A system and method for rapidly detecting the thermal conductivity of vacuum insulated panels
By designing a fully automated vacuum insulation panel testing system, the problems of manual handling and low testing efficiency were solved, achieving efficient and low-loss vacuum insulation panel testing.
Patent Information
- Application Number
- CN202010202030.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2040-03-20
AI Technical Summary
Existing vacuum insulation panel testing equipment requires manual handling, testing instruction confirmation, and classification, which is inefficient, prone to damage, and lacks a fully automated system.
A system comprising a gantry crane, a suction cup press, a thermal conductivity testing machine, and a constant height lifting machine was designed. The system achieves fully automated handling, testing, and classification of vacuum insulation panels through suction cup gripping and automated processes. Combined with a data storage and processing unit and an automatic stamping machine, it achieves fully automated testing.
It improves testing efficiency, reduces manual labor intensity and costs, lowers the risk of damage to vacuum insulation panels, and enables efficient testing around the clock.
Smart Images

Figure CN111272805B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of detection equipment of vacuum insulation board, and particularly relates to a system and method for rapidly detecting the thermal conductivity of a vacuum insulation board. BACKGROUND
[0002] A vacuum insulation board is a kind of thermal insulation material based on the principle of vacuum insulation, which reduces convective and radiative heat transfer by maximizing the vacuum degree in the board and filling the core layer with thermal insulation materials. The thermal conductivity can reach 0.003 W / (m•K) to 0.004 W / (m•K). In recent years, with the upgrading of traditional refrigerators, thermal insulation equipment and other enterprises, vacuum insulation boards have become important substitutes, and the demand for vacuum insulation boards has been increasing, and the demand for automation has also been increasing.
[0003] However, the existing rapid detection equipment for insulation degree needs manual handling of the vacuum insulation board to the detection equipment, the detection instruction needs to be confirmed by personnel, and the equipment will only run, and after the detection is completed, the personnel need to manually classify the detected products and carry them to the corresponding tray. There is no complete and convenient detection system, and manual operation is required when performing rapid vacuum degree detection, and there is no equipment system to replace manual operation. SUMMARY
[0004] Based on the existing vacuum insulation board, manual operation is required to carry the vacuum insulation board to the detection equipment when detecting the vacuum degree, the detection instruction needs to be confirmed by personnel, and the equipment will only run, and after the detection is completed, the personnel need to manually classify the detected products and carry them to the corresponding tray. The production efficiency is low, and the degree of mechanization is low. At the same time, the vacuum insulation board has a vacuum film material on the outer surface, which is easy to be damaged during manual handling multiple times, resulting in unnecessary loss.
[0005] In order to solve the above problems, the present application provides a system for rapidly detecting the thermal conductivity of a vacuum insulation board, which comprises a gantry, a suction disc press, a thermal conductivity detector, and a constant height elevator. The bottom of the vertical column of the gantry is fixedly installed on the horizontal plane, and a group of symmetrical upper notches and middle notches are independently provided at the upper end position and the middle position of the inner side of the vertical column. The internal area of the gantry is sequentially divided into a first area, a second area, and a third area. The suction disc press is fixedly installed at the upper notch position by a moving rod erected between the vertical columns and moves along the moving rod between the three areas. The thermal conductivity detector is provided as a box-shaped moving plate integral structure, which is fixedly installed at the position between a pair of middle notches at both ends and moves between the second area and the third area. The constant height elevator is fixedly installed on the horizontal plane by a slide rail and is provided with a group in the first area, the second area, and the third area, and can move along the horizontal and vertical planes.
[0006] As an improvement, the first area is used to store vacuum insulation panels with qualified thermal conductivity, the second area is used to store vacuum insulation panels with unqualified thermal conductivity, and the third area is used to store vacuum insulation panels with thermal conductivity to be tested.
[0007] As an improvement, the suction cup pressurizer includes a push rod, a vacuum pump, a fixed block, a cylinder, a laser displacement sensor, a fixed plate, a pneumatic actuator, and suction cups. The push rod is located at the top of the suction cup pressurizer and movably passes through the fixed block. The bottom of the fixed block is connected to the top of the fixed plate. The laser displacement sensor is installed at the bottom of the fixed plate. Multiple suction cups are provided and fixedly installed at the bottom of the fixed plate via connecting plates and connected to the vacuum pump. The vacuum pump generates a negative pressure state to open or close the solenoid valve at the suction cup, thereby causing the suction cup to grip or release the object to be suctioned. The top of the pneumatic actuator is movably installed at the bottom of the fixed plate and is connected to the cylinder for transmission, enabling longitudinal movement.
[0008] As an improvement, a data storage and processing unit is also included, used to store the barcode information data of the vacuum insulation panel to be tested, and to store and process the thermal conductivity of the tested vacuum insulation panel. The unit is connected to a PC via wired or wireless connection, and the PC is fixedly installed on one side of the gantry. A barcode scanner is installed at the bottom of the box-shaped moving plate to read the barcode information data of the vacuum insulation panel to be tested.
[0009] As an improvement, the constant height lifting platform includes an upper fixed plate, a fixed rod, a hydraulic actuator, a lower fixed plate, rollers, and a hydraulic press. The bottom of the fixed rod is fixedly set on a horizontal surface, and a sliding groove is opened on one side. One end of the upper fixed plate is movably installed in the groove, and the bottom is connected to one end of the lower fixed plate through the hydraulic actuator. The other end of the lower fixed plate is fixedly installed with rollers, which are set on slide rails. The hydraulic press is fixedly installed on a horizontal surface and is connected to the hydraulic actuator for transmission.
[0010] As an improvement, a laser rangefinder is also included. The laser rangefinder is electrically connected to the hydraulic press and the hydraulic actuator cylinder. It is used to verify whether the uppermost vacuum insulation panel to be tested has reached the highest set position or to verify whether the vacuum insulation panel has descended to the highest set position after the test is completed.
[0011] As an improvement, the box-shaped moving plate includes a detection platform, a detection element, a spring, and a fixed bracket. The detection platform is set at the top of the box-shaped moving plate, the detection element is embedded in the middle of the detection platform, the bottom of the detection element is connected to one end of the spring, and the other end of the spring is fixedly connected to the fixed bracket. The fixed bracket is fixedly installed inside the box-shaped moving plate.
[0012] As an improvement, an automatic stamping machine is further included, which is arranged in the first area and fixedly installed on the column of the gantry, and a guide rail is arranged on the column, and the automatic stamping machine moves along the guide rail.
[0013] Meanwhile, a method for quickly detecting the thermal conductivity of a vacuum insulation board is also provided, which uses the thermal conductivity system described above to measure, and the specific steps include:
[0014] (I) Equipment debugging and preparation before measurement
[0015] The vacuum insulation boards to be detected are placed in order on the surface of the upper fixed plate in the third area, and the bar code information data of the vacuum insulation boards are stored in the PC, the lowest height value of the suction cup and the pneumatic actuator is lower than the horizontal height value of the upper slot, and the height of the bar code scanner is higher than the highest point height of the upper full-load vacuum insulation board of the constant-height elevator;
[0016] (II) Thermal conductivity measurement and storage
[0017] The box-shaped moving plate is moved along the middle slot of the gantry to move the thermal conductivity detector into the third area, and after the bar code scanner reads the bar code on the vacuum insulation board on the constant-height elevator in the third area, the box-shaped moving plate is moved in the opposite direction to move the thermal conductivity detector into the second area;
[0018] The moving rod is driven to move the suction cup press to above the third area, and then the push rod is driven to lower the suction cup at the bottom of the suction cup press and the pneumatic actuator; the hydraulic machine is started to drive the hydraulic actuator to move upward, the distance between the vacuum insulation board to be detected on the fixed plate and the suction cup press is adjusted by the laser range finder, and when the height reaches the set value, the movement of the constant-height elevator in the third area is stopped;
[0019] The suction cup press drives the suction cup to descend, the vacuum pump is started to open the electromagnetic valve to work, the moving rod is driven to move the suction cup press above the thermal conductivity detector in the second area, the pneumatic actuator is pressed down to press the vacuum insulation board on the thermal conductivity detector, the thermal conductivity detector is started to measure the thermal conductivity, and after the measurement, the data is transmitted to the PC for storage;
[0020] (III) Stamping and packaging of qualified vacuum insulation boards
[0021] The measurement data in the PC are processed, when the measurement value is not within the set range of qualified values, the vacuum insulation board is unqualified; when the measurement value is within the set range of qualified values, the vacuum insulation board is qualified;
[0022] When it is qualified, the pneumatic actuator is moved upward, the suction cup grabs the vacuum insulation board and places it on the suction cup press in the first area, and the automatic stamping machine continues to stamp the qualified product seal;
[0023] When it is unqualified, the pneumatic action cylinder is moved up, the vacuum adsorber plate is grabbed by the suction cup and placed on the suction cup press in the second area, and subsequent processing is carried out as unqualified products;
[0024] (Four) cyclically repeated work
[0025] Steps (one) to (three) are repeated to detect the thermal conductivity of the vacuum adsorber plate to be measured until the detection work is completed.
[0026] As an improvement, in step (three), after the work of grabbing and moving the vacuum adsorber plate is completed, the suction cup releases the vacuum adsorber plate, and the moving rod moves the suction cup press back to the third area.
[0027] Beneficial effects: the system for quickly detecting the thermal conductivity of the vacuum adsorber plate provided by the application, for the first time in the field of detecting thermal conductivity, completes the full-automatic handling of the vacuum adsorber plate, the detection of thermal conductivity, the stamping of qualified products, and the stacking of unqualified products. Not only reduces the labor intensity of people, saves the labor cost, improves the efficiency of handling, but also can work 24 hours a day, improves the detection time, at the same time, can transmit, save, record the initial information of each detected vacuum adsorber plate and the thermal conductivity detection information in real time, improves the measurement accuracy, greatly improves the work efficiency.
[0028] In addition, the suction cup grabs the vacuum adsorber plate, which reduces unnecessary economic losses caused by damage to the vacuum film during manual handling in the past.
[0029] The above description is only a summary of the technical scheme of the application. In order to more clearly understand the technical means of the application, and can be implemented according to the content of the specification, the following is a detailed description of the preferred embodiments of the application with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the whole system of the application.
[0031] Figure 2 It is a structural schematic diagram of the suction cup press of the system of the application.
[0032] Figure 3 It is a structural schematic diagram of the thermal conductivity detection inside the box-shaped moving plate in the application.
[0033] Figure 4 It is a sectional view of the detection element in the application.
[0034] Figure 5 It is a structural schematic diagram of the installation position of the automatic stamping machine in the application.
[0035] In the drawings: push rod 1, vacuum pump 2, fixed block 3, air cylinder 4, laser displacement sensor 5, fixed plate 6, pneumatic actuator 7, suction cup 8, gantry 9, laser range finder 10, upper fixed plate 11, fixed rod 12, hydraulic actuator 13, lower fixed plate 15, roller 16, hydraulic machine 14, moving rod 17, PC 18, detection platform 19, detection element 20, spring 21, fixed support 22, box-shaped moving plate 23, bar code scanner 24, slide rail 25, suction cup presser 26, thermal conductivity detector 28, constant height lifter 27, first area 29, second area 30, third area 31, automatic stamping machine 32. DETAILED DESCRIPTION
[0036] The specific embodiments of the present application will be further described in detail below with reference to the drawings and examples. The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.
[0037] A system for quickly detecting the thermal conductivity of vacuum insulated panels, comprising a gantry 9, a suction cup presser 26, a thermal conductivity detector 28, and a constant height lifter 27; the upright column of the gantry 9 is fixedly installed on a horizontal plane, and a group of symmetrical upper notches and middle notches are independently provided at the upper end position and the middle position of the inner side of the upright column, and the internal area of the gantry 9 is sequentially set as a first area 29, a second area 30, and a third area 31; the suction cup presser 26 is fixedly installed at the upper notch position through a moving rod 17 erected between the upright columns and moves among the three areas along the moving rod 17; the thermal conductivity detector 28 is set as a box-shaped moving plate 23 integral structure, both ends of the integral structure are fixedly installed at the position between a pair of middle notches, and moves between the second area 30 and the third area 31; the constant height lifter 27 is fixedly installed on the horizontal plane through a slide rail 25, and a group of constant height lifters 27 are provided in the first area 29, the second area 30, and the third area 31, and can move along the horizontal and vertical planes.
[0038] As one of the specific embodiments of the present application, the slide rail 25 is provided with multiple slide rails, for example, three slide rails, which are fixedly installed at the bottom of the gantry 9.
[0039] Among them, the first area 29 is used for storing vacuum insulated panels with qualified thermal conductivity, the second area 30 is used for storing vacuum insulated panels with unqualified thermal conductivity, and the third area 31 is used for storing vacuum insulated panels to be detected for thermal conductivity.
[0040] The thermal conductivity detector 28 is set as a box-shaped moving plate 23 integral structure, both ends of the integral structure are fixedly installed at the position between a pair of middle notches, and moves between the second area 30 and the third area 31.
[0041] The box-shaped moving plate 23 comprises a detection platform 19, a detection element 20, a spring 21 and a fixed support 22. The detection platform 19 is arranged on the uppermost surface of the box-shaped moving plate 23. The detection element 20 is embedded in the middle of the detection platform 19. The bottom of the detection element 20 is connected to one end of the spring 21. The other end of the spring 21 is fixedly connected to the fixed support 22. The fixed support 22 is fixedly installed inside the box-shaped moving plate 23.
[0042] The vacuum insulation panel to be detected is placed on the surface of the detection platform 19. When the pneumatic actuator cylinder 7 of the suction cup pressurizing machine 26 applies pressure in the vertical direction, the detection element 20 is pressed against the spring 21 below. At the same time, the detection element 20 measures the thermal conductivity of the vacuum insulation panel. The fixed support 22 is a fixed support, and the upper end thereof is connected to the bottom of the spring. Preferably, the fixed support 22 is in the shape of a column or a U.
[0043] The purpose of adding the spring is that the detection probe is a lower type. The spring device is installed to increase the contact area between the VIP and the detection probe. When the VIP contacts the probe, a downward movement is performed to increase the contact area.
[0044] Figure 4 The detection element 20 is a sectional view. As a specific embodiment of the present application, the detection element is preferably a detection probe. The middle structure of the probe is a temperature sensor, and the outer structure is a copper plate. The purpose of arranging the copper plate is that the copper plate has good thermal conductivity and can maximize the temperature around the temperature sensor. When detecting the thermal conductivity, the temperature of the copper plate and the temperature sensor is set to 10-100℃, preferably 20-85℃.
[0045] When the detection probe contacts the vacuum insulation panel VIP, the temperature of the area where the vacuum insulation panel VIP contacts the copper plate is stable, for example, 20-85℃. When the temperature sensor contacts the VIP, the temperature is conducted along the thickness direction of the VIP. At this time, the heat on the temperature sensor decreases. In order to maintain the temperature of the sensor, heating is needed to compensate for the heat. The compensation voltage value is the data to be captured. The compensation voltage value is used to determine the thermal conductivity.
[0046] The vacuum heat insulation plate is placed above the heat conductivity detector for the first time in the application, which makes the contact area between the vacuum heat insulation plate and the detection element larger, reduces the time for manual operation and moving the probe, improves the production efficiency, and increases the contact area and pressure between the probe and the heat insulation material by embedding the detection element in the detection platform, which accelerates the measurement speed, greatly shortens the working time, saves a large amount of labor, and improves the degree of mechanical automation.
[0047] The suction disc presser 26 comprises a push rod 1, a vacuum pump 2, a fixed block 3, a cylinder 4, a laser displacement sensor 5, a fixed plate 6, a pneumatic actuator 7, and a suction disc 8.
[0048] The data access and processing unit is used for accessing the barcode information data of the vacuum heat insulation plate to be detected and processing the heat conductivity of the vacuum heat insulation plate after detection, and is connected to a PC 18 through wired or wireless electrical connection.
[0049] The data access and processing unit adopts existing technologies that can realize data access and processing functions, and only the technologies that can realize this purpose can be used.
[0050] The constant height elevator 27 comprises an upper fixed plate 11, a fixed rod 12, a hydraulic actuator 13, a lower fixed plate 15, a roller 16, and a hydraulic machine 14.
[0051] Also includes laser range finder 10, with hydraulic machine 14, hydraulic cylinder 13 are electrically connected, for verifying the top of the vacuum insulated panel to be detected whether to reach the highest set position or verify the vacuum insulated panel after detection whether to drop to the highest set position allowed. Specific operation, when the top of the vacuum insulated panel to be detected reaches the highest set position, will block the laser emitted by the laser range finder, at this time stop the hydraulic cylinder movement; When the detected vacuum insulated panel is placed, the bottom of the hydraulic cylinder moves to the horizontal plane, reduces the height, reduces the height, determines whether it has dropped to the highest set position allowed by blocking the corresponding laser emitted by the laser range finder, at this time stop the hydraulic cylinder movement. The reason for such setting: the detection area, the vacuum insulated panel height needs to rise, the detection area, the vacuum insulated panel height needs to drop, so the laser range finder is needed to judge the rising and falling height value to ensure the accurate position movement.
[0052] Preferably, a plurality of groups are provided for use with each group of constant height lift 27, in order to realize the stacking of different height vacuum insulated panels, adjust the height of the corresponding constant height lift 27, further, the height of the constant height lift 27 of the vacuum insulated panel to be detected is gradually reduced, and the height of the constant height lift 27 of the vacuum insulated panel after detection is gradually increased, thereby ensuring the normal completion of the work of the suction cup.
[0053] As one of the specific embodiments of the present application, a plurality of constant height lifts 27 can be provided, and the constant height lift 27 is movably installed on the slide rail 25. The constant height lift 27 can move in the vertical direction under the action of the hydraulic machine and the hydraulic cylinder, and can move in the plane of each area along the slide rail.
[0054] Also includes automatic stamping machine 32, which is provided in the first area 29 and fixedly installed on the column of the gantry 9. A guide rail is provided on the column, and the automatic stamping machine 32 moves along the guide rail to automatically stamp the vacuum insulated panel after detection. After the work is completed, it moves in the opposite direction of the guide rail and moves back to the original position. This setting reduces human operation, improves accuracy and improves the degree of mechanical automation.
[0055] Meanwhile, a method for quickly detecting the thermal conductivity of a vacuum insulated panel is also provided, which uses the thermal conductivity system described above for measurement. The specific steps include:
[0056] (1) Equipment debugging and preparation before measurement
[0057] The vacuum insulation board to be detected is placed on the surface of the upper fixed plate 11 of the third area 31 in an orderly manner, and the bar code information data of the vacuum insulation board is stored in the PC, the lowest height value of the suction cup 8 and the pneumatic actuator 7 is set to be lower than the horizontal height value of the upper slot, and the height of the bar code scanner 24 is higher than the highest point height of the upper full load vacuum insulation board of the constant height lifter 27;
[0058] (II) Thermal conductivity measurement and storage
[0059] The box-shaped moving plate 23 is moved along the middle slot of the gantry 9, the thermal conductivity detector 28 is moved into the third area 31, after the bar code scanner 24 reads the bar code on the vacuum insulation board on the constant height lifter 27 in the third area 31, the box-shaped moving plate 23 is moved in the opposite direction, and the thermal conductivity detector 28 is moved into the second area 30;
[0060] The moving rod 17 is driven, the suction cup press 26 is moved above the third area 31, the push rod 1 is then driven, and the suction cup 8 and the pneumatic actuator 7 at the bottom of the suction cup press 26 are lowered; the hydraulic machine 14 is started to drive the hydraulic actuator 13 to move upward, the distance between the vacuum insulation board to be detected on the fixed plate 11 and the suction cup press 26 is adjusted by the laser range finder 10, and when the set height value is reached, the movement of the constant height lifter 27 in the third area 31 is stopped;
[0061] The suction cup 8 is lowered, the vacuum pump 2 is started to open the electromagnetic valve to work, the moving rod 17 is driven to move the suction cup press 26 above the thermal conductivity detector 28 in the second area 31, the pneumatic actuator 7 is pressed downward to press the vacuum insulation board on the thermal conductivity detector 28, the thermal conductivity detector 28 is started to measure the thermal conductivity, and after the measurement, the data is transmitted to the PC for storage;
[0062] (III) Qualified vacuum insulation board stamping and packaging
[0063] The measurement data in the PC is processed, when the measurement value is not within the set qualified value range, the vacuum insulation board is unqualified; when the measurement value is within the set qualified value range, the vacuum insulation board is qualified;
[0064] When it is qualified, the pneumatic actuator 7 is moved upward, the suction cup 8 grabs the vacuum insulation board and places it on the suction cup press 26 in the first area 29, and the automatic stamping machine 32 continues to stamp the qualified product seal;
[0065] When it is unqualified, the pneumatic actuator 7 is moved upward, the suction cup 8 grabs the vacuum insulation board and places it on the suction cup press 26 in the second area 30, which is unqualified for subsequent processing;
[0066] (IV) Circulating and repeating work
[0067] Repeat steps (1) to (3) to detect the thermal conductivity of the vacuum insulation board to be measured until the detection work is completed.
[0068] In step (3), after the work of grabbing and moving the vacuum insulation board is completed, the suction cup 8 releases the vacuum insulation board, and the moving rod 17 moves the suction cup press 26 back to the third area 31.
[0069] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the patent. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A system for rapidly detecting the thermal conductivity of a vacuum insulated panel, characterized by: It includes gantry (9), sucking disc presser (26), thermal conductivity detector (28), constant height lifter (27); the column bottom of gantry (9) is fixedly installed on horizontal plane, a group of symmetrical upper notch and middle notch are independently arranged on the inner side upper end position and middle position of column, the internal area of gantry (9) is sequentially set as first area (29), second area (30) and third area (31); sucking disc presser (26) is fixedly installed at upper notch position through moving rod (17) erected between columns, sucking disc presser (26) can move among three areas along moving rod (17); thermal conductivity detector (28) is set as a whole structure of box type moving plate (23), both ends of the whole structure are fixedly installed at the position between a pair of middle notches, thermal conductivity detector (28) can move between second area (30) and third area (31); constant height lifter (27) is fixedly installed on horizontal plane through slide rail (25), and a group of constant height lifters (27) are arranged in first area (29), second area (30) and third area (31) and can move along horizontal plane and vertical plane; Box type moving plate (23) includes detection element (20) and detection platform (19); detection platform (19) is arranged on the uppermost surface of box type moving plate (23), and detection element (20) is embedded in the middle position of detection platform (19); The detection element is a detection probe, the detection probe is a lower type, and the middle structure is a temperature sensor; the outer structure of the detection probe is a copper plate; Sucking disc presser (26) includes push rod (1), vacuum pump (2), fixed block (3), air cylinder (4), laser displacement sensor (5), fixed plate (6), pneumatic actuator (7) and sucking disc (8); push rod (1) is arranged on the top of sucking disc presser (26), and push rod (1) movably penetrates fixed block (3); the bottom of fixed block (3) is connected with the top of fixed plate (6); laser displacement sensor (5) is installed on the bottom of fixed plate (6); sucking disc (8) is provided in multiple groups, sucking disc (8) is fixedly installed on the bottom of fixed plate (6) through connecting plate, and sucking disc (8) is connected with vacuum pump (2); vacuum pump (2) generates negative pressure state, opens or closes electromagnetic valve at sucking disc (8), so that sucking disc (8) tightly holds or releases the object to be sucked; the top of pneumatic actuator (7) is movably installed on the bottom of fixed plate, pneumatic actuator (7) is in transmission connection with air cylinder (4), and pneumatic actuator (7) can move longitudinally; The constant height lifter (27) comprises an upper fixed plate (11), a fixed rod (12), a hydraulic actuator (13), a lower fixed plate (15), a roller (16) and a hydraulic machine (14), wherein the bottom of the fixed rod (12) is fixedly arranged on the lower fixed plate (15), a sliding groove is formed in one side of the fixed rod (12), the bottom of the upper fixed plate (11) is connected with one end of the lower fixed plate (15) through the hydraulic actuator (13), the other end of the lower fixed plate (15) is fixedly provided with the roller (16), the roller (16) is arranged on a sliding rail (25), and the hydraulic machine (14) is fixedly arranged on a horizontal plane and is in transmission connection with the hydraulic actuator (13); The laser range finder (10) is electrically connected with the hydraulic machine (14) and the hydraulic actuator (13) and is used for verifying whether the uppermost vacuum insulation board reaches the highest set position or verifying whether the vacuum insulation board after detection drops to the allowed highest set position; The box-shaped moving plate (23) further comprises a spring (21) and a fixed support (22), one end of the spring (21) is connected with the bottom of the detection element (20), the other end of the spring (21) is fixedly connected to the fixed support (22), and the fixed support (22) is fixedly arranged in the box-shaped moving plate (23).
2. The system for rapidly detecting the thermal conductivity of vacuum insulated panels according to claim 1, characterized in that: The first area (29) is used for storing the vacuum insulation board with a qualified thermal conductivity coefficient, the second area (30) is used for storing the vacuum insulation board with an unqualified thermal conductivity coefficient, and the third area (31) is used for storing the vacuum insulation board with a to-be-detected thermal conductivity coefficient. The box-shaped moving plate (23) can move between the second area (30) and the third area (31). The data access and processing unit is used for accessing the bar code information data of the to-be-detected vacuum insulation board and processing the thermal conductivity coefficient of the vacuum insulation board after detection, the data access and processing unit is in wired or wireless electrical connection with a PC (18), the PC (18) is fixedly arranged on one side of the gantry (9), and the bottom of the box-shaped moving plate (23) is provided with a bar code scanner (24) for reading the bar code information data of the to-be-detected vacuum insulation board.
3. The system for rapidly detecting the thermal conductivity of vacuum insulated panels according to claim 2, characterized in that: The automatic stamping machine (32) is arranged in the first area (29) and is fixedly arranged on a vertical column of the gantry (9), a guide rail is arranged on the vertical column, and the automatic stamping machine (32) moves along the guide rail.
4. The system for rapidly detecting the thermal conductivity of vacuum insulated panels according to claim 3, characterized in that: The thermal conductivity coefficient system of claim 4 is used for measurement, and the specific steps include:
5. A method for rapidly detecting the thermal conductivity of a vacuum insulated panel, characterized by: (1) Device debugging and preparation before measurement The to-be-detected vacuum insulation boards are placed on the surface of the upper fixed plate (11) of the third area (31) in an orderly manner, the bar code information data of the vacuum insulation boards is stored in the PC, the lowest height value of the suction cup (8) and the pneumatic actuator (7) is lower than the horizontal height value of the upper slot, and the height of the bar code scanner (24) is higher than the highest point height of the upper full-load vacuum insulation board of the constant height lifter (27); (2) Thermal conductivity measurement and storage Move the box-shaped moving plate (23) along the middle slot of the gantry (9) to move the thermal conductivity detector (28) into the third area (31), and the bar code scanner (24) reads the bar code on the vacuum insulation board on the constant height lifter (27) in the third area (31). After moving the box-shaped moving plate (23) in the opposite direction, the thermal conductivity detector (28) is moved into the second area (30); Drive the moving rod (17) to move the suction disc press (26) above the third area (31), and then drive the push rod (1) to lower the suction disc (8) and pneumatic actuator (7) at the bottom of the suction disc press (26). Start the hydraulic machine (14) to drive the hydraulic actuator (13) to move upward. Adjust the distance between the fixed plate (11) on the to-be-detected vacuum insulation board and the suction disc press (26) through the laser range finder (10). When the set value height is reached, stop the movement of the constant height lifter (27) in the third area (31). The suction disc press (26) is lowered to drive the suction disc (8) to lower, the vacuum pump (2) is started to open the electromagnetic valve to work, the uppermost vacuum insulation board is grabbed, the moving rod (17) is driven to move the suction disc press (26) above the thermal conductivity detector (28) in the second area (31), the pneumatic actuator (7) is pressed down to press the vacuum insulation board on the thermal conductivity detector (28), and the thermal conductivity detector (28) is started to measure the thermal conductivity. After measurement, the data is transmitted to the PC for storage. When measuring the thermal conductivity, when the detection probe contacts the vacuum insulation board, the temperature of the area where the vacuum insulation board contacts the copper plate is stable, the temperature is conducted along the thickness direction of the vacuum insulation board. At this time, the heat on the temperature sensor will decrease. In order to maintain the temperature of the sensor, heating is needed to compensate for the heat. The compensation voltage value is the data to be captured. The compensation voltage value is used to determine the thermal conductivity. (Three) stamping and packaging of qualified vacuum insulation boards The PC processes the measurement data. When the measurement value is not within the set range of qualified values, the vacuum insulation board is unqualified. When the measurement value is within the set range of qualified values, the vacuum insulation board is qualified. When it is qualified, the pneumatic actuator (7) is moved upward, the suction disc (8) grabs the vacuum insulation board and places it on the suction disc press (26) in the first area (29), and the automatic stamping machine (32) continues to stamp the qualified product seal. When it is unqualified, the pneumatic actuator (7) is moved upward, the suction disc (8) grabs the vacuum insulation board and places it on the suction disc press (26) in the second area (30) for subsequent processing as unqualified product. (Four) cyclically repeat the work Repeat steps (one) to (three) to detect the thermal conductivity of the vacuum insulation board to be measured until the detection work is completed.
6. The method of claim 5, wherein: In step (three), after the work of grabbing and moving the vacuum insulation board is completed, the suction disc (8) releases the vacuum insulation board, and the moving rod (17) moves the suction disc press (26) back to the third area (31).
Citation Information
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