A package production line

By designing a package production line containing multiple key components, the problem that the existing technology cannot realize the automatic delivery of bagged bags with broken bags is solved, and an efficient and continuous automatic delivery process is achieved, which improves production efficiency and economic benefits.

CN111169703BActive Publication Date: 2025-02-28XIAMEN DASUN TECH
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Patent Information

Application Number
CN202010069957.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-21
Publication Date
2025-02-28
Estimated Expiration
2040-01-21

AI Technical Summary

Technical Problem

The prior art cannot realize the uninterrupted continuous automatic delivery of broken bags on bagged surfaces, resulting in low production efficiency and high labor intensity, which cannot meet the needs of rapid development of enterprises.

Method used

A package production line is designed, including a silo feeder, a package feeder, a buffer conveyor, a main conveyor, a feeding mechanism, a cake conveyor and a packaging unit. The automatic grabbing, conveying and delivery of the package is achieved through the control of the electrical control cabinet to ensure the continuous and uninterrupted delivery process.

Benefits of technology

The uninterrupted continuous automatic delivery of broken bags for bagged bread is achieved, which frees labor, greatly improves production efficiency, and has a significant economic effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

A bagging production line, characterized in that it includes an electric control cabinet, a silo material sorting and feeding machine, a bagging machine, a buffer conveying device, a main conveyor, a feeding mechanism, a dough conveyor, and a packaging unit; the bagging production line of the present invention realizes the uninterrupted and continuous automatic feeding of broken bag materials, bagging, and packaging operations for bagged dough, liberates labor, greatly improves production efficiency, and has good economic benefits.
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Description

Technical Field

[0001] The invention relates to a bag throwing machine, in particular to a bag throwing production line. Background Art

[0002] At present, due to the irregular and relatively soft surface of broken bag flavoring packets (flavoring packets including pickled cabbage packets, bamboo shoot packets, kelp packets, radish packets, etc. need to be vacuum packed), the flavoring packets of these instant noodles are generally produced by manually placing and placing the ingredients. This production method requires a large amount of labor, the labor intensity of the workers is also relatively high, and the production cost is high, which is increasingly unable to meet the needs of the rapid development of society. In response to this situation, some automatic feeding bag equipment has also appeared on the market. In theory, these devices can realize the function of feeding flavoring bags, but in actual use, due to the defects of their own design, they cannot meet the needs of efficient automatic production.

[0003] The patent document with application number CN201820022735.8 discloses an automatic feeding machine for broken bag material bags, which realizes the automatic feeding operation of broken bag material bags, greatly improves the feeding efficiency and reduces the labor intensity of workers. However, the equipment is only suitable for the feeding production of broken bag material bags of barreled noodles, and is not suitable for the feeding production of bagged noodles. This is mainly because the feeding machine cannot feed continuously and uninterruptedly, while the feeding and packaging production of bagged noodles is carried out continuously. Therefore, the feeding of broken bag material bags of bagged noodles is still completed by manual feeding. Due to the fast speed of the noodle conveyor line and the large number of noodle cakes conveyed per unit time, the manual feeding method not only has a large labor workload, but also has a particularly high labor intensity. Workers who feed can often only work for half an hour before they have to change personnel to perform feeding operations. These problems have seriously affected the development of the enterprise, and it is urgently necessary to develop a production line that can automatically and continuously feed to meet the needs of the company's continuous development. Summary of the invention

[0004] The present invention aims to solve the problems of the prior art and to provide a bagging production line capable of uninterrupted automatic and continuous material feeding production.

[0005] A bag delivery production line, characterized in that it includes an electric control cabinet, a silo material sorting and feeding machine, a bag delivery machine, a buffer conveying device, a main conveyor, a feeding mechanism, a dough conveyor, and a packaging unit; the silo material sorting and feeding machine is placed at the front end of the production line and connected to the bag delivery machine; the buffer conveying device is installed in the bag delivery machine, crosses the bag delivery machine, and is located below the output end of the bag delivery machine; the output end of the buffer conveying device is connected to the main conveyor; the output end of the main conveyor is connected to the feeding mechanism; a dough conveyor is installed below the feeding mechanism; the dough conveyor is connected to the packaging unit; the electric control cabinet is installed on one side of the silo material sorting and feeding machine, and is used to control the silo material sorting and feeding machine, the bag delivery machine, the buffer conveying device, the main conveyor, the feeding mechanism, the dough conveyor, and the packaging unit.

[0006] Furthermore, the silo material sorting and feeding machine includes a frame I, a silo, and a secondary elevator; the silo is provided with two groups, which are respectively installed on the frame I; the two groups of silos are connected by a blanking plate; the silo is composed of a primary elevator and a cover shell; the secondary elevator is provided with two groups, which are respectively installed on the frame I and used in conjunction with the two groups of silos; the primary elevator is a belt conveyor with a baffle, driven by a servo motor; the secondary elevator is a belt conveyor with a baffle, driven by a servo motor; a blanking funnel I is installed at the output end of each secondary elevator; and a material detection sensor I is installed at the secondary elevator.

[0007] Furthermore, the bag throwing machine includes a frame II, a bag grabbing device, a conveying device, and a buffering and dropping device; the bag grabbing device is composed of four identical three-axis grabbing manipulators, namely grabbing manipulator I, grabbing manipulator II, grabbing manipulator III, and grabbing manipulator IV; the grabbing manipulator I and grabbing manipulator II are installed on the frame II and are located on the same horizontal plane, forming an upper bag grabbing device; the grabbing manipulator III and grabbing manipulator IV are installed on the frame II and are located on the same horizontal plane, forming a lower bag grabbing device; the lower bag grabbing device is located on the upper bag grabbing device The conveying device is composed of four identical material bag conveyor belts, namely conveyor belt Ⅰ, conveyor belt Ⅱ, conveyor belt Ⅲ, and conveyor belt Ⅳ; material visual sensors Ⅱ are installed above conveyor belt Ⅰ, conveyor belt Ⅱ, conveyor belt Ⅲ, and conveyor belt Ⅳ respectively; the grabbing manipulator Ⅰ is installed above the conveyor belt Ⅰ to grab the material bag on conveyor belt Ⅰ; the grabbing manipulator Ⅱ is installed above the conveyor belt Ⅱ to grab the material bag on conveyor belt Ⅱ; the grabbing manipulator Ⅲ is installed above the conveyor belt Ⅲ to grab the material bag on conveyor belt Ⅲ; the grabbing manipulator Ⅳ is installed above the conveyor belt Ⅳ The conveyor belts Ⅰ and Ⅲ are connected by a material drop chute Ⅰ, and the excess material packages on the conveyor belt Ⅰ are sent to the conveyor belt Ⅲ through the material drop chute Ⅰ; the conveyor belts Ⅱ and Ⅳ are connected by a material drop chute Ⅱ, and the excess material packages on the conveyor belt Ⅱ are sent to the conveyor belt Ⅳ through the material drop chute Ⅱ; a material drop chute Ⅲ is installed at the output end of the conveyor belts Ⅲ and Ⅳ respectively; the excess material packages on the conveyor belts Ⅲ and Ⅳ are sent to the return conveyor belt through the material drop chute Ⅲ, and are transported back to the material bin of the material sorting feeder through the return conveyor belt for reuse; the buffer drop device The device is installed on the frame II, and consists of an upper-layer buffering and blanking device and a lower-layer buffering and blanking device; the upper-layer blanking and buffering device is installed on the frame II, located between the conveyor belts I and II, and is used in conjunction with the grabbing manipulators I and II; the lower-layer blanking device is installed on the frame II, located between the conveyor belts III and IV, and is used in conjunction with the grabbing manipulators III and IV; the buffering and conveying device consists of an upper-layer buffering and conveying device and a lower-layer buffering and conveying device; the upper-layer buffering and conveying device is installed below the upper-layer blanking and buffering device; the lower-layer buffering and conveying device is installed below the lower-layer blanking device.

[0008] Furthermore, the grasping robot is composed of an XY mechanism and a Z-axis actuator; the XY mechanism is composed of a base plate, a synchronous belt, a Y-axis line rail, an X-axis line rail, an X-axis servo motor, a Y-axis servo motor, a synchronous pulley, an X-axis slider, and a Y-axis slider; the X-axis servo motor is installed on the base plate; the Y-axis servo motor is installed on the base plate; the X-axis servo motor is connected to the Y-axis servo motor using a synchronous belt and a plurality of synchronous pulleys; the synchronous belt is wound into an I-shape; the Y-axis line rail is provided with two and is installed in parallel on the base plate; the X-axis line rail is installed on the Y-axis line rail using the Y-axis slider; the X-axis slider is installed on the X-axis line rail; the Z-axis actuator includes a mounting plate, a cylinder, a connecting rod, and a suction cup; the mounting plate is mounted and fixed on the X-axis slider; four cylinders are provided and are evenly mounted on the mounting plate; each cylinder is connected to a connecting rod; the suction cup is installed at the end of the connecting rod.

[0009] Furthermore, the buffer blanking device is composed of a blocking mechanism, a buffer mechanism, and a funnel III; the blocking mechanism is provided with two groups, which are respectively located on both sides of the funnel III; the blocking mechanism is composed of a blocking plate and a blocking lifting cylinder; the blocking plate is connected to the push rod of the blocking lifting cylinder, and is controlled by the blocking lifting cylinder to make up and down linear motion; the funnel III is divided into four independent blanking troughs I by a partition, each blanking trough I is larger at the top and smaller at the bottom, and the internal cross-section gradually decreases from top to bottom; the buffer mechanism is provided with two groups, which are respectively installed above the funnel III, and are composed of a buffer lifting cylinder, a connecting plate I, and a buffer plate; the buffer plate is connected to the buffer lifting cylinder by a connecting plate, and is driven by the buffer lifting cylinder to make up and down linear motion; four blocking plates are provided on the buffer plate, and the four blocking plates are respectively matched with the four mutually isolated blanking troughs I of the funnel III, and each blocking plate is respectively combined with the internal inclined surface of the corresponding blanking trough I to form a blanking buffer area.

[0010] Furthermore, the upper-layer cache conveying device is composed of a bracket I, a conveyor belt V, a side guard I, and a driving motor I; the driving motor I is installed on the bracket I; the conveyor belt V is a synchronous conveyor belt with a baffle, which is driven by the driving motor I and driven by a synchronous pulley; the side guard I is arranged on both sides of the conveyor belt V; a blanking chute IV is also installed at the output end of the conveyor belt V; the lower-layer cache conveying device is composed of a bracket II, a conveyor belt VI, a side guard II, and a driving motor II; the driving motor II is installed on the bracket II; the conveyor belt VI is a synchronous conveyor belt with a baffle, which is driven by the driving motor II and driven by a synchronous pulley; the side guard II is arranged on both sides of the conveyor belt VI.

[0011] Furthermore, the main conveyor is composed of a frame III, a drive motor III, a conveyor belt VII, and a casing; the drive motor III is installed on the frame III; the conveyor belt VII is a synchronous conveyor belt with a side guard, which is driven by the drive motor III and transmitted by a synchronous wheel; the casing is installed on the frame III to wrap the middle section of the conveyor belt VII to form a closed space.

[0012] Furthermore, the feeding mechanism includes a bracket III, a driving motor IV, a conveyor belt VIII, a chute V, and a material slide; the bracket III is installed on the frame III; the driving motor IV is installed on the bracket III; the conveyor belt VIII is driven by the driving motor IV and transmitted by a synchronous pulley; a number of material transfer plates are arranged on the conveyor belt VIII; the chute V is installed on the bracket III for receiving the material dropped by the main conveyor, and its lower end is connected to the material slide; two material slides are arranged, which are respectively installed on the bracket III, and a material transfer chute VI is formed between the two material slides; a long groove is provided on the material slide, and the position of the material slide can be adjusted through the long groove, thereby adjusting the width of the material transfer chute VI; a number of material detection sensors III are also installed on the feeding mechanism.

[0013] Furthermore, the dough conveyor is composed of a driving motor V, a dough pushing rod, a side plate, a frame IV, and a bottom plate; the dough pushing rod is provided with a plurality of rods, which are installed on a chain, driven by the driving motor V, and driven by a sprocket chain; the bottom plate is installed on the frame V for supporting the dough; side plates are arranged on both sides of the bottom plate; and a material detection sensor IV is arranged on the dough conveyor.

[0014] Furthermore, an operation panel is arranged next to the feeding mechanism.

[0015] Beneficial effects of the present invention: the bagging production line of the present invention realizes the uninterrupted and continuous automatic bagging, bagging and packaging operations of bagged noodles, liberates labor, greatly improves production efficiency and has good economic effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a stereogram of the present invention; Figure 2 It is a plan view of the present invention; Figure 3 It is a partial workstation plan of the present invention;

[0017] Figure 4 It is a three-dimensional diagram of some workstations of the present invention; Figure 5 This is a three-dimensional diagram of the material bin sorting and feeding machine of the present invention; Figure 6 This is a three-dimensional view of the material bin sorting and feeding machine of the present invention from another angle; Figure 7 A three-dimensional diagram of the bag throwing machine of the present invention; Figure 8 It is a plan view of the bag throwing machine of the present invention; Fig. 9 A three-dimensional diagram of the buffer conveying device of the present invention; Fig.10It is a three-dimensional diagram of the upper buffer conveying device of the present invention; Fig.11 The lower layer buffer conveying device of the present invention; Fig.12 A three-dimensional diagram of the main conveyor of the present invention with the cover installed; Fig.13 This is a three-dimensional diagram of the main conveyor of the present invention with the cover removed; Fig.14 A three-dimensional diagram of the grabbing manipulator of the present invention; Fig.15 It is a plan view of the grabbing manipulator of the present invention; Fig.16 This is a three-dimensional diagram of the buffer blanking device of the present invention; Fig.17 It is a plan view of the buffer blanking device of the present invention; Fig.18 It is a three-dimensional diagram of the grabbing manipulator and the buffering and blanking device of the present invention; Fig.19 It is a three-dimensional diagram of the feeding mechanism of the present invention; Fig. 20 It is a plan view of the grabbing manipulator and the buffering and blanking device of the present invention. Specific embodiments

[0018] As shown in the figure: a package delivery production line, including an electric control cabinet 1, a silo material sorting and feeding machine 2, a package delivery machine 3, a buffer conveying device 4, a main conveyor 5, a feeding mechanism 6, a dough conveyor 7, and a packaging unit 8; the silo material sorting and feeding machine 2 is placed at the front end of the production line and connected to the package delivery machine 3; the buffer conveying device 4 is installed in the package delivery machine 3, crosses the package delivery machine 3, and is located below the output end of the package delivery machine 3; the output end of the buffer conveying device 4 is connected to the main conveyor 5; the output end of the main conveyor 5 is connected to the feeding mechanism 6; a dough conveyor 7 is installed below the feeding mechanism 6; the dough conveyor 7 is connected to the packaging unit 8; the electric control cabinet 1 is installed on one side of the silo material sorting and feeding machine 2, and is used to control the silo material sorting and feeding machine 2, the package delivery machine 3, the buffer conveying device 4, the main conveyor 5, the feeding mechanism 6, the dough conveyor 7, and the packaging unit 8.

[0019] The silo material sorting and feeding machine 2 includes a frame Ⅰ21, a silo 22, and a secondary elevator 23; the silo 22 is provided with two groups, which are respectively installed on the frame Ⅰ21; the two groups of silos 22 are connected by a blanking plate 24; the silo 22 is composed of a primary elevator 221 and a cover 222; the secondary elevator 23 is provided with two groups, which are respectively installed on the frame Ⅰ21 and used in conjunction with the two groups of silos 22; the primary elevator 221 is a belt conveyor with a baffle, driven by a servo motor; the secondary elevator 23 is a belt conveyor with a baffle, driven by a servo motor; a blanking funnel Ⅰ25 is installed at the output end of each secondary elevator 23; a material detection sensor Ⅰ (not shown in the figure) is installed at the secondary elevator 23.

[0020] The bag throwing machine 3 includes a frame II 31, a bag grabbing device 32, a conveying device 33, and a buffering and dropping device 34; the bag grabbing device 32 is composed of four identical three-axis grabbing manipulators, which are grabbing manipulators

[0021] Ⅰ321, grabbing manipulator Ⅱ322, grabbing manipulator Ⅲ323, grabbing manipulator Ⅳ324; the grabbing manipulator Ⅰ321 and grabbing manipulator Ⅱ322 are installed on the frame Ⅱ31, located on the same horizontal plane, and constitute the upper material bag grabbing device; the grabbing manipulator Ⅲ323 and grabbing manipulator Ⅳ324 are installed on the frame Ⅱ31, located on the same horizontal plane, and constitute the lower material bag grabbing device; the lower material bag grabbing device is located below the upper material bag grabbing device; the conveying device 33 is composed of four identical material bag conveyor belts, namely conveyor belt Ⅰ331, conveyor belt Ⅱ332, conveyor belt Ⅲ333, conveyor belt Ⅳ334; the conveyor belt Ⅰ331, conveyor belt Ⅱ3 32. Material vision sensors II (not shown in the figure) are installed above the conveyor belt III 333 and the conveyor belt IV 334 respectively; the grabbing manipulator I 321 is installed above the conveyor belt I 331 to grab the material bags on the conveyor belt I 331; the grabbing manipulator II 322 is installed above the conveyor belt II 332 to grab the material bags on the conveyor belt II 332; the grabbing manipulator III 323 is installed above the conveyor belt III 333 to grab the material bags on the conveyor belt III 333; the grabbing manipulator IV 324 is installed above the conveyor belt IV 334 to grab the material bags on the conveyor belt IV 334; a material drop chute I ( The conveyor belt Ⅰ331 is connected to the conveyor belt Ⅲ333 through the blanking chute Ⅰ; the conveyor belt Ⅱ332 and the conveyor belt Ⅳ334 are connected by the blanking chute Ⅱ35, and the excess material bags on the conveyor belt Ⅱ332 are sent to the conveyor belt Ⅳ334 through the blanking chute Ⅱ35; the output ends of the conveyor belts Ⅲ333 and Ⅳ334 are respectively equipped with a blanking chute Ⅲ36; the excess material bags on the conveyor belts Ⅲ333 and Ⅳ334 are sent to the return conveyor belt 9 through the blanking chute Ⅲ36, and are transported to the silo 22 of the material sorting feeder 2 by the return conveyor belt 9 for reuse; the buffer blanking device 34 is installed on the frame Ⅱ31, and the upper buffer blanking device 341 and a lower-layer blanking device 342; the upper-layer blanking cache device 341 is installed on the frame II 31, located between the conveyor belt I 331 and the conveyor belt II 332, and is used in conjunction with the grasping manipulator I 321 and the grasping manipulator II 322; the lower-layer blanking device 342 is installed on the frame II 31, located between the conveyor belt III 333 and the conveyor belt IV 334, and is used in conjunction with the grasping manipulator III 323 and the grasping manipulator IV 324; the cache conveying device 4 is composed of an upper-layer cache conveying device 41 and a lower-layer cache conveying device 42; the upper-layer cache conveying device 41 is installed below the upper-layer blanking cache device 341; the lower-layer cache conveying device 42 is installed below the lower-layer blanking device 342.

[0022] The grabbing robot is composed of an XY mechanism 37 and a Z-axis actuator 38; the XY mechanism 37 is composed of a base plate 371, a synchronous belt 372, a Y-axis rail 373, an X-axis rail 374, an X-axis servo motor 375, a Y-axis servo motor 376, a synchronous pulley 377, an X-axis slider 378, and a Y-axis slider 379; the X-axis servo motor 375 is installed on the base plate 371; the Y-axis servo motor 376 is installed on the base plate 371; the X-axis servo motor 375 is connected to the Y-axis servo motor 376 using a synchronous belt 372 and a plurality of synchronous pulleys 377; the synchronous belt 372 is wound around the work The Y-axis rail 373 is provided with two parallel rails installed on the base plate 371; the X-axis rail 374 is installed on the Y-axis rail 373 using the Y-axis slider 379; the X-axis slider 378 is installed on the X-axis rail 374; the Z-axis actuator 38 includes a mounting plate 381, a cylinder 382, ​​a connecting rod 383, and a suction cup 384; the mounting plate 381 is fixed on the X-axis slider 378; the cylinder 382 is provided with four uniformly installed on the mounting plate 381; each cylinder 382 is connected to a connecting rod 383; the suction cup 384 is installed at the end of the connecting rod 383.

[0023] The buffer material dropping device 34 is composed of a material stopping mechanism 343, a buffer mechanism 344, and a funnel III 345; the material stopping mechanism 343 is provided with two groups, which are respectively located on both sides of the funnel III 345; the material stopping mechanism 343 is composed of a material stopping plate 3431 and a material stopping lifting cylinder 3432; the material stopping plate 3431 is connected to the push rod 3433 of the material stopping lifting cylinder 3432, and is controlled by the material stopping lifting cylinder 3432 to make up and down linear motion; the funnel III 345 is divided into four independent material dropping troughs I 3452 by a partition 3451, each material dropping trough I 3452 is larger at the top and smaller at the bottom, and the internal cross-section gradually decreases from top to bottom; the buffer mechanism The structure 344 is provided with two groups, which are respectively installed above the funnel III 345, and are composed of a cache lifting cylinder 3441, a connecting plate I 3442, and a cache plate 3443; the cache plate 3443 is connected to the cache lifting cylinder 3441 using a connecting plate 3442, and is driven by the cache lifting cylinder 3441 to make up and down linear motion; the cache plate 3443 is provided with four baffle plates 3444, and the four baffle plates 3444 are respectively matched with four mutually isolated blanking troughs I 3452 of the funnel III 345, and each baffle plate 3444 is respectively combined with the internal inclined surface of the corresponding blanking trough I 3452 to form a blanking cache area 3533.

[0024] The upper-layer cache conveying device 41 is composed of a bracket I411, a conveyor belt V412, a side guard I413, and a driving motor I414; the driving motor I414 is installed on the bracket I411; the conveyor belt V412 is a synchronous conveyor belt with a baffle, which is driven by the driving motor I414 and driven by a synchronous pulley; the side guard I413 is arranged on both sides of the conveyor belt V412; a blanking chute IV415 is also installed at the output end of the conveyor belt V412; the lower-layer cache conveying device 42 is composed of a bracket II421, a conveyor belt VI422, a side guard II423, and a driving motor II424; the driving motor II424 is installed on the bracket II421; the conveyor belt VI422 is a synchronous conveyor belt with a baffle, which is driven by the driving motor II424 and driven by a synchronous pulley; the side guard II423 is arranged on both sides of the conveyor belt VI422.

[0025] The main conveyor 5 is composed of a frame III51, a driving motor III52, a conveyor belt VII53, and a casing 54; the driving motor III52 is installed on the frame III51; the conveyor belt VII53 is a synchronous conveyor belt with a side guard, which is driven by the driving motor III52 and driven by a synchronous wheel; the casing 54 is installed on the frame III51 to wrap the middle section of the conveyor belt VII53 to form a closed space.

[0026] The feeding mechanism 6 includes a bracket III 61, a driving motor IV 62, a conveyor belt VIII 63, a chute V 64, and a material slide 65; the bracket III 61 is installed on the frame III 51; the driving motor IV 62 is installed on the bracket III 61; the conveyor belt VIII 63 is driven by the driving motor IV 62 and is driven by a synchronous pulley; a plurality of material stripping plates 66 are arranged on the conveyor belt VIII 63; the chute V 64 is installed on the bracket III 61 for receiving the material delivered by the main conveyor 5, and its lower end is connected to the material slide 65; two material slides 65 are arranged, which are respectively installed on the bracket III 61, and a material stripping chute VI 67 is formed between the two material slides 65; a long groove 651 is provided on the material slide 65, and the position of the material slide 65 can be adjusted through the long groove 651, thereby adjusting the width of the material stripping chute VI 67; a plurality of material detection sensors III (not shown in the figure) are also installed on the feeding mechanism 6.

[0027] The dough conveyor 7 is composed of a driving motor V (not shown in the figure), a dough pushing rod 71, a side plate 72, a frame IV73, and a bottom plate 74; the dough pushing rod 71 is provided with a plurality of rods, which are installed on a chain 76, driven by a driving motor V, and driven by a sprocket chain; the bottom plate 74 is installed on the frame V73 to support the dough; side plates 75 are arranged on both sides of the bottom plate 74; a material detection sensor IV is arranged on the dough conveyor 7; an operation panel 10 is also arranged next to the feeding mechanism 6; the packaging unit is a machine of the prior art and will not be described in detail here.

[0028] The working process of the bagging production line of the present invention is as follows: the broken bag material bag is placed into the silo of the silo material sorting and feeding machine, the equipment is turned on, the first-level elevators of the two silos are respectively operated to transport the material bags in their respective silos upward to the two second-level elevators, the two second-level elevators respectively send the material bags on their respective conveyor belts to conveyor belts I and II through the material dropping funnel I, the material visual sensor II installed above the conveyor belts I and II detects the material position signal and transmits it to the electric control cabinet, the electric control cabinet controls the grabbing manipulator I and the grabbing manipulator II to grab the conveyor belts I and II respectively The material bags on conveyor belt II are respectively placed in the left and right material buffer areas of the upper buffer blanking device, and then the electric control cabinet controls the two groups of buffer mechanisms on the upper buffer blanking device to act alternately to feed the upper buffer conveying device; in the process of material bag transportation, the excess material bags on conveyor belts I and II fall into conveyor belts III and IV through blanking chute I and blanking chute II respectively, and the material visual sensor II installed above conveyor belts III and IV detects the material position signal and transmits it to the electric control cabinet, and the electric control cabinet controls the grabbing manipulator III and the grabbing manipulator Ⅳ grabs the material bags on conveyor belts III and IV respectively, and puts them into the left and right material buffer areas of the lower buffer blanking device respectively, and then the electric control cabinet controls the two groups of buffer mechanisms on the lower buffer blanking device to act alternately to feed the lower buffer conveying device; during the process, the excess material bags on conveyor belts III and IV are sent to the return conveyor belt through the blanking chute III, and then sent back to the two groups of silos of the silo material sorting feeder by the return conveyor belt for reuse; then the upper buffer conveying device and the lower buffer conveying device loaded with material bags are controlled by the electric control cabinet. The main conveyor is fed alternately. The specific feeding method is that the upper buffer conveying device feeds four packages of materials and then stops and then the lower buffer conveying device feeds four packages of materials. This continuous cycle method of feeding the main conveyor ensures that there will be no shortage of materials in the main conveyor and the supply of material packages is stable. Then the main conveyor continuously transports the material packages to the feeding mechanism, which continuously and uninterruptedly feeds the material packages onto the surface of each dough cake transported by the dough cake conveyor. The fed dough cakes are then sent by the dough cake conveyor to the packaging unit for bag hanging and packaging operations.

[0029] The embodiments described above are merely descriptions of preferred implementation modes of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A package production line, characterized in that: It includes an electric control cabinet, a silo material sorting and feeding machine, a bag throwing machine, a buffer conveying device, a main conveyor, a feeding mechanism, a dough conveyor and a packaging unit; the silo material sorting and feeding machine is placed at the front end of the production line and connected to the bag throwing machine; the buffer conveying device is installed in the bag throwing machine, crosses the bag throwing machine, and is located below the output end of the bag throwing machine; the output end of the buffer conveying device is connected to the main conveyor; the output end of the main conveyor is connected to the feeding mechanism; a dough conveyor is installed below the feeding mechanism; the dough conveyor is connected to the packaging unit; the electric control cabinet is installed on one side of the silo material sorting and feeding machine, and is used to control the silo material sorting and feeding machine, the bag throwing machine, the buffer conveying device, the main conveyor, the feeding mechanism, the dough conveyor and the packaging unit; the silo material sorting and feeding machine includes a frame I, a silo, and a secondary elevator; the silo is provided with two groups, They are respectively installed on the frame I; the two groups of silos are connected by a blanking plate; the silo consists of a primary elevator and a cover shell; the secondary elevator is provided with two groups, which are respectively installed on the frame I and used in conjunction with the two groups of silos; the primary elevator is a belt conveyor with a baffle, driven by a servo motor; the secondary elevator is a belt conveyor with a baffle, driven by a servo motor; a blanking funnel I is installed at the output end of each secondary elevator; a material detection sensor I is installed at the secondary elevator; the main conveyor consists of a frame III, a drive motor III, a conveyor belt VII, and a shell; the drive motor III is installed on the frame III; the conveyor belt VII is a synchronous conveyor belt with a rib, which is driven by the drive motor III and driven by a synchronous wheel; the shell is installed on the frame III to wrap the middle section of the conveyor belt VII to form a closed space.

2. A package production line according to claim 1, characterized in that: The bag throwing machine includes a frame II, a bag grabbing device, a conveying device, and a buffering and dropping device; the bag grabbing device is composed of four identical three-axis grabbing manipulators, namely grabbing manipulator I, grabbing manipulator II, grabbing manipulator III, and grabbing manipulator IV; the grabbing manipulator I and grabbing manipulator II are installed on the frame II and are located on the same horizontal plane, forming an upper bag grabbing device; the grabbing manipulator III and grabbing manipulator IV are installed on the frame II and are located on the same horizontal plane, forming a lower bag grabbing device; the lower bag grabbing device is located below the upper bag grabbing device; The conveying device is composed of four identical material bag conveyor belts, namely conveyor belt Ⅰ, conveyor belt Ⅱ, conveyor belt Ⅲ, and conveyor belt Ⅳ; material vision sensor Ⅱ is installed above conveyor belt Ⅰ, conveyor belt Ⅱ, conveyor belt Ⅲ, and conveyor belt Ⅳ respectively; the grabbing manipulator Ⅰ is installed above the conveyor belt Ⅰ to grab the material bag on conveyor belt Ⅰ; the grabbing manipulator Ⅱ is installed above the conveyor belt Ⅱ to grab the material bag on conveyor belt Ⅱ; the grabbing manipulator Ⅲ is installed above the conveyor belt Ⅲ to grab the material bag on conveyor belt Ⅲ; the grabbing manipulator Ⅳ is installed above the conveyor belt Ⅳ, Used to grab the material bags on conveyor belt IV; the conveyor belt I and conveyor belt III are connected by a blanking chute I, and the excess material bags on conveyor belt I are sent to conveyor belt III through the blanking chute I; the conveyor belt II and conveyor belt IV are connected by a blanking chute II, and the excess material bags on conveyor belt II are sent to conveyor belt IV through the blanking chute II; a blanking chute III is installed at the output end of the conveyor belt III and conveyor belt IV respectively; the excess material bags on conveyor belt III and conveyor belt IV are sent to the return conveyor belt through the blanking chute III, and are transported back to the material bin of the material sorting feeder through the return conveyor belt for reuse; the buffer blanking device It is installed on the frame II and consists of an upper-layer buffering and blanking device and a lower-layer buffering and blanking device; the upper-layer buffering and blanking device is installed on the frame II, located between the conveyor belts I and II, and is used in conjunction with the grabbing manipulators I and II; the lower-layer blanking device is installed on the frame II, located between the conveyor belts III and IV, and is used in conjunction with the grabbing manipulators III and IV; the buffering and conveying device consists of an upper-layer buffering and conveying device and a lower-layer buffering and conveying device; the upper-layer buffering and conveying device is installed below the upper-layer buffering and blanking device; the lower-layer buffering and conveying device is installed below the lower-layer blanking device.

3. A package production line according to claim 2, characterized in that: The grasping robot is composed of an XY mechanism and a Z-axis actuator; the XY mechanism is composed of a base plate, a synchronous belt, a Y-axis line rail, an X-axis line rail, an X-axis servo motor, a Y-axis servo motor, a synchronous pulley, an X-axis slider, and a Y-axis slider; the X-axis servo motor is installed on the base plate; the Y-axis servo motor is installed on the base plate; the X-axis servo motor is connected to the Y-axis servo motor using a synchronous belt and a plurality of synchronous pulleys; the synchronous belt is wound into an I-shape; the Y-axis line rail is provided with two, which are installed in parallel on the base plate; the X-axis line rail is installed on the Y-axis line rail using the Y-axis slider; the X-axis slider is installed on the X-axis line rail; the Z-axis actuator includes a mounting plate, a cylinder, a connecting rod, and a suction cup; the mounting plate is mounted and fixed on the X-axis slider; there are four cylinders, which are evenly mounted on the mounting plate; each cylinder is connected to a connecting rod; the suction cup is installed at the end of the connecting rod.

4. A package production line according to claim 2, characterized in that: The buffer material dropping device is composed of a material stopping mechanism, a buffer mechanism, and a funnel III; the material stopping mechanism is provided with two groups, which are respectively located on both sides of the funnel III; the material stopping mechanism is composed of a material stopping plate and a material stopping lifting cylinder; the material stopping plate is connected to the push rod of the material stopping lifting cylinder, and is controlled by the material stopping lifting cylinder to make up and down linear motion; the funnel III is divided into four independent material dropping troughs I by a partition, each material dropping trough I is larger at the top and smaller at the bottom, and the internal cross-section gradually decreases from top to bottom; the buffer mechanism is provided with two groups, which are respectively installed above the funnel III, and are composed of a cache lifting cylinder, a connecting plate I, and a buffer plate; the buffer plate is connected to the cache lifting cylinder by a connecting plate, and is driven by the cache lifting cylinder to make up and down linear motion; four material stopping plates are provided on the buffer plate, and the four material stopping plates are respectively matched with the four mutually isolated material dropping troughs I of the funnel III, and each material stopping plate is respectively combined with the internal inclined surface of the corresponding material dropping trough I to form a material dropping buffer area.

5. A package production line according to claim 2, characterized in that: The upper-layer cache conveying device is composed of a bracket Ⅰ, a conveyor belt V, a side guard Ⅰ, and a driving motor Ⅰ; the driving motor Ⅰ is installed on the bracket Ⅰ; the conveyor belt V is a synchronous conveyor belt with a baffle, which is driven by the driving motor Ⅰ and driven by a synchronous pulley; the side guard Ⅰ is arranged on both sides of the conveyor belt V; a blanking chute Ⅳ is also installed at the output end of the conveyor belt V; the lower-layer cache conveying device is composed of a bracket Ⅱ, a conveyor belt Ⅵ, a side guard Ⅱ, and a driving motor Ⅱ; the driving motor Ⅱ is installed on the bracket Ⅱ; the conveyor belt Ⅵ is a synchronous conveyor belt with a baffle, which is driven by the driving motor Ⅱ and driven by a synchronous pulley; the side guard Ⅱ is arranged on both sides of the conveyor belt Ⅵ.

6. A package production line according to claim 1, characterized in that: The feeding mechanism includes a bracket III, a driving motor IV, a conveyor belt VIII, a chute V, and a material slide; the bracket III is installed on the frame III; the driving motor IV is installed on the bracket III; the conveyor belt VIII is driven by the driving motor IV and transmitted by a synchronous pulley; a number of material shifting plates are arranged on the conveyor belt VIII; the chute V is installed on the bracket III for receiving the material delivered by the main conveyor, and its lower end is connected to the material slide; two material slides are arranged, which are respectively installed on the bracket III, and a material shifting chute VI is formed between the two material slides; a long groove is provided on the material slide, and the position of the material slide can be adjusted through the long groove, thereby adjusting the width of the material shifting chute VI; a number of material detection sensors III are also installed on the feeding mechanism.

7. The package production line according to claim 1, characterized in that: The dough conveyor is composed of a driving motor V, a dough pushing rod, a side plate, a frame IV, and a bottom plate; the dough pushing rod is provided with a plurality of rods, which are installed on a chain, driven by the driving motor V, and driven by a sprocket chain; the bottom plate is installed on the frame V for supporting the dough; side plates are arranged on both sides of the bottom plate; a material detection sensor IV is arranged on the dough conveyor.

8. A package production line according to claim 2, characterized in that: An operation panel is also arranged beside the feeding mechanism.

Citation Information

Patent Citations

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    CN207860606U

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    CN211593123U