A barreled agglomerated sludge unloading device

By designing a barreled sludge unloading device for treating high viscosity and self-aggregated pharmaceutical sludge, the problems of difficult sludge treatment and serious environmental pollution in the prior art are solved, and efficient and safe sludge unloading and treatment effects are achieved.

CN111252568BActive Publication Date: 2025-04-15NINGBO LINGZHI MASCH TECH CO LTD +2
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Patent Information

Application Number
CN202010178912.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-15
Publication Date
2025-04-15
Estimated Expiration
2040-03-15

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently treat high viscosity and self-aggregated pharmaceutical sludge, which leads to difficult treatment, serious environmental pollution, and lacks effective treatment technology.

Method used

A barrel-mounted sludge unloading device is designed, including a material barrel, a material barrel conveying device and a material discharge device. The bottom of the barrel bucket is equipped with a bottom hole and is equipped with a bottom cover of the barrel; the unloading device includes a discharge rotor mechanism and a water-flow spray port, which forces the sludge to fall from the bottom hole of the barrel through different shapes of screw rotors and water spraying.

Benefits of technology

It realizes efficient unloading of barrel-packed sludge, reducing treatment costs, improving working environment, and improving the effect of sludge treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is a barreled agglomerated sludge unloading device, comprising a barrel, a barrel conveying device and a unloading device, wherein a barrel bottom hole is provided at the bottom of the barrel, and a barrel bottom cover is arranged at the barrel bottom hole; the barrel conveying device comprises an upper barrel platform, an unloading platform and a barrel unloading platform in sequence, the unloading platform is arranged on a main frame, and comprises at least one station for placing one barrel; the unloading device comprises a barrel bottom cover switch mechanism arranged on the left and right sides of the unloading platform, a unloading rotor mechanism arranged above the unloading platform station based on the main frame and a water spraying port for spraying water, thereby solving the unloading problem of barreled agglomerated sludge.
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Description

Technical Field

[0001] The invention belongs to the technical field of sludge treatment and relates to a barreled agglomerated sludge unloading device. Background Art

[0002] The main sludge treatment methods include landfill, brick making, incineration, etc. Sludge incineration is the most thorough treatment method. Currently, the most recommended method is to mix sludge with coal to make sludge water-coal slurry for incineration. This thorough sludge treatment eliminates the need for sludge drying and fully utilizes the energy calorific value of a large amount of organic matter in the sludge.

[0003] The reason why chemical synthesis pharmaceuticals cause serious pollution is that the synthesis process is relatively long and there are many reaction steps. The extracts in each process only account for a very small amount of raw material consumption, often only a few percentage points, while auxiliary raw materials account for the vast majority of raw material consumption. Most of these raw materials are converted into "three wastes", so the "three wastes" are produced in large quantities, the waste composition is complex, and the pollution hazards are serious. Pharmaceutical sludge has complex composition, not only containing a large amount of difficult-to-degrade organic matter, but also containing toxic and harmful substances, and the environmental risk is high; how to properly handle it has become one of the environmental issues that have received much attention. Among the many types of sludge treatment, industrial sludge with high heavy metal content and pharmaceutical factory sludge are more difficult to treat. The main components of wastewater generated at different stages of pharmaceutical factories are different, and the quality of wastewater generated by the production of different drugs is also different. Therefore, the final sludge composition is different, which is not easy to control. A large part of it is hazardous waste sludge. Therefore, it is currently very difficult to treat pharmaceutical sludge.

[0004] Since the raw materials of chemical synthetic pharmaceuticals are mainly organic substances such as sugars and starches, and multiple processes require heating, the pharmaceutical sludge coming off the machine has extremely high viscosity and will quickly agglomerate and be difficult to separate, which increases the difficulty of treating pharmaceutical sludge. At present, the pharmaceutical sludge coming off the machine is packed in disposable plastic barrels and sent to sludge treatment sites for unified treatment. There is currently no good way to treat sludge at sludge treatment sites. Simple traditional tools can only be used to cut and hit the sludge clumps together with the plastic barrels, and then crush them separately, which is time-consuming and labor-intensive. The treatment site is dirty and smelly, the working environment is extremely bad, the treatment cost is high, and the treatment effect is very poor. Therefore, the treatment of pharmaceutical sludge is currently a major technical problem in the pharmaceutical industry and the sewage sludge treatment industry. There is a lack of effective treatment technology, and the untreated pharmaceutical sludge will have adverse effects on the environment. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a barreled agglomerated sludge unloading device in view of the above technical status.

[0006] The technical solution adopted by the present invention to solve the above technical problems is:

[0007] A barreled agglomerated sludge unloading device comprises a barrel, a barrel conveying device and a unloading device, wherein the barrel bottom is provided with a barrel bottom hole, the barrel bottom hole is provided with a barrel bottom cover; the barrel conveying device comprises an upper barrel platform, an unloading platform and a barrel unloading platform in sequence, the unloading platform is arranged on a main frame and comprises at least one station for placing a barrel, the unloading device comprises a barrel bottom cover switch mechanism arranged on the left and right sides of the unloading platform, a unloading rotor mechanism arranged above the unloading platform station relying on the main frame and a water spray port for spraying water.

[0008] The following is a further embodiment of the present invention:

[0009] The unloading platform includes 4 workstations in sequence, and 4 material barrels can be arranged at the same time. The unloading rotor mechanism includes 4 unloading rotors arranged above the 4 workstations, which are drilling spiral rotor, triangular spiral rotor, root cleaning spiral rotor and flushing rotor in sequence. Each unloading rotor is fixedly mounted on its rotating shaft. The rotating shaft is respectively equipped with a hydraulic motor, a reducer, a lifting hydraulic cylinder, a double cylindrical guide rail, a pressure sensor and a displacement sensor. It is driven to rotate by the hydraulic motor and driven to move up and down by the lifting hydraulic cylinder. The lifting hydraulic cylinder is fixedly installed on the upper end of the main frame; each unloading rotor is respectively equipped with the water spray port.

[0010] The material barrel is a frame material barrel made of metal and equipped with a reinforcement frame, including a bare barrel and a reinforcement frame. The bottom of the material barrel protrudes outward in an inverted cone shape, and the bottom hole of the barrel is opened in the center of the bottom of the barrel; a fixed horizontal pin shaft is provided on one side of the outer wall of the barrel bottom, and the bottom cover of the barrel can rotate around the horizontal pin shaft under the action of its own weight to open the bottom hole of the barrel; two angle ruler rotating rod locking mechanisms are symmetrically arranged on the other side of the outer wall of the barrel bottom, and the angle ruler rotating rod locking mechanism includes an angle ruler rotating rod shaped like an angle ruler and a fixed vertical pin shaft arranged on the outer wall of the barrel bottom, and the corner opening of the angle ruler rotating rod is installed on the fixed vertical pin shaft, and the angle ruler rotating rod includes an outer rod and an inner rod; the unloading platform is symmetrically fixed with two cover-opening vertical rods on the left side of the first station for moving the inner rod of the angle ruler rotating rod of the bottom of the moving barrel, and two cover-closing vertical rods are symmetrically fixed on the right side of the fourth station for moving the outer rod of the angle ruler rotating rod of the bottom of the moving barrel.

[0011] Two small sloped bosses are symmetrically arranged on the barrel bottom cover, and the angle ruler rotating rod can rotate around the vertical pin shaft to lock and release the barrel bottom cover; the reinforcement frame consists of 12 frames equivalent to 12 frames of a cube surrounding the bare barrel; among them, the two inner and outer frames at the lower end are located at the lowest end, which are functional frames used to position and fix the barrel when sliding on the rollers and unloading during operation, the left and right frames at the lower end are slightly higher than the inner and outer frames, and fixed plates are arranged on the left and right sides of the lower end, and a hole is opened in the center of the fixed plate, the outward protrusion of the bottom of the barrel is clamped in the central hole of the fixed plate, and the upper edge of the barrel is clamped on the four frames at the upper end of the reinforcement frame.

[0012] The unloading platform includes two groups of roller groups symmetrically arranged along the front and rear sides of the main frame, each group of roller groups consists of multiple rollers and is installed in the groove of a channel steel bar; the channel steel bar is horizontally fixed on the main frame, and a baffle bar is arranged on the channel steel bar; each group of rollers is evenly arranged along the channel steel bar and driven by a servo motor, each roller has two sprockets coaxially arranged in parallel, and each roller transmits power in turn; at least one side is equipped with a clamping cylinder to realize the positioning and clamping of the barrel.

[0013] The spiral of the drilling spiral rotor is a constant-diameter spiral with a diameter close to the diameter of the barrel bottom hole; the outer diameter of the upper end of the spiral of the triangular spiral rotor is close to the inner diameter of the barrel wall, and the outer diameter of the lower end is close to the diameter of the barrel bottom hole; the spiral of the root cleaning spiral rotor is a constant-diameter spiral with a diameter close to the inner diameter of the barrel wall; the cleaning rotor is provided with at least two fan-shaped window-frame-like cleaning frames evenly distributed along the circumference of the axis, and a wire brush is provided on the outside of the cleaning frame.

[0014] A receiving bin is arranged under the unloading platform, and two crushers are symmetrically arranged under the receiving bin as crushing devices; the receiving bin is V-shaped, and its upper end receives the bottom holes of each barrel located on the workbench, and two discharge holes are symmetrically opened at the lower end to connect the feed ports of the two crushers; the receiving bin is provided with a heating pipe for heating with hot water.

[0015] The upper barrel platform is provided with a plurality of active long rollers, a positioning baffle is provided on the opposite side of the upper barrel of the forklift, and a barrel positioning cylinder and a position sensor are provided on the right side of the upper barrel platform.

[0016] The barrel unloading platform includes two groups of roller groups symmetrically arranged on the front and rear sides, each group of roller groups consists of multiple rollers and is installed in the groove of a channel steel bar. The barrel unloading platform includes a slope section and a horizontal section.

[0017] The barreled agglomerated sludge unloading device of the present invention comprises a barrel, a barrel conveying device and a unloading device. The barrel bottom is provided with a barrel bottom hole, and the barrel bottom hole is provided with a barrel bottom cover. The barrel conveying device comprises an upper barrel platform, an unloading platform and a barrel unloading platform in sequence. The unloading platform comprises four workstations in sequence, and four barrels can be arranged and placed at the same time. The unloading device comprises a barrel bottom cover switch mechanism arranged on the left and right sides of the unloading platform based on a main frame, and a unloading rotor mechanism and a water spraying port arranged above the unloading platform. Under the water spraying, spiral rotors of different shapes are used to rotate or press the barreled sludge from top to bottom, and the beaten sludge is forced to fall from the barrel bottom hole. The unloading problem of barreled agglomerated sludge is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional schematic diagram of the frame barrel used in the present invention.

[0019] Figure 2 This is a three-dimensional schematic diagram of the bottom surface of the frame barrel used in the present invention.

[0020] Figure 3Schematic diagram of the bare barrel of the frame barrel used in the present invention.

[0021] Figure 4 The frame schematic diagram of the frame barrel used in the present invention.

[0022] Figure 5 It is an overall front schematic diagram of the barreled agglomerated sludge unloading device of the present invention.

[0023] Figure 6 It is a schematic diagram of the overall back side of the barreled agglomerated sludge unloading device of the present invention.

[0024] Figure 7 This is a schematic diagram of the assembly status of the main frame, unloading platform and receiving bin of the processing system.

[0025] Figure 8 This is a schematic diagram of the unloading platform and receiving bin.

[0026] Fig. 9 This is a three-dimensional schematic diagram of the barrel platform.

[0027] Fig.10 This is a three-dimensional schematic diagram of the barrel unloading platform.

[0028] Fig.11 It is a schematic diagram of the working state of the barreled agglomerated sludge unloading device of the present invention.

[0029] Fig.12 It is a schematic diagram of the closed state of the barreled agglomerated sludge unloading device of the present invention.

[0030] Fig.13 It is a three-dimensional schematic diagram of a drilling spiral rotor, a triangular spiral rotor, a root cleaning spiral rotor, and a rotating brush.

[0031] Fig.14 Schematic diagram of the shape change during the unloading process of barreled sludge. DETAILED DESCRIPTION

[0032] The following Figures 1 to 14 The specific embodiments of the present invention are described below.

[0033] The barreled agglomerated sludge unloading device of the present invention is as follows: Figure 5 , Fig.11 As shown, it includes a barrel conveying device, a discharge device, a crushing device, and a storage pumping device. The barrel 1 has a barrel bottom hole 2 at the bottom, and the barrel bottom hole 2 is provided with a barrel bottom cover 3; the barrel conveying device includes an upper barrel platform, a discharge platform, and a barrel unloading platform in sequence. The unloading platform includes 4 stations in sequence, and 4 barrels 1 are arranged at the same time. The unloading device includes a barrel bottom cover switch mechanism arranged on the left and right sides of the unloading platform, a unloading rotor mechanism arranged above the unloading platform station based on the main frame, and a water spray port for spraying water.

[0034] The barreled agglomerated sludge unloading device of the present invention uses a matching metal barrel with a reinforced frame, referred to as a frame barrel, which can be used repeatedly. Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the barrel 1 is a frame barrel made of metal with a reinforcement frame 12, including a bare barrel 11 and a reinforcement frame 12, both of which are preferably made of stainless steel. The bottom of the barrel 1 protrudes outward in an inverted truncated cone shape, and the barrel bottom hole 2 is opened in the center of the barrel bottom. The diameter and height of the bare barrel 11 are about 0.9m, the empty barrel weighs 260kg, the normal loading is 300kg, and the full barrel weighs about 560kg, which is suitable for forklift transportation.

[0035] like Figure 2 As shown, a fixed transverse pin shaft 13 is arranged on one side of the outer wall of the barrel bottom, and the barrel bottom cover 3 can rotate around the transverse pin shaft 13 under its own weight to open the barrel bottom hole 2. Two angle ruler rotating rods 14 locking mechanisms are symmetrically arranged on the other side of the outer wall of the barrel bottom. The angle ruler rotating rod 14 locking mechanism includes an angle ruler rotating rod 14 shaped like an angle ruler and a fixed vertical pin shaft 15 arranged on the outer wall of the barrel bottom. The corner opening of the angle ruler rotating rod 14 is mounted on the fixed vertical pin shaft 15, and the angle ruler rotating rod 14 includes an outer rod 16 and an inner rod 17. The angle ruler rotating rod 14 can rotate around the vertical pin shaft to lock and release the barrel bottom cover 3; once released, the barrel bottom cover can rotate around the transverse pin shaft under its own weight to open the barrel bottom hole. Two small slope bosses 19 are symmetrically arranged on the barrel bottom cover 3, so that the inner rod is easy to slide when locking the barrel bottom cover, and the locking is more reliable. The reinforcement frame 12 is 12 frames 20 that are equivalent to the cube surrounding the light barrel 11; among them, the inner and outer two frames 20 at the lower end are located at the lowest end, and are functional frames used to position and fix the barrel 1 when sliding on the roller 23 and unloading during operation. The left and right frames 20 at the lower end are slightly higher than the inner and outer two frames 20. Fixed plates 21 are provided on the left and right sides of the lower end. The fixing plate 21 has a hole in the center. The outward protrusion of the bottom of the barrel 1 is clamped in the central hole 22 of the fixing plate 21, and the upper edge of the barrel 1 is clamped on the four frames 20 at the upper end of the reinforcement frame 12.

[0036] like Figure 5 , Figure 7 , Figure 8 As shown, two vertical opening rods 18 for moving the inner rod 17 of the bottom angle ruler rotating rod 14 of the moving material barrel 1 are symmetrically fixed on the left side of the first station, and two vertical closing rods 35 for moving the outer rod 16 of the bottom angle ruler rotating rod 14 of the moving material barrel 1 are symmetrically fixed on the right side of the fourth station. A ramp block 36 can be set between the two vertical closing rods 35 to assist in lifting and moving the empty material barrel 1 after unloading the sludge to the unloading platform.

[0037] like Figure 5 , Figure 6As shown in FIG. 1 , the barreled agglomerated sludge unloading device of the present invention comprises a main frame, on which a unloading platform is arranged. Figure 7 As shown, the unloading platform includes 4 stations in sequence, and 4 barrels 1 can be arranged and placed at the same time. Fig.11 As shown. Figure 5 , Figure 7 , Figure 8 As shown, the unloading platform includes two groups of rollers symmetrically arranged along the front and rear sides of the main frame, each group of rollers consists of multiple rollers 23, which are installed in the groove of a channel steel bar 24; the channel steel bar 24 is horizontally fixed on the main frame, and a baffle bar 25 is arranged on the channel steel bar 24; each group of rollers 23 is evenly arranged along the channel steel bar 24, driven by a servo motor, and each roller 23 is coaxially arranged with two sprockets 26, and each roller 23 transmits power in turn. One side is equipped with a clamping cylinder 27 to realize the positioning and clamping of the barrel, as shown in FIG. Figure 7 , Figure 8 As shown in the figure, 8 clamping cylinders 27 are set on the outer baffle strips of the outer channel steel bars. Each station has 2 clamping cylinders 27. When the barrel arrives at each station, the telescopic head of the cylinder supports the outer functional frame of the barrel, while the inner functional frame is blocked by the inner baffle strips, thereby clamping the barrel in place. Figure 5 , Fig. 9 As shown, the upper bucket platform is equipped with multiple active long rollers 30, a positioning baffle 31 is set on the opposite side of the forklift upper bucket, and a barrel positioning cylinder 32 and a position sensor are set on the right side of the upper bucket platform. The upper bucket platform is driven by an explosion-proof motor acceleration and reduction gear, and driven by a chain. The double drive sprocket is equipped with an overrunning clutch, and the conveyor provides manual remote control start and limit switch stop functions. Figure 5 , Fig.10 As shown, the barrel unloading platform includes two roller groups symmetrically arranged on the front and rear sides, each roller group is composed of multiple rollers 23, which are installed in the groove of a channel steel bar 24. The barrel unloading platform includes a slope section L1 and a horizontal section L2, which is convenient for forklifts to unload barrels in the horizontal section. All rollers and rollers are rubber-coated rollers to increase friction, reduce wear on the barrel 1, and reduce noise.

[0038] like Figure 5 , Fig.13 As shown, the unloading rotor mechanism above the four workstations is respectively a drilling spiral rotor 4, a triangular spiral rotor 5, a root cleaning spiral rotor 6, and a flushing rotor 7. Each unloading rotor is fixedly mounted on its rotating shaft. The rotating shafts are each equipped with a hydraulic motor 8, a reducer, a lifting hydraulic cylinder 9, a double cylindrical guide rail 10, a pressure sensor, and a displacement sensor. They are driven to rotate by the hydraulic motor 8 and to move up and down by the lifting hydraulic cylinder 9. The lifting hydraulic cylinder 9 is fixedly mounted on the upper end of the main frame. A water spray port is provided above each unloading rotor. Each water spray port can be provided on the main frame to spray water to the unloading rotor in operation and the sludge in the barrel where the unloading rotor is located. Fig.13As shown, the spiral of the drilling spiral rotor 4 is a constant-diameter spiral with a diameter close to the diameter of the barrel bottom hole 2; the outer diameter of the upper end of the spiral of the triangular spiral rotor 5 is close to the inner diameter of the barrel wall, and the outer diameter of the lower end is close to the diameter of the barrel bottom hole 2; the spiral of the root cleaning spiral rotor 6 is a constant-diameter spiral with a diameter close to the inner diameter of the barrel wall; the cleaning rotor 7 is provided with at least two fan-shaped window-frame cleaning frames evenly distributed along the circumference of the axis, and a wire brush is provided on the outside of the cleaning frame.

[0039] like Figure 5 , Figure 8 As shown, a receiving bin 28 is arranged below the unloading platform, and two crushers are symmetrically arranged below the receiving bin 28 as crushing devices; the receiving bin 28 is V-shaped, and its upper end receives the bottom holes 2 of each barrel 1 located on the workbench, and two discharge holes are symmetrically opened at the lower end to connect the feed ports of the two crushers; the receiving bin 28 is provided with a heating pipe, which is heated by hot water. The crusher is preferably a vertical slurry crusher manufactured by the applicant Ningbo Lingzhi Machinery Technology Co., Ltd., see Chinese patent document CN110142109A for details.

[0040] like Figure 5 , Figure 6 As shown, the material storage pumping device includes a material storage box and a slurry delivery pump arranged next to it, the discharge port of each crusher is connected to the material storage box, and the inlet of the slurry delivery pump is connected to the bottom of the material storage box.

[0041] like Fig.12 As shown, the barreled agglomerated sludge unloading device of the present invention is composed of surrounding stainless steel wall panels, inspection doors, automatic inlet and outlet doors, hydraulic motor flexible shields, material receiving bins, etc. to form a closed space, and the top seal of the barrel divides the working space into upper and lower areas to prevent materials and wastewater from contaminating the periphery of the barrel.

[0042] During the working process of the barreled agglomerated sludge unloading device of the present invention, each water spray port is connected to the water source, and the barrels 1 filled with sludge are placed on the upper barrel platform in turn by a forklift. It should be noted that the barrels 1 need to be placed by the positioning baffle 31 and the positioning cylinder 32 to achieve the set positioning requirements. Each barrel 1 is driven by the active long roller 30 to move to the right in turn. Before moving to the first station, it encounters the opening vertical rod 18. The opening vertical rod 18 moves the inner rod 17 of the angle ruler rotating rod 14 at the bottom of the barrel 1 in motion, and the angle ruler rotating rod 14 rotates, and the barrel bottom cover 3 is opened. When entering the station section, it is driven by two groups of rollers symmetrically arranged on the front and rear sides of the main frame, and stays at each station for a set time. The stay time at each station is realized by the two clamping cylinders 27 at the station to realize the positioning and clamping of the barrel 1. When staying at the first station, the drilling spiral rotor 4 drills through the barreled sludge under water spray to form a perforated hole with a diameter equivalent to the bottom hole of the barrel. When it stops at the second station, the triangular spiral rotor expands the perforation under water spray, forming a V-shaped hole with the upper outer diameter close to the inner diameter of the barrel wall and the lower outer diameter close to the barrel bottom hole. When it stops at the third station, the root cleaning spiral rotor expands the V-shaped hole under water spray to knock down the remaining sludge. When it stops at the fourth station, the cleaning rotor 7 cleans the inner wall of the barrel and flushes the inner wall and bottom wall of the barrel with spray water to prepare for next reuse. The shape changes during the unloading process of barreled sludge are as follows Fig.14 As shown. All the unloaded sludge and the spray water are passed through the receiving bin 28 to form slurry, then enter the crusher for crushing, and then enter the storage box for temporary storage, and then transported away by the slurry delivery pump. After being treated by the barreled agglomerated sludge unloading device of the present invention, it can be mixed with coal to form sludge water-coal slurry for incineration. The sludge is treated thoroughly, the sludge drying treatment is omitted, and the energy calorific value of a large amount of organic matter in the sludge is fully utilized.

[0043] The directions such as left, right, front and back in this application document are only for the convenience of description relative to the drawings of this patent application specification and do not constitute limitations to the present invention.

Claims

1. A barreled agglomerated sludge unloading device, comprising a barrel (1), a barrel conveying device, and a unloading device, characterized in that: The barrel (1) has a barrel bottom hole (2) at the bottom, and the barrel bottom hole (2) is provided with a barrel bottom cover (3); the barrel conveying device comprises an upper barrel platform, a discharge platform, and a barrel discharge platform in sequence, the discharge platform is arranged on a main frame, the discharge device comprises a barrel bottom cover switch mechanism arranged on the left and right sides of the discharge platform, a discharge rotor mechanism arranged above the discharge platform station based on the main frame, and a water spraying port for spraying water; the discharge platform comprises four stations arranged in sequence, and four barrels (1) can be arranged in an arranged manner at the same time, the discharge rotor mechanism comprises four discharge rotors arranged above the four stations, which are a drilling spiral rotor (4), a triangular spiral rotor (5), a root cleaning spiral rotor (6), and a water spraying port (7). (6) a sub-rotor and a cleaning rotor (7), each unloading rotor is fixedly mounted on its rotating shaft, and each rotating shaft is equipped with a hydraulic motor (8), a reducer, a lifting hydraulic cylinder (9), a double cylindrical guide rail (10), a pressure sensor and a displacement sensor, and is driven to rotate by the hydraulic motor (8) and driven to move up and down by the lifting hydraulic cylinder (9), and the lifting hydraulic cylinder (9) is fixedly installed on the upper end of the main frame; each unloading rotor is respectively equipped with the water spray port; the spiral of the drilling spiral rotor (4) is a spiral of equal diameter with a diameter close to the diameter of the barrel bottom hole (2); the outer diameter of the upper end of the spiral of the triangular spiral rotor (5) is close to the inner diameter of the barrel wall, and the outer diameter of the lower end is close to the diameter of the barrel bottom hole (2).

2. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: The material barrel (1) is a frame material barrel made of metal and provided with a reinforcement frame (12), comprising a bare barrel (11) and a reinforcement frame (12); the barrel bottom (1) protrudes outwards in an inverted truncated cone shape, and the barrel bottom hole (2) is opened in the center of the barrel bottom; a fixed transverse pin shaft (13) is arranged on one side of the outer wall of the barrel bottom, and the barrel bottom cover (3) can rotate around the transverse pin shaft (13) under the action of its own weight to realize the opening of the barrel bottom hole (2); two angle ruler rotating rods (14) locking mechanisms are symmetrically arranged on the other side of the outer wall of the barrel bottom, and the angle ruler rotating rod (14) locking mechanism includes an angle ruler shaped like an angle ruler The rotating rod (14) and the fixed vertical pin shaft (15) are arranged on the outer wall of the barrel bottom, and the corner opening of the angle ruler rotating rod (14) is installed on the fixed vertical pin shaft (15). The angle ruler rotating rod (14) includes an outer rod (16) and an inner rod (17); two vertical rods (18) for opening the cover and used to move the inner rod (17) of the angle ruler rotating rod (14) at the barrel bottom of the moving material barrel (1) are symmetrically fixed on the left side of the unloading platform, and two vertical rods (35) for closing the cover and used to move the outer rod (16) of the angle ruler rotating rod (14) at the barrel bottom of the moving material barrel (1) are symmetrically fixed on the right side of the unloading platform.

3. The barreled agglomerated sludge unloading device according to claim 2, characterized in that: Two small sloping bosses (19) are symmetrically arranged on the barrel bottom cover (3), and the angle ruler rotating rod (14) can rotate around the vertical pin shaft to realize locking and releasing the barrel bottom cover (3); the reinforcement frame (12) is 12 frames (20) equivalent to 12 cubes surrounding the light barrel (11); wherein the two inner and outer frames (20) at the lower end are located at the lowest end, and are functional frames used to position and fix the material barrel (1) when sliding on the roller (23) and unloading during operation; the two left and right frames (20) at the lower end are slightly higher than the two inner and outer frames (20); a fixing plate (21) is arranged on the two left and right sides of the lower end, and a hole is opened in the center of the fixing plate (21); the outward protruding part of the barrel bottom of the material barrel (1) is clamped in the central hole (22) of the fixing plate (21), and the upper edge of the material barrel (1) is clamped on the four frames (20) at the upper end of the reinforcement frame (12).

4. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: The unloading platform comprises two groups of roller groups symmetrically arranged along the front and rear sides of the main frame, each group of roller groups is composed of a plurality of rollers (23) and is installed in the groove of a channel steel bar (24); the channel steel bar (24) is horizontally fixed on the main frame, and a baffle bar (25) is arranged on the channel steel bar (24); each group of rollers (23) is evenly arranged along the channel steel bar (24) and driven by a servo motor, each roller (23) is coaxially arranged with two sprockets (26), and each roller (23) transmits power in sequence; at least one side is equipped with a clamping cylinder (27) to realize the positioning and clamping of the barrel (1).

5. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: The spiral of the root cleaning spiral rotor (6) is a spiral of equal diameter with a diameter close to the inner diameter of the barrel wall; the cleaning rotor (7) is provided with at least two fan-shaped window-frame-like cleaning frames evenly distributed along the circumference of the shaft, and a wire brush is provided on the outside of the cleaning frame.

6. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: A material receiving bin (28) is arranged below the unloading platform. The material receiving bin (28) is V-shaped, with its upper end receiving the barrel bottom holes (2) of each barrel (1) located on the workbench, and its lower end symmetrically provided with discharge holes.

7. The barreled agglomerated sludge unloading device according to claim 6, characterized in that: The material receiving bin (28) is provided with a heating pipe for heating with hot water.

8. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: The upper barrel platform is provided with a plurality of active long rollers (30), a positioning baffle (31) is provided on the opposite side of the upper barrel of the forklift, and a positioning oil cylinder (32) and a position sensor are provided on the right side of the upper barrel platform.

9. The barreled agglomerated sludge unloading device according to claim 1, characterized in that: The barrel unloading platform comprises two groups of roller assemblies symmetrically arranged on the front and rear sides, each group of roller assemblies is composed of a plurality of rollers (23) installed in the groove of a channel steel bar (24), and the barrel unloading platform comprises a slope section (L1) and a horizontal section (L2).

Citation Information

Patent Citations

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    CN110142109A

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    CN204953484U

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    CN206395296U

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