An ecological stone production distribution system
Through the multiple slurry mixing methods in the ecological stone production fabric system, the problem of single slurry process and poor slurry mixing effect in the prior art is solved, and the more natural and rich imitation natural effect of ecological stone is achieved.
Patent Information
- Application Number
- CN202010121992.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-02-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2040-02-27
AI Technical Summary
In the existing ecological stone preparation process, the slurry process is single and difficult to regulate, resulting in limited surface decoration effect, poor slurry mixing effect, less obvious layering effect, and not clear and realistic enough pattern texture.
A fabric production system for ecological stone is adopted, which includes a cutting device, a feeding device, a fabric mold frame and a conveying device. By controlling the cutting speed and amount of slurry in the cutting hopper, and the agitation method in the feeding hopper, it is realized. The various mixing effects of the slurry enhance the richness of the texture pattern.
The imitation and natural effect of ecological stone has been improved, the texture patterns are more natural and rich, the layered effects are obvious, and the pattern texture is clear and realistic.
Smart Images

Figure CN111169025B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building ceramics, and in particular to an ecological stone production ecological stone production distribution system. Background Art
[0002] The surface of ecological stone has the effect of natural stone, and the pattern can be varied. With the continuous development of social economy, people's requirements for quality of life and living environment are also constantly improving. Therefore, decorative materials with natural imitation stone, simplicity and naturalness are deeply loved by people.
[0003] In the prior art, the preparation of ecological stone usually adopts a bell-shaped glazing device or a straight line glazing device to decorate the surface of the ecological stone slab. However, due to the single slurry pouring process, the slurry pouring control is difficult, and the limitations of the slurry pouring equipment lead to the limitations of the surface decoration effect, and also affect the mixing effect of the slurry. The degree of blending of the slurry is poor, the layering effect is often not obvious, the process effect is simple and stiff, and the uneven slurry pouring will lead to the pattern texture of the prepared ecological stone being not clear and realistic, repetitive and single, and the lines are stiff and simple.
[0004] In order to solve the shortcomings of the slurry pouring process in the preparation of ecological stone, some ecological stone manufacturers have begun to change the preparation method of ecological stone. The basic slurry with the basic color tone of the slate and the color slurry with decorative effect are mixed into a mixed slurry through a mixing device, and the slurry is moved by a material-pickling device to form a certain imitation natural texture pattern. Since the ecological stone produced by this process or equipment mainly uses the material-pickling device to form a texture pattern, and the moving track of the material-pickling device is relatively simple and has great limitations, the imitation natural effect of the ecological stone prepared by it will also be relatively simple and stiff, resulting in the texture pattern of the ecological stone not being natural at all. Summary of the invention
[0005] The purpose of the present invention is to provide an eco-stone production distribution system, which is conducive to producing different mixing effects on the slurry, improving the richness of the texture pattern, and enhancing the natural-like effect of the eco-stone.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] An eco-stone production distribution system, comprising, from top to bottom, a material unloading device, a material feeding device, a material distribution mold frame and a conveying device, wherein the material unloading device is used to unload material to the material feeding device, the material feeding device is used to distribute material to the material distribution mold frame, and the conveying device 4 is used to transport the material distribution mold frame to the bottom of the material feeding device;
[0008] The material discharge device comprises a plurality of material discharge hoppers and a V-shaped flow guide groove, wherein the plurality of material discharge hoppers are arranged in parallel, the V-shaped flow guide groove is arranged below the material discharge hopper, and the feed port of the V-shaped flow guide groove is located directly below the discharge port of the material discharge hopper;
[0009] The feeding device includes a feeding hopper and a feeding and replenishing rod, and the feeding and replenishing rod is rotatably installed on the inner side of the feeding hopper, and the rotation of the feeding and replenishing rod is used to realize forward feeding or backward replenishing; the feeding hopper is arranged below the V-shaped flow guide groove, and the feed port of the feeding hopper is located directly below the discharge port of the V-shaped flow guide groove.
[0010] Preferably, the feeding device includes a distribution hopper, which is arranged below the discharge port of the feeding hopper, and the distribution hopper can swing back and forth along the length direction of the discharge port of the feeding hopper; the lowest point of the discharge port of the distribution hopper can be connected to the top of the distribution mold frame.
[0011] Preferably, the inner side of the distribution hopper is provided with a plurality of independently movable distribution plates, the distribution plates are installed on the distribution hopper along the flow direction of the slurry, distribution gaps for the flow of slurry are formed between the distribution plates, and the distribution plates can swing back and forth along the length direction of the discharge port of the feeding hopper.
[0012] Preferably, the feeding hopper includes a material blocking edge and a feeding platform, the vertical cross-section of the material blocking edge is arc-shaped, and the arc direction of the material blocking edge is toward the discharge direction of the feeding hopper; the feeding platform is integrally formed at the end of the material blocking edge, and the end of the feeding platform is tilted downward.
[0013] Preferably, the rod wall of the feeding and replenishing rod is surrounded by spiral blades, and two adjacent spiral blades located in the same plane are trumpet-shaped structures;
[0014] A feeding hole is provided at the end of the material blocking edge, the feeding feeding rod passes through the feeding hole and is installed on the feeding hopper, and a feeding feeding driving device is connected to the driving end of the feeding feeding rod, and the feeding feeding driving device is used to drive the rotation of the feeding feeding rod.
[0015] Preferably, it further comprises a feeding device, the feeding device comprising a feeding box, a feeding hopper and a fixed base, the feeding box is installed between the material blocking edge and the feeding feeding driving device, and a feeding port is provided at the bottom of the feeding box;
[0016] The feeding hopper is arranged below the feeding box through the fixed base, and the feeding port of the feeding box is located directly above the feeding port of the feeding hopper.
[0017] Preferably, the feeding hopper is provided with a constant thickness wall and a feeding wall, the constant thickness wall is located in the forward direction of the fabric mold frame, and the bottom edge of the constant thickness wall can be connected to the top of the fabric mold frame; the feeding wall is arranged opposite to the constant thickness wall, and the bottom edge height of the feeding wall is higher than the bottom edge height of the constant thickness wall.
[0018] Preferably, it also includes a material shifting device, which includes a mounting base, a material shifting driving device and a material shifting rod. The material shifting driving device is installed above the cloth mold frame through the mounting base. The output end of the material shifting driving device is connected to the material shifting rod. The material shifting driving device drives the movement of the material shifting rod, and the material shifting rod is used to shift the slurry on the feeding table.
[0019] Preferably, the V-shaped flow guide grooves are provided in a plurality of groups, and the plurality of groups of the V-shaped flow guide grooves are arranged in parallel along the length direction of the discharge port of the lower hopper.
[0020] Preferably, the V-shaped flow guide groove includes a first flow groove and a second flow groove, and the first flow groove and the second flow groove are arranged to be inclined with respect to each other to form a mixing flow channel with a V-shaped cross-section, and the discharge port of the first flow groove is located directly above the second flow groove.
[0021] Beneficial effects of the present invention: The ecological stone production and distribution system proposed in the technical solution is conducive to producing different mixing effects on the slurry, improving the richness of the texture pattern, and enhancing the natural-like effect of the ecological stone. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0023] Figure 1 It is a structural schematic diagram of an eco-stone production distribution system of the present invention.
[0024] Figure 2 It is a cross-sectional view of a lower hopper in an eco-stone production distribution system of the present invention.
[0025] Figure 3 It is a side view of a lower hopper and a second flow trough in an eco-stone production distribution system of the present invention.
[0026] Figure 4 It is a cross-sectional view of a V-shaped flow guide groove in an eco-stone production distribution system of the present invention.
[0027] in:
[0028] A material discharge device 1, a material discharge hopper 11, a stirring rod 111, a stirring driving device 112, a V-shaped flow guide groove 12, a first flow groove 121, a second flow groove 122, a guide groove 123, a handle 1231, a guide plate 1232, a guide grille 124, a rotating shaft 125, a baffle assembly 13, a material discharge plate 131, a material discharge driving device 132, and a material discharge guide groove 14;
[0029] Feeding device 2, feeding hopper 21, material blocking edge 211, feeding table 212, feeding and feeding rod 22, feeding and feeding driving device 222, spiral blade 221, material distribution mold frame 3, conveying device 4, material distribution hopper 5, material distribution plate 51, feeding device 6, feeding box 61, feeding hopper 62, constant thickness wall 621, feeding wall 622, fixed base 63, material dispensing device 7, mounting base 71, guide rail 711, material dispensing driving device 72, material dispensing rod 73, sliding base 74, guide bar 741, rotating base 75. DETAILED DESCRIPTION
[0030] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0031] An eco-stone production distribution system comprises, from top to bottom, a material unloading device 1, a material feeding device 2, a material distribution mold frame 3 and a conveying device 4, wherein the material unloading device 1 is used to unload material to the material feeding device 2, the material feeding device 2 is used to distribute material to the material distribution mold frame 3, and the conveying device 4 is used to transport the material distribution mold frame 3 to the bottom of the material feeding device 2;
[0032] The material discharge device 1 comprises a plurality of material discharge hoppers 11 and a V-shaped flow guide groove 12. The plurality of material discharge hoppers 11 are arranged in parallel, the V-shaped flow guide groove 12 is arranged below the material discharge hopper 11, and the feed port of the V-shaped flow guide groove 12 is located directly below the discharge port of the material discharge hopper 11.
[0033] The feeding device 2 includes a feeding hopper 21 and a feeding and replenishing rod 22, and the feeding and replenishing rod 22 is rotatably installed on the inner side of the feeding hopper 21, and the rotation of the feeding and replenishing rod 22 is used to realize forward feeding or backward replenishing; the feeding hopper 21 is arranged below the V-shaped flow guide groove 12, and the feed port of the feeding hopper 21 is located directly below the discharge port of the V-shaped flow guide groove 12.
[0034] In the prior art, the preparation process of ecological stone generally uses a mixing device to mix a basic slurry with the basic color tone of the slate and a color slurry with a decorative effect to form a mixed slurry, and uses a material-pickling device to poke the slurry to form a certain natural-like texture pattern. However, since the ecological stone produced by this process or equipment mainly uses the material-pickling device to form a texture pattern, and the poke track of the material-pickling device is relatively simple and has great limitations, the natural-like effect of the ecological stone prepared by it will also be relatively simple and stiff, resulting in the texture pattern of the ecological stone not being natural at all.
[0035] In order to enhance the richness of texture patterns and improve the natural-like effect of ecological stones, the present technical solution proposes an ecological stone production and distribution system, including a feeding device 1, a feeding device 2, a distribution mold frame 3 and a conveying device 4.
[0036] The working process of the material distribution system of the present technical solution is as follows: the lower hopper 11 is filled with basic slurry or color slurry. The above two slurries can be discharged from the lower hopper 11 at different feeding speeds, different feeding amounts or different feeding times, and then fall onto the V-shaped flow guide groove 12, thereby producing different mixing effects; then, after being conducted by the V-shaped flow guide groove 12, they fall into the feeding hopper 21, and then through the rotation of the feeding and replenishing rod 22 on the feeding hopper 21, the mixed slurry can produce different mixed textures; finally, the material with mixed texture is gradually applied to the material distribution mold frame 3, and is transported to the outside of the material distribution system by the conveying device 4.
[0037] The technical solution of the present invention controls the discharge ratio of different slurries by controlling different discharge speeds, different discharge amounts or different discharge times of the basic slurry or the color slurry in the discharge hopper 11, which is beneficial to the slurry to produce different mixing effects, improve the texture richness, and is also beneficial to the natural change of color texture mixing; secondly, the technical solution is also provided with a rotatable feeding and replenishing rod 22 in the feeding hopper 21. Specifically, the feeding and replenishing rod 22 can rotate forward, reverse, intermittently, continuously, slowly or quickly to stir the slurry, so that the mixed slurry can produce different mixed textures, further improving the richness of the texture. Whether it is by controlling the different feeding speeds, different feeding amounts or different feeding times of the base slurry or the color slurry in the feeding hopper 11 to make the slurry produce different mixing effects, or by setting the feeding and replenishing rod 22 to stir the slurry so that the mixed slurry produces different mixed textures, the present technical solution is to guide the flow of the slurry to make the slurry produce a texture pattern. Therefore, the formed texture pattern has a natural transition, so that the formed ecological stone can be more in line with the texture of natural stone, which is beneficial to improving the natural imitation effect of the ecological stone.
[0038] Further explained, the feeding device 2 includes a fabric hopper 5, which is arranged below the discharge port of the feeding hopper 21, and the fabric hopper 5 can swing back and forth along the length direction of the discharge port of the feeding hopper 21; the lowest point of the discharge port of the fabric hopper 5 can be connected to the top of the fabric mold frame 3.
[0039] The distribution hopper 5 can swing back and forth along the length direction of the discharge port of the feeding hopper 21, which can effectively increase the continuity of the slurry distribution and form continuous textures such as twill and wavy patterns, which is beneficial to increase the casting effect of slurries of different colors. The lowest point of the discharge port of the distribution hopper 5 can be connected to the top of the distribution mold frame 3, which can effectively control the material level of the distribution hopper 5 and maintain the continuity and stability of the texture, and is also beneficial to improve the pressing stability and pressing density of the slurry in the distribution mold frame 3.
[0040] Further, the inner side of the distribution hopper 5 is provided with a plurality of independently movable distribution plates 51, and the distribution plates 51 are installed on the distribution hopper 5 along the flow direction of the slurry, and distribution gaps for the flow of slurry are formed between the distribution plates 51, and the distribution plates 51 can swing back and forth along the length direction of the discharge port of the feeding hopper 21.
[0041] A plurality of independently movable cloth plates 51 are provided on the inner side of the cloth hopper 5, and the cloth plates 51 can swing back and forth along the length direction of the discharge port of the feeding hopper 21. When some of the cloth plates 51 in the cloth hopper 5 are controlled to swing, the continuity of the slurry cloth corresponding to this part can be selectively increased, which is beneficial to increase the casting effect of the color slurry of different parts in the same ecological stone, thereby improving the richness of the texture pattern of the ecological stone.
[0042] Further explained, the feeding hopper 21 includes a material blocking edge 211 and a feeding platform 212, the vertical cross-section of the material blocking edge 211 is arc-shaped, and the arc direction of the material blocking edge 211 is toward the discharge port of the feeding hopper 21; the feeding platform 212 is integrally formed at the end of the material blocking edge 211, and the end of the feeding platform 212 is tilted downward.
[0043] The feeding hopper 21 includes a material blocking edge 211 and a feeding platform 212. The arc-shaped material blocking edge 211 is conducive to preventing the slurry from flowing to other places outside the feeding hopper 21, and at the same time preventing the slurry from splashing out of the feeding hopper 21 when it falls; the feeding platform 212 is integrally formed at the end of the material blocking edge 211, and the end of the feeding platform 212 is tilted downward, which is conducive to the flow of the slurry along the feeding platform 212 under the action of gravity, thereby improving the fluidity of the slurry.
[0044] Further, the rod wall of the feeding and replenishing rod 22 is surrounded by a spiral blade 221, and two adjacent spiral blades 221 located in the same plane are trumpet-shaped structures;
[0045] A feeding hole is provided at the end of the material blocking edge 211, and the feeding feeding rod 22 is installed on the feeding hopper 21 through the feeding hole. The driving end of the feeding feeding rod 22 is connected to a feeding feeding driving device 222, and the feeding feeding driving device 222 is used to drive the feeding feeding rod 22 to rotate.
[0046] The rod wall of the feeding and replenishing rod 22 is surrounded by spiral blades 221, and the two adjacent spiral blades 221 located in the same plane are of a trumpet-shaped structure. When the feeding and replenishing driving device 222 controls the spiral blades 221 of the feeding and replenishing rod 22 to rotate toward the discharge port of the feeding hopper 21, the slurry will flow toward the discharge port of the feeding hopper 21 under the extrusion of the spiral blades 221 of the trumpet-shaped structure. At this time, the feeding and replenishing rod 22 plays a role of feeding; when the feeding and replenishing driving device 222 controls the spiral blades 221 of the feeding and replenishing rod 22 to rotate toward the feeding hole of the feeding hopper 21, the slurry will flow toward the feeding hole of the feeding hopper 21 under the extrusion of the spiral blades 221 of the trumpet-shaped structure. At this time, the feeding and replenishing rod 22 plays a role of replenishing.
[0047] The slurry discharged through the feeding hole will fall onto the advancing cloth mold frame 3, which is beneficial to ensure that the slurry fills the mold and stabilizes the weight of the cloth.
[0048] Further, it also includes a feeding device 6, which includes a feeding box 61, a feeding hopper 62 and a fixed base 63. The feeding box 61 is installed between the material blocking edge 211 and the feeding feeding driving device 222, and a feeding port is opened at the bottom of the feeding box 61;
[0049] The feeding hopper 62 is disposed below the feeding box 61 through the fixed base 63 , and the feeding port of the feeding box 61 is located directly above the feeding port of the feeding hopper 62 .
[0050] The feeding device 6 includes a feeding box 61, a feeding hopper 62 and a fixed base 63. The feeding box 61 is installed between the material blocking edge 211 and the feeding feeding drive device 222. When the feeding feeding drive device 222 controls the spiral blade 221 of the feeding feeding rod 22 to rotate toward the feeding hole of the feeding hopper 21, it is beneficial to collect the slurry discharged through the feeding hole; the feeding hopper 62 is arranged below the feeding box 61 through the fixed base 63, and the feeding port of the feeding box 61 is located directly above the feeding port of the feeding hopper 62. The collected slurry enters the feeding hopper 62, which is beneficial to the feeding of the slurry to the cloth mold frame 3 through the feeding hopper 62.
[0051] Preferably, a stirring rod is installed inside the feeding hopper 62, and a stirring driving device is installed outside the feeding hopper 62. The output end of the stirring driving device is connected to the stirring rod, and the stirring driving device drives the stirring rod, and the stirring rod is used to stir the slurry in the feeding hopper 62.
[0052] The stirring drive device (not shown in the figure) drives the stirring rod (not shown in the figure), and the stirring rod is used to stir the slurry in the feeding hopper 62, which is beneficial to maintain the fluidity of the slurry and ensure the uniformity and stability of the slurry discharge.
[0053] Further explained, the feeding hopper 62 is provided with a constant thickness wall 621 and a feeding wall 622, the constant thickness wall 621 is located in the forward direction of the fabric mold frame 3, and the bottom edge of the constant thickness wall 621 can be connected to the top of the fabric mold frame 3; the feeding wall 622 is arranged opposite to the constant thickness wall 621, and the bottom edge height of the feeding wall 622 is higher than the bottom edge height of the constant thickness wall 621.
[0054] The feeding hopper 62 is provided with a constant thickness wall 621 and a feeding wall 622. The constant thickness wall 621 is located in the forward direction of the material distribution mold frame 3, and the bottom edge of the constant thickness wall 621 can be connected to the top of the material distribution mold frame 3, which is beneficial to improve the pressing stability and pressing density of the slurry in the material distribution mold frame 3 after feeding. The feeding wall 622 is arranged opposite to the constant thickness wall 621, and the bottom edge height of the feeding wall 622 is higher than the bottom edge height of the constant thickness wall 621, which is beneficial to the smooth discharge of the slurry.
[0055] Further explanation, it also includes a material shifting device 7, which includes a mounting base 71, a material shifting driving device 72 and a material shifting rod 73. The material shifting driving device 72 is installed above the cloth mold frame 3 through the mounting base 71. The output end of the material shifting driving device 72 is connected to the material shifting rod 73. The material shifting driving device 72 drives the material shifting rod 73 to shift, and the material shifting rod 73 is used to shift the slurry on the feeding table 212.
[0056] The present technical solution also adds a material shifting device 7, and the material shifting driving device 72 drives the material shifting rod 73 to shift the slurry on the feeding table 212. The operator can control the material shifting driving device 72 through software, which is conducive to the realization of variable texture and special texture in the ecological stone.
[0057] Preferably, the material dispensing device 7 also includes a sliding base 74, the material dispensing driving device 72 is installed on the top of the sliding base 74, and the sliding base 74 can be slidably installed on the mounting base 71; a guide rail 711 is provided on the top of the mounting base 71, and a guide bar 741 is provided on the bottom of the sliding base 74, and the guide bar 741 can slide along the guide rail 711.
[0058] The material shifting device 7 includes a sliding base 74, a guide rail 711 is provided on the top of the mounting base 71, and a guide bar 741 is provided on the bottom of the sliding base 74. The guide bar 741 can slide along the guide rail 711, so that the sliding base 74 can be slidably installed on the mounting base 71, which is beneficial to improve the movement flexibility of the material shifting device 7, thereby increasing the material shifting range of the material shifting rod 73 and improving the texture richness of the ecological stone.
[0059] Preferably, the material dispensing device 7 also includes a rotating base 75, which is arranged between the sliding base 74 and the material dispensing driving device 72. A rotating driving device is arranged inside the rotating base 75, and the material dispensing driving device 72 can rotate relative to the sliding base 74 through the rotating base 75.
[0060] The material shifting device 7 also includes a rotating base 75, and the material shifting driving device 72 can rotate relative to the sliding base 74 through the rotating base 75, which is conducive to further improving the movement flexibility of the material shifting device 7, thereby effectively increasing the material shifting range of the material shifting rod 73, and is more conducive to improving the texture richness of the ecological stone.
[0061] To further explain, the V-shaped flow guide grooves 12 are provided in a plurality of groups, and the plurality of groups of the V-shaped flow guide grooves 12 are arranged in parallel along the length direction of the discharge port of the lower hopper 11 .
[0062] In one embodiment of the present technical solution, a plurality of groups of V-shaped flow guide grooves 12 are provided, and the plurality of groups of V-shaped flow guide grooves 12 are arranged in parallel along the length direction of the discharge port of the lower hopper 11. When the slurry is discharged from the lower hopper 11, it is mixed through different V-shaped flow guide grooves 12 and then falls onto the feeding device 2, which is more conducive to mixing the slurry in various ways, thereby improving the mixing effect of the slurry and thus increasing the richness of the ecological stone texture pattern.
[0063] Further explained, the V-shaped flow guide groove 12 includes a first flow groove 121 and a second flow groove 122, and the first flow groove 121 and the second flow groove 122 are arranged to be inclined with respect to each other to form a mixing flow channel with a V-shaped cross-section, and the discharge port of the first flow groove 121 is located directly above the second flow groove 122.
[0064] The base slurry and the color slurry are first discharged from the discharge hopper 11 at different discharge speeds, different discharge amounts or different discharge times, and then fall into the V-shaped flow guide groove 12 to form the first mixing of the slurry; the first flow groove 121 and the second flow groove 122 are used for the flow and mixing of the slurry, and then after passing through the junction of the first flow groove 121 and the second flow groove 122, the mixed slurries can further blend with each other, thereby producing a richer mixing effect, and the mixing is uniform and the transition is natural.
[0065] Preferably, the feeding device 1 further comprises a guide groove 123 , and the guide groove 123 is detachably mounted on the first flow groove 121 and / or the second flow groove 122 .
[0066] The guide groove 123 can be detachably installed on the first flow groove 121 and / or the second flow groove 122. When the distribution system completes the distribution of the slurry, the guide groove 123 can be removed from the first flow groove 121 and / or the second flow groove 122 to facilitate the cleaning of the V-shaped flow guide groove 12.
[0067] Preferably, a handle 1231 is protruding from the top of the guide groove 123 , and the handle 1231 is used for installing or removing the guide groove 123 .
[0068] A handle 1231 is protruding from the top of the guide groove 123 to facilitate the operator to install or disassemble the guide groove 123. At the same time, due to the protruding setting of the handle 1231, the guide groove 123 can be stably installed in the first flow groove 121 and / or the second flow groove 122.
[0069] Preferably, the handle 1231 is a plate-shaped structure, the handle 1231 is perpendicular to the bottom plate of the guide groove 123 , and the direction of the handle 1231 is toward the bottom surface of the guide groove 123 .
[0070] The handle 1231 is a plate-like structure, which is convenient for the operator to grasp. The handle 1231 is perpendicular to the bottom plate of the guide groove 123, and the direction of the handle 1231 is toward the bottom surface of the guide groove 123, which is beneficial to prevent the handle 1231 from blocking the feed port of the V-shaped flow guide groove 12, which is beneficial to the smooth discharge of the slurry. At the same time, it is also beneficial for the operator to observe the mixing condition of the slurry from the feed port of the V-shaped flow guide groove 12 and take corresponding measures to the mixing condition of the slurry at any time.
[0071] Preferably, a guide plate 1232 is protrudingly provided on the surface of the bottom plate of the guide groove 123 , and the guide plate 1232 is used to guide the flow of slurry in the guide groove 123 .
[0072] The bottom plate of the guide groove 123 is provided with a guide plate 1232 protruding from the surface. The slurry can flow randomly in the guide groove 123 under the guidance of the guide plate 1232, further enriching the texture of the ecological stone. Furthermore, by guiding the flow of the slurry, the slurry is made to produce a texture pattern, so that the formed texture pattern has a natural transition, so that the formed ecological stone can be more in line with the texture of natural stone, which is conducive to further improving the natural imitation effect of the ecological stone.
[0073] Preferably, the unloading device 1 further comprises a guide grid 124 , and the guide grid 124 is detachably mounted on the discharge port of the first flow trough 121 and / or the second flow trough 122 .
[0074] The guide grid 124 has a diversion effect on the slurry. When the slurry located in the V-shaped flow guide groove 12 falls into the feed hopper 21 through the guide grid 124, it is beneficial to separate and then mix the mixed slurry, which is beneficial to fully mix the slurry, thereby improving the mixing effect of the mixed slurry.
[0075] Preferably, a rotating shaft 125 and a rotating driving device are provided at the top of the first flow groove 121 and / or the second flow groove 122, and the top of the first flow groove 121 and / or the second flow groove 122 is connected to the output end of the rotating driving device, and the rotating driving device drives the first flow groove 121 and / or the second flow groove 122, and the first flow groove 121 and / or the second flow groove 122 can rotate about the rotating shaft 125.
[0076] The rotary drive device drives the first flow trough 121 and / or the second flow trough 122, so that the first flow trough 121 and / or the second flow trough 122 can rotate about the rotating shaft 125, which is convenient for the operator to adjust the inclination angle of the first flow trough 121 and the second flow trough 122, and is beneficial to adjusting the feeding speed of the slurry in the feeding device 1, thereby controlling the feeding rhythm of the feeding system.
[0077] Preferably, the material discharge device 1 is further provided with a plurality of baffle assemblies 13, the plurality of baffle assemblies 13 are arranged in parallel along the length direction of the discharge port of the material discharge hopper 11, and the arrangement positions of the baffle assemblies 13 correspond one to one with the arrangement positions of the V-shaped flow guide grooves 12;
[0078] The baffle assembly 13 includes a discharge plate 131 and a discharge driving device 132. A plurality of the discharge plates 131 are covered on the discharge port of the discharge hopper 11. The discharge driving device 132 drives the discharge plates 131 to open or close, so that the discharge port of the discharge hopper 11 forms a plurality of opened or closed discharge holes.
[0079] The unloading drive device 132 drives the unloading plate 131 to open or close, so that the discharge port of the unloading hopper 11 forms a plurality of opened or closed unloading holes. The setting of the baffle assembly 13 is conducive to improving the controllability of unloading of different slurries in the unloading hopper 11, and is conducive to controlling the opening or closing of the unloading plate 131, thereby controlling the different unloading amounts or unloading times of the slurry, and is conducive to adjusting the addition ratio of different slurries in the mixed slurry, realizing different texture patterns in the ecological stone, and improving the applicability of the distribution system.
[0080] Preferably, a stirring rod 111 is installed inside the lower hopper 11, and a stirring driving device 112 is installed outside the lower hopper 11, the output end of the stirring driving device 112 is connected to the stirring rod 111, and the stirring driving device 112 drives the stirring rod 111;
[0081] The rod wall of the stirring rod 111 is surrounded by a spiral blade 221 , and two adjacent spiral blades 221 located in the same plane are trumpet-shaped structures. The stirring rod 111 is used to stir and discharge the slurry in the lower hopper 11 .
[0082] A stirring rod 111 is installed inside the lower hopper 11, and a stirring driving device 112 drives the stirring rod 111. On the one hand, the stirring rod 111 is used to stir the slurry in the lower hopper 11, which is beneficial to prevent the slurry from solidifying, maintain the fluidity of the slurry, and ensure that the slurry in the lower hopper 11 is evenly mixed.
[0083] On the other hand, since the rod wall of the stirring rod 111 is surrounded by spiral blades 221, and the two adjacent spiral blades 221 located in the same plane are of a trumpet-shaped structure, when the stirring rod 111 rotates, the slurry will be forced to be discharged from the lower hopper 11 under the squeezing of the spiral blades 221 of the trumpet-shaped structure. Therefore, the stirring rod 111 has the effect of forcing the slurry to be discharged, thereby ensuring smooth discharge of the slurry; in addition, the operator can also control the rotation speed of the stirring rod through the stirring drive device 112, thereby controlling the discharge speed of the slurry in different lower hoppers 11, thereby producing different mixing effects.
[0084] Preferably, at least two stirring rods 111 are provided, and the two stirring rods 111 are arranged inside the lower hopper 21 up and down along the discharge direction of the slurry.
[0085] Preferably, the material discharge device 1 is further provided with a material discharge guide groove 14 , and the material discharge guide groove 14 is arranged above the material discharge hopper 11 , and the discharge port of the material discharge guide groove 14 is located directly above the feed port of the material discharge hopper 11 .
[0086] The feeding device 1 is also provided with a feeding guide groove 14, which is arranged above the feeding hopper 11, and the discharge port of the feeding guide groove 14 is located directly above the feeding port of the feeding hopper 11. When it is necessary to pour the base slurry or the color slurry into the feeding hopper 11, the slurry can be poured along the feeding guide groove 14, which is convenient for pouring the slurry and avoids pouring the slurry to other places outside the feeding hopper 11.
[0087] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.
Claims
1. An eco-stone production distribution system, characterized by: From top to bottom, it includes a material unloading device, a material feeding device, a material distribution mold frame and a conveying device, wherein the material unloading device is used to unload material to the material feeding device, the material feeding device is used to distribute material to the material distribution mold frame, and the conveying device is used to transport the material distribution mold frame to the bottom of the material feeding device; The material discharge device comprises a plurality of material discharge hoppers and a V-shaped flow guide groove, wherein the plurality of material discharge hoppers are arranged in parallel, the V-shaped flow guide groove is arranged below the material discharge hopper, and the feed port of the V-shaped flow guide groove is located directly below the discharge port of the material discharge hopper; The feeding device comprises a feeding hopper and a feeding and replenishing rod, and the feeding and replenishing rod is rotatably mounted on the inner side of the feeding hopper, and the rotation of the feeding and replenishing rod is used to realize forward feeding or backward replenishing; the feeding hopper is arranged below the V-shaped flow guide groove, and the feeding port of the feeding hopper is located directly below the discharge port of the V-shaped flow guide groove; The V-shaped flow guide groove includes a first flow groove and a second flow groove, the first flow groove and the second flow groove are arranged to be inclined with respect to each other to form a mixing flow channel with a V-shaped cross section, and the discharge port of the first flow groove is located directly above the second flow groove; The material discharge device further comprises a guide groove, and the guide groove is detachably mounted on the first flow groove and / or the second flow groove; A guide plate is protrudingly provided on the surface of the bottom plate of the guide groove, and the guide plate is used to guide the flow of the slurry in the guide groove; A rotating shaft and a rotating driving device are provided at the top of the first flow groove and / or the second flow groove, and the top of the first flow groove and / or the second flow groove is connected to the output end of the rotating driving device. The rotating driving device drives the first flow groove and / or the second flow groove, and the first flow groove and / or the second flow groove can rotate about the rotating shaft.
2. The ecological stone production distribution system according to claim 1 is characterized by: The feeding device includes a distribution hopper, which is arranged below the discharge port of the feeding hopper and can swing back and forth along the length direction of the discharge port of the feeding hopper; the lowest point of the discharge port of the distribution hopper can be connected to the top of the distribution mold frame.
3. The ecological stone production distribution system according to claim 2 is characterized by: The inner side of the distribution hopper is provided with a plurality of independently movable distribution plates, which are installed on the distribution hopper along the flow direction of the slurry, and distribution gaps for the flow of slurry are formed between the distribution plates, and the distribution plates can swing back and forth along the length direction of the discharge port of the feeding hopper.
4. The ecological stone production distribution system according to claim 1 is characterized by: The feeding hopper includes a material blocking edge and a feeding platform. The vertical cross-section of the material blocking edge is arc-shaped, and the arc direction of the material blocking edge is toward the discharge direction of the feeding hopper; the feeding platform is integrally formed at the end of the material blocking edge, and the end of the feeding platform is tilted downward.
5. The ecological stone production distribution system according to claim 4 is characterized by: The rod wall of the feeding and replenishing rod is surrounded by spiral blades, and two adjacent spiral blades located in the same plane are trumpet-shaped structures; A feeding hole is provided at the end of the material blocking edge, the feeding feeding rod passes through the feeding hole and is installed on the feeding hopper, and a feeding feeding driving device is connected to the driving end of the feeding feeding rod, and the feeding feeding driving device is used to drive the rotation of the feeding feeding rod.
6. The ecological stone production distribution system according to claim 5 is characterized by: It also includes a feeding device, which includes a feeding box, a feeding hopper and a fixed base. The feeding box is installed between the material blocking edge and the feeding and feeding driving device, and a feeding port is opened at the bottom of the feeding box; The feeding hopper is arranged below the feeding box through the fixed base, and the feeding port of the feeding box is located directly above the feeding port of the feeding hopper.
7. The ecological stone production distribution system according to claim 6 is characterized by: The feeding hopper is provided with a constant thickness wall and a feeding wall, the constant thickness wall is located in the forward direction of the material distributing mold frame, and the bottom edge of the constant thickness wall can be connected to the top of the material distributing mold frame; the feeding wall is arranged opposite to the constant thickness wall, and the bottom edge height of the feeding wall is higher than the bottom edge height of the constant thickness wall.
8. The ecological stone production distribution system according to claim 4 is characterized by: It also includes a material shifting device, which includes a mounting base, a material shifting driving device and a material shifting rod. The material shifting driving device is installed above the material dispensing mold frame through the mounting base. The output end of the material shifting driving device is connected to the material shifting rod. The material shifting driving device drives the material shifting rod to shift the slurry on the feeding table.
9. The ecological stone production distribution system according to claim 1, characterized in that: The V-shaped flow guide grooves are provided in a plurality of groups, and the plurality of groups of the V-shaped flow guide grooves are arranged in parallel along the length direction of the discharge port of the lower hopper.
Citation Information
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