A high-precision grinding machine for surface processing of sealing parts

By designing a high-precision grinder for seal plane processing, the existing grinders have solved the problems of low accuracy, high cost and poor sealing effect when processing seal planes, and achieved efficient and accurate seal processing and improve sealing effect.

CN111318929BActive Publication Date: 2025-02-18JIYUAN INNOVATION PETROCHEMICAL ACCESSORIES CO LTD
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Patent Information

Application Number
CN202010164384.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-11
Publication Date
2025-02-18
Estimated Expiration
2040-03-11

AI Technical Summary

Technical Problem

When processing the seal plane, existing grinders have problems such as low accuracy, high cost, low processing efficiency and poor sealing effect, which leads to leakage of the seal.

Method used

A high-precision grinder for sealing plane processing is designed, including tool box unit, adjustment unit, support unit, power unit and compression structure. High-precision grinding and automated operation are achieved through arc arrangement of diamond particles and PLC control system. .

Benefits of technology

It improves the plane accuracy of the seal, reduces production costs, enhances the sealing effect, avoids the leakage of seals, and improves the grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a high-precision grinding machine for surface processing of sealing parts, comprising a tool box unit, an adjustment unit, a support unit, a power unit and a clamping structure; the support unit: the support unit comprises a load-bearing platform, the lower surface of the load-bearing platform is provided with support legs, a bottom plate is provided between the support legs, a grinding chamber is provided at the center of the lower surface of the load-bearing platform, an opening corresponding to the grinding chamber is provided on the upper surface of the load-bearing platform, a protective cover is provided at the opening edge of the load-bearing platform, a control platform is provided above the protective cover, four corners of the control platform are provided with Z-shaped support plates, and the lower end of the Z-shaped support plate is connected to the load-bearing platform; the adjustment unit: the adjustment unit comprises a disc, and an adjustment arm is provided above the disc. The present invention is simple to operate, simplifies the operation process, has high grinding efficiency, saves equipment cost, reduces labor, greatly improves production efficiency, and grinds high-precision sealing parts.
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Description

Technical Field

[0001] The invention relates to the technical field of grinders, in particular to a high-precision grinder for surface processing of sealing parts. Background Art

[0002] Grinding machines are mainly used to grind high-precision planes, internal and external cylindrical surfaces, conical surfaces, spherical surfaces, threaded surfaces and other surfaces in workpieces. The main types of grinding machines are disc grinders, rotary shaft grinders and various special grinders, but the existing grinders have the disadvantages of low processing efficiency, high processing cost, unstable processing accuracy and processing quality, etc. Generally, abrasives are used for grinding, and the seals to be processed are ground by abrasives. The plane of the seal ground in this way has low precision, and the plane of the seal is prone to scratches of varying depths, resulting in unqualified planes of the ground seals. The commonly used grinders on the market, the seals ground by the plane flat crystal under the irradiation of halogen lamps, the surface of the seal is a strip structure, such a structure has a poor sealing effect and is prone to leakage. The existing grinders have slow grinding efficiency and a high defective rate. In order to improve production efficiency, enterprises increase the number of equipment and increase the number of workers. This result increases production costs, resulting in a low qualified rate of products produced, which seriously affects the development of enterprises. Therefore, a high-precision grinder for seal plane processing is proposed to solve this problem. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a high-precision grinding machine for surface processing of seals. The machine is easy to operate, simplifies the operation process, has high grinding efficiency, saves equipment costs, reduces labor, and greatly improves production efficiency. The seals ground have high precision and the surface of the seals ground has a U-shaped structure, which improves the sealing effect of the seals and effectively avoids leakage of the seals, thereby effectively solving the problems in the background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: A high-precision grinding machine for surface processing of sealing parts, comprising a tool box unit, an adjustment unit, a support unit, a power unit and a pressing structure;

[0005] Support unit: The support unit includes a load-bearing platform, the lower surface of the load-bearing platform is provided with support legs, a bottom plate is provided between the support legs, a grinding chamber is provided at the center of the lower surface of the load-bearing platform, an opening corresponding to the grinding chamber is provided on the upper surface of the load-bearing platform, a protective cover is provided at the opening edge of the load-bearing platform, a control platform is provided above the protective cover, and Z-shaped support plates are provided at the four corners of the control platform, and the lower end of the Z-shaped support plate is connected to the load-bearing platform;

[0006] Adjustment unit: The adjustment unit includes a disc, an adjustment arm is arranged above the disc, a cylinder is arranged at the center of the upper surface of the disc, the cylinder penetrates to the top of the adjustment arm, a top plate is arranged at the top of the adjustment arm, a threaded column is arranged on one side of the upper surface of the top plate, the threaded column penetrates the top plate and is connected to the adjustment arm, a rotating disk is arranged at the top of the threaded column, an adjustment handle is arranged at one end of the adjustment arm, and a cylinder is arranged at the other end of the adjustment arm;

[0007] Power unit: The power unit includes a motor, which is located on one side of the upper surface of the bottom plate, a frequency converter is provided on one side of the motor, a second pulley is provided on the output shaft of the motor, a rotating shaft is provided on the upper left side of the motor, the upper end of the rotating shaft penetrates into the inner grinding chamber, a grinding disc is connected to the upper end of the rotating shaft, a groove is provided on the center of the grinding disc, a water outlet is provided in the groove, the rotating shaft is a hollow structure, the water outlet corresponds to the center of the rotating shaft, diamond particles are provided on the upper surface of the grinding disc, a first pulley is provided at the lower end of the rotating shaft, and a belt is connected between the first pulley and the second pulley;

[0008] Clamping structure: The clamping structure includes a connecting column, the upper end of which is connected to the telescopic end of the cylinder, a driven shaft is provided at the lower end of the connecting column, a bearing is provided between the driven shaft and the connecting column, a spring is provided inside the driven shaft, a pressure head is provided below the driven shaft, and the upper end of the pressure head is connected to the spring;

[0009] Toolbox unit: The toolbox unit comprises a toolbox body, which is located on one side of the front surface of the load-bearing platform, a placement rack is provided on the upper surface of the toolbox body, a limiting plate is provided on the placement rack, a fixing plate is placed between the limiting plates, and a fixing groove corresponding to the pressure head is provided at the center of the upper surface of the fixing plate;

[0010] Wherein: it also includes a PLC control box and an air pump, the PLC control box is located in front of the upper surface of the control platform, the air pump is located on one side of the upper surface of the base plate, the input end of the air pump is electrically connected to the output end of the PLC control box, the input end of the motor is electrically connected to the output end of the PLC control box through the frequency converter, and the input end of the PLC control box is electrically connected to the output end of the external power supply.

[0011] Furthermore, a water tank is provided on the upper surface of the base plate, and a water pump is provided in the water tank. The water pump is connected to the lower end of the rotating shaft through a conduit. A return pipe is provided at the upper end of the water tank, and the return pipe is connected to the lower end of the lower water bucket. The upper end of the lower water bucket is connected to the lower end of the grinding chamber. A filter is provided at the connection between the lower water bucket and the grinding chamber, and the ground powder can be filtered out through the filter, thereby ensuring the quality of the water and the cooling effect. The input end of the water pump is electrically connected to the output end of the external power supply through the PLC control box.

[0012] Furthermore, a pressure tank is provided on the rear side of the PLC control box, and the pressure tank is connected to the air outlet of the air pump through an air pipe. The pressure tank is connected to a nozzle through a water pipe, and the nozzle is located below the control platform. The grinding disc can be cleaned by the nozzle, thereby ensuring a clean grinding environment. A light bulb is provided on the lower surface of the control platform, and the light bulb ensures that the staff can work normally in a dark environment. A solenoid valve is provided above the nozzle, and the input ends of the solenoid valve and the light bulb are electrically connected to the output end of an external power supply through the PLC control box.

[0013] Furthermore, a protective box is provided below the load-bearing platform, and inspection doors are provided on the front and rear sides of the protective box. The inspection doors are provided with handles, and the internal equipment is protected by the protective box, thereby ensuring the normal operation of the equipment.

[0014] Furthermore, shutters are provided on both side surfaces of the protective box, and an exhaust fan is provided on the right side surface of the protective box. The input end of the exhaust fan is electrically connected to the output end of the external power supply through the PLC control box. The exhaust fan can accelerate the heat dissipation and improve the heat dissipation effect, so that the device can operate normally in a high temperature environment.

[0015] Furthermore, the diamond particles are arranged in an arc shape with equal spacing. The arc-shaped structure of the diamond particles is arranged so that the plane of the ground seal has a U-shaped structure, which is different from the products on the market and improves the sealing effect.

[0016] Furthermore, the adjustment units are divided into three groups, and the adjustment units are respectively located on the left side, right side and rear side of the upper surface of the load-bearing platform. Through the adjustment units, three seals of one device can be ground simultaneously, which greatly improves the work efficiency.

[0017] The present invention also provides a working principle of a fully automatic food baking device, comprising the following steps:

[0018] S1) Fixing the workpiece: fit the upper surface of the seal to the lower surface of the fixed disk, and place the assembly on the grinding disk so that the lower surface of the seal contacts the diamond particles on the grinding disk, and the fixing groove on the upper surface of the fixed disk corresponds to the pressure head. The PLC control box controls the extension and retraction of the cylinder through the air pump. The extension end of the cylinder pushes the connecting column, and then the pressure head presses the fixed disk tightly.

[0019] S2) Start the equipment: start the motor, light bulb, exhaust fan and water pump through the PLC control box, the output shaft of the motor drives the second pulley to rotate, the second pulley drives the first pulley to rotate through the belt, and then the first pulley drives the rotating shaft to rotate, the rotating shaft drives the grinding disc to work, the water pump draws water from the water tank through the water pipe and discharges it through the water outlet, the exhaust fan discharges the heat of the protective box to cool the equipment;

[0020] S3) Grinding: The PLC control box adjusts the rotation speed of the motor through the frequency converter, and then the grinding speed can be adjusted. The grinding time is pre-set through the PLC control box. The grinding disc grinds the surface of the seal with diamond particles. The grinding disc drives the seal to rotate. The water outlet cools the diamond particles and the grinding surface of the seal through water, and at the same time, the ground powder is washed off from the grinding disc, thereby ensuring the quality of grinding;

[0021] S4) Taking out the workpiece: When the set grinding time is reached, the cylinder is retracted through the PLC control box, and the telescopic end of the cylinder drives the pressure head to retract, and the ground seal is taken out;

[0022] S5) Cleaning: The air pump pressurizes the pressure tank through the air pipe, and the pressurized water is sprayed out through the nozzle through the water pipe. The nozzle cleans the grinding chamber, and the opening and closing of the solenoid valve is controlled by the PLC control box, thereby controlling the nozzle.

[0023] Compared with the prior art, the invention has the following advantages:

[0024] 1. The present invention is provided with an adjustment handle, through which the adjustment arm can be adjusted left and right, which is more convenient to use. The adjustment arm can be adjusted up and down through the turntable, which makes the adjustment convenient and increases the practical performance of the device. The grinding surface of the seal can be cooled through the water outlet to prevent the grinding temperature from being too high and affecting the processing accuracy. The control platform is reliably supported by the Z-shaped support plate, making the control platform safe and reliable. The exhaust fan can accelerate the heat dissipation and improve the heat dissipation effect, so that the device can operate normally in a high temperature environment.

[0025] 2. The present invention is provided with diamond particles. The arc-shaped arrangement structure of the diamond particles makes the plane precision of the grinding higher, and improves the qualified rate of the product. The grinding disc can be cleaned by the nozzle, and the ground powder can be effectively washed away, making the cleaning convenient, thereby ensuring the quality of grinding. The ground powder can be filtered out by the filter net, thereby ensuring the quality of water and the cooling effect. Fixed discs of different specifications can be placed on the placement rack to avoid random placement by staff, thereby improving work efficiency.

[0026] 3. The present invention is provided with a spring, through which a soft connection between the pressure head and the fixed groove can be achieved, thereby preventing the seal from being pressed too tightly and improving the quality and efficiency of grinding. The pressure head can be rotated by the bearing, so that the grinding effect is better. The present invention is simple to operate, simplifies the operation process, has high grinding efficiency, saves equipment costs, reduces labor, and greatly improves production efficiency. The seals ground out have high precision, and the surface of the seals ground out has a U-shaped structure, which improves the sealing effect of the seals and effectively avoids leakage of the seals. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the cross-sectional side view structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the enlarged structure of location A of the present invention;

[0030] Figure 4 This is a schematic diagram of the structure of the grinding disc of the present invention;

[0031] Figure 5 It is a schematic diagram of the fixed disk structure of the present invention.

[0032] In the figure: 1 protective box, 2 handle, 3 grinding disc, 4 tool box unit, 41 fixed disc, 42 tool box body, 43 placement rack, 44 limit plate, 5 adjustment unit, 51 disc, 52 adjustment arm, 53 adjustment handle, 54 cylinder, 55 top plate, 6 exhaust fan, 7 shutter, 8 threaded column, 9 turntable, 10 pressure tank, 11 PLC control box, 12 support unit, 121 control platform, 122 Z-type support plate, 123 protective cover, 124 load-bearing platform, 125 support leg, 13 cylinder, 14 nozzle, 15 air pump, 16 return pipe, 17 water pump, 18 water tank, 19 power unit, 191 first pulley, 192 rotating shaft, 193 belt, 194 motor, 195 second pulley, 20 lower water bucket, 21 filter screen, 22 grinding chamber, 23 light bulb, 24 solenoid valve, 25 water outlet, 26 diamond particles, 27 groove, 28 clamping structure, 281 connecting column, 282 bearing, 283 driven shaft, 284 spring, 285 pressure head, 29 fixing groove, 30 bottom plate, 31 inverter. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1

[0035] See also Figure 1-5 , the present invention provides a technical solution: a high-precision grinding machine for sealing surface processing, including a tool box unit 4, an adjustment unit 5, a support unit 12, a power unit 19 and a clamping structure 28;

[0036] Support unit 12: Support unit 12 includes a load-bearing platform 124, a support leg 125 is provided on the lower surface of the load-bearing platform 124, a bottom plate 30 is provided between the support legs 125, a water tank 18 is provided on the upper surface of the bottom plate 30, a water pump 17 is provided in the water tank 18, the water pump 17 is connected to the lower end of the rotating shaft 192 through a conduit, a return pipe 16 is provided at the upper end of the water tank 18, the return pipe 16 is connected to the lower end of the lower water bucket 20, the upper end of the lower water bucket 20 is connected to the lower end of the grinding chamber 22, and the lower A filter screen 21 is provided at the connection between the water bucket 20 and the grinding chamber 22, through which the ground powder can be filtered out, thereby ensuring the quality of water and the cooling effect. The input end of the water pump 17 is electrically connected to the output end of the external power supply through the PLC control box 11. The grinding chamber 22 is provided at the center of the lower surface of the load-bearing platform 124, and an opening corresponding to the grinding chamber 22 is provided on the upper surface of the load-bearing platform 124. A protective cover 123 is provided at the edge of the opening of the load-bearing platform 124. The grinding chamber 22 is protected by a protective cover 123 to ensure the safety of the staff. A control platform 121 is provided above the protective cover 123. Z-shaped support plates 122 are provided at the four corners of the control platform 121. The control platform 121 is reliably supported by the Z-shaped support plates 122, making the control platform 121 safe and reliable. The lower end of the Z-shaped support plate 122 is connected to the load-bearing platform 124. A protective box 1 is provided below the load-bearing platform 124. Shutters 7 are provided on both sides of the protective box 1. An exhaust fan 6 is provided on the right side of the protective box 1. The input end of the exhaust fan 6 is electrically connected to the output end of the external power supply through the PLC control box 11. The exhaust fan 6 can accelerate the heat dissipation and improve the heat dissipation effect, so that the device can operate normally in a high temperature environment. Inspection doors are provided on the front and rear sides of the protective box 1. The inspection doors are provided with handles 2. The internal equipment is protected by the protective box 1, thereby ensuring the normal operation of the equipment.

[0037] Adjustment unit 5: The adjustment unit 5 includes a disk 51, an adjustment arm 52 is arranged above the disk 51, a cylinder 54 is arranged at the center of the upper surface of the disk 51, the cylinder 54 penetrates to the upper part of the adjustment arm 52, a top plate 55 is arranged at the top of the adjustment arm 52, a threaded column 8 is arranged on one side of the upper surface of the top plate 55, the threaded column 8 penetrates the top plate 55 and is connected to the adjustment arm 52, a turntable 9 is arranged at the top of the threaded column 8, the adjustment arm 52 can be adjusted up and down by the turntable 9, the adjustment is convenient, and the practical performance of the device is increased, an adjustment handle 53 is arranged at one end of the adjustment arm 52, the adjustment handle 53 can be used to adjust the adjustment arm 52 to the left and right, and it is more convenient to use, and a cylinder 13 is arranged at the other end of the adjustment arm 52;

[0038] Power unit 19: The power unit 19 includes a motor 194, which is located on one side of the upper surface of the bottom plate 30. A frequency converter 31 is provided on one side of the motor 194. A second pulley 195 is provided on the output shaft of the motor 194. A rotating shaft 192 is provided on the upper left side of the motor 194. The upper end of the rotating shaft 192 penetrates into the grinding chamber 22. The upper end of the rotating shaft 192 is connected to the grinding disc 3. A groove 27 is provided in the center of the grinding disc 3. A water outlet 25 is provided in the groove 27. The grinding surface of the seal can be cooled through the water outlet 25 to prevent Too high grinding temperature affects the processing accuracy. The rotating shaft 192 is a hollow structure. The water outlet 25 corresponds to the center of the rotating shaft 192. Diamond particles 26 are arranged in an arc shape with equal spacing. The arc structure of the diamond particles 26 is arranged so that the plane of the ground seal is a U-shaped structure, which is different from the products on the market. At the same time, the sealing effect is improved. The lower end of the rotating shaft 192 is provided with a first pulley 191, and a belt 193 is connected between the first pulley 191 and the second pulley 195;

[0039] The clamping structure 28: The clamping structure 28 includes a connecting column 281, the upper end of which is connected to the telescopic end of the cylinder 13, a driven shaft 283 is provided at the lower end of the connecting column 281, a bearing 282 is provided between the driven shaft 283 and the connecting column 281, and the pressure head 285 can be rotated by the bearing 282, so that the grinding effect is better, a spring 284 is provided inside the driven shaft 283, and a pressure head 285 is provided below the driven shaft 283, the upper end of the pressure head 285 is connected to the spring 284, and the pressure head 285 can be softly connected to the fixing groove 29 by the spring 284, so as to prevent the seal from being pressed too tight, thereby improving the quality and efficiency of grinding;

[0040] Toolbox unit 4: The toolbox unit 4 includes a toolbox body 42, which is located on one side of the front surface of the load-bearing platform 124. A placement rack 43 is provided on the upper surface of the toolbox body 42, and fixed disks 41 of different specifications can be placed on the placement rack 43 to avoid random placement by the staff, thereby improving work efficiency. A limiting plate 44 is provided on the placement rack 43, and a fixed disk 41 is placed between the limiting plates 44. A fixing groove 29 corresponding to the pressure head 285 is provided at the center of the upper surface of the fixed disk 41;

[0041] Wherein: it also includes a PLC control box 11 and an air pump 15, the PLC control box 11 is located in front of the upper surface of the control platform 121, the air pump 15 is located on one side of the upper surface of the bottom plate 30, the input end of the air pump 15 is electrically connected to the output end of the PLC control box 11, the input end of the motor 194 is electrically connected to the output end of the PLC control box 11 through the frequency converter 31, the input end of the PLC control box 11 is electrically connected to the output end of the external power supply, the rear side of the PLC control box 11 is provided with a pressure tank 10, the pressure tank 10 is connected to the air outlet of the air pump 15 through an air pipe, the pressure tank 10 is connected to a nozzle 14 through a water pipe, the nozzle 14 is located below the control platform 121, the grinding disc 3 can be cleaned by the nozzle 14, so as to ensure a clean grinding environment, the lower surface of the control platform 121 is provided with The light bulb 23 ensures that the staff can work normally in a dark environment. A solenoid valve 24 is arranged above the nozzle 14. The input ends of the solenoid valve 24 and the light bulb 23 are electrically connected to the output end of the external power supply through the PLC control box 11. The adjusting unit 5 is divided into three groups. The adjusting units 5 are respectively located on the left side, the right side and the rear side of the upper surface of the load-bearing platform 124. The adjusting units 5 can realize the simultaneous grinding of three seals of one device, which greatly improves the work efficiency. The present invention is simple to operate, simplifies the operation process, has high grinding efficiency, saves equipment cost, reduces labor, and greatly improves production efficiency. The ground seals have high precision, and the surface of the ground seals has a U-shaped structure, which improves the sealing effect of the seals and effectively avoids leakage of the seals.

[0042] The working principle of a high-precision grinding machine for sealing surface processing includes the following steps:

[0043] S1) Fixing the workpiece: fit the upper surface of the seal to the lower surface of the fixed disk 41, and place the assembly on the grinding disk 3, so that the lower surface of the seal contacts the diamond particles 26 on the grinding disk 3, and the fixing groove 29 on the upper surface of the fixed disk 41 corresponds to the pressure head 285, the PLC control box 11 controls the extension and retraction of the cylinder 13 through the air pump 15, the extension end of the cylinder 13 pushes the connecting column 281, and then the pressure head 285 presses the fixed disk 41;

[0044] S2) Start the equipment: start the motor 194, the light bulb 23, the exhaust fan 6 and the water pump 17 through the PLC control box 11, the output shaft of the motor 194 drives the second pulley 195 to rotate, the second pulley 195 drives the first pulley 191 to rotate through the belt 193, and then the first pulley 191 drives the rotating shaft 192 to rotate, the rotating shaft 192 drives the grinding disc 3 to work, the water pump 17 draws water from the water tank 18 through the water pipe and discharges it through the water outlet 25, the exhaust fan 6 discharges the heat of the protective box 1 to cool the equipment;

[0045] S3) grinding: the PLC control box 11 adjusts the rotation speed of the motor through the frequency converter 31, and then the grinding speed can be adjusted. The grinding time is pre-set through the PLC control box 11, and the grinding disc 3 grinds the surface of the seal through the diamond particles 26. The grinding disc 3 drives the seal to rotate, and the water outlet 25 cools the diamond particles 26 and the grinding surface of the seal through water, and at the same time, the ground powder is washed off from the grinding disc 3, thereby ensuring the quality of grinding;

[0046] S4) Removing the workpiece: When the set grinding time is reached, the cylinder 13 is retracted through the PLC control box 11, and the telescopic end of the cylinder 13 drives the pressure head 285 to retract, and the ground seal is taken out;

[0047] S5) Cleaning: The air pump 15 pressurizes the pressure tank 10 through the air pipe, and the pressurized water is sprayed out through the nozzle 14 through the water pipe. The nozzle 14 cleans the grinding chamber 22. The opening and closing of the solenoid valve 24 is controlled by the PLC control box 11, thereby controlling the nozzle 14.

[0048] It is worth noting that the specific model of the PLC control box 11 disclosed in this embodiment is Siemens S7-300, and the PLC control box 11 controls the operation of the motor 194 through the frequency converter 31 using a method commonly used in the prior art.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision grinding machine for sealing surface processing, characterized in that: It includes a tool box unit, an adjustment unit, a support unit, a power unit and a pressing structure; Support unit: The support unit includes a load-bearing platform, the lower surface of the load-bearing platform is provided with support legs, a bottom plate is provided between the support legs, a grinding chamber is provided at the center of the lower surface of the load-bearing platform, an opening corresponding to the grinding chamber is provided on the upper surface of the load-bearing platform, a protective cover is provided at the opening edge of the load-bearing platform, a control platform is provided above the protective cover, and Z-shaped support plates are provided at the four corners of the control platform, and the lower end of the Z-shaped support plate is connected to the load-bearing platform; Adjustment unit: The adjustment unit includes a disc, an adjustment arm is arranged above the disc, a cylinder is arranged at the center of the upper surface of the disc, the cylinder penetrates to the top of the adjustment arm, a top plate is arranged at the top of the adjustment arm, a threaded column is arranged on one side of the upper surface of the top plate, the threaded column penetrates the top plate and is connected to the adjustment arm, a rotating disk is arranged at the top of the threaded column, an adjustment handle is arranged at one end of the adjustment arm, and a cylinder is arranged at the other end of the adjustment arm; Power unit: The power unit includes a motor, which is located on one side of the upper surface of the bottom plate, a frequency converter is provided on one side of the motor, a second pulley is provided on the output shaft of the motor, a rotating shaft is provided on the upper left side of the motor, the upper end of the rotating shaft penetrates into the inner grinding chamber, a grinding disc is connected to the upper end of the rotating shaft, a groove is provided on the center of the grinding disc, a water outlet is provided in the groove, the rotating shaft is a hollow structure, the water outlet corresponds to the center of the rotating shaft, diamond particles are provided on the upper surface of the grinding disc, a first pulley is provided at the lower end of the rotating shaft, and a belt is connected between the first pulley and the second pulley; Clamping structure: The clamping structure includes a connecting column, the upper end of which is connected to the telescopic end of the cylinder, a driven shaft is provided at the lower end of the connecting column, a bearing is provided between the driven shaft and the connecting column, a spring is provided inside the driven shaft, a pressure head is provided below the driven shaft, and the upper end of the pressure head is connected to the spring; Toolbox unit: The toolbox unit comprises a toolbox body, which is located on one side of the front surface of the load-bearing platform, a placement rack is provided on the upper surface of the toolbox body, a limiting plate is provided on the placement rack, a fixing plate is placed between the limiting plates, and a fixing groove corresponding to the pressure head is provided at the center of the upper surface of the fixing plate; A water tank is provided on the upper surface of the bottom plate, a water pump is provided in the water tank, the water pump is connected to the lower portion of the rotating shaft through a conduit, a return pipe is provided at the upper end of the water tank, the return pipe is connected to the lower end of the lower water bucket, the upper end of the lower water bucket is connected to the lower end of the grinding chamber, a filter is provided at the connection between the lower water bucket and the grinding chamber, and the input end of the water pump is electrically connected to the output end of an external power supply through a PLC control box; A pressure tank is provided at the rear side of the PLC control box, the pressure tank is connected to the air outlet of the air pump through an air pipe, the pressure tank is connected to a nozzle through a water pipe, the nozzle is located below the control platform, a bulb is provided on the lower surface of the control platform, a solenoid valve is provided above the nozzle, and the input ends of the solenoid valve and the bulb are electrically connected to the output end of the external power supply through the PLC control box; Wherein: it also includes a PLC control box and an air pump, the PLC control box is located in front of the upper surface of the control platform, the air pump is located on one side of the upper surface of the base plate, the input end of the air pump is electrically connected to the output end of the PLC control box, the input end of the motor is electrically connected to the output end of the PLC control box through the frequency converter, and the input end of the PLC control box is electrically connected to the output end of the external power supply.

2. The high-precision grinding machine for sealing surface processing according to claim 1, characterized in that: A protective box body is arranged below the load-bearing platform, and inspection doors are arranged on the front side and the rear side of the protective box body, and handles are arranged on the inspection doors.

3. The high-precision grinding machine for sealing surface processing according to claim 2, characterized in that: Shutters are arranged on both side surfaces of the protection box body, and an exhaust fan is arranged on the right side surface of the protection box body. The input end of the exhaust fan is electrically connected to the output end of the external power supply through the PLC control box.

4. The high-precision grinding machine for sealing surface processing according to claim 1, characterized in that: The diamond particles are arranged in an arc shape with equal spacing.

5. The high-precision grinding machine for sealing surface processing according to claim 1, characterized in that: The adjusting units are divided into three groups, and the adjusting units are respectively located on the left side, the right side and the rear side of the upper surface of the load-bearing platform.

6. A method for processing a seal surface with a high-precision grinder according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1) Fixing the workpiece: fit the upper surface of the seal to the lower surface of the fixed disk, and place the assembly on the grinding disk so that the lower surface of the seal contacts the diamond particles on the grinding disk, and the fixing groove on the upper surface of the fixed disk corresponds to the pressure head. The PLC control box controls the extension and retraction of the cylinder through the air pump. The extension end of the cylinder pushes the connecting column, and then the pressure head presses the fixed disk tightly. S2) Start the equipment: start the motor, light bulb, exhaust fan and water pump through the PLC control box, the output shaft of the motor drives the second pulley to rotate, the second pulley drives the first pulley to rotate through the belt, and then the first pulley drives the rotating shaft to rotate, the rotating shaft drives the grinding disc to work, the water pump draws water from the water tank through the water pipe and discharges it through the water outlet, the exhaust fan discharges the heat of the protective box to cool the equipment; S3) grinding: the PLC control box adjusts the rotation speed of the motor through the frequency converter, and then the grinding speed can be adjusted. The grinding time is pre-set through the PLC control box. The grinding disc grinds the surface of the seal with diamond particles. The grinding disc drives the seal to rotate. The water outlet cools the diamond particles and the grinding surface of the seal through water, and at the same time, the ground powder is washed off from the grinding disc, thereby ensuring the quality of grinding; S4) Taking out the workpiece: When the set grinding time is reached, the cylinder is retracted through the PLC control box, and the telescopic end of the cylinder drives the pressure head to retract, and the ground seal is taken out; S5) Cleaning: The air pump pressurizes the pressure tank through the air pipe, and the pressurized water is sprayed out through the nozzle through the water pipe. The nozzle cleans the grinding chamber, and the opening and closing of the solenoid valve is controlled by the PLC control box, thereby controlling the nozzle.

Citation Information

Patent Citations

  • High-precision grinding machine for plane machining of sealing element

    CN211992138U