A stiffened steel plate shear wall panel positioning structure and installation method thereof

By adopting a combination method of positioning alarm device, adjustable support device, vertical detection device and shear wall panel clamping device in prefabricated box plate steel structure buildings, the problem of low positioning and installation efficiency of stiffened steel plate shear wall panels in the prior art is solved, and a high-precision and low-cost installation effect is achieved.

CN111236485BActive Publication Date: 2025-03-11TIANJIN XINGANG SHIPBUILDING HEAVY IND
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Patent Information

Application Number
CN201911232716.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-05
Publication Date
2025-03-11
Estimated Expiration
2039-12-05

AI Technical Summary

Technical Problem

The positioning and installation methods of stiffened steel plate shear wall panels in existing prefabricated box plate steel structure buildings have problems such as large number of operators, low positioning accuracy, large cumulative deviation and low installation efficiency, which affects the quality of the overall prefabricated construction.

Method used

The positioning and installation method is adopted, including a positioning alarm device, an adjustable support device, a vertical detection device and a shear wall panel clamping device. The positioning alarm device realizes dual functions of positioning and detection by touching the alarm; the adjustable support device realizes support adjustment through the tightening rod and movable arm; the vertical detection device uses laser projection and prism reflection to achieve high-precision verticality detection; the shear wall panel clamping device realizes clamping and modeling through the top wire and the adjustment pad.

Benefits of technology

The positioning accuracy and installation efficiency of stiffened steel plate shear wall panels are improved, the number of operators is reduced, the cumulative deviation is reduced, the overall assembly quality is improved, and the cost is reduced.

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Abstract

The present invention discloses a positioning structure for a stiffened steel plate shear wall panel and an installation method thereof, the structure comprising a positioning alarm device for positioning the shear wall panel, an adjustable support device, a vertical detection device, and a wall panel clamping device, a plurality of touch alarm positioning blocks of the positioning alarm device are respectively arranged at positions deviating from the installation position of the floor panel when the shear wall panel is hoisted, the adjustable support device comprises a tension rod and two movable arms respectively hinged with the shear wall panel and the floor panel, and the vertical detection device checks the vertical state by emitting a laser line to see whether it is emitted through a designated outlet of a prism reflection device. The beneficial effects of the present invention are: simple structure, wide application range, low cost, high manufacturing precision, etc., and successfully solves the problem of deviation in alignment and verticality during the manufacturing and installation of wall panels due to the structural characteristics of assembled box plate steel structure buildings.
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Description

Technical Field

[0001] The invention belongs to the technical field of assembled steel structure buildings, and in particular to a method for positioning and installing a stiffened steel plate shear wall panel in an assembled box plate steel structure building. Background Art

[0002] In the prefabricated box plate steel structure building, the reinforced steel plate shear wall panel is a single-piece structure with the characteristics of large area and light weight, and has extremely high requirements for the verticality of the wall panel. The positioning and verticality adjustment of each layer of wall panels have always been the focus and difficulty of each unit's manufacturing. The existing technology adopts the traditional positioning and installation method: the wall panel is hoisted to the floor slab by lifting equipment, the wall panel is placed according to the positioning line marked on the floor slab, and the wall panel is connected to the floor slab by an adjustable support device. The verticality of the wall panel is adjusted by auxiliary tools such as a hand winch and an adjustable support device, and the plumb line is used with a square to check the verticality. When the requirements are met, it is fixed by spot welding. This method requires a large number of operators, low positioning accuracy, large cumulative deviation, and low installation efficiency, which has a great impact on the quality of the overall prefabricated construction. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a positioning structure and an installation method for a stiffened steel plate shear wall panel in an assembled box plate steel structure building.

[0004] The present invention is achieved through the following technical scheme: a positioning device for a stiffened steel plate shear wall panel, comprising a shear wall panel body, a positioning alarm device, an adjustable support device, a vertical detection device, and a shear wall panel clamping device, wherein several touch alarm positioning blocks of the positioning alarm device are respectively arranged at positions deviating from the floor slab installation position when the wall panel is hoisted.

[0005] The positioning alarm device can send out one or more alarm signals at the same time.

[0006] The adjustable supporting device comprises a tensioning rod and two movable arms, and the two movable arms are respectively hinged to the shear wall plate and the floor plate.

[0007] A scale indicator plate is arranged at the hinge of the movable arm; a protective cover is arranged on the tensioning head, and a dustproof pad is arranged between the protective cover and the tensioning rod.

[0008] The vertical detection device includes a laser line projection device and a prism reflection device. The laser line projection device is installed on the stiffened steel plate shear wall panel, and the prism reflection device is installed on the floor slab. The laser line projection device emits laser in a direction parallel to the stiffened steel plate shear wall panel and perpendicular to the floor slab. The laser line projection device fixes the circular dial and the mounting plate I on the magnetic seat I through a connecting column. The mounting plate I of the vertical welding pointer and the circular dial is provided with a universal wheel and a universal level bubble I. The universal wheel can adjust and support the mounting plate I to rotate 360° around the connecting column. The mounting plate II equipped with a high-precision laser transmitter can rotate 360° around the connecting hinge shaft to form a universal laser line projection device; the prism reflection device includes a cylinder, a cylinder cover, a support and adjustment device, a magnetic seat II and a universal level bubble. The cylinder is connected to the magnetic seat II and a prism II is provided at the bottom of the cylinder body; the top of the cylinder cover is provided with an opening for the laser target I, the side wall is provided with an opening for the laser target II, and the cylinder cover is provided with a prism I.

[0009] The cylinder cover and the prism seat II are provided with positioning blocks, and the cylinder body is provided with positioning grooves I and II matching the positioning blocks at the upper and lower ends of the same vertical line of the cylinder wall. The laser is emitted from the laser target I on the cylinder cover into the cylinder cover entrance, and is emitted from the laser target II after passing through the prism II, prism I, and the cylinder cover exit in sequence.

[0010] The shear wall panel clamping device comprises an upper cover plate, an outer fixing frame, an inner fixing frame and a top screw, and the outer fixing frame is provided with an adjusting pad.

[0011] Another technical solution of the present invention is: a method for installing a positioning device of a stiffened steel plate shear wall panel, the steps are as follows:

[0012] Step 1. Preparation: Equip the required parts;

[0013] Step 2: Install the alarm device, adjustable support device and vertical detection device respectively;

[0014] Step 3: Hoist the wall panel to the installation site, complete the alignment work of the bottom of the stiffened steel plate shear wall panel according to different alarm signals, and spot weld the bottom of the stiffened steel plate shear wall panel and the floor slab;

[0015] Step 4: Connect the adjustable support device;

[0016] Step 5: The vertical detection device completes the vertical adjustment of the stiffened steel plate shear wall panel;

[0017] Step 6: Spot weld and fix the reinforced steel plate shear wall panels and surrounding wall panels;

[0018] Step 7: Install the wall panel clamping device to maintain the shape.

[0019] Step 2: The laser projection device adjusts the laser line to be parallel to the wall panel surface and perpendicular to the floor panel surface by adjusting the universal wheel; the prism reflection device is horizontally adjusted by the universal foot bolts and the support adjustment device.

[0020] When the laser line is emitted from the laser target II of the prism reflection device, the reinforced steel shear wall panel reaches a vertical state.

[0021] The beneficial effects of the present invention are:

[0022] 1. The structural principle is simple: the present invention follows the production and construction process, takes the bottom positioning, support adjustment, vertical detection and shape preservation of the stiffened steel plate shear wall panel as the starting point, and combines the structural characteristics of the assembled box-plate steel structure building to carry out specific designs respectively: the positioning alarm device is provided with a touch alarm to realize the dual functions of positioning and detection; the support adjustment device is a tensioning rod driving the upper and lower arm rods to move, and pushing and pulling the upper arm rod during the adjustment process saves the rotation adjustment force at the tensioning rod, which is suitable for the support adjustment of the stiffened steel plate shear wall panel with large area but light weight in the assembled box-plate steel structure building; the vertical detection device is a laser projection device that emits laser, and uses the principle of prism reflection to realize the detection function at any time in an easy-to-observe position through a prism reflection device; the shear wall panel clamping device is a structural form determined by the node and panel form of the box-plate building, and the clamping of the outer fixing frame adjustment pad and the workpiece is realized through the top screw to achieve the purpose of shape preservation.

[0023] 2. Wide scope of application: The method of the present invention is applicable to the vertical assembly of large sheet-like components; the laser projection device in the invention has a universal emission function; the prism reflection device in the invention has the function of self-adjusting the level, which is also applicable to the construction environment with low flatness of the installation interface; the cylinder of the prism reflection device and the emission line of the internal laser can be designed according to the on-site conditions to achieve the purpose of easy observation; the shear wall panel clamping device in the invention can be used as a positioning clamp during the splicing operation.

[0024] 3. Low cost: During the positioning and installation process of the stiffened steel plate shear wall panel, the present invention requires only a small number of operators, thus saving manpower; the components are made of no special materials and are all low-cost conventional components; most of them are detachable components and can be interchanged under the premise of satisfying the structural use; when the adjustment range of the support adjustment device is exceeded, the tension rod or movable arm rod of a suitable size can be replaced to continue using the component; the tension rod is a consumable component, and the replacement component is smaller than that of the linear support adjustment rod, thus saving consumables.

[0025] 4. High manufacturing precision: The number and layout of the positioning blocks on the floor are set according to the structural characteristics of the assembled box-type steel structure building and the length of the stiffened steel plate shear wall panel. There is a touch alarm device on the positioning block, which can accurately detect the alignment quality of the stiffened steel plate shear wall panel and the positioning block; the laser projection device and prism reflection device in the vertical detection device have the function of self-adjusting the level, making the detection accuracy more accurate; the shear wall panel clamping device can prevent the upper free end from deforming when the shear wall panel is docked with other structures. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structural assembly of the present invention;

[0027] Figure 2 This is a schematic diagram of assembling the component 1 of the present invention;

[0028] Figure 3 It is a schematic diagram of the process of component 2 of the present invention;

[0029] Figure 4 This is a schematic diagram of the assembly of the component 3 of the present invention;

[0030] Figure 5 It is a schematic diagram of a component 301 of the present invention;

[0031] Figure 6 It is a schematic diagram of assembling the component 302 of the present invention;

[0032] Figure 7 It is a schematic diagram of the component 302-1 of the present invention;

[0033] Figure 8 It is a schematic diagram of the component 302-2 of the present invention;

[0034] Fig. 9 It is a schematic diagram of the component 302-4 of the present invention;

[0035] Fig.10 It is a schematic diagram of the component 303 of the present invention;

[0036] Fig.11 This is a schematic diagram of assembling the component 4 of the present invention;

[0037] Fig.12 It is a schematic diagram of assembling the component 401 of the present invention;

[0038] Fig.13 It is a schematic diagram of the component 401-7 of the present invention;

[0039] Fig.14 It is a schematic diagram of the component 401-11 of the present invention;

[0040] Fig.15It is a schematic diagram of assembling the component 402 of the present invention;

[0041] Fig.16 It is a schematic diagram of the component 402-6 of the present invention;

[0042] Fig.17 It is a schematic diagram of the component 402-8 of the present invention;

[0043] Fig.18 It is a schematic diagram of the component 402-10 of the present invention;

[0044] Fig.19 It is a schematic diagram of assembling components 402-12 and 402-13 of the present invention.

[0045] in:

[0046] 1- Shear wall panel clamping device

[0047] 101-upper cover 102-outer fixing frame

[0048] 103-adjusting pad 104-inner fixing frame 105-top screw

[0049] 2-Positioning alarm device

[0050] 201- positioning block 202- touch sensor

[0051] 3-Adjustable support device

[0052] 301-upper arm 302-tensioning rod 302-1 tensioning rod

[0053] 302-2 tensioner head 302-3 locking nut 302-4 dust cover

[0054] 302-5 dustproof pad 303-lower arm 304-hinge shaft

[0055] 305-Connection standard parts Ⅰ 306-Connection standard parts Ⅱ

[0056] 4-Vertical detection device

[0057] 401-Laser projection device 401-1 Magnetic seat Ⅰ 401-2 Circular dial 401-3 Locking nut 401-4 Wear-resistant sleeve 401-5 Locking nut Ⅱ

[0058] 401-6 Connecting column 401-7 Mounting plate Ⅰ

[0059] 401-7-1 Wear-resistant sleeve installation hole Ⅰ 401-7-2 Universal wheel installation hole Ⅱ

[0060] 401-7-3 Center hinge hole Ⅲ 401-8 Universal wheel

[0061] 401-9 Universal level bubble Ⅰ 401-10 Connecting hinge and fastening standard parts

[0062] 401-11 Mounting plate II 401-12 High-precision laser transmitter

[0063] 402-Prism reflection device 402-1 Laser target Ⅰ 402-2 Prism seat Ⅰ

[0064] 402-3 Universal Level Bubble Ⅱ 402-4 Laser Target Ⅱ 402-5 Prism Ⅰ

[0065] 402-6 Cylinder cover 402-6-1 Inlet 402-6-2 Snap ring Ⅰ

[0066] 402-6-3 outlet 402-6-4 positioning block Ⅰ 402-7 standard parts Ⅰ

[0067] 402-8 Cylinder 402-8-1 Positioning slot Ⅰ 402-8-2 Card slot Ⅰ

[0068] 402-8-3 Positioning slot Ⅱ 402-8-4 Card slot Ⅱ 402-9 Prism Ⅱ

[0069] 402-10 Prism seat Ⅱ 402-10-1 Positioning block Ⅱ 402-10-2 Snap ring Ⅱ

[0070] 402-10-3 prism seat right angle surface 402-11 handle standard part Ⅱ 402-12 lock nut 402-13 Support adjustment device 402-13-1 Stud 402-13-2 Chassis

[0071] 402-14 Universal Foot Bolt 402-15 Magnetic Seat Ⅱ DETAILED DESCRIPTION

[0072] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0073] According to the structural characteristics of the assembled box-plate steel structure building and the length of the shear wall panel, the number and layout of the positioning blocks on the floor are set, and the positioning blocks with touch alarms are spot welded at the appropriate positions of the floor. The shear wall panel is hoisted by the lifting equipment to the vicinity of the installation position. When the shear wall panel reaches the specified position, it touches the touch alarm system of the floor positioning block and sends out an alarm signal. The alarm signal is divided into a single alarm and multiple alarms that meet the requirements at the same time. The operator can determine the positioning and alignment work of the point according to the alarm signal; after completing the alignment of the shear wall panel and the floor, the bottom of the shear wall panel is spot welded. The shear wall panels are connected to the floor slabs through a new adjustable supporting device, and the verticality of the shear wall panels is adjusted to within the allowable deviation of accuracy by rotating the tensioning head; during the adjustment process, the operator can observe the vertical state of the shear wall panels through a new vertical detection device; when the verticality of the shear wall panels is adjusted, the shear wall panels and the surrounding structures are fixed by spot welding, and the upper shear wall panels are clamped and fixed to adjacent shear wall panels or columns and other components through the shear wall panel clamping device to prevent the upper shear wall panels from deforming in a free state, and then the subsequent shear wall panel welding work is completed according to the conventional construction sequence.

[0074] The positioning alarm device consists of a positioning block and a touch alarm. Due to the structural characteristics of the prefabricated box-plate steel structure building, the alignment and verticality of the shear wall panels are the difficulties and key points of manufacturing. The number and layout of the positioning blocks on the floor are set according to the length of the shear wall panels, and the positioning blocks with touch alarms are spot welded to the floor; the touch alarm is installed on the positioning block and the touch point is on the positioning working surface of the positioning block. The touch alarm signal is divided into a single alarm and an alarm that meets the requirements at the same time. At the same time, the duration of the alarm signal design should try to meet the spot welding work of the floor and the shear wall panels to detect the alignment quality of the spot welding.

[0075] The adjustable support device consists of a tensioning rod and two movable arms, the tensioning rod is connected to the two movable arms through a hinge point, and the two movable arms are also connected through a hinge point. By adjusting the tensioning rod, the angle of the two movable arms can be changed to achieve the adjustment effect; the tensioning head on the tensioning rod device is provided with a protective cover to prevent dust or iron filings splashed by welding from damaging the screw thread; a dial is provided at the connection hinge of the movable arm, and the dial is welded to one of the movable arms. When the distance between the two support points and the length of the two movable arms are known, the two movable arms can be roughly adjusted with the help of the data on the dial before use, which can save the time of cyclic detection during blind adjustment. The upper arm can be pushed and pulled during load adjustment. This operation plays an auxiliary role in the adjustment and can save the rotational adjustment force at the tensioning head. It is suitable for the support adjustment of the large-area but light-weight single-piece reinforced steel plate shear wall panel in the assembled box plate steel structure building.

[0076] The vertical detection device consists of a laser projection device and a prism reflection device.

[0077] The laser projection device consists of a magnetic base Ⅰ, a circular dial, a locking nut Ⅰ, a wear-resistant sleeve, a locking nut Ⅱ, a connecting column, a mounting plate Ⅰ, a universal wheel, a universal level bubble Ⅰ, a connecting hinge shaft and fastening standard parts, a mounting plate Ⅱ, and a high-precision laser transmitter; the center of the circular dial is provided with an inner hole matching the magnetic base Ⅰ, which is fixed to the magnetic base Ⅰ through a connecting column and a locking nut Ⅰ, and the scale lines are arranged around the center; the mounting plate Ⅰ is provided with a wear-resistant sleeve mounting hole Ⅰ, a universal wheel mounting hole Ⅱ and a center hinge point hole Ⅲ, and the pointer and the circular dial are vertically welded, and the scale values ​​on the circular dial are arranged around the center hinge point hole Ⅲ; when the high-precision laser transmitter is installed, the laser emission point It must pass vertically through the center of the center hinge hole III so that the pointer on the dial can accurately reflect the rotation angle of the laser transmitter. It is installed on the mounting plate II with a pointer and fixed to the mounting plate I by connecting the hinge shaft and fastening standard parts; the universal level bubble I is fixed on the mounting plate I to ensure that one of the cross lines of the universal level bubble I must pass vertically through the center hinge hole III; the mounting plate I is installed to the connecting column with a wear-resistant sleeve and a universal wheel, and the universal wheel is adjusted to the dial on the magnetic seat I through the universal level bubble I to ensure that the supporting connecting plate I remains parallel to the magnetic seat and is fixed by the locking nut II thereon. At this time, the assembly of the vertical detection device is completed. The connecting plate Ⅰ with a pointer can rotate around the connecting column, and the universal wheel can support the connecting plate Ⅰ to maintain balance. In conjunction with the circular dial indication on the magnetic base Ⅰ, it can achieve 360° rotation and reading centered on the engagement hole of the magnetic base Ⅰ; the mounting plate Ⅱ with a pointer can rotate around the central hinge hole Ⅲ of the connecting plate Ⅰ. In conjunction with the dial on the mounting plate Ⅰ, it can achieve 360° rotation and reading centered on the central hinge hole. This device is a universal laser transmitting device.

[0078] The prism reflection device consists of a laser target Ⅰ, a prism seat Ⅰ, a universal level bubble Ⅱ, a laser target Ⅱ, a right-angle prism Ⅰ, a cylinder cover, a handle standard part Ⅰ, a cylinder body, a right-angle prism Ⅱ, a prism seat Ⅱ, a handle standard part Ⅱ, a support adjustment device, a locking nut, a universal foot bolt, and a magnetic seat Ⅱ. The cylinder is the main connecting component of the whole device. The design of this component must meet the observation requirements. The cylinder and the emission line of the internal laser can be designed according to the on-site conditions. Positioning grooves are provided at both ends of the cylinder on the same vertical line. The positioning grooves match the positioning blocks on the cylinder cover and the prism seat II. The positioning line is the reference positioning benchmark for the laser entrance hole, laser target I, prism seat I, laser emission port, laser target II and other parts involved in prism reflection on the cylinder cover. After completing the positioning assembly, a calibration is performed to ensure that when the laser enters the device vertically from the center of laser target I, it can be reflected according to the designed path and pass through the center of laser target II as required by theory. After the calibration is qualified, the cylinder cover is fixed with the standard part I, the prism seat II is fixed with the standard part II, and the universal level bubble is installed on the cylinder cover to complete the assembly of the main structure of the prism reflection device. One end of the universal foot bolt connects the support adjustment device with a locking nut to the magnetic seat II and fixes it through the locking nut, and the other end is connected to the prism seat II and fixed, thereby completing the assembly of the prism reflection device. The device has the function of self-adjusting the level. When the flatness of the installation surface is poor, the locking nut at the support adjustment device can be adjusted by observing the universal level bubble on the upper part of the cylinder to make the device reach a horizontal state.

[0079] After the bottom of the shear wall panel is positioned and aligned with the floor, the laser projection device is fixed to the shear wall panel through the magnetic seat I, and the universal level bubble I and II are checked for offset. The laser line is adjusted to be perpendicular to the floor and parallel to the shear wall panel by adjusting the universal wheel. The laser point on the floor and the parallel distance of the laser line to the shear wall panel are passed. The prism reflection device is placed and fixed to the floor through the magnetic seat II. If the universal level bubble II of the prism reflection device is offset at this time, it means that there is a local deviation in the floor where the magnetic seat is placed. The horizontal and vertical laser detection experiments are achieved by adjusting the support adjustment device. After passing the test, the alignment of the laser projection device and the prism reflection device is completed; during the vertical adjustment of the shear wall panel, the shear wall panel makes axial swinging motion around the intersection line with the floor slab. According to the arrangement of the prism reflection lines and observation holes in various places in the prism reflection device during the design process, during the adjustment process, as long as the light passes through the center of the laser target II at the exit of the tube cover, the shear wall panel and the floor slab are in a vertical state. This method can avoid the problem of the outdoor light being too strong or too weak to see the laser line in actual work, and accurately complete the vertical detection work during the adjustment of the shear wall panel and the floor slab.

[0080] The structural form of the shear wall panel clamping device is determined by the installation node and the form of the panels. The outer fixing frame, the inner fixing frame and the upper cover plate are welded to form an inserted three-sided structure. The inner fixing frame has a threaded hole for the top screw, and the outer fixing frame is provided with a thickness adjustment pad of the same thickness as the weld pad. The top screw is used to clamp the outer fixing frame adjustment pad and the workpiece to achieve the purpose of maintaining the shape.

[0081] like Figure 3 As shown, the number and layout of the positioning blocks 201 on the floor are set according to the structural characteristics of the assembled box-plate steel structure building and the length of the shear wall panels; the positioning blocks with touch sensing devices 202 are spot welded at the required positions of the floor, and the relevant lines are connected to complete the installation and positioning of the positioning alarm device 2.

[0082] like Figures 4 to 10 As shown, two tension rods 302-1 are connected through a tensioning head 302-2 and lubricated, and a dust cover 302-4 with a dust pad 302-5 is installed on the tensioning head 302-2 and fixed by a locking nut 302-3 to complete the assembly of the tension rod 302; the assembled tension rod 302 is installed to the ear plates of the upper and lower arms through the connecting standard part II 306, and the angle between the upper arm 301 and the lower arm 303 is calculated according to the distance between the support points of the shear wall panel and the length of the upper and lower arms, and the assembly of the adjustable support device 3 is completed with the help of the dial indicating the value on the lower arm 303.

[0083] like Figure 12 to Figure 14 As shown, the circular scale plate 401-2 is fixed on the magnetic base Ⅰ401-1 through the connecting column 401-6 and the locking nut Ⅰ401-3; the wear-resistant sleeve 401-4 is installed to the wear-resistant sleeve installation hole Ⅰ401-7-1, the universal wheel 401-8 is installed to the universal wheel installation hole Ⅱ401-7-2, and the universal level bubble 401-9 is installed to the installation plate Ⅰ401-7 and one line in the cross line must pass vertically through the center hinge hole Ⅲ401-7-3; Install the high-precision laser transmitter 401-12 to the mounting plate II 401-11, and the laser emission point must pass vertically through the center of the center hinge hole III 401-7-3. Fix it to the mounting plate I 401-7 by connecting the hinge shaft and fastening the standard parts 401-10. Install the assembly to the connecting column 401-6, adjust the accuracy by the universal level bubble 401-9 and the universal wheel 401-8, and fix it with the locking nut II to complete the installation of the laser projection device 401.

[0084] like Figures 15 to 19As shown, the height of the cylinder 402-8 and the emission line of the internal laser are designed according to the on-site conditions, and the prism seat I 402-2, the right-angle prism I 402-5, the laser target I 402-1, the laser target II 402-4, and the universal level bubble II 402-3 are installed on the cylinder cover 402-6; two right-angle prisms II 402-9 are installed on the prism seat right-angle surface 402-10-3 of the prism seat II 402-10 On the same vertical line, one end of the cylinder 402-8 is provided with a positioning groove Ⅰ402-8-1 and a clamping groove Ⅰ402-8-2, which are respectively matched with the positioning block Ⅰ402-6-4 and the clamping ring Ⅰ402-6-2 on the cylinder cover 402-6, and the other end is provided with a positioning groove Ⅱ402-8-3 and a clamping groove Ⅱ402-8-4, which are respectively matched with the positioning block Ⅱ402-10-1 and the clamping ring Ⅱ402-10 on the prism seat Ⅱ402-10. 2-10-2 cooperate with the installation. After the installation is completed, perform verticality detection and calibration to ensure that when the laser enters the device vertically from the center of laser target Ⅰ402-1, it can be reflected according to the designed path and pass through the center of laser target Ⅱ402-4 as required by theory. After meeting the accuracy requirements, complete the assembly of the main structure of the prism reflection device 402 by fixing the standard parts Ⅰ402-7 and Ⅱ402-11; fix the universal foot bolt 402-14 to the prism seat Ⅱ402-1, and fix the support adjustment device 402-13 with the locking nut 402-12 on the magnetic seat Ⅱ402-15 through the nut on the universal foot bolt 402-14, and adjust the locking nut 402-12 to adjust the prism reflection device 402 to the horizontal according to the universal level bubble 402-3Ⅱ to complete the installation of the prism reflection device 402.

[0085] Example:

[0086] like Figure 1 , 2 As shown, a method for positioning and installing a stiffened steel plate shear wall panel in a prefabricated box plate steel structure building includes a positioning alarm device, an adjustable support device, a vertical detection device, and a shear wall panel clamping device. The specific steps are as follows:

[0087] Step 1: Select appropriate components according to the on-site conditions, and complete the assembly and positioning of the positioning alarm device 2, and the assembly of the adjustable support device 3, the laser projection device 401 and the prism reflection device 402.

[0088] Step 2: The lifting equipment hoists the shear wall panel to the installation site. When the shear wall panel touches the touch sensor 204 at a single point, a single alarm is issued. The position of the shear wall panel is adjusted to achieve simultaneous alarms at each positioning point. The bottom of the shear wall panel and the floor slab are spot welded, and the adjustable support device 3 is connected to the shear wall panel and the floor slab through the connection standard part Ⅰ305.

[0089] Step three, fix the laser projection device 401 to the appropriate position of the shear wall panel through the magnetic base I 401-1, and check the contact with the shear wall panel through the universal level bubble I 401-9. If the mounting plate I 401-7 has a dimensional deviation after the magnetic base I 402-1 is fixed due to local deviation of the shear wall panel, the universal wheel 401-8 can be adjusted to make the laser line parallel to the shear wall panel surface and perpendicular to the floor surface.

[0090] Step 4, turn on the high-precision laser transmitter 401-12 in the laser line projection device 401, and place the prism reflection device 402 according to the distance from the laser emission point in the laser line projection device 401 to the shear wall and the laser point on the floor, and fix it to the floor through the magnetic seat II 402-15. If the cylinder 402-8 has dimensional deviation after the magnetic seat II 402-15 is closed due to local deviation of the floor, it can be observed and adjusted through the universal level bubble II 402-3, universal foot bolts 402-14 and support adjustment device 402-13. After passing the verification, the alignment work of the laser line projection device 401 and the prism reflection device 402 is completed.

[0091] Step 5: Hold the handle of the tensioning head 302-2 in the adjustable support device 3 and turn it. The operator can check whether it is vertical through the vertical detection device 4. When the laser line is emitted at the center of the laser target II 402-4 of the prism reflection device 402, the shear wall panel reaches a vertical state.

[0092] Step 5: Fix the shear wall panel to the surrounding structure by spot welding, and install the shear wall panel clamping device 1 on the upper part. Place the upper cover plate 101 on the upper end surface of the shear wall panel, and place the adjustment pad 103 welded on the outer fixing frame 102 close to the outer shear wall panel. Install the top screw 105 on the inner fixing frame 104 to clamp the upper part of the shear wall panel.

[0093] Step six, based on the above steps, formally weld the shear wall panels to complete the positioning and installation of the shear wall panels with high precision.

Claims

1. A stiffened steel plate shear wall panel positioning structure, comprising a shear wall panel body, characterized in that: It also includes a positioning alarm device, an adjustable supporting device, a vertical detection device, and a shear wall panel clamping device. Several touch alarm positioning blocks of the positioning alarm device are respectively set at positions deviating from the floor installation position when the wall panel is hoisted; the positioning alarm device can send out one or more alarm signals at the same time; the vertical detection device includes a laser line projection device and a prism reflection device. The laser line projection device is installed on the stiffened steel plate shear wall panel, and the prism reflection device is installed on the floor. The laser line projection device emits the laser parallel to the stiffened steel plate shear wall panel and perpendicular to the floor. The laser line projection device fixes the circular dial and the mounting plate I on the magnetic seat I through the connecting column. The mounting plate I of the vertical welding pointer and the circular dial is provided with a universal wheel and a universal level bubble I. The universal wheel can adjust and support the mounting plate I to rotate 360° around the connecting column. The mounting plate II equipped with a high-precision laser transmitter can rotate 360° around the connecting hinge shaft to form a universal laser line projection device; The prism reflection device comprises a cylinder, a cylinder cover, a support adjustment device, a magnetic seat II and a universal horizontal bubble II. The cylinder is connected to the magnetic seat II and a prism II is arranged at the bottom of the cylinder; an opening for a laser target I is arranged at the top of the cylinder cover, an opening for a laser target II is arranged on the side wall, and a prism I is arranged inside the cylinder cover; The cylinder cover and the prism seat II are provided with positioning blocks, and the cylinder body is provided with positioning grooves I and II matching the positioning blocks at the upper and lower ends of the same vertical line of the cylinder wall. The laser is emitted from the laser target I on the cylinder cover into the cylinder cover entrance, and is emitted from the laser target II after passing through the prism II, prism I, and the cylinder cover exit in sequence.

2. The stiffened steel plate shear wall panel positioning structure according to claim 1 is characterized in that: The adjustable supporting device comprises a tensioning rod and two movable arms, and the two movable arms are respectively hinged to the shear wall plate and the floor plate.

3. The stiffened steel plate shear wall panel positioning structure according to claim 2 is characterized by: A scale indicator plate is arranged at the hinge of the movable arm, the tensioning rod comprises a tensioning rod member and a tensioning head, a dust cover is arranged on the tensioning head, and a dust pad is arranged between the dust cover and the tensioning rod.

4. The stiffened steel plate shear wall panel positioning structure according to claim 1 is characterized by: The shear wall panel clamping device comprises an upper cover plate, an outer fixing frame, an inner fixing frame and a top screw, and the outer fixing frame is provided with an adjusting pad.

5. A method for installing the stiffened steel plate shear wall panel positioning structure according to claim 1, comprising the following steps: Step 1. Preparation: Equip the required parts; Step 2: Install the positioning alarm device, the adjustable support device and the vertical detection device respectively; Step 3: Hoist the wall panel to the installation site, complete the alignment work of the bottom of the stiffened steel plate shear wall panel according to different alarm signals, and spot weld the bottom of the stiffened steel plate shear wall panel and the floor slab; Step 4: Connect the adjustable support device; Step 5: The vertical detection device completes the vertical adjustment of the stiffened steel plate shear wall panel; Step 6: Spot weld and fix the reinforced steel plate shear wall panels and surrounding wall panels; Step 7: Install the shear wall panel clamping device to maintain the shape; Step 2: The laser projection device adjusts the laser line to be parallel to the wall panel surface and perpendicular to the floor panel surface by adjusting the universal wheel; the prism reflection device is horizontally adjusted by the universal foot bolts and the support adjustment device; when the laser line is emitted from the laser target II of the prism reflection device, the reinforced steel plate shear wall panel reaches a vertical state.

Citation Information

Patent Citations

  • Self-adaptive diagonal bracing verticality adjusting device applicable to vertical prefabricated component

    CN105735657A

  • On --spot installation positioner of steel structural component

    CN207609183U

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    CN212026719U