A separator for double-opening adhesion drum disc

Abstract

The present invention discloses a separator for double-opening sticky cylindrical discs, comprising a separation mechanism and a driving device for providing rotational power to the separation mechanism; the separation mechanism comprises a separation disc, a rotating shaft, and a fixed seat having a matching portion connected in sequence; the fixed seat is provided with a rotating shaft mounting hole matching the rotating shaft; the rotating shaft mounting hole and the axis of the fixed seat are parallel to each other and staggered; the boundary formed by the matching portion and the outermost edge of the separation disc is substantially consistent in shape and size, and the projection of the matching portion and the separation disc coincides at at least a certain angle of rotation of the rotating shaft. The present invention utilizes the principle of eccentric dislocation to separate cylindrical disc-shaped objects with openings at both ends that are stuck together, effectively solving the problem of sticking disc-shaped objects such as paper, film, and steel in actual production, and reducing the scrap rate. In addition, the present invention has a simple structure and low cost, is very suitable for the current slitting industry, and has great application prospects.

Description

Technical Field

[0001] The present invention relates to the technical field of coiled material slitting, and more particularly to a separator for double-opening adhesive drums and discs. Background Art

[0002] Typically, in the paper, film, and steel coil slitting industry, the material is first rolled into a long tube and then slit according to the corresponding size to separate the long tube into several small sections. However, during the slitting process, for example, when slitting paper rolls, the cut paper coils often stick together and cannot be separated. In actual production, these stuck coils are directly scrapped, reducing production yields and wasting resources.

[0003] Prior art (CN103803318A) discloses a method and mechanism for separating thin-sheet media, but this solution is not suitable for separating adhered hollow cylindrical discs (referred to as discs). To prevent adhesion when separating layered stacks, prior art (CN101830356A) discloses a contact-type separation device that uses friction to deform the objects, separating adjacent objects. However, this solution requires the stacked layers to be deformable and is not suitable for separating adhered hollow cylindrical discs. Summary of the Invention

[0004] The object of the present invention is to provide a separator for double-opening sticky discs to solve the problem that sticky discs stick together after being cut and are difficult to separate.

[0005] In order to solve the above technical problems, the specific technical solutions adopted by the present invention are as follows:

[0006] A separator for a double-opening adhesion drum disc, comprising a separation mechanism and a driving device that provides rotational power for the separation mechanism; the separation mechanism comprises a separation disc, a rotating shaft and a fixed seat with a matching portion connected in sequence; the fixed seat is provided with a rotating shaft mounting hole that matches the rotating shaft; the rotating shaft mounting hole and the axis of the fixed seat are parallel to each other and staggered; the rotating shaft and the axis of the separation disc are parallel to each other and staggered; the boundary formed by the matching portion and the outermost edge of the separation disc is substantially consistent or identical in shape and size, and the matching portion coincides with the projection of the separation disc at at least a certain angle of rotation of the rotating shaft.

[0007] During use, the core of a cylindrical disc (e.g., a paper roll) is inserted into the overlapping mating portion and separation disc. The drive mechanism is then activated. Because the shaft mounting hole and the axis of the mounting base are parallel and offset, when the shaft rotates the separation disc to a certain angle, the separation disc undergoes eccentric motion relative to the mounting base, separating adjacent paper rolls that have adhered to each other. Once the paper rolls are separated, the drive mechanism is activated again, driving the shaft to rotate and return the separation disc to its aligned position, ready for the next use.

[0008] In the present invention, the axial length of the engaging portion does not exceed the height of the paper coil to be separated. This is to ensure that the engaging portion does not hinder the movement of the upper paper coil in the adjacent paper coil when the separation disc and the engaging portion are misaligned. However, the axial length of the engaging portion cannot be too short. If the engaging portion is too short, it will not provide sufficient support for the lower paper coil and will not achieve the purpose of separation. Therefore, the appropriate axial length of the engaging portion should be equal to or less than the height of the cylindrical disc.

[0009] In the present invention, the boundary formed by the mating portion and the outermost edge of the separation disc is generally consistent in shape and size. "Generally consistent" refers to the fact that due to manufacturing tolerances, there may be some difference between the boundary formed by the mating portion and the outermost edge of the separation disc. The consistency between the boundary formed by the mating portion and the outermost edge of the separation disc is required to ensure smooth insertion of the paper tray.

[0010] The present invention utilizes the principle of eccentric dislocation to separate stuck cylindrical discs with open ends. This effectively resolves the problem of sticking discs of paper, film, steel, and other materials in actual production, reducing scrap rates. Furthermore, the present invention boasts a simple structure and low cost, making it ideally suited for the current slitting industry and promising future applications.

[0011] As a further technical solution of the present invention, the matching portion is used to be inserted into the disc to be separated, and the boundary formed by the outermost edge can form an annular gap with a width of 1 to 2 mm with the hollow part of the disc to be separated.

[0012] As a further technical solution of the present invention, the matching portion is cylindrical.

[0013] Because most of the products in the current slitting industry are cylindrical, on the one hand, it is to suit the cylindrical products to be separated, and on the other hand, the transition between the cylindrical mating part and the contact point between the separation disc and the product to be separated is smooth and will not damage the product. Therefore, the mating part is set to be cylindrical, and the separation disc that matches it is also cylindrical.

[0014] As a further technical solution of the present invention, the distance between the axis of the rotating shaft mounting hole and the axis of the fixing seat is 10 mm. Such a structure can better separate the drum and the disc.

[0015] As a further technical solution of the present invention, the rotating shaft can rotate within a range of 0 to 90 degrees. The rotating angle of the rotating shaft is sufficient to separate the sticky drum and disc. Excessive rotation angle is unnecessary, and rotation beyond the critical angle that can separate the drum and disc is a waste of energy.

[0016] As a further technical solution of the present invention, a bearing is provided in the shaft mounting hole; and retaining springs are provided at the upper and lower ends of the bearing. The bearing and retaining springs enhance the stability of the device and prevent the shaft from moving out of alignment.

[0017] As a further technical solution of the present invention, the shaft head at the lower end of the rotating shaft is a rectangular shaft head. Such a structure has a firm fit, stable output power, and is not prone to slipping.

[0018] As a further technical solution of the present invention, the fixing seat further includes a fixing portion; the separator further includes a mounting plate; and the fixing portion is bolted to the mounting plate.

[0019] As a further technical solution of the present invention, the separator further comprises a mounting frame connected to the mounting plate; the mounting frame is provided with universal wheels. Such a structure facilitates movement of the position.

[0020] As a further technical solution of the present invention, a long hole flange is provided between the fixing seat and the mounting plate. Such a structure facilitates adjustment and ensures that the fixing seat and the rotating shaft are in a concentric position when the separator is started.

[0021] As a further technical solution of the present invention, the driving device is a rotary cylinder; the air ports at both ends of the rotary cylinder are respectively connected to one-way throttle valves, the one-way throttle valves are connected to a manual reversing valve, and the manual reversing valves are connected to a pneumatic control element located on the mounting bracket.

[0022] A one-way throttle valve connects to each end of the rotary cylinder, adjusting the airflow to control rotational speed. The other end of the one-way throttle valve is connected to the outlet of a manual reversing valve. The inlet of the manual reversing valve is connected to the outlet of the pneumatic three-component, and the inlet of the pneumatic three-component is connected to the main compressed air source, forming a complete air control circuit.

[0023] During operation, first ensure that the mounting base and the separation disc are concentric. Then, insert the disc to be separated, such as a paper roll core, into the mounting base. Push the manual reversing valve handle downward, and the rotating cylinder will rotate, driving the rotating shaft to rotate, causing the center of the separation disc to shift with the center of the mounting base, thereby shifting and separating the two bonded paper rolls. Next, push the manual reversing valve handle upward, and the rotating cylinder will drive the rotating shaft to rotate, returning the separation disc to its starting position. The separated paper rolls can be removed manually.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The present invention utilizes the separation mechanism described above and utilizes the principle of eccentric dislocation to separate stuck drums and reels, effectively resolving the problem of sticking drums and reels of paper, film, steel, and other materials in actual production, thereby reducing the scrap rate. The present invention is suitable for the current slitting industry and has great application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the present invention (installation status).

[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.

[0028] Figure 3 For the present invention Figure 2 Schematic diagram of the locally enlarged structure at point A in the middle.

[0029] Figure 4 It is a structural schematic diagram of another embodiment of the present invention.

[0030] Figure 5 This is a structural diagram of another embodiment of the present invention.

[0031] In the picture:

[0032] 1. Separation mechanism; 11. Separation plate; 12. Rotating shaft; 13. Fixed seat; 131. Matching portion; 132. Rotating shaft mounting hole; 133. Fixed portion; 1321. Bearing; 1322. Circlip;

[0033] 2. Driving device;

[0034] 3. Mounting plate;

[0035] 4. Mounting frame; 41. Universal wheel. DETAILED DESCRIPTION

[0036] The present invention will be further described below in conjunction with specific embodiments.

[0037] Example 1

[0038] refer to Figure 1 , this embodiment 1 provides a separator for a double-opening adhesion drum disc, comprising a separation mechanism 1 and a driving device 2 for providing rotational power to the separation mechanism 1. Figures 2-3The separation mechanism 1 includes a separation disc 11, a rotating shaft 12 and a fixing seat 13 with a matching portion connected in sequence; the fixing seat 13 is provided with a rotating shaft mounting hole 132 that matches the rotating shaft 12; the axis of the rotating shaft mounting hole 132 and the fixing seat 13 are parallel to each other and staggered; the axis of the rotating shaft 12 and the separation disc are parallel to each other and staggered; the boundary formed by the matching portion 131 and the outermost edge of the separation disc 11 is substantially consistent in shape and size, and at at least a certain angle of rotation of the rotating shaft 12, the matching portion 131 coincides with the projection of the separation disc 11.

[0039] A further technical solution of this embodiment 1 is that the fitting portion 131 is used to be inserted into the disc to be separated, and the boundary formed by the outermost edge can form a circumferential gap with a width of 1 to 2 mm with the hollow portion of the disc to be separated. In this embodiment 1, the fitting portion 131 is cylindrical. The axis spacing distance between the rotating shaft mounting hole 132 and the fixing seat 13 is 10 mm. A bearing 1321 is provided in the rotating shaft mounting hole 132; the upper and lower ends of the bearing 1321 are respectively provided with a retaining spring 1322. The rotating shaft 12 can rotate within a range of 0 to 90 degrees. In order to better cooperate with the rotation, the lower end shaft head of the rotating shaft 12 is a rectangular shaft head.

[0040] To facilitate use of the separator, the fixing base 13 further includes a fixing portion 133. The separator also includes a mounting plate 3. In this embodiment 1, the fixing portion 133 is bolted to the mounting plate 3, and a slotted flange is provided between the fixing base 13 and the mounting plate 3. Furthermore, the separator also includes a mounting frame 4 connected to the mounting plate 3; the mounting frame 4 is provided with universal wheels 41.

[0041] In this embodiment 1, the drive device 2 is a rotary cylinder; the air ports at both ends of the rotary cylinder are connected to one-way throttle valves, which are connected to a manual reversing valve, which is connected to a pneumatic control element located on a mounting bracket. The air ports at both ends of the rotary cylinder are connected to a one-way throttle valve, and rotational speed control is achieved by adjusting the air flow rate. The air port at the other end of the one-way throttle valve is connected to the air outlet of the manual reversing valve. The air inlet of the manual reversing valve is connected to the air outlet of the pneumatic three-element, and the air inlet of the pneumatic three-element is connected to the main compressed air source, forming a complete air control circuit.

[0042] The specific working method of this embodiment is:

[0043] During operation, first ensure that the mounting base 13 and the separation disc 11 are coaxially aligned. Next, insert the disc to be separated, such as a paper roll core, onto the mounting base 13. Push the manual reversing valve handle downward, and the rotating cylinder will rotate, driving the rotating shaft 12 to rotate. This will cause the center of the separation disc 11 to shift with the center of the mounting base 13, thereby shifting and separating the two bonded paper rolls. Next, push the manual reversing valve handle upward, and the rotating cylinder will rotate the rotating shaft, returning the separation disc to its starting position. The separated paper rolls can then be removed manually.

[0044] Example 2

[0045] refer to Figure 4 The technical solution of this embodiment 2 is basically the same as that of embodiment 1, except that the separation disc 11 is a prismatic separation disc with circumferential distribution.

[0046] Example 3

[0047] refer to Figure 5 The technical solution of this embodiment 3 is basically the same as that of embodiment 1, except that the separation disc 11 is a polygonal columnar separation disc with a circumferential spiral distribution.

[0048] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A separator for double-opening adhesion discs, characterized in that: It comprises a separation mechanism (1) and a driving device (2) for providing rotational power to the separation mechanism (1); The separation mechanism (1) comprises a separation disc (11), a rotating shaft (12), and a fixed seat (13) having a matching portion (131) connected in sequence; the rotating shaft (12) can rotate within 0 to 90 degrees; the separation disc (11) is a cylindrical separation disc, a prism-shaped separation disc with circumferential distribution, or a polygonal prism-shaped separation disc with circumferential spiral distribution; the length of the matching portion (131) in the axial direction is equal to or less than the height of the cylindrical disc; The fixing seat (13) is provided with a rotating shaft mounting hole (132) that matches the rotating shaft (12); the rotating shaft mounting hole (132) and the axis of the fixing seat (13) are parallel to each other and are staggered. The boundary formed by the matching portion (131) and the outermost edge of the separation disc (11) is substantially consistent or identical in shape and size, and when the rotating shaft (12) rotates to at least a certain angle, the projection of the matching portion (131) and the separation disc (11) coincides; the matching portion (131) is used to be inserted into the disc to be separated, and the boundary formed by the outermost edge can form an annular gap with a width of 1 to 2 mm with the core of the disc to be separated; the matching portion (131) is cylindrical; The driving device (2) is a rotary cylinder; the air ports at both ends of the rotary cylinder are respectively connected to a one-way throttle valve, the one-way throttle valve is connected to a manual reversing valve, and the manual reversing valve is connected to a pneumatic control element located on a mounting frame.

2. The separator for double-opening adhesion drum disc according to claim 1, characterized in that: The axis spacing distance between the rotating shaft mounting hole (132) and the fixing seat (13) is 10 mm.

3. The separator for double-opening adhesion drum disc according to claim 1, characterized in that: A bearing (1321) is provided in the rotating shaft mounting hole (132); and a retaining spring (1322) is provided at the upper and lower ends of the bearing (1321).

4. The separator for double-opening adhesion drum disc according to claim 1, characterized in that: The shaft head at the lower end of the rotating shaft (12) is a rectangular shaft head.

5. The separator for double-opening adhesion drum disc according to claim 1, characterized in that: The fixing seat (13) further includes a fixing portion (133); the separator further includes a mounting plate (3) bolted to the fixing portion (133).

6. The separator for double-opening adhesion drum disc according to claim 5, characterized in that: The separator further comprises a mounting frame (4) connected to the mounting plate (3); the mounting frame (4) is provided with a universal wheel (41).

7. The separator for double-opening adhesion drum disc according to claim 5 or 6, characterized in that: A long hole flange is provided between the fixing seat (13) and the mounting plate (3).

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