A rotary CNC visual recognition cutting machine

Abstract

The present invention relates to a rotary CNC visual recognition cutting machine, comprising a frame, wherein a rotary table and a visual recognition positioning mechanism are arranged in the frame, wherein the rotary table comprises a hollow rotary platform, wherein the hollow rotary platform rotates under the drive of a motor assembly, wherein a rotor plate is arranged on the hollow rotary platform, wherein at least two adsorption platforms are arranged on the rotor plate, wherein the bottom of the adsorption platform is connected with a wind cylinder, wherein the wind cylinder is connected with an air collecting box through an air duct, wherein the air collecting box is connected with a hollow rotary joint, wherein the hollow rotary joint is connected with a fan, wherein the fan provides vacuum adsorption force for the adsorption platform, wherein loading and unloading stations and CNC cutting stations are arranged around the rotary table, wherein the adsorption platform circulates in sequence between the loading and unloading stations and the CNC cutting stations along with the rotary table, wherein the visual recognition positioning mechanism is arranged above the loading and unloading stations, and the present invention reduces the labor intensity of operators and effectively improves production efficiency.

Description

Technical Field

[0001] The invention relates to the field of shoe upper cutting equipment, in particular to a rotary numerically controlled visual recognition cutting machine. Background Art

[0002] The shoemaking industry usually punches positioning holes on the upper sheet, puts it into a pre-made mold with positioning pins, and fixes the upper sheet with the positioning holes and positioning pins, and then takes it to the punch press and uses a die to punch. This process is complicated and requires the cooperation of multiple staff members. The work intensity of employees is high, the processing efficiency is low, the punching accuracy is low, the number of personnel required is large, and the quality of the finished product is low. Summary of the invention

[0003] In order to solve the above problems, the present invention provides a rotary CNC visual recognition cutting machine which is applied to the shoemaking industry and is aimed at the secondary re-cutting process of the shoe upper in the shoemaking industry, can reduce the work intensity, improve the processing efficiency, and improve the quality of the finished product.

[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a rotary CNC visual recognition cutting machine, comprising a frame, a rotary worktable and a visual recognition positioning mechanism are arranged in the frame, the rotary worktable comprises a hollow rotary platform, the hollow rotary platform rotates under the drive of a motor assembly, a rotor plate is arranged on the hollow rotary platform, at least two adsorption platforms are arranged on the rotor plate, the bottom of the adsorption platform is connected to a wind duct, the wind duct is connected to a first end of an air collecting box through an air duct, the second end of the air collecting box is connected to a first end of a hollow rotary joint, the second end of the hollow rotary joint is connected to a fan through an air duct, the fan provides vacuum adsorption force for the adsorption platform, loading and unloading stations and CNC cutting stations are arranged around the rotary worktable, the adsorption platform circulates between the loading and unloading stations and the CNC cutting stations in sequence with the rotary worktable, and the visual recognition positioning mechanism is arranged above the loading and unloading stations.

[0005] Preferably, a filter box is provided between the hollow rotary joint and the fan, a first end of the filter box is connected to the fan via an air duct, and a second end of the filter box is connected to the second end of the hollow rotary joint via the air duct.

[0006] Preferably, a cylinder is provided in the air duct, and the cylinder is connected to a solenoid valve. The cylinder in the air duct can be controlled to open and close through the solenoid valve, thereby forming a separate vacuum adsorption function and a separate opening and closing function for different workstations.

[0007] Preferably, the hollow rotary joint includes a shaft body and a shaft core, the shaft body and the shaft core are connected by a bearing, a plurality of first sealing rings are arranged between the shaft body and the shaft core, the top of the shaft core is connected to the shaft core end cover, the bottom of the shaft core is connected to a joint flange, a vacuum pipe is arranged in the shaft core, a plurality of inner pipes are arranged on the outer ring of the vacuum pipe, a plurality of air inlet pipes are axially distributed on the shaft core, which are respectively connected to the corresponding inner pipes, the air inlet pipe is externally connected to a threaded elbow, the threaded elbow is connected to the air inlet pipe, the top of the shaft body is connected to a joint fixing plate, the inner wall of the shaft body is provided with a plurality of sealing grooves, the first sealing ring is installed in the sealing groove, a plurality of air outlet pipes are axially distributed on the shaft body, which are respectively connected to the corresponding inner pipes, and each air outlet pipe is sealed and isolated by the first sealing ring, the air outlet pipe is externally connected to a threaded straight-through, the threaded straight-through is connected to the air outlet pipe, the air inlet pipe, the air outlet pipe and the inner pipe are correspondingly connected to form an independent air supply circuit.

[0008] Preferably, the joint fixing plate and the joint flange are both provided with a second sealing ring.

[0009] Preferably, the loading and unloading stations and the CNC cutting station are symmetrically arranged on both sides of the rotary worktable.

[0010] Preferably, the loading and unloading stations include a loading station and a receiving station, the visual recognition and positioning mechanism is arranged above the loading station, and the loading station, CNC cutting station and receiving station are distributed in sequence around the rotating worktable at equal angles.

[0011] Preferably, the loading and unloading stations include a loading station and a receiving station. A visual recognition and positioning station is provided between the loading station and the CNC cutting station. The visual recognition and positioning mechanism is provided above the visual recognition and positioning station. The loading station, visual recognition and positioning station, CNC cutting station and receiving station are distributed in sequence around the rotating worktable at equal angles.

[0012] Preferably, a control panel is also provided on the frame.

[0013] Preferably, the loading station is provided with a manual film cutting device.

[0014] The beneficial effect of the present invention is that the rotary CNC visual recognition cutting machine of the present invention adopts a rotary transmission form to form an automatic assembly line, which greatly improves production efficiency and brings high efficiency, high quality and low cost benefits to enterprises.

[0015] 1. The present invention can simplify the previous upper secondary cutting process and integrate positioning and cutting. The original complex process is simplified to an integrated automated process of upper sheet material loading - visual recognition positioning - cutting - material collection, which reduces the labor intensity of operators and effectively improves production efficiency; improves cutting accuracy and product quality, and greatly reduces the requirements for employees, and one employee can control multiple devices;

[0016] 2. Use visual recognition and positioning mechanism to accurately position the sheet material, effectively improve cutting accuracy, improve product quality and reduce defective rate;

[0017] 3. The wind box is connected to several adsorption platforms through the wind tube, and each wind tube is equipped with a cylinder and a solenoid valve, which realizes the independent adsorption function and independent opening and closing function of the adsorption platform. Each adsorption platform can work independently without interfering with each other.

[0018] 4. Each workstation requires a separate vacuum adsorption function and can be independently controlled to be turned on and off, and the problem of wire winding must be solved. The present invention adopts a hollow rotary joint to form a number of independent air supply circuits, which solves the problem of wire winding during the transmission process of the rotation of the hollow rotating platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the rotary table.

[0021] Figure 3 It is a schematic diagram of the structure of the rotating table in the other direction.

[0022] Figure 4 This is a schematic diagram of setting up four workstations on a rotary workbench.

[0023] Figure 5 This is a schematic diagram of a rotary workbench with four workstations.

[0024] Figure 6 It is a cross-sectional view of a hollow rotary joint.

[0025] Figure 7 This is a schematic diagram of setting up three workstations on a rotary workbench.

[0026] Figure 8 This is a schematic diagram of setting up two workstations on a rotary workbench.

[0027] Explanation of the reference numerals: 1. Frame; 2. Rotating worktable; 21. Adsorption platform; 22. Wind collecting box; 23. Hollow rotating platform; 24. Fan; 25. Filter box; 26. Hollow rotary joint; 261. Shaft body; 2611. Exhaust pipe; 262. Shaft core; 2621. Vacuum pipe; 2622. Inner pipe; 2623. Inlet pipe; 263. First sealing ring; 264. Shaft core end cover; 265. Joint fixing plate; 266. Joint flange; 267. Second sealing ring; 268. Threaded straight-through; 269. Threaded elbow; 2610. Bearing; 27. Motor assembly; 28. Air cylinder; 29. ​​Air duct; 3. Loading station; 31. Manual film cutting device; 4. Visual recognition and positioning mechanism; 5. CNC cutting station; 6. Material receiving station; 7. Control panel. DETAILED DESCRIPTION

[0028] Example 1

[0029] See also Figure 1-6 As shown, the present invention relates to a rotary CNC visual recognition cutting machine, comprising a frame 1, a rotary worktable 2 is arranged inside the frame 1, a loading station 3, a visual recognition positioning station, a CNC cutting station 5 and a material receiving station 6 are arranged clockwise or counterclockwise and at equal angles on the edge of the rotary worktable 2, the loading station 3 is provided with a manual film cutting device 31, the visual recognition positioning station is provided with a visual recognition positioning mechanism 4, the CNC cutting station 5 is provided with a CNC cutting device, the frame 1 is provided with a sheet metal outer panel, and working windows are also opened on the sheet metal outer panels corresponding to different stations, and the frame 1 is also provided with a control panel 7, and the control panel 7 is electrically connected to the rotary worktable 2, the CNC cutting device and the visual recognition positioning mechanism 4 respectively.

[0030] Preferably, the rotating workbench 2 includes an adsorption platform 21, an air collecting box 22, a hollow rotating platform 23, a fan 24, a filter box 25, a hollow rotating joint 26 and a motor assembly 27. The hollow rotating platform 23 is arranged in the frame 1, and the motor assembly is connected to the hollow rotating platform through a transmission mechanism. The rotational power source of the hollow rotating platform is provided by the motor assembly, and the rotation angle is controlled by the motor assembly. The transmission mechanism (the transmission mechanism is a well-known technology, so no detailed figure is attached) can be a gear transmission structure or a worm gear transmission joint or a synchronous belt and synchronous wheel transmission structure. A rotor plate is provided on the hollow rotating platform 23, and four adsorption platforms 21 are distributed circumferentially on the rotor plate. A wind collecting box 22 is provided at the center of the rotor plate. The wind collecting box 22 is respectively connected to the four adsorption platforms 21 through four wind tubes 28. A cylinder is provided in the wind tube 28, and the cylinder is connected to the electric The magnetic valve is electrically connected, and the electromagnetic valve is electrically connected to the control panel. The electromagnetic valve can control the opening and closing of the cylinder so that the four adsorption platforms 21 have independent vacuum adsorption functions and independent opening and closing functions. The hollow rotary joint 26 is penetrated at the axis of the hollow rotating platform 23 and connected to the bottom of the wind collecting box 22. The bottom of the hollow rotary joint 26 is connected to the filter box 25 through the air duct 29, and the filter box 25 is connected to the fan 24 through the air duct 29. The motor assembly 27 is connected to the bottom of the hollow rotating platform 23. The motor assembly 27 includes a reduction motor and a servo motor. The reduction motor is connected to the servo motor in a transmission connection. A transmission mechanism is provided in the hollow rotating platform 23. The motor assembly 27 drives the hollow rotating platform 23 to rotate through the transmission mechanism. The transmission mechanism can adopt a gear transmission mechanism, a turbine worm transmission joint or a synchronous belt and synchronous wheel transmission mechanism.

[0031] Preferably, the hollow rotary joint 26 includes a shaft body 261 and a shaft core 262, the shaft body 261 and the shaft core 262 are connected by a bearing 2610, four first sealing rings 263 are arranged between the shaft body 261 and the shaft core 262, the first sealing rings 263 are O-rings, the first sealing rings 263 are installed in the sealing groove of the inner wall of the shaft body 261, the top of the shaft body 261 is connected to a joint fixing plate 265, the top of the joint fixing plate 265 is provided with a second sealing ring 267, the second sealing ring 267 is O-ring The sealing ring is fixedly connected to the wind box 22 through the joint fixing plate 265. The top of the shaft core 262 is connected to the shaft core end cover 264, and the bottom of the shaft core 262 is connected to the joint flange 266. The shaft core 262 and the joint flange 266 are sealed and connected through the second sealing ring 267. The joint flange 266 is connected to the filter box 25 through the air duct 29. A vacuum pipe 2621 is arranged in the shaft core 262. Four inner pipes 2622 are arranged on the outer ring of the vacuum pipe 2621. The air ports of the inner pipes 2622 are inserted in the The inner pipe 2622 and the vacuum pipe 2621 are blocked, so that the inner pipe 2622 and the vacuum pipe 2621 are not connected to each other. Four air inlet pipes 2623 are axially distributed at the bottom of the shaft core 262 and are respectively connected to the corresponding inner pipes 2622. Four air outlet pipes 2611 are axially distributed on the shaft body 261 and are respectively connected to the corresponding inner pipes 2622. The four air outlet pipes 2611 are respectively arranged above the four air inlet pipes 2623. Since there is a gap between the shaft body 261 and the shaft core 262, the four air outlet pipes 2611 are sealed and isolated by four first sealing rings 263. The four outlet pipes 2611 are not connected to each other, the air inlet pipe 2623 is externally connected with a threaded elbow 269, the threaded elbow 269 is connected to the air inlet pipe, the air outlet pipe 2611 is externally connected with a threaded straight through 268, the threaded straight through 268 is connected to the air outlet pipe, the correspondingly connected air inlet pipe 2623, the air outlet pipe 2611 and the inner pipe 2622 form an independent air supply circuit, the number of air supply circuits is determined by the diameters of the shaft body 261 and the shaft core 262, the number of circuits is designed according to demand, and four independent air supply circuits are formed in the present invention.

[0032] The air port of the inner pipe 2622 is blocked by bolts so that the inner pipe 2622 and the vacuum pipe 2621 are not connected to each other, the four air outlet pipes 2611 are isolated from each other by four first sealing rings 263 so as to be not connected to each other, and the corresponding connected air inlet pipe 2623, the air outlet pipe 2611 and the inner pipe 2622 form an independent air supply circuit through the air duct, thereby solving the problem of winding due to the single direction rotation of the shaft body 261. The sealing is ensured by the first sealing ring 263 and the second sealing ring 267, and the rotational torque is reduced by matching the dimensions. Since the first sealing ring 263 is fixed on the shaft body 261 and rotates and rubs with the shaft core 262, the service life of the component is determined by the sealing ring, and the service life of the component is increased by using a sealing ring made of wear-resistant material.

[0033] Workflow: The operator makes a positioning template, sets and outputs two point coordinates, places the upper sheet on the adsorption platform 21 at the loading station 3, pulls a film to cover the upper sheet, and cuts the film through the manual film cutting device 31; the air duct 28 is turned on to generate vacuum adsorption, and the hollow rotating platform 23 rotates 90° counterclockwise to turn the adsorption platform 21 with the sheet to the visual recognition positioning station; the visual recognition positioning mechanism is started, the industrial camera captures the target source, obtains the coordinates, and transmits the coordinate data to the control panel, and continues to rotate 90° counterclockwise to turn to the CNC cutting station 5 After receiving the coordinate data, the control panel matches it with the template in the database, outputs the cutting command, and the CNC cutting device performs cutting. After the cutting is completed, it rotates 90° counterclockwise to the material receiving station 6, the air duct 28 turns off the vacuum adsorption, removes the finished product and cleans the cutting waste, and rotates 90° in a continuous circulation according to the above process. The rotating workbench 2 drives the adsorption platform with the upper sheet material adsorbed to pass through the loading station, the visual recognition and positioning station, the CNC cutting station 5 and the material receiving station 6 in turn. The four adsorption platforms make the upper sheet material pass through the continuous circulation operation, which is fast and efficient.

[0034] Example 2

[0035] See also Figure 7 As shown, this embodiment is a variation of Embodiment 1, and the variation lies in that the loading station 3 and the receiving station 6 are combined into the same loading and unloading station, and the loading and unloading station, the visual recognition and positioning station, and the CNC cutting station 5 are evenly distributed in a triangle on the rotating workbench, and the visual recognition and positioning mechanism is arranged on the visual recognition and positioning station.

[0036] Workflow: The operator makes a positioning template, sets and outputs two point coordinates, places the upper sheet on the adsorption platform 21 through the loading station 3, pulls a film to cover the upper sheet, and cuts the film through the manual film cutting device 31; the air duct 28 is turned on to generate vacuum adsorption, and the hollow rotating platform 23 rotates 120° counterclockwise to turn the adsorption platform 21 with the sheet to the visual recognition positioning station; the industrial camera captures the target source, obtains the coordinates, and transmits the coordinate data to the cutting system, and continues to rotate 120° counterclockwise to turn to the CNC cutting station 5; the cutting system receives the coordinate data and matches it with the template, outputs the cutting command, and performs cutting; after cutting, it rotates 120° counterclockwise to turn to the loading station 3, the air duct 28 turns off the vacuum adsorption, removes the finished product and cleans the cutting waste, and rotates 120° in a continuous circulation according to the above process.

[0037] Example 3

[0038] See also Figure 6 As shown, this embodiment is a variation of Embodiment 1, and the variation is that the visual recognition positioning mechanism 4 is correspondingly arranged above the loading station 3, and the CNC cutting station 5 is arranged on the side of the rotating workbench 2 opposite to the loading station 3.

[0039] Workflow: The operator makes a positioning template, sets and outputs two point coordinates, places the upper sheet on the adsorption platform 21 through the loading station 3, pulls a film to cover the upper sheet, cuts the film through the manual film cutting device 31, opens the air duct 28, generates vacuum adsorption, and the industrial camera captures the target source to obtain the coordinates. The coordinate data is transmitted to the cutting system, which rotates 180° counterclockwise to the CNC cutting station 5 for cutting. The cutting system receives the coordinate data and matches it with the template, outputs a cutting command, and performs cutting. After cutting, it rotates 180° counterclockwise (or 180° clockwise) to the loading station 3. The air duct 28 turns off the vacuum adsorption, removes the finished product and cleans the cutting waste, and rotates 180° in a continuous circulation according to the above process.

[0040] The loading station 3 and the receiving station 6 can be loaded and received manually or automatically loaded and unloaded by a robot mechanism.

[0041] Through experiments, it was found that the work efficiency of Example 1 was improved the most, that is, the loading station, visual recognition and positioning station, CNC cutting station and receiving station were distributed at equal angles around the rotating worktable, and the adsorption platform passed through the loading station, visual recognition and positioning station, CNC cutting station and receiving station in sequence counterclockwise or clockwise; the work efficiency of Example 3 was improved the least, that is, the loading and unloading stations and CNC cutting stations were distributed at equal angles around the rotating worktable, the loading station, visual recognition and positioning station and receiving station were combined into one station, and the adsorption platform passed through the loading and unloading stations and CNC cutting station in sequence counterclockwise or clockwise.

[0042] The present invention realizes the integrated automated processing of loading, positioning, cutting and collecting of the upper sheet material, reduces the labor intensity of operators and improves production efficiency; CNC cutting is combined with visual recognition and positioning mechanisms 4 to accurately position the upper sheet material, improve cutting accuracy, improve product quality and reduce defective rate; the rotating worktable is driven by a motor to make the adsorption platform form a closed-loop rotation at different workstations, and the fan provides vacuum adsorption force for the adsorption platform through a hollow rotary joint. A number of independent air supply circuits are arranged in the hollow rotary joint 26, which effectively solves the problem of winding during rotation, thereby providing the possibility of realizing a rotary transmission type assembly line, and the present invention is smaller in size and does not take up space compared to traditional shoemaking equipment.

[0043] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

Claims

1. A rotary CNC visual recognition cutting machine, comprising a frame, characterized in that: A rotating table and a visual identification and positioning mechanism are provided in the frame, and the rotating table includes a hollow rotating platform, and the hollow rotating platform rotates when driven by the motor assembly, and a rotor plate is provided on the hollow rotating platform, and at least two adsorption platforms are provided on the rotor plate, and the bottom of the adsorption platform is connected to the wind tube, and the wind tube is connected to the first end of the wind box through the wind duct, and the second end of the wind box is connected to the first end of the hollow rotating joint, and the second end of the hollow rotating joint is connected to the fan through the wind duct, and the fan provides vacuum adsorption power for the adsorption platform, and loading and unloading stations and CNC cutting stations are provided around the rotating table, and the adsorption platform circulates between the loading and unloading stations and the CNC cutting stations in sequence with the rotating table, and the visual identification and positioning mechanism is arranged above the loading and unloading stations; the hollow rotating joint includes a shaft body and a shaft core, and the shaft body and the shaft core are connected The shaft body is connected through a bearing, and several first sealing rings are arranged between the shaft body and the shaft core. The top of the shaft core is connected to the shaft core end cover, and the bottom of the shaft core is connected to a joint flange. A vacuum pipe is arranged in the shaft core, and several inner pipes are arranged on the outer ring of the vacuum pipe. Several air inlet pipes are axially distributed on the shaft core and are respectively connected to the corresponding inner pipes. The air inlet pipe is externally connected to a threaded elbow, and the threaded elbow is connected to an air inlet pipe. The top of the shaft body is connected to a joint fixing plate, and the inner wall of the shaft body is provided with several sealing grooves, and the first sealing ring is installed in the sealing groove. Several air outlet pipes are axially distributed on the shaft body and are respectively connected to the corresponding inner pipes. Each air outlet pipe is sealed and isolated by a first sealing ring, and the air outlet pipe is externally connected to a threaded straight-through, and the threaded straight-through is connected to an air outlet pipe. The air inlet pipe, the air outlet pipe and the inner pipe are correspondingly connected to form an independent air supply circuit.

2. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: A filter box is provided between the hollow rotary joint and the fan, a first end of the filter box is connected to the fan through an air duct, and a second end of the filter box is connected to the second end of the hollow rotary joint through the air duct.

3. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: A cylinder is arranged in the air cylinder, and the cylinder is connected with the electromagnetic valve.

4. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: The joint fixing plate and the joint flange are both provided with a second sealing ring.

5. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: The loading and unloading stations and the CNC cutting station are symmetrically arranged on both sides of the rotary worktable.

6. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: The loading and unloading stations include a loading station and a receiving station. The visual recognition and positioning mechanism is arranged above the loading station. The loading station, CNC cutting station and receiving station are distributed in sequence around the rotating workbench at equal angles.

7. The rotary CNC visual recognition cutting machine according to claim 1, characterized in that: The loading and unloading stations include a loading station and a receiving station. A visual recognition and positioning station is provided between the loading station and the CNC cutting station. The visual recognition and positioning mechanism is provided above the visual recognition and positioning station. The loading station, visual recognition and positioning station, CNC cutting station and receiving station are distributed in sequence around the rotating worktable at equal angles.

8. The rotary CNC vision recognition cutting machine according to claim 1, characterized in that: The frame is also provided with a control panel.

9. The rotary CNC visual recognition cutting machine according to claim 6 or 7, characterized in that: The loading station is provided with a manual film cutting device.

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