to again Figure 1 、 Figure 2 and Figure 3 , a buffer pad 410 is fixedly installed at the top end of the upper mold 400. The buffer pad 410 is made of rubber material. Specifically, the buffer pad 410 is adhesively connected to the top end of the upper mold 400, and the buffer pad 410 is made of rubber material. The buffer pad 410 is used to absorb the impact force when the upper mold 400 contacts the fixing frame 200 and prevent the hydraulic push rod 210 from being damaged.

[0036] Please refer to again Figure 1, a cleaning door 531 is fixedly installed on one side of the filtering chamber 530. A pulling groove 532 is formed on one side of the cleaning door 531. Specifically, the cleaning door 531 is welded to one side of the filtering chamber 530 through a hinge, and the pulling groove 532 is formed on one side of the cleaning door 531. The cleaning door 531 is used to conveniently open and clean the interior of the filtering chamber 530, and the pulling groove 532 is used to conveniently pull the cleaning door 531.

[0037] Please refer to again Figure 1 and Figure 3 , support columns 600 are fixedly installed at the four corners of the bottom end of the cabinet body 100. Shock pads 610 are fixedly installed at the bottom ends of the four support columns 600. Specifically, the support columns 600 are welded to the four corners of the bottom end of the cabinet body 100, and the shock pads 610 are adhesively connected to the bottom ends of the four support columns 600. The support columns 600 are used to support the device, and the shock pads 610 are used to reduce the vibration of the device.

[0038] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present invention can be combined with each other in any way. The exhaustive description of these combinations is not given in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An efficient and low-energy consumption precision forging and forming device, characterized in that, Including: A cabinet body (100), a fixing frame (200), a lower mold (300), an upper mold (400) and an exhaust fan (500). On one side of the exterior of the cabinet body (100), a display screen, a control panel (120) and a controller (130) are fixedly installed. On one side of the top of the exterior of the cabinet body (100), an alarm (140) is fixedly installed. The control panel (120) is electrically connected to the controller (130), and the controller (130) is electrically connected to the display screen and the alarm (140). At both ends of one side of the exterior of the cabinet body (100), drive motors (150) are fixedly installed. One end of each of the two drive motors (150) is inserted into the cabinet body (100) and fixedly connected to a roller (160). A conveyor belt (170) is fixedly connected to the exteriors of the two rollers (160) and another four rollers (160). The fixing frame (200) is fixedly installed at the top of the cabinet body (100). A hydraulic push rod (210) is fixedly installed at the top of the fixing frame (200). The lower mold (300) is fixedly installed in the middle of the top of the cabinet body (100). A servo motor (310) is fixedly installed on one side of the lower mold (300). One end of the servo motor (310) is fixedly connected to a bottom plate (320), and the bottom plate (320) fits against the bottom end of the lower mold (300). Heating modules (330) are fixedly installed on both sides inside the lower mold (300). A temperature sensor (340) is fixedly installed on one side inside the lower mold (300). The output end of the hydraulic push rod (210) passes through the fixing frame (200) and is fixedly connected to the upper mold (400). The exhaust fan (500) is fixedly installed in the middle of the top of the fixing frame (200). The top of the exhaust fan (500) is fixedly connected to an exhaust duct (510). Both bottom ends of the exhaust duct (510) pass through the fixing frame (200). A supply duct (520) is fixedly connected to one side of the exhaust fan (500). The bottom end of the supply duct (520) is fixedly connected to a filter chamber (530). A filter layer (540) is fixedly installed inside the filter chamber (530). A warm air duct (550) is fixedly connected to one side of the filter chamber (530), and the warm air duct (550) is coiled inside the lower mold (300). A maintenance door (180) is fixedly installed on one side of the cabinet body (100). A handle (181) is fixedly installed on one side of the maintenance door (180). An anti-slip sleeve (182) is fixedly installed on the handle (181). A lighting lamp (220) is fixedly installed at the bottom of the fixing frame (200), and the lighting lamp (220) is electrically connected to the controller (130).

2. The high-efficiency and low-energy-consumption precision forging forming device according to claim 1, characterized in that, An insulating layer (350) is fixedly installed inside the lower mold (300), and the insulating layer (350) is made of asbestos board material.

3. The high-efficiency and low-energy-consumption precision forging forming device according to claim 1, wherein Both sides of the top end of the lower mold (300) are fixedly installed with sliding rods (360), and the two sliding rods (360) penetrate through the upper mold (400) and are fixedly connected to the fixing frame (200).

4. The high-efficiency and low-energy-consumption precision forging forming device according to claim 1, characterized in that, A buffer pad (410) is fixedly installed at the top end of the upper mold (400), and the buffer pad (410) is made of rubber material.

5. The high-efficiency and low-energy-consumption precision forging forming device according to claim 1, characterized in that A cleaning door (531) is fixedly installed on one side of the filtering chamber (530), and a pulling groove (532) is formed on one side of the cleaning door (531).

6. The high-efficiency and low-energy-consumption precision die forging forming device according to claim 1, characterized in that, Support columns (600) are fixedly installed at the four corners of the bottom end of the cabinet body (100), and shock-absorbing pads (610) are fixedly installed at the bottom ends of the four support columns (600).

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