Concrete curing robot system
By designing a concrete curing robot system, the mechanization of coating and sprinkling is achieved, and the problems of low efficiency and difficult to guarantee quality in the existing technology are solved, labor and resources are saved, and construction efficiency and quality are improved.
Patent Information
- Application Number
- CN202420366462.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing concrete curing technology relies on manual operation, has low efficiency and difficult quality, and has problems such as waste of labor, waste of membrane materials and excessive water use.
A concrete curing robot system is designed, including coating equipment and sprinkler equipment. The mechanized operation of coating and sprinkler is realized through robots. The coating is carried out using vibration leveling devices, roller components, vacuum suction cup components and cutting devices, and the sprinkler operation is realized through water tanks and sprinkler devices.
The mechanization of coating and sprinkling has been realized, labor has been liberated, membrane materials and water have been saved, construction efficiency and construction quality have been improved, and it is suitable for large-scale promotion and application.
Smart Images

Figure CN222537683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction engineering, in particular to the technical field of curing after concrete pouring, and specifically refers to a concrete curing robot system. Background Art
[0002] Construction projects refer to the planning, investigation, design, construction, completion and other technical work and completed engineering entities for the construction, reconstruction or expansion of buildings and ancillary structures and facilities, as well as the installation of supporting lines, pipelines and equipment.
[0003] Concrete pouring is often involved in the construction process of building projects. After concrete pouring, if the climate is hot and the air is dry, if it is not maintained in time, the water in the concrete will evaporate too quickly, resulting in dehydration. The cement particles that have formed a gel cannot be fully hydrated and cannot be converted into stable crystals. The lack of sufficient bonding force will cause flaking or powdery shedding on the concrete surface. In addition, when the concrete does not yet have sufficient strength, premature evaporation of water will also produce large shrinkage deformation and shrinkage cracks. Therefore, the initial stage of concrete pouring is very important, and the concrete should be maintained immediately after final setting. Concrete maintenance methods are mainly divided into two parts: film maintenance and watering maintenance.
[0004] Covering film maintenance can continuously retain moisture, maintain surface temperature, prevent early cracking, reduce vertical capillary channels, maintain the tensile strength of concrete, and effectively resist mid- and late-stage cracks. The traditional concrete membrane material is laid by manual hand-lifting, vibrating the undried concrete surface and then laying the membrane. The existing concrete film covering machine simply combines a vibrating plate with a reel, and lays it by hand-lifting. The above laying methods rely on a large amount of labor and are inefficient. At the same time, there are problems such as waste of membrane materials and non-standard operations, making it difficult to ensure the compliance and efficient implementation of the laying work.
[0005] The traditional method of concrete watering is for workers to spray over a large area with a handheld water pipe, but the amount of water sprayed and the coverage rate are difficult to guarantee. The manual spraying method also has the problems of low efficiency, difficult to guarantee quality, and causes waste of water resources.
[0006] Therefore, it is hoped to provide a concrete curing system that can realize the mechanization of film covering and watering, thereby liberating labor, saving membrane materials, reducing water consumption, standardizing operations, and improving construction efficiency and quality. Utility Model Content
[0007] In order to overcome the shortcomings of the above-mentioned prior art, one purpose of the utility model is to provide a concrete maintenance robot system, which can realize the mechanization of coating and watering, thereby liberating labor, saving membrane materials, reducing water consumption, standardizing operations, improving construction efficiency and construction quality, and being suitable for large-scale promotion and application.
[0008] Another object of the utility model is to provide a concrete maintenance robot system, which has an ingenious design, a simple structure, and is easy to manufacture, and is suitable for large-scale promotion and application.
[0009] To achieve the above purpose, the utility model provides a concrete curing robot system, including a coating device, the coating device including a vibrating device, wherein the concrete curing robot system also includes a robot, a mounting plate, a lifting device and a sprinkler device, wherein:
[0010] The coating equipment also includes a coating device, which includes a coating box, a roller assembly, a vacuum suction cup assembly, a lifting device and a cutting device. The coating box is horizontally arranged and arranged along the front-to-back direction, and an opening is vertically arranged at the bottom of the coating box. The roller assembly includes a coating roller, a positioning roller and a rolling roller. The coating roller, the positioning roller and the rolling roller are all horizontally arranged and arranged along the front-to-back direction and are rotatable around the front-to-back direction in the coating box. The positioning roller is located at the lower left of the coating roller, and the rolling roller is located at the left of the positioning roller. The lower part of the rolling roller is exposed under the coating box through the opening, and the film material on the coating roller is passed through the positioning roller from the upper left of the positioning roller. The roller is arranged behind the roller, from the lower right side of the rolling roller, around the rolling roller and then extending to the left, the vacuum suction cup assembly is arranged in the film coating box and is located on the left side of the rolling roller and above the opening, the vacuum suction cup of the vacuum suction cup assembly is arranged horizontally and downwardly for adsorbing the film material located below the vacuum suction cup, the cutting device is arranged in the film coating box and is located on the left side of the vacuum suction cup assembly and is located above the opening, the lifting device is arranged in the film coating box and is connected to the cutting device for lifting the cutting device to cut the film material adsorbed by the vacuum suction cup, the vibrating device is located on the right side of the film coating box and is connected to the film coating box, and the bottom elevation of the vibrating device is flush with the bottom elevation of the rolling roller;
[0011] The robot is located on the right side of the vibrating device and is movably arranged to the right, the mounting plate is arranged vertically and along the front-to-back direction, the mounting plate is located on the right side of the right side surface of the laminating box body and is detachably connected to the right side surface of the laminating box body, the lifting device is located between the mounting plate and the robot and is installed on the robot and connected to the mounting plate for lifting and lowering the mounting plate;
[0012] The sprinkler equipment includes a water tank, a sprinkler device and a water pump device. The water tank and the water pump device are both arranged on the robot. The sprinkler device is used to be placed on the left side of the mounting plate and is detachably connected to the mounting plate. The water tank is connected to the sprinkler device through the pipeline of the water pump device.
[0013] Preferably, the vibrating device includes a vibrating plate, an auxiliary plate, a vibration motor, a front connecting bracket and a rear connecting bracket, the vibrating plate is horizontally arranged and arranged along the front-to-back direction, the bottom surface of the vibrating plate is flush with the bottom elevation of the rolling drum, the auxiliary plate is arranged along the front-to-back direction and is inclined toward the upper right from left to right, the left side of the auxiliary plate is connected to the right side of the vibrating plate, the front connecting bracket and the rear connecting bracket are both arranged vertically and along the left-to-right direction and spaced apart from each other front to back, the front connecting bracket and the rear connecting bracket are both located between the right side surface of the coating box and the upper surface of the vibrating plate and are respectively connected to the right side surface of the coating box and the upper surface of the vibrating plate, the vibration motor is arranged on the upper surface of the vibrating plate and between the front connecting bracket and the rear connecting bracket, and the mounting plate is located between the front connecting bracket and the rear connecting bracket.
[0014] Preferably, there are multiple vacuum suction cup assemblies, and the multiple vacuum suction cup assemblies are arranged with a front-to-back interval.
[0015] Preferably, the lifting device is an electric push rod.
[0016] Preferably, there are multiple lifting devices, and the multiple lifting devices are arranged with a front-to-back interval.
[0017] Preferably, the cutting device is an electric heating wire cutting device, and the electric heating wire of the electric heating wire cutting device is arranged horizontally and along the front-to-back direction.
[0018] Preferably, the lifting equipment includes a front connecting rod, a rear connecting rod and a telescopic device, the front connecting rod and the rear connecting rod are both inclined toward the upper right from the left to the right direction and are spaced apart from each other front to back, the left end of the front connecting rod and the left end of the rear connecting rod are both located on the right side of the mounting plate and are both connected to the mounting plate, the right end of the front connecting rod and the right end of the rear connecting rod are both rotatably connected to the robot around the front-to-back direction, the telescopic device is located above the position between the front connecting rod and the rear connecting rod and is inclined toward the upper right from the left to the right direction, the left end of the telescopic device is located on the right side of the mounting plate and is rotatably connected to the mounting plate around the front-to-back direction, and the right end of the telescopic device is rotatably connected to the robot around the front-to-back direction.
[0019] Preferably, the robot is a tracked robot.
[0020] More preferably, the crawler robot comprises a box-shaped chassis, a front crawler, a front drive shaft, a front left gear, a front drive device, a front right roller, a rear crawler, a rear left gear, a rear right roller, a rear drive shaft and a rear drive device, the box-shaped chassis is arranged horizontally and along the left-right direction, a groove is vertically arranged on the top of the box-shaped chassis, the front drive shaft and the rear drive shaft are both arranged along the front-to-back direction and spaced apart from each other, and the middle part of the front drive shaft and the middle part of the rear drive shaft are respectively penetrated along the front-to-back direction. The front side wall and the rear side wall of the box-shaped chassis are respectively rotatably arranged relative to the front side wall of the box-shaped chassis and the rear side wall of the box-shaped chassis around the front-to-back direction, the front left gear and the rear left gear are both arranged vertically and along the left-to-right direction and are spaced from each other front to back, the front left gear and the rear left gear are respectively located in front of the front side wall of the box-shaped chassis and behind the rear side wall of the box-shaped chassis and are respectively sleeved on the front end of the front drive shaft and the rear end of the rear drive shaft, the front drive The device and the rear drive device are both arranged in the groove and are respectively connected to the rear end of the front drive shaft and the front end of the rear drive shaft for respectively driving the front drive shaft and the rear drive shaft to rotate around the front and rear directions. The front right roller and the rear right roller are both arranged vertically and along the left and right directions and are spaced apart from each other in front and back. The front right roller and the rear right roller are respectively located in front of the front side wall of the box-shaped chassis and behind the rear side wall of the box-shaped chassis and are rotatably connected to the front side wall and the rear side wall of the box-shaped chassis respectively in the front and rear directions. The front left gear and the front right roller as well as the rear left gear and the rear right roller are all spaced apart from each other in the left and right directions. The front crawler is vertically arranged and along the left and right directions and is sleeved on the front left gear and the front right roller. The rear crawler is vertically arranged and along the left and right directions and is sleeved on the rear left gear and the rear right roller. The front crawler and the rear crawler are respectively meshed with the front left gear and the rear left gear.
[0021] Preferably, the sprinkler device includes a spray pipe and a nozzle, the spray pipe is arranged along the front-to-back direction and is used to be placed on the left side of the mounting plate and is detachably connected to the mounting plate, the water tank is connected to the spray pipe through the water pump device pipeline, the nozzle is arranged toward the rear and downward and installed on the spray pipe, the number of the nozzles is multiple, and the multiple nozzles are arranged at intervals from each other front to back.
[0022] The beneficial effects of the utility model are mainly:
[0023] 1. When the concrete curing robot system of the utility model is used, the film coating equipment can be connected through the mounting plate, the film coating box is lowered by the robot, the rolling roller and the leveling device are attached to the poured concrete surface, the robot moves to the right, drags the film coating box to move to the right, the concrete surface passed by the robot is leveled by the leveling device, and the film coating is carried out from left to right by rolling the rolling roller. When the film material needs to be cut, the film coating box is lifted by the robot, the rolling roller and the leveling device are separated from the concrete surface, the vacuum suction cup assembly is started, the film material is sucked up by the vacuum suction cup, and the cutting device is lowered by the lifting device to cut the film material. Cutting is carried out. When it is necessary to coat the film again, the coating box is lowered by the robot, the rolling drum and the leveling device are attached to the concrete surface again, the vacuum suction cup assembly stops working, the membrane material falls to the concrete surface, and the second coating work begins. The sprinkler device can also be connected through the mounting plate. The robot can move to the right, driving the sprinkler device to move to the right, and sprinkle water on the concrete surface through the sprinkler device, so that it can move to the right while sprinkling water. Therefore, it can realize the mechanization of coating and sprinkling, thereby liberating labor, saving membrane materials, reducing water consumption, standardizing operations, improving construction efficiency and construction quality, and is suitable for large-scale promotion and application.
[0024] 2. When the concrete curing robot system of the utility model is used, the film coating equipment can be connected through the mounting plate, the film coating box is lowered by the robot, the rolling roller and the leveling device are attached to the poured concrete surface, the robot moves to the right, drags the film coating box to move to the right, the concrete surface passed by the robot is leveled by the leveling device, and the film coating is carried out from left to right by rolling the rolling roller. When the film material needs to be cut, the film coating box is lifted by the robot, the rolling roller and the leveling device are separated from the concrete surface, the vacuum suction cup assembly is started, and the film material is sucked up by the vacuum suction cup The cutting device is lowered by the lifting device to cut the membrane material. When it is necessary to coat the film again, the coating box is lowered by the robot, and the rolling roller and the leveling device are attached to the concrete surface again. The vacuum suction cup assembly stops working, and the membrane material falls to the concrete surface to start the second coating work. The sprinkler device can also be connected through the mounting plate. The robot can move to the right, drive the sprinkler device to move to the right, and sprinkle water on the concrete surface through the sprinkler device, so that it can move to the right while sprinkling water. Therefore, it has a clever design, a simple structure, and is easy to manufacture, and is suitable for large-scale promotion and application.
[0025] These and other objects, features and advantages of the present invention are fully reflected in the following detailed description and drawings, and can be achieved by the means, devices and their combinations specifically pointed out in the content of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1It is a three-dimensional schematic diagram of a specific embodiment of the concrete curing robot system of the utility model, wherein the coating device is connected to the mounting plate, and the sprinkler device is not shown.
[0027] Figure 2 yes Figure 1 A three-dimensional schematic diagram of a coating device according to a specific embodiment is shown.
[0028] Figure 3 yes Figure 1 A schematic perspective view of a robot of the embodiment shown, with the top cover removed.
[0029] Figure 4 yes Figure 1 A perspective schematic diagram of the components of the mounting plate and the lifting device of the specific embodiment shown.
[0030] Figure 5 yes Figure 1 Another perspective schematic diagram of a specific embodiment is shown, in which a sprinkler device is connected to a mounting plate, and a coating device is not shown.
[0031] Figure 6 yes Figure 1 The three-dimensional partially enlarged schematic diagram of the specific embodiment shown, in which the sprinkler equipment is connected to the mounting plate, and the coating equipment is not shown.
[0032] (Explanation of symbols)
[0033] 1 laminating device; 11 vibrating device; 111 vibrating plate; 112 auxiliary plate; 113 vibration motor; 114 front connecting bracket; 12 laminating device; 121 laminating box;
[0034] 2 robot; 21 box-shaped chassis; 22 front crawler; 23 front drive shaft; 24 front left gear; 25 front drive device; 26 front right roller; 27 rear crawler; 28 rear left gear; 29 rear right roller; 30 rear drive device; 31 groove; 32 top cover;
[0035] 3. Mounting plate;
[0036] 4 lifting device; 41 front connecting rod; 42 rear connecting rod; 43 telescopic device;
[0037] 5 Sprinkler equipment; 51 Sprinkler device; 511 Sprinkler pipe; 512 Nozzle. DETAILED DESCRIPTION
[0038] In order to more clearly understand the technical content of the present invention, the following embodiments are given in detail.
[0039] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0040] See also Figure 1 to Figure 6 As shown, in a specific embodiment of the utility model, the concrete curing robot system of the utility model includes a coating device 1, a robot 2, a mounting plate 3, a lifting device 4 and a watering device 5, wherein:
[0041] The coating equipment 1 includes a leveling device 11 and a coating device 12, and the coating device 12 includes a coating box 121, a roller assembly (not shown in the figure), a vacuum suction cup assembly (not shown in the figure), a lifting device (not shown in the figure) and a cutting device (not shown in the figure). The coating box 121 is horizontally arranged and arranged along the front-to-back direction, and an opening is vertically arranged at the bottom of the coating box 121. The roller assembly includes a coating roller, a positioning roller and a rolling roller. The coating roller, the positioning roller and the rolling roller are all horizontally arranged and arranged along the front-to-back direction and are rotatable around the front-to-back direction in the coating box 121. The positioning roller is located at the lower left of the coating roller, and the rolling roller is located at the left of the positioning roller. The lower part of the rolling roller is exposed under the coating box 121 through the opening, and the film material on the coating roller The vacuum suction cup assembly is arranged from the upper left of the positioning roller, around the positioning roller, and then around the rolling roller from the lower right of the rolling roller and then extending to the left; the vacuum suction cup assembly is arranged in the film coating box 121 and is located on the left side of the rolling roller and is located above the opening; the vacuum suction cup of the vacuum suction cup assembly is arranged horizontally and downwardly for adsorbing the film material located below the vacuum suction cup; the cutting device is located in the film coating box 121 and is located on the left side of the vacuum suction cup assembly and is located above the opening; the lifting device is arranged in the film coating box 121 and is connected to the cutting device for lifting the cutting device so as to cut the film material adsorbed by the vacuum suction cup; the leveling device 11 is located on the right side of the film coating box 121 and is connected to the film coating box 121; the bottom elevation of the leveling device 11 is flush with the bottom elevation of the rolling roller;
[0042] The robot 2 is located on the right side of the vibrating device 11 and is movably arranged to the right, the mounting plate 3 is arranged vertically and along the front-to-back direction, the mounting plate 3 is located on the right side of the right side surface of the laminating box 121 and is detachably connected to the right side surface of the laminating box 121, the lifting device 4 is located between the mounting plate 3 and the robot 2 and is installed on the robot 2 and connected to the mounting plate 3 for lifting and lowering the mounting plate 3;
[0043] The sprinkler equipment 5 includes a water tank (not shown in the figure), a sprinkler device 51 and a water pumping device (not shown in the figure). The water tank and the water pumping device are both arranged on the robot 2. The sprinkler device 51 is used to be placed on the left side of the mounting plate 3 and is detachably connected to the mounting plate 3. The water tank is connected to the sprinkler device 51 through the pipeline of the water pumping device.
[0044] The vibrating device 11 may have any suitable configuration. Figure 1-2 As shown, in a specific embodiment of the utility model, the vibrating device 11 includes a vibrating plate 111, an auxiliary plate 112, a vibration motor 113, a front connecting bracket 114 and a rear connecting bracket (not shown in the figure), the vibrating plate 111 is horizontally arranged and arranged along the front-to-back direction, the bottom surface of the vibrating plate 111 is flush with the bottom elevation of the rolling drum, the auxiliary plate 112 is arranged along the front-to-back direction and is inclined toward the upper right from left to right, the left side of the auxiliary plate 112 is connected to the right side of the vibrating plate 111, the front connecting bracket 114 and the The rear connecting brackets are all arranged vertically and along the left-right direction and are spaced from each other front to back. The front connecting bracket 114 and the rear connecting bracket are both located between the right side surface of the coating box 121 and the upper surface of the vibration plate 111 and are respectively connected to the right side surface of the coating box 121 and the upper surface of the vibration plate 111. The vibration motor 113 is arranged on the upper surface of the vibration plate 111 and is located between the front connecting bracket 114 and the rear connecting bracket. The mounting plate 3 is located between the front connecting bracket 114 and the rear connecting bracket.
[0045] The number of the vacuum suction cup assemblies can be determined as needed. Preferably, the number of the vacuum suction cup assemblies is multiple, and the multiple vacuum suction cup assemblies are arranged in a front-to-back spacing. The above "multiple" refers to more than 2. In a specific embodiment of the present utility model, the number of the vacuum suction cup assemblies is 3.
[0046] The lifting device may be any suitable lifting device. In a specific embodiment of the present invention, the lifting device is an electric push rod.
[0047] The number of the lifting devices can be determined as needed. Preferably, the number of the lifting devices is multiple, and the multiple lifting devices are arranged at intervals from front to back. In a specific embodiment of the utility model, the number of the lifting devices is 2.
[0048] The cutting device can be any suitable cutting device. In a specific embodiment of the present invention, the cutting device is a heating wire cutting device, and the heating wire of the heating wire cutting device is arranged horizontally and along the front-back direction. With the above arrangement, the film material such as PVC film material is cut with high temperature by the heating wire cutting, and the heating temperature of the heating wire can be controlled at 200°C.
[0049] The lifting device 4 may have any suitable configuration, see Figure 1 and Figures 4 to 6 As shown, in a specific embodiment of the utility model, the lifting device 4 includes a front link 41, a rear link 42 and a telescopic device 43, the front link 41 and the rear link 42 are both arranged to be inclined toward the upper right from the left to the right direction and are arranged to be spaced apart from each other front to back, the left end of the front link 41 and the left end of the rear link 42 are both located on the right side of the mounting plate 3 and are both connected to the mounting plate 3, the right end of the front link 41 and the right end of the rear link 42 are both rotatably connected to the robot 2 around the front-to-back direction, the telescopic device 43 is located above the position between the front link 41 and the rear link 42 and is inclined toward the upper right from the left to the right direction, the left end of the telescopic device 43 is located on the right side of the mounting plate 3 and is rotatably connected to the mounting plate 3 around the front-to-back direction, and the right end of the telescopic device 43 is rotatably connected to the robot 2 around the front-to-back direction.
[0050] The telescopic device 43 can be any suitable telescopic device. In a specific embodiment of the present invention, the telescopic device 43 is an electric cylinder, that is, the lifting device 4 is a three-point electric cylinder structure, which can lift and lower the entire laminating device 1.
[0051] The robot 2 may be any suitable robot, see Figure 1 , Figure 3 and Figure 5-6 As shown, in a specific embodiment of the present utility model, the robot 2 is a crawler robot, that is, a crawler-type robot, which moves left and right by means of crawlers.
[0052] The crawler robot may have any suitable configuration, see Figure 1 , Figure 3 and Figure 5-6As shown, in a specific embodiment of the utility model, the crawler robot includes a box-shaped chassis 21, a front crawler 22, a front drive shaft 23, a front left gear 24, a front drive device 25, a front right roller 26, a rear crawler 27, a rear left gear 28, a rear right roller 29, a rear drive shaft (not shown in the figure) and a rear drive device 30, the box-shaped chassis 21 is horizontally arranged and arranged in the left and right directions, the top of the box-shaped chassis 21 is vertically provided with a groove 31, the front drive shaft 23 and the rear drive shaft are both arranged in the front-to-back direction and spaced from each other front to back, and the middle part and the rear part of the front drive shaft 23 are arranged in the left-right direction. The middle part of the rear drive shaft is respectively penetrated by the front side wall and the rear side wall of the box-shaped chassis 21 along the front-to-back direction and is rotatably arranged around the front-to-back direction relative to the front side wall of the box-shaped chassis 21 and the rear side wall of the box-shaped chassis 21, respectively. The front left gear 24 and the rear left gear 28 are both arranged vertically and are both arranged along the left-right direction and are spaced apart from each other front to back. The front left gear 24 and the rear left gear 28 are respectively located in front of the front side wall of the box-shaped chassis 21 and behind the rear side wall of the box-shaped chassis 21 and are respectively sleeved on the front end of the front drive shaft 23 and the rear end of the rear drive shaft. The front drive device 25 and the rear drive device 30 are both arranged in the groove 31 and are respectively connected to the rear end of the front drive shaft 23 and the front end of the rear drive shaft for driving the front drive shaft 23 and the rear drive shaft to rotate around the front and rear directions respectively. The front right roller 26 and the rear right roller 29 are both arranged vertically and along the left and right directions and are spaced apart from each other front and back. The front right roller 26 and the rear right roller 29 are respectively located in front of the front side wall of the box-shaped chassis 21 and behind the rear side wall of the box-shaped chassis 21 and are respectively rotatably connected to the front and rear directions. The front side wall of the box-shaped chassis 21 and the rear side wall of the box-shaped chassis 21, the front left gear 24 and the front right roller 26, and the rear left gear 28 and the rear right roller 29 are all arranged at intervals from left to right, the front crawler 22 is arranged vertically and along the left-right direction and is sleeved on the front left gear 24 and the front right roller 26, the rear crawler 27 is arranged vertically and along the left-right direction and is sleeved on the rear left gear 28 and the rear right roller 29, and the front crawler 22 and the rear crawler 27 are respectively engaged with the front left gear 24 and the rear left gear 28. In the case where the lifting device 4 includes a front connecting rod 41, a rear connecting rod 42 and a telescopic device 43, the right end of the front connecting rod 41, the right end of the rear connecting rod 42 and the right end of the telescopic device 43 are all rotatably connected to the rear side wall of the box-shaped chassis 21 around the front-back direction.
[0053] With the above arrangement, the front drive shaft 23 and the rear drive shaft are driven by the front drive device 25 and the rear drive device 30 to rotate around the front-to-back direction respectively, and the front left gear 24 and the rear left gear 28 are driven to rotate around the front-to-back direction respectively, so that the front track 22 and the rear track 27 rotate around the front-to-back direction to achieve left and right movement.
[0054] The crawler-type movement mode can realize turning, climbing stairs, crossing ditches, etc., and can move smoothly on the initial setting concrete casting surface. The double-sided crawlers can move at differential speeds, have a small turning radius, and can realize on-site turning.
[0055] The front driving device 25 and the rear driving device 30 can be any suitable driving devices. In a specific embodiment of the present invention, the front driving device 25 and the rear driving device 30 are both driving motors.
[0056] The crawler robot may also include any other suitable components, see Figure 1 and Figure 5-6 As shown, in a specific embodiment of the present utility model, the crawler robot further includes a top cover 32 , which is horizontally arranged along the left-right direction and is covered on the box-shaped chassis 21 to cover the groove 31 .
[0057] The robot 2 can also be installed with various sensors as needed to more conveniently complete the coating and watering work, such as installing a laser ranging sensor to realize the perception of dynamic / static obstacles in the working environment; installing an industrial camera to realize intelligent perception of the concrete surface maintenance status; during the watering maintenance operation, a water level sensor can be installed inside the water tank to automatically alarm when the water level is lower than the working water level.
[0058] The sprinkler 51 may have any suitable configuration. Figure 5-6 As shown, in a specific embodiment of the utility model, the watering device 51 includes a spray pipe 511 and a nozzle 512. The spray pipe 511 is arranged along the front-to-back direction and is used to be placed on the left side of the mounting plate 3 and is detachably connected to the mounting plate 3. The water tank is connected to the spray pipe 511 through the pipeline of the water pumping device. The nozzle 512 is arranged toward the rear and downward and installed on the spray pipe 511. There are multiple nozzles 512, and the multiple nozzles 512 are arranged at intervals from front to back. With the above arrangement, water is pumped from the water tank to the spray pipe 511 through the water pumping device, and then sprayed out through the nozzle 512 to spray water on the concrete surface for curing.
[0059] The number of the nozzles 512 can be determined as required, see Figure 5-6As shown, in a specific embodiment of the present invention, the number of the nozzles 512 is 2.
[0060] The water pumping device may be any suitable water pumping device. In a specific embodiment of the present utility model, the water pumping device is an electric water pump.
[0061] The rolling drum can be a drum made of any suitable material. In a specific embodiment of the present utility model, the rolling drum is an elastic polyester fiber rubber-coated drum, so as to ensure the passability on uneven roads.
[0062] The mounting plate 3 of the utility model can be connected to the coating box 121, and the robot 2 can move to the right, driving the coating box 121 and the parts connected thereto to move to the right, and can also lift and lower the coating box 121, and lift and lower the parts connected thereto; the coating roller can be installed with the finished film materials commonly available on the market, and the positioning roller can make the film materials fit the coating roller and the rolling roller; the vacuum suction cup can lift and lower the film material by sucking and releasing air.
[0063] The laminating working process of the utility model is briefly described as follows:
[0064] (1) The coating box 121 is lowered by the robot 2, and the rolling roller and the leveling device 11 are attached to the surface of the poured concrete. The robot 2 moves to the right, dragging the coating box 121 to move to the right. The concrete surface that the robot 2 passes is leveled by the leveling device 11 (the leveling device 11 includes a vibrating plate 111, an auxiliary plate 112, a vibration motor 113, a front connecting bracket 114, and a rear connecting bracket, and the rolling roller is used to roll to realize coating from left to right;
[0065] (2) When the film material needs to be cut, the film-coating box 121 is lifted by the robot 2, and the rolling roller and the leveling device 11 are separated from the concrete surface;
[0066] (3) The vacuum suction cup assembly is started, and the film material is sucked up by the vacuum suction cup;
[0067] (4) The cutting device is lowered by the lifting device to cut the film material. During this process, the vacuum suction cup continuously holds the film material;
[0068] (5) When coating is required again, the coating box 121 is lowered by the robot 2, and the rolling roller and the leveling device 11 are attached to the concrete surface again;
[0069] (6) The vacuum suction cup assembly stops working, and the membrane material falls onto the concrete surface. As described in step (1), the robot 2 moves to the right and starts the second coating operation.
[0070] The mounting plate 3 of the utility model can also be connected to the sprinkler 51, and the robot 2 can move rightward, driving the sprinkler 51 to move rightward, and the sprinkler 51 sprinkles water on the concrete surface, thereby achieving movement to the right while sprinkling water.
[0071] Compared with the prior art, the utility model has the following beneficial effects:
[0072] 1. It replaces the traditional manual covering and watering methods, frees construction workers from high-intensity labor and poor working environment, saves labor and protects the safety of construction workers;
[0073] 2. Compared with manual work, the utility model achieves higher film covering efficiency and water sprinkling efficiency, saves time and materials, reduces water consumption, and improves construction efficiency and quality;
[0074] 3. Relying on robots, the utility model can enable construction personnel to have a global control of the on-site situation, visualize the operation process, and calculate the total operation time more accurately, thereby providing a basis for the accurate calculation of the construction organization design;
[0075] 4. The utility model robot can be connected to both the laminating equipment and the watering equipment, thus realizing multi-purpose use of one machine and being energy-saving and environmentally friendly.
[0076] Therefore, by adopting the utility model, the laminating and watering processes can be mechanized. The laminating equipment can complete the functions of laying, cutting, transporting, secondary laying, etc., and the watering equipment can complete the watering operation, thereby liberating labor and improving construction efficiency and quality.
[0077] In summary, the concrete maintenance robot system of the utility model can realize the mechanization of coating and watering, thereby liberating labor, saving membrane materials, reducing water consumption, standardizing operations, improving construction efficiency and quality, and has a clever design, simple structure, and easy manufacturing, and is suitable for large-scale promotion and application.
[0078] It can be seen that the purpose of the utility model has been completely and effectively achieved. The function and structural principle of the utility model have been demonstrated and explained in the embodiments. Without departing from the principles, the implementation methods can be modified arbitrarily. Therefore, the utility model includes all modified implementation methods based on the spirit and scope of the claims.
Claims
1. A concrete curing robot system, comprising a coating device, wherein the coating device comprises a vibrating device, characterized in that: The concrete maintenance robot system also includes a robot, a mounting plate, a lifting device and a watering device, wherein: The coating equipment also includes a coating device, which includes a coating box, a roller assembly, a vacuum suction cup assembly, a lifting device and a cutting device. The coating box is horizontally arranged and arranged along the front-to-back direction, and an opening is vertically arranged at the bottom of the coating box. The roller assembly includes a coating roller, a positioning roller and a rolling roller. The coating roller, the positioning roller and the rolling roller are all horizontally arranged and arranged along the front-to-back direction and are rotatable around the front-to-back direction in the coating box. The positioning roller is located at the lower left of the coating roller, and the rolling roller is located at the left of the positioning roller. The lower part of the rolling roller is exposed under the coating box through the opening, and the film material on the coating roller is passed through the positioning roller from the upper left of the positioning roller. The roller is arranged behind the roller, from the lower right side of the rolling roller, around the rolling roller and then extending to the left, the vacuum suction cup assembly is arranged in the film coating box and is located on the left side of the rolling roller and above the opening, the vacuum suction cup of the vacuum suction cup assembly is arranged horizontally and downwardly for adsorbing the film material located below the vacuum suction cup, the cutting device is arranged in the film coating box and is located on the left side of the vacuum suction cup assembly and is located above the opening, the lifting device is arranged in the film coating box and is connected to the cutting device for lifting the cutting device to cut the film material adsorbed by the vacuum suction cup, the vibrating device is located on the right side of the film coating box and is connected to the film coating box, and the bottom elevation of the vibrating device is flush with the bottom elevation of the rolling roller; The robot is located on the right side of the vibrating device and is movably arranged to the right, the mounting plate is arranged vertically and along the front-to-back direction, the mounting plate is located on the right side of the right side surface of the laminating box body and is detachably connected to the right side surface of the laminating box body, the lifting device is located between the mounting plate and the robot and is installed on the robot and connected to the mounting plate for lifting and lowering the mounting plate; The sprinkler equipment includes a water tank, a sprinkler device and a water pump device. The water tank and the water pump device are both arranged on the robot. The sprinkler device is used to be placed on the left side of the mounting plate and is detachably connected to the mounting plate. The water tank is connected to the sprinkler device through the pipeline of the water pump device.
2. The concrete curing robot system according to claim 1, characterized in that: The vibrating device includes a vibrating plate, an auxiliary plate, a vibration motor, a front connecting bracket and a rear connecting bracket, the vibrating plate is horizontally arranged and arranged along the front-to-back direction, the bottom surface of the vibrating plate is flush with the bottom elevation of the rolling roller, the auxiliary plate is arranged along the front-to-back direction and is inclined toward the upper right from left to right, the left side of the auxiliary plate is connected to the right side of the vibrating plate, the front connecting bracket and the rear connecting bracket are both vertically arranged and arranged along the left-to-right direction and spaced apart from each other front to back, the front connecting bracket and the rear connecting bracket are both located between the right side surface of the coating box and the upper surface of the vibrating plate and are respectively connected to the right side surface of the coating box and the upper surface of the vibrating plate, the vibration motor is arranged on the upper surface of the vibrating plate and between the front connecting bracket and the rear connecting bracket, and the mounting plate is located between the front connecting bracket and the rear connecting bracket.
3. The concrete curing robot system according to claim 1, characterized in that: There are multiple vacuum suction cup assemblies, and the multiple vacuum suction cup assemblies are arranged with a front-to-back spacing.
4. The concrete curing robot system according to claim 1, characterized in that: The lifting device is an electric push rod.
5. The concrete curing robot system according to claim 1, characterized in that: There are multiple lifting devices, and the multiple lifting devices are arranged with intervals in front and back.
6. The concrete curing robot system according to claim 1, characterized in that: The cutting device is an electric heating wire cutting device, and the electric heating wire of the electric heating wire cutting device is arranged horizontally and along the front-to-back direction.
7. The concrete curing robot system according to claim 1, characterized in that: The lifting device includes a front link, a rear link and a telescopic device, the front link and the rear link are both arranged to be inclined toward the upper right from the left to the right and spaced apart from each other front to back, the left end of the front link and the left end of the rear link are both located on the right side of the mounting plate and are both connected to the mounting plate, the right end of the front link and the right end of the rear link are both rotatably connected to the robot around the front-to-back direction, the telescopic device is located above the position between the front link and the rear link and is inclined toward the upper right from the left to the right, the left end of the telescopic device is located on the right side of the mounting plate and is rotatably connected to the mounting plate around the front-to-back direction, and the right end of the telescopic device is rotatably connected to the robot around the front-to-back direction.
8. The concrete curing robot system according to claim 1, characterized in that: The robot is a tracked robot.
9. The concrete curing robot system according to claim 8, characterized in that: The crawler robot comprises a box-shaped chassis, a front crawler, a front drive shaft, a front left gear, a front drive device, a front right roller, a rear crawler, a rear left gear, a rear right roller, a rear drive shaft and a rear drive device. The box-shaped chassis is horizontally arranged and arranged in the left-right direction. A groove is vertically arranged on the top of the box-shaped chassis. The front drive shaft and the rear drive shaft are both arranged in the front-to-back direction and are spaced apart from each other in the front and back directions. The middle part of the front drive shaft and the middle part of the rear drive shaft respectively penetrate the front side wall and the rear side wall of the box-shaped chassis in the front-to-back direction and are rotatably arranged around the front-to-back direction relative to the front side wall of the box-shaped chassis and the rear side wall of the box-shaped chassis, respectively. The front left gear and the rear left gear are both vertically arranged and arranged in the left-to-right direction and are spaced apart from each other in the front and back directions. The front left gear and the rear left gear are respectively located in front of the front side wall of the box-shaped chassis and behind the rear side wall of the box-shaped chassis and are respectively sleeved on the front end of the front drive shaft and the rear end of the rear drive shaft. The front drive device and the rear drive device are both arranged in the groove and are respectively connected to the rear end of the front drive shaft and the front end of the rear drive shaft for respectively driving the front drive shaft and the rear drive shaft to rotate around the front and rear directions. The front right roller and the rear right roller are both arranged vertically and along the left and right directions and are spaced apart from each other front and back. The front right roller and the rear right roller are respectively located in front of the front side wall of the box-shaped chassis and behind the rear side wall of the box-shaped chassis and are rotatably connected to the front side wall and the rear side wall of the box-shaped chassis respectively around the front and rear directions. The front left gear and the front right roller as well as the rear left gear and the rear right roller are all spaced apart from each other left and right. The front crawler is vertically arranged and along the left and right directions and is sleeved on the front left gear and the front right roller. The rear crawler is vertically arranged and along the left and right directions and is sleeved on the rear left gear and the rear right roller. The front crawler and the rear crawler are respectively meshed with the front left gear and the rear left gear.
10. The concrete curing robot system according to claim 1, characterized in that: The sprinkler device includes a spray pipe and a nozzle. The spray pipe is arranged along the front-to-back direction and is used to be placed on the left side of the mounting plate and is detachably connected to the mounting plate. The water tank is connected to the spray pipe through the water pump device pipeline. The nozzle is arranged toward the rear and downward and installed on the spray pipe. There are multiple nozzles, and the multiple nozzles are arranged at intervals from front to back.