Intelligent soaking and water absorption device for building bricks

Abstract

The present invention relates to the technical field of construction equipment, and provides an intelligent soaking and water-absorbing device for building bricks, including a base, a PLC controller, a database, a plurality of pallets, a first conveying mechanism, a second conveying mechanism, a water supply pipeline, a plurality of solenoid valves, at least one water reservoir, at least one lifting mechanism and a support plate equal to the number of water reservoirs, a plurality of water level detectors, a plurality of timers, an infrared scanner, a clamping mechanism, a lifting mechanism, a first fixed seat, a second fixed seat and a gantry support frame, wherein the clamping mechanism includes a first driving unit, a second driving unit, a first clamping part, a second clamping part and a fixed shaft, wherein the first clamping part and the second clamping part are shaped as a slot and the upper part is provided with a connecting part extending out of the slot. The present invention solves the problem that soaking bricks is time-consuming, labor-intensive and inefficient during construction.

Description

Technical Field

[0001] The invention relates to the technical field of building equipment, and in particular to an intelligent soaking and water-absorbing device for building bricks. Background Art

[0002] Bricks are needed in construction, because bricks are originally fired, dry and highly absorbent. If the bricks are not soaked in water, the water in the mortar will be easily absorbed by the bricks during masonry. Cement mortar, like concrete, requires a process of curing and hardening in a moist environment, which is inseparable from water. Soaking bricks takes a lot of time, the soaking effect is poor, and the bricks need to be taken out manually after soaking. Therefore, it is urgent to develop a brick soaking device for construction that saves time, has a good soaking effect, and does not require manual removal of bricks after soaking, which saves time and effort. For example, Chinese patent application number CN201711386160.4 is a brick soaking device for construction, including a pool, etc.; a lifting device is provided on the top of the pool, the top of the pool is open, a top plate is installed on the lifting component of the lifting device, a front and rear moving device is provided at the bottom of the top plate, and a mesh frame is installed at the bottom of the moving component of the front and rear moving device, the top of the mesh frame is open, and the mesh frame is located directly above the pool. The mesh frame is driven up and down by the lifting device, and is driven forward and backward by the forward and backward moving device, and a rotating device is provided, thereby improving the effect of brick soaking. However, the bricks of the device do not absorb water sufficiently, and the bricks fail to absorb water effectively at the joints between the bricks. During the movement of the device, brick slag may fall into the pool, and the accumulation of brick slag at the bottom of the pool may cause the outlet pipe to be blocked. The water in the pool is poured out after use, which wastes water resources. The mesh frame for placing bricks is inconvenient to move, resulting in low efficiency. At the same time, it is troublesome, time-consuming and laborious to install bricks on the mesh frame, and automatic soaking cannot be achieved. Based on this, the present invention designs a brick soaking device for construction to solve the above problems. Summary of the invention

[0003] Therefore, in order to solve the above problems, the present invention proposes an intelligent soaking and water absorption device for building bricks which has a reasonable structure, can automatically transport and soak various stacked bricks, has a good soaking effect, can automatically take out the bricks after soaking, has high soaking efficiency, and saves time and labor.

[0004] To solve this technical problem, the present invention adopts the following scheme: An intelligent immersion and water absorption device for building bricks, comprising a base, a PLC controller, a database, multiple pallets, a first conveying mechanism, a second conveying mechanism, a water supply pipe, multiple solenoid valves, at least one water reservoir, at least one lifting mechanism and support plate equal to the number of the water reservoirs, multiple water level detectors, multiple timers, an infrared scanner, a clamping mechanism, a lifting mechanism, a first fixed seat, a second fixed seat and a gantry support frame, wherein the first fixed seat is arranged on the gantry support frame and the first fixed seat can be moved horizontally and longitudinally via a moving mechanism of the gantry support frame, and is arranged on the gantry support frame, wherein the base is provided with multiple support columns, and each of the water reservoirs is arranged and fixed on the top of the multiple support columns of the base, and each of the lifting mechanisms is respectively arranged between the base and each The output shaft of each lifting mechanism passes through the bottom of the water tank, each support plate is fixed on the top of the output shaft of each lifting mechanism passing through the water tank, and the lifting mechanism drives the support plate to move up and down in the water tank, the water supply pipe is connected with the water inlet of each water tank to supply water to each water tank, each solenoid valve is respectively arranged between the water supply pipe and the water inlet of each water tank, each water level detector and each timer are respectively arranged in each water tank for detecting the water level in the water tank and the soaking time of bricks in the water tank, the first conveying mechanism and the second conveying mechanism are respectively arranged on both sides of the arranged water tanks for conveying bricks for soaking and conveying soaked bricks for construction use, and each support plate is respectively used to support the stacked bricks. The first conveying mechanism is provided with a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a second conveying mechanism are provided with a first conveying mechanism and a second conveying mechanism and a second conveying mechanism. The first conveying mechanism is provided with a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a second conveying mechanism. The first conveying mechanism is provided with a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a second conveying mechanism and a second conveying mechanism. The first conveying mechanism and a second conveying mechanism and a ... first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism and a first conveying mechanism and a second conveying mechanism and a second conveying mechanism The width of the slot is greater than the overall height of the pallet and the bricks stacked thereon. The middle part of the connection part of the first clamping part and the second clamping part is cross-hinged with a fixed axis, and one end of the fixed axis is fixedly connected to the second fixed seat. The first drive unit and the second drive unit are both fixedly arranged on the second fixed seat. The output shaft of the first drive unit is hinged to the connection part of the first clamping part, and the output shaft of the second drive unit is hinged to the connection part of the second clamping part. The first drive unit and the second drive unit telescopic output shaft drive the first clamping part and the second clamping part to clamp or release the pallet of the stacked bricks to transport the pallet and the stacked bricks on the pallet. The database is connected to the PLC controller for communication and is used to store the soaking time of various types of bricks.The infrared scanner, each water level detector and each timer output end are connected to the PLC controller input end, and the PLC controller output end is connected to and controls the first conveying mechanism, the second conveying mechanism, each solenoid valve, the first drive unit and the second drive unit of the clamping mechanism, the lifting mechanism, each lifting mechanism and the moving mechanism of the gantry support frame.

[0005] Furthermore, the first drive unit and the second drive unit are both air cylinders or oil cylinders, and the first drive unit and the second drive unit are arranged on the second fixed seat at both sides of the connection part between the first clamping part and the second clamping part or side by side above the free end of the connection part between the first clamping part and the second clamping part.

[0006] Furthermore, the output shafts of the first driving unit and the second driving unit are hinged to the free ends of the connecting parts of the first clamping part and the second clamping part respectively.

[0007] Furthermore, the lifting mechanism includes at least one third driving unit, each of the third driving units is a pneumatic cylinder or an oil cylinder, and the output shaft of each of the third driving units is arranged at the bottom of the support plate.

[0008] Furthermore, a slag discharge port is provided at the bottom of each water storage tank.

[0009] By adopting the above-mentioned technical scheme, the beneficial effect of the present invention is as follows: by storing the soaking time required for different types of bricks in the database, when in use, the bricks only need to be stacked on the pallet, the PLC controller scans the single brick on the pallet placement slot through the infrared scanner to obtain the model of the brick to be soaked and retrieves the soaking time required for the brick of this model through the database, and then the first conveying mechanism transports the pallet with the stacked bricks to be soaked to the side of the idle water reservoir, the PLC controller controls the moving mechanism of the gantry support frame to drive the first fixed seat and then drive the lifting mechanism and the clamping mechanism on the second fixed seat to move to the top of the pallet with the stacked bricks to be soaked and clamp the pallet with the stacked bricks as a whole, and at the same time the PLC controller controls the lifting mechanism set in the idle water reservoir to raise the support plate to the top of the water reservoir, the clamping mechanism clamps the stacked bricks and the pallet and moves them to the support plate through the moving mechanism of the gantry support frame, and then the automatic hole clamping mechanism releases the pallet, at this time controlling the output shaft of the lifting mechanism to descend so that the support plate and the pallet as well as the stacked bricks on the pallet The stacked bricks are sunk into the water of the water tank for soaking, and the timer of the water tank is started to time the soaking of the bricks. When the soaking time meets the set time, the PLC controller controls the lifting mechanism to lift the soaked bricks to the top of the water tank, and then the moving mechanism of the gantry support frame drives the clamping mechanism to clamp the soaked bricks together with the pallet from both sides to the middle and transport them to the second conveying mechanism, and then releases the clamping mechanism. The second conveying mechanism transports the soaked bricks to the use place. A water level detector is set to detect whether the water level in the water tank exceeds the top height of the stacked bricks. Otherwise, information is sent to the PLC controller to control the solenoid valve to open to store water in the water tank, which effectively realizes the automatic transportation and soaking of various stacked bricks, good soaking effect, automatic removal of bricks after soaking, high soaking efficiency, time saving and labor saving, and the overall stacking and transportation process through the pallet is smooth, and the bricks will not collide to cause a lot of debris. The automation of brick soaking is realized, the labor intensity of workers is effectively reduced, and it can be widely promoted and applied. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a partial top view of the structure of an embodiment of the present invention;

[0011] Figure 2 It is a schematic cross-sectional structure diagram of a first fixed seat, a lifting mechanism, and a clamping mechanism in an embodiment of the present invention, clamping a support plate for stacking bricks and placing it on a support plate in a water reservoir;

[0012] Figure 3 It is a schematic diagram of the top structure of the second fixing seat and the clamping mechanism according to an embodiment of the present invention. DETAILED DESCRIPTION

[0013] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods, wherein the structures of the gantry support frame, lifting mechanism, infrared scanner, PLC controller, and database that can drive the first fixed seat to move horizontally, laterally and longitudinally are all well-known technologies, and only the design part of the present invention is introduced in detail below.

[0014] refer to Figure 1-Figure 3The preferred intelligent immersion and water absorption device for building bricks of the present invention comprises a base 1, a PLC controller, a database, a plurality of support plates 2, a first conveying mechanism 3, a second conveying mechanism 4, a water supply pipe 5, a plurality of solenoid valves 6, four water reservoirs 7, four lifting mechanisms 8 and a support plate 9, which are the same in number as the water reservoirs 7, a plurality of water level detectors 10, a plurality of timers 11, an infrared scanner 12, a clamping mechanism, a lifting mechanism 14, a first fixed seat 15, a second fixed seat 16 and a gantry support frame 17, wherein the first fixed seat 15 is arranged on the gantry support frame 17 and the first fixed seat 15 can be horizontally and longitudinally moved by a moving mechanism 1701 of the gantry support frame, that is, the first fixed seat 15 can be laterally slidably arranged on the gantry support frame The crossbeam of the support frame 17 is longitudinally slidable on the longitudinal beams on both sides. The base 1 is provided with a plurality of support columns 1001. Each of the water reservoirs 7 is arranged and fixed on the top of the plurality of support columns 1001 of the base 1. Each of the lifting mechanisms 8 is respectively arranged between the base 1 and the bottom of each of the water reservoirs 7, and the output shaft 801 of each lifting mechanism 8 passes through the bottom of the water reservoir 7. Each of the support plates 9 is respectively fixed on the top of the output shaft 801 of each lifting mechanism 8 passing through the water reservoir 7, and the lifting mechanism 8 drives the support plate 9 to move up and down in the water reservoir 7. The lifting mechanism 8 includes two third drive units, both of which are cylinders, and the output shafts of the two third drive units are arranged at the bottom of the support plate 9. Each water reservoir 7 is provided with a slag discharge port at the bottom, a water supply pipe 5 is respectively connected with the water inlet of each water reservoir 7 to supply water to each water reservoir 7, each solenoid valve 6 is respectively arranged between the water supply pipe 5 and the water inlet of each water reservoir 7, each water level detector 10 and each timer 11 are respectively arranged in each water reservoir 7 for detecting the water level in the water reservoir 7 and the soaking time of the bricks in the water reservoir 7, the first conveying mechanism 3 and the second conveying mechanism 4 are respectively arranged on both sides of the arranged water reservoirs 7 for conveying bricks for soaking and conveying soaked bricks for construction use, each support plate 2 is respectively used to support the stacked bricks 18 and one side of each support plate 2 extends outward to be provided with a placement groove 2001 for placing a single brick 19, the infrared scanner 12 is arranged at the feeding port of the first conveying mechanism 3 and on the same side as the side where the placement groove 2001 is arranged on the pallet 2 to detect the model of the individual bricks 19 in the placement groove 2001 on the pallet 2. The gantry support frame 17 is arranged across the top of multiple arranged water reservoirs 7 and drives the first fixed seat 15 to move horizontally and vertically above the water reservoir 7. The second fixed seat 16 is arranged on the first fixed seat 15 and can be moved up and down through the lifting mechanism 14. The clamping mechanism includes a first driving unit 1301, a second driving unit 1302, a first clamping part 1303, a second clamping part 1304 and a fixed shaft 1305. The first clamping part 1303 and the second clamping part 1304 are shaped as a card slot and the upper part is provided with a connecting part extending out of the slot.The slotted notches of the first clamping part 1303 and the second clamping part 1304 are facing each other and the width of the slot is greater than the overall height of the support plate 2 and the bricks 18 stacked thereon. The middle part of the connection part of the first clamping part 1303 and the second clamping part 1304 is cross-hinged with a fixed shaft 1305, and one end of the fixed shaft 1305 is fixedly connected to the second fixed seat 16. The first drive unit 1301 and the second drive unit 1302 are both fixedly arranged on the second fixed seat 16. The first drive unit 1301 and the second drive unit 1302 are both cylinders. The first drive unit 1301 and the second drive unit 1302 are arranged on the second fixed seat 16 on both sides of the connection part of the first clamping part 1303 and the second clamping part 1304. The output shafts of the first drive unit 1301 and the second drive unit 1302 are respectively connected to the first clamping part 1303 and the second clamping part 1304. The free ends of the connection parts of the holding part 1303 and the second clamping part 1304 are hinged, and the first driving unit 1301 and the second driving unit 1302 telescopic output shaft drive the first clamping part 1303 and the second clamping part 1304 to clamp or release the pallet 2 of the stacked bricks 18 to transport the pallet 2 and the stacked bricks 18 on the pallet 2. The database is connected to the PLC controller for storing the soaking time of various types of bricks. The output ends of the infrared scanner 12, each water level detector 10 and each timer 11 are connected to the input end of the PLC controller. The output end of the PLC controller is connected to and controls the first conveying mechanism 3, the second conveying mechanism 4, each solenoid valve 6, the first driving unit 1301 and the second driving unit 1302 of the clamping mechanism, the lifting mechanism 14, each lifting mechanism 8 and the moving mechanism of the gantry support frame 17.

[0015] The first drive unit and the second drive unit of the clamping mechanism in the present invention can also be a cylinder. At the same time, the first drive unit and the second drive unit are arranged on the second fixed seat and can also be located side by side above the free end of the connecting part of the first clamping part and the second clamping part. The output shafts of the first drive unit and the second drive unit can be hinged to the connecting part of the first clamping part and the second clamping part at symmetrical positions. The third drive unit in the lifting mechanism can be set according to the overall weight of the pallet and the stacked bricks thereon and the weight requirement after soaking and absorbing water. The third drive unit can also be a cylinder. The number of water tanks can be freely set according to the consumption rate of building bricks and the number of different models of bricks required.

[0016] The present invention stores the soaking time required for different types of bricks in a database. When in use, the bricks only need to be stacked on a pallet. The PLC controller scans a single brick on the pallet placement slot through an infrared scanner to obtain the model of the brick to be soaked and retrieves the soaking time required for the brick of that model through the database. The first conveying mechanism then transports the pallet with the stacked bricks to be soaked to the side of an idle water reservoir. The PLC controller controls the moving mechanism of the gantry support frame to drive the first fixed seat and then the lifting mechanism and the clamping mechanism on the second fixed seat to move above the pallet with the stacked bricks to be soaked and clamp the pallet for the stacked bricks as a whole. At the same time, the PLC controller controls the lifting mechanism provided in the idle water reservoir to raise the support plate to the top of the water reservoir. The clamping mechanism clamps the stacked bricks and the pallet and moves them to the support plate through the moving mechanism of the gantry support frame. The automatic clamping mechanism then releases the pallet. At this time, the output shaft of the lifting mechanism is controlled to descend so that the support plate, the pallet and the bricks stacked on the pallet sink into the water reservoir. The bricks are soaked in the water of the pool, and the timer of the water reservoir is started to time the soaking of the bricks. When the soaking time meets the set time, the PLC controller controls the lifting mechanism to lift the soaked bricks to the top of the water reservoir, and then the moving mechanism of the gantry support frame drives the clamping mechanism to clamp the soaked bricks together with the pallet from both sides to the middle and transport them to the second conveying mechanism, and then release the clamping mechanism. The second conveying mechanism transports the soaked bricks to the use place. A water level detector is set to detect whether the water level in the water reservoir exceeds the top height of the stacked bricks. Otherwise, information is sent to the PLC controller to control the solenoid valve to open to store water in the water reservoir, which effectively realizes the automatic transportation and soaking of various stacked bricks, good soaking effect, automatic removal of bricks after soaking, high soaking efficiency, time saving and labor saving, and the overall transportation process through the pallet stacking is smooth, and the bricks will not collide to cause a lot of debris. The automation of brick soaking is realized, the labor intensity of workers is effectively reduced, and it can be widely promoted and applied.

[0017] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, it should be understood by those skilled in the art that various changes may be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined by the appended claims, all of which are within the scope of protection of the present invention.

Claims

1. An intelligent immersion and water absorption device for building bricks, comprising a base, a PLC controller, a database, a plurality of pallets, a first conveying mechanism, a second conveying mechanism, a water supply pipeline, a plurality of solenoid valves, at least one water reservoir, at least one lifting mechanism and a support plate equal in number to the water reservoir, a plurality of water level detectors, a plurality of timers, an infrared scanner, a clamping mechanism, a lifting mechanism, a first fixed seat, a second fixed seat and a gantry support frame, wherein the first fixed seat is arranged on the gantry support frame and the first fixed seat can be moved horizontally and vertically by a moving mechanism of the gantry support frame, and is arranged on the gantry support frame, characterized in that: The base is provided with a plurality of support columns, and each of the water reservoirs is arranged and fixed on the top of the plurality of support columns of the base, each of the lifting mechanisms is respectively arranged between the base and the bottom of each water reservoir, and the output shaft of each lifting mechanism passes through the bottom of the water reservoir, each support plate is respectively fixed on the top of the output shaft of each lifting mechanism passing through the water reservoir, and the lifting mechanism drives the support plate to move up and down in the water reservoir, the water supply pipe is respectively connected with the water inlet of each water reservoir to supply water to each water reservoir, each solenoid valve is respectively arranged between the water supply pipe and the water inlet of each water reservoir, each water level detector and each timer are respectively arranged in each water reservoir for detecting the water level in the water reservoir and the water level in the water reservoir. The soaking time of bricks, the first conveying mechanism and the second conveying mechanism are respectively arranged on both sides of the arranged water reservoirs for conveying bricks for soaking and conveying the soaked bricks for construction use, each support plate is respectively used to support the stacked bricks and one side of each support plate extends outward to be provided with a placement groove for placing a single brick, the infrared scanner is arranged at the feeding port of the first conveying mechanism and detects the model of the bricks in the placement groove on the same side as the side of the support plate where the placement groove is set, the gantry support frame is arranged across the top of multiple arranged water reservoirs and drives the first fixed seat to move horizontally and vertically above the water reservoir, and the second fixed seat is arranged on the first fixed seat and can be moved up and down by the lifting mechanism The clamping mechanism includes a first driving unit, a second driving unit, a first clamping part, a second clamping part and a fixed shaft, the first clamping part and the second clamping part are shaped as a slot and have a connecting part extending out of the slot at the upper part, the slots of the first clamping part and the second clamping part face each other and the width of the slot is greater than the overall height of the support plate and the bricks stacked thereon, the middle part of the connecting part of the first clamping part and the second clamping part is hinged with the fixed shaft as a cross, one end of the fixed shaft is fixedly connected to the second fixed seat, the first driving unit and the second driving unit are both fixedly arranged on the second fixed seat, the output shaft of the first driving unit is hinged to the connecting part of the first clamping part, and the output shaft of the second driving unit is hinged to the connecting part of the first clamping part. The output shaft is hinged to the connecting part of the second clamping part, and the telescopic output shafts of the first driving unit and the second driving unit drive the first clamping part and the second clamping part to clamp or release the pallet of the stacked bricks to transport the pallet and stack the bricks on the pallet. The database is communicated with the PLC controller to store the soaking time of various types of bricks. The infrared scanner, each water level detector and each timer output end are connected to the PLC controller input end, and the PLC controller output end is connected to and controls the first conveying mechanism, the second conveying mechanism, each solenoid valve, the first drive unit and the second drive unit of the clamping mechanism, the lifting mechanism, each lifting mechanism and the moving mechanism of the gantry support frame.

2. The intelligent immersion and water absorption device for building bricks according to claim 1 is characterized in that: The first drive unit and the second drive unit are both air cylinders or oil cylinders, and are arranged on the second fixed seat at both sides of the connection between the first clamping part and the second clamping part or side by side above the free end of the connection between the first clamping part and the second clamping part.

3. The intelligent immersion and water absorption device for building bricks according to claim 1 or 2, characterized in that: The output shafts of the first driving unit and the second driving unit are hinged to the free ends of the connecting parts of the first clamping part and the second clamping part respectively.

4. The intelligent immersion and water absorption device for building bricks according to claim 1 is characterized in that: The lifting mechanism includes at least one third driving unit, each of which is a pneumatic cylinder or an oil cylinder, and the output shaft of each of which is arranged at the bottom of the support plate.

5. The intelligent immersion and water absorption device for building bricks according to claim 1 is characterized in that: There is a slag discharge port at the bottom of each water storage tank.

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