An automated production equipment for welts

Abstract

This invention discloses an automated production equipment for welts, comprising: a welt conveying mechanism including a linear drive roller and an inclined drive roller; the linear drive roller is provided with a first welt positioning baffle, and the inclined drive roller is provided with a second welt positioning baffle; a welt pusher is provided on the linear drive roller, and a pusher cylinder is externally connected to the pusher; a horizontal and vertical blade cutting mechanism including a first circular blade, a second circular blade, and a third circular blade; the first and second circular blades are mounted on a first sliding shaft, and the third circular blade is mounted on a second sliding shaft; a locking handle is also provided on the first sliding shaft; and a welt flattening and embossing mechanism including a pressure shaft, an embossing roller, and a pressure roller; the pressure shaft is located on one side of the inclined drive roller, and several pressure rollers are provided on the pressure shaft; the pressure roller and the embossing roller are both mounted on the discharge end of the inclined drive roller. This invention eliminates the traditional manual drawing and mold-making method for welt production and processing, achieving automation and greatly improving industry productivity.

Description

Technical Field

[0001] This invention relates to the field of printed packaging, and in particular to an automated production device, specifically an automated production equipment for sheathing strips. Background Technology

[0002] Currently, most of the production and machining of fencing strips on the market adopts the traditional manual processing method, which involves using a die-cutting machine. First, the size of the fencing strip is determined, then the drawings are drawn, then the die-cutting plates are made, and finally the processing is carried out. Processing fencing strips in this way is time-consuming and requires a lot of labor costs. It is also difficult to meet diverse processing needs, resulting in low overall industry capacity efficiency. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide an automated production device for sashes that does not require traditional drawing and die-cutting.

[0004] The technical solution of this invention is as follows:

[0005] An automated production equipment for fencing includes:

[0006] A strip conveying mechanism includes a linear drive roller and an inclined drive roller. A first strip positioning baffle is provided on the side of the linear drive roller in the feeding direction, and a second strip positioning baffle is provided on the side of the inclined drive roller near the linear drive roller. A strip pusher is provided on the linear drive roller, and a pusher cylinder is externally connected to the strip pusher.

[0007] A horizontal and vertical blade cutting mechanism includes a first circular blade, a second circular blade, and a third circular blade. The first and second circular blades are mounted on a first sliding shaft on the side of the linear transmission roller near the inclined transmission roller. The third circular blade is mounted on a second sliding shaft on the side of the discharge port of the inclined transmission roller. A locking handle is also provided on the first sliding shaft.

[0008] A strip pressing and embossing mechanism includes a pressure shaft, an embossing roller, and a pressure roller. The pressure shaft is located on the side of the first sliding shaft near the inclined transmission roller. Several pressure rollers are provided on the pressure shaft. The pressure roller and the embossing roller are both installed at the discharge end of the inclined transmission roller, and are installed in the order of embossing roller, third circular knife, and pressure roller.

[0009] In the above scheme, the sash conveying mechanism, the horizontal and vertical blade cutting mechanism, and the sash flattening and texturing mechanism are all mounted on a mounting frame. The mounting frame is divided into a first step and a second step, with the first step being higher than the second step. The linear drive roller, the first sash positioning baffle, the first sliding shaft, and the pressure roller are all mounted on the first step, while the inclined drive roller, the second sash positioning baffle, the third circular blade, the texturing roller, and the pressure roller are all located on the second step.

[0010] In the above scheme, a belt is installed under the linear drive roller and the inclined drive roller, and the belt is connected to the drive motor.

[0011] In the above scheme, an adjustment handle is connected to the top of the second perimeter positioning baffle. The adjustment handle is slidably mounted on a movable roller, and the position of the second perimeter positioning baffle is adjusted by adjusting the adjustment handle.

[0012] In the above scheme, the pressure shaft is equipped with a first bearing at both ends, a first spring is installed on the upper end of the first bearing, a first locking knob is provided on the first spring, and the number of pressure rollers on the pressure shaft is set to 4.

[0013] In the above scheme, the pressure roller is equipped with a second bearing at both ends, a second spring is installed on the upper end of the second bearing, and a second locking knob is provided on the second spring.

[0014] In the above scheme, the end of the pressure roller is provided with a gear, and a chain is engaged on the gear, and the chain is connected to the drive motor.

[0015] In the above scheme, a photoelectric sensor is also provided on the linear drive roller, near the end of the first guardrail positioning baffle.

[0016] In the above scheme, the inclined transmission roller is inclined toward the direction of the linear transmission roller.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention achieves mechanized cutting and texturing of the webbing through a webbing conveying mechanism, a horizontal and vertical blade cutting mechanism, and a webbing flattening and texturing mechanism. At the same time, it achieves automated webbing production and processing in conjunction with a webbing pusher. The above solution also includes a webbing positioning baffle that can be adjusted by an adjustment handle, a movable sliding shaft, and a locking handle for adjusting the depth of the circular blade. This allows the present invention to meet various production and processing needs, eliminates the need for drawing drawings and making various die-cutting plates, greatly improves production efficiency, fundamentally changes the webbing production and processing mode, and also saves labor costs, enabling the industry's production capacity to be greatly increased. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This invention provides an overall structural diagram of an automated production equipment for welts.

[0020] Figure 2This is a structural diagram from another perspective of an automated production equipment for welts provided by the present invention.

[0021] The annotations in the attached figures are explained as follows:

[0022] 1. Mounting frame; 101. First step; 102. Second step; 2. Linear drive roller; 201. First railing positioning baffle; 202. Railing pusher; 203. Pusher cylinder; 204. Photoelectric sensor; 3. Inclined drive roller; 301. Second railing positioning baffle; 302. Adjusting handle; 303. Movable roller; 4. First circular cutter; 401. First sliding shaft; 402. Locking handle; 5. Second circular cutter; 6. Third circular cutter; 7. Pressure shaft; 701. Pressure roller; 702. First bearing; 703. First locking knob; 8. Embossing roller; 9. Pressure roller; 901. Second bearing; 902. Second locking knob; 10. Belt; 11. Drive motor; Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0024] To illustrate the technical solution described in this invention, specific embodiments are described below.

[0025] Please see Figure 1 , Figure 2 This invention provides an automated production equipment for welts, comprising: a welt conveying mechanism including a linear drive roller 2 and an inclined drive roller 3; a first welt positioning baffle 201 located on the feeding side of the linear drive roller 2; a second welt positioning baffle 301 located on the inclined drive roller 3 near the linear drive roller 2; and a welt pusher 202 located on the linear drive roller 2, with a pusher cylinder 203 externally connected to the pusher 202; the two sets of transmission devices, in conjunction with the welt pusher 202, enable this invention to achieve fully automated production. The automated production of the sash provides transportation conditions. The sash produced by the shell machine is fed by the linear drive roller 2 and conveyed to the middle of the linear drive roller 2, or limited by the first sash positioning baffle 201 to prevent it from exceeding the range. Then, it is pushed into the horizontal and vertical blade cutting mechanism by the sash pusher 202 for cutting. It then moves to the inclined drive roller 3 and is limited by the second sash positioning baffle 301. Finally, it moves to the sash flattening and texturing mechanism through the inclined drive roller 3 to complete the production of the sash. This greatly improves the continuity and automation efficiency of the sash production process.

[0026] A horizontal and vertical cutting mechanism includes a first circular cutter 4, a second circular cutter 5, and a third circular cutter 6. The first circular cutter 4 and the second circular cutter 5 are mounted on a first sliding shaft 401 on the side of the linear transmission roller 2 near the inclined transmission roller 3. The third circular cutter 6 is mounted on a second sliding shaft 601 on the side of the discharge port of the inclined transmission roller 3. A locking handle 402 is also provided on the first sliding shaft 401. When the strip is pushed to the position of the first circular cutter 4 and the second circular cutter 5 by the linear transmission roller 2 and the strip pusher 202, the first circular cutter 4 and the second circular cutter 5 perform horizontal cutting on the strip. The depth of the two circular cutters can be adjusted by the locking handle 402 provided on the first sliding shaft 401. At the same time, the positions of the first circular cutter 4 and the second circular cutter 5 can be adjusted on the first sliding shaft 401 respectively. This invention can change the cutting range in a short time to meet diverse production and processing needs without the need for transmission drawing and mold making, which greatly improves production efficiency.

[0027] A strip pressing and embossing mechanism includes a pressure shaft 7, an embossing roller 8, and a pressure roller 9. The pressure shaft 7 is located on the side of the first sliding shaft 401 near the inclined transmission roller 3. Several pressure rollers 701 are provided on the pressure shaft 7. The pressure roller 9 and the embossing roller 8 are both installed at the discharge end of the inclined transmission roller 3. The embossing roller 8, the third circular cutter 6, and the pressure roller 9 are installed in the order of installation. After the strip passes through the first sliding shaft 401, the strip is pressed flat by the several pressure rollers 701 on the pressure shaft 7. Then, it is fed to the embossing roller 8 by the inclined transmission roller 3. After being embossed by the embossing roller 8, it is longitudinally cut by the third circular cutter 6. Finally, it is flattened by the pressure roller 9 to become the finished strip.

[0028] In the above scheme, the webbing conveying mechanism, the horizontal and vertical blade cutting mechanism, and the webbing flattening and texturing mechanism are all mounted on a mounting frame 1. The mounting frame 1 is divided into a first step 101 and a second step 102, with the first step 101 being higher than the second step 102. The aforementioned linear drive roller 2, the first webbing positioning baffle 201, the first sliding shaft 401, and the pressure roller 7 are all mounted on the first step 101, while the inclined drive roller 3, the second webbing positioning baffle 301, the third circular blade 6, and the texturing roller 8 and pressure roller 9 are all located on the second step 102. The uneven double-step mounting platform design facilitates the transport of the webbing to the next working position.

[0029] In the above scheme, a belt 10 is installed under the linear drive roller 2 and the inclined drive roller 3. The belt 10 is connected to the drive motor 11. The drive motor drives the belt to realize the movement of the drive roller, which facilitates the transportation of the sash and realizes the automated processing of the sash, greatly improving the production efficiency of the sash.

[0030] In the above scheme, the top of the second sash positioning baffle 301 is connected to an adjusting handle 302. The adjusting handle 302 is slidably mounted on a movable roller 303. The position of the second sash positioning baffle 301 is adjusted by adjusting the handle 302. By controlling the position of the second sash positioning baffle 301, it can accommodate the passage of sashes of different widths, thereby achieving the purpose of adapting to various production needs.

[0031] In the above scheme, the pressure shaft 7 is equipped with a first bearing 702 at both ends, a first spring is installed on the upper end of the first bearing 702, a first locking knob 703 is provided on the first spring, and the number of pressure rollers on the pressure shaft is set to 4. The first bearing 702 can be adjusted by driving the first spring through the first locking knob 703, thereby adjusting the pressure of the pressure shaft.

[0032] In the above scheme, the pressure roller 9 is equipped with a second bearing 901 at both ends, and a second spring is installed on the upper end of the second bearing 901. The second spring is equipped with a second locking knob 902, which can adjust the pressure to change the embossing depth and the overall flatness of the strip.

[0033] In the above scheme, the end of the pressure roller is provided with a gear, and a chain is engaged on the gear, and the chain is connected to the drive motor.

[0034] In the above scheme, a photoelectric sensor is also provided on the linear drive roller, near the end of the first guardrail positioning baffle.

[0035] In the above scheme, the inclined transmission roller 3 is tilted toward the linear transmission roller 2, which is intended to enable the sash to move along the second sash positioning baffle 301.

[0036] Working principle: First, by adjusting handle 302, locking handle 402, first locking knob 703, and second locking knob 902, the second sheath positioning baffle 301, the first sliding shaft 401, and the first and second circular knives 4 and 5 nested therein, the pressure shaft, and the pressure roller are adjusted to the positions and pressure levels required for this product production. Then, the power is turned on, and the sheath is placed into the feed port on the side of the linear drive roller 2 away from the first sheath positioning baffle 201, or the casing machine is directly connected to this feed port. The linear drive roller 2 carries the sheath to the end until it contacts the first sheath positioning baffle 201, and simultaneously... The photoelectric sensor 204 senses and sends a command to the pusher cylinder 203, which pushes the sash pusher 202 to move the sash forward. The sash passes under the first sliding shaft 401 and is transversely cut by the first circular cutter 4 and the second circular cutter 5. Then it enters under the pressure roller, and the pressure shaft 7 assists in moving the sash into the inclined transmission roller 3. The second sash positioning baffle 301 prevents the sash from falling off the track. The inclined transmission roller 3 carries the sash to the embossing roller 8 for embossing. Then it is longitudinally cut by the third circular cutter 6. Finally, it is flattened and sent out by the pressure roller 9, thus realizing the full automation of the sash production process and greatly improving production efficiency.

[0037] Although the invention has been described with reference to several typical embodiments, it should be understood that the terminology used is illustrative and exemplary, and not restrictive. Since the invention can be embodied in many forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. An automated production equipment for welts, characterized in that, include: A strip conveying mechanism includes a linear drive roller and an inclined drive roller. A first strip positioning baffle is provided on the side of the linear drive roller in the feeding direction, and a second strip positioning baffle is provided on the side of the inclined drive roller near the linear drive roller. A strip pusher is provided on the linear drive roller, and a pusher cylinder is externally connected to the strip pusher. A horizontal and vertical blade cutting mechanism includes a first circular blade, a second circular blade, and a third circular blade. The first and second circular blades are mounted on a first sliding shaft on the side of the linear transmission roller near the inclined transmission roller. The third circular blade is mounted on a second sliding shaft on the side of the discharge port of the inclined transmission roller. A locking handle is also provided on the first sliding shaft. A strip pressing and embossing mechanism includes a pressure shaft, an embossing roller, and a pressure roller. The pressure shaft is located on the side of the first sliding shaft near the inclined transmission roller. Several pressure rollers are provided on the pressure shaft. The pressure roller and the embossing roller are both installed at the discharge end of the inclined transmission roller, and are installed in the order of embossing roller, third circular knife, and pressure roller.

2. The automated production equipment for welts according to claim 1, characterized in that, The sash conveying mechanism, the horizontal and vertical blade cutting mechanism, and the sash flattening and texturing mechanism are all mounted on a mounting frame. The mounting frame is divided into a first step and a second step, with the first step being higher than the second step. The aforementioned linear drive roller, the first sash positioning baffle, the first sliding shaft, and the pressure roller are all mounted on the first step, while the inclined drive roller, the second sash positioning baffle, the third circular blade, the texturing roller, and the pressure roller are all located on the second step.

3. The automated production equipment for welts according to claim 1, characterized in that, A belt is installed under the linear drive roller and the inclined drive roller, and the belt is connected to the drive motor.

4. The automated production equipment for welts according to claim 1, characterized in that, The top of the second perimeter positioning baffle is connected to an adjustment handle, which is slidably mounted on a movable roller. The position of the second perimeter positioning baffle is adjusted by adjusting the handle.

5. The automated production equipment for welts according to claim 1, characterized in that, The pressure shaft is equipped with first bearings at both ends, and a first spring is installed on the upper end of the first bearing. The first spring is provided with a first locking knob, and the number of pressure rollers on the pressure shaft is set to 4.

6. The automated production equipment for welts according to claim 1, characterized in that, The pressure roller is equipped with a second bearing at both ends, and a second spring is installed on the upper end of the second bearing. A second locking knob is provided on the second spring.

7. The automated production equipment for welts according to claim 1, characterized in that, The pressure roller is equipped with a gear at its end, and a chain is engaged with the gear. The chain is connected to a drive motor.

8. The automated production equipment for welts according to claim 1, characterized in that, A photoelectric sensor is also provided on the linear drive roller, near the end of the first guardrail positioning baffle.

9. The automated production equipment for welts according to claim 1, characterized in that, The inclined drive roller is tilted toward the direction of the linear drive roller.

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