Roadheader

By adjusting the width of the hydraulic motor drives the star wheel and telescopic cylinder, the problem of the motor easily burning in complex tunnel environments is solved, and adaptability and efficient construction under various tunnel sizes are achieved.

CN111350511BActive Publication Date: 2025-07-11CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202010296199.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-15
Publication Date
2025-07-11
Estimated Expiration
2040-04-15

AI Technical Summary

Technical Problem

The loading mechanism of the existing anchor excavator adopts the motor acceleration and reducer driving method, which is easy to burn in complex tunnel environments, and the width of the loading mechanism is fixed, making it unable to be suitable for tunnels of multiple sizes, and has low utilization rate.

Method used

The hydraulic motor drives the star wheel, combines the telescopic cylinder to adjust the loading mechanism width, and prevents hydraulic oil leakage through sealing components, adapting to a variety of complex working conditions, including water accumulation environments.

Benefits of technology

It improves the adaptability and reliability of the anchor excavator under complex working conditions, can be suitable for a variety of tunnel sizes, avoid motor failures, and improves construction efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a roadheader-anchoring machine, comprising: a fuselage; a tunneling mechanism disposed on the fuselage; a loading mechanism disposed on the fuselage, the loading mechanism being configured to collect materials generated by the tunneling mechanism; the loading mechanism includes: a main body connected to the fuselage; side door panels movably disposed on the main body; telescopic oil cylinders connected to the main body and the side door panels, the telescopic cylinders being configured to drive the side door panels to move along the width direction of the main body; a star wheel drive assembly disposed on the main body, the star wheel drive assembly including a hydraulic motor and a star wheel connected to the hydraulic motor, the hydraulic motor being configured to drive the star wheel to rotate. The roadheader-anchoring machine proposed by the present invention can achieve the adjustment of the width of the loading mechanism through the cooperation of the telescopic oil cylinder and the side door panels, and can be applied to tunnels of various different sizes; by driving the star wheel to work with the hydraulic motor, the loading mechanism can be applied to a variety of complex working conditions.
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Description

Technical Field

[0001] The present invention relates to the technical field of construction machinery, and more particularly, to a roadheader-anchoring machine. Background Art

[0002] In the related art, the loading mechanism of a roadheader-anchoring machine drives the star wheel by means of a motor plus a speed reducer. In the above driving mode, in a complex roadway environment, especially when there is a lot of accumulated water, the motor is easily burned out, thus affecting the speed of coal mine roadway excavation; in addition, the width dimension of the loading mechanism is fixed and not applicable to roadways of various sizes, resulting in low utilization rate. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art.

[0004] To this end, the present invention provides a roadheader-anchoring machine.

[0005] The present invention provides a roadheader-anchoring machine, including: a fuselage; a tunneling mechanism disposed on the fuselage; a loading mechanism disposed on the fuselage, the loading mechanism being configured to collect the materials generated by the tunneling mechanism; the loading mechanism includes: a main body connected to the fuselage; side door panels movably disposed on the main body; telescopic cylinders connected to the main body and the side door panels, the telescopic cylinders being configured to drive the side door panels to move along the width direction of the main body; and a star wheel drive assembly disposed on the main body, the star wheel drive assembly including a hydraulic motor and a star wheel connected to the hydraulic motor, the hydraulic motor being configured to drive the star wheel to rotate.

[0006] The roadheader-anchoring machine proposed by the present invention includes a fuselage, a tunneling mechanism and a loading mechanism. Among them, the tunneling mechanism is disposed on the fuselage and can be used for tunneling materials; the loading mechanism is disposed on the fuselage and is used in cooperation with the tunneling mechanism to collect the materials generated by the tunneling mechanism. Further, the loading mechanism includes a main body, side door panels, telescopic cylinders and a star wheel drive assembly. Among them, the main body is connected to the fuselage and provides a placement position for the remaining components; the side door panels are connected to the main body through telescopic cylinders and can move along the width direction of the main body under the drive of the telescopic cylinders, thereby changing the width of the loading structure so that the loading mechanism can be applicable to roadways of different widths; in addition, the star wheel drive assembly is disposed on the main body and is used to sweep the materials entering the main body.

[0007] Particularly, the star wheel drive assembly includes a hydraulic motor and a star wheel used in cooperation. During the operation of the star wheel drive assembly, the star wheel is driven to rotate by the hydraulic motor, thereby realizing material sweeping. By driving the star wheel to rotate by the hydraulic motor, the driving mode of using a motor plus a speed reducer in the related art can be avoided, and it can be applicable to a variety of complex working conditions, especially applicable to a water accumulation environment, which can effectively improve the adaptability of the star wheel drive assembly and effectively ensure the normal progress of construction.

[0008] The roadheader - borer proposed by the present invention can adjust the width of the loading mechanism through the cooperation of the telescopic cylinder and the side door panel, and can be applicable to roadways of various different sizes. By driving the star wheel with a hydraulic motor, the loading mechanism can be applicable to a variety of complex working conditions, thereby improving the applicability of the roadheader - borer equipped with this loading mechanism.

[0009] The roadheader - borer according to the above - mentioned technical solution of the present invention may further have the following additional technical features:

[0010] In the above - mentioned technical solution, the number of side door panels is at least two. The at least two side door panels are distributed on opposite sides of the main body, and each side door panel is equipped with a telescopic cylinder.

[0011] In this technical solution, the number of side door panels is at least two, and the at least two side door panels are distributed on opposite sides of the main body. In addition, each side door panel is equipped with a telescopic cylinder. That is to say, the sizes on both the left and right sides of the loading mechanism can be adjusted, further improving the adaptability of the loading mechanism and facilitating the operation of the staff.

[0012] In any of the above - mentioned technical solutions, the number of star - wheel drive assemblies is at least two, and the rotation directions of the star wheels of the at least two star - wheel drive assemblies are opposite.

[0013] In this technical solution, the number of star - wheel drive assemblies is at least two. Among them, the at least two star - wheel drive assemblies are arranged at intervals along the width direction of the loading mechanism, and the rotation directions of their star wheels are opposite. That is to say, during the working process, the at least two star - wheel drive assemblies sweep the materials from the left and right sides to the middle of the main body, on the one hand, ensuring the aggregate area, and on the other hand, improving the aggregate efficiency.

[0014] In any of the above - mentioned technical solutions, a transfer chute is arranged on the main body, and at least two star - wheel drive assemblies are located on both sides of the transfer chute.

[0015] In this technical solution, a transfer chute is arranged on the main body. Among them, the transfer chute is located in the middle of the main body, and at least two star - wheel drive assemblies are located on both sides of the transfer chute along the width direction of the main body. That is to say, during the working process, the at least two star - wheel drive assemblies sweep the materials from the left and right sides into the transfer chute, and then cooperate with the subsequent mechanism to transport the materials to the next working station.

[0016] In any of the above - mentioned technical solutions, the star - wheel drive assembly further includes: a base, on which a hydraulic motor is arranged; a spline shaft, one end of the spline shaft is connected to the hydraulic motor and can rotate under the drive of the hydraulic motor; a flange cover, which is connected to the other end of the spline shaft and the star wheel and can drive the star wheel to rotate under the drive of the spline shaft.

[0017] In this technical solution, the star wheel drive assembly also includes a base, a spline shaft and a flange cover. The hydraulic motor is arranged on the base, and the output end of the hydraulic motor is connected to the spline shaft and can drive the spline shaft to rotate; the other end of the spline shaft is connected to the flange cover, which can rotate under the drive of the spline shaft; the spline shaft is also connected to the star wheel, which rotates under the drive of the flange cover to perform material sweeping work.

[0018] That is, the star wheel drive assembly proposed in the present invention drives the spline shaft through a hydraulic motor, so that the spline shaft drives the flange cover to rotate, and then drives the star wheel connected to the flange cover to rotate, so as to collect the materials to the position of the transfer chute.

[0019] In any of the above technical solutions, the star wheel drive assembly also includes: a bearing, which is arranged in the installation space of the flange cover, the inner ring of the bearing is connected to the flange cover, and the outer ring of the bearing is connected to the base; a nut, which is sleeved on the spline shaft setting and is located at the end of the bearing away from the flange cover; a thrust washer, which is sleeved on the spline shaft setting and is located between the bearing and the nut.

[0020] In this technical solution, the star wheel drive assembly also includes a bearing, a nut and a thrust washer. The bearing sleeve is arranged in the installation space of the flange cover, and the inner ring of the bearing contacts the rotating flange cover, and the outer ring of the bearing contacts the fixed base, so as to ensure that the flange cover rotates effectively under the drive of the spline shaft; in addition, one end face of the bearing abuts against the flange cover, and the other axial end face of the bearing is provided with a thrust washer and a nut, so that the thrust washer and the nut abut against the other axial end face of the bearing, so as to ensure the axial positioning of the bearing.

[0021] In any of the above technical solutions, it also includes: a connecting component that runs through the base and the main body, and the star wheel drive assembly is configured to be detachably connected to the main body through the connecting component.

[0022] In this technical solution, the loading mechanism also includes a connecting component. The connecting component can be set through the base and the main body to achieve a detachable connection between the star-wheel drive assembly and the main body. That is, the star-wheel drive assembly is an independent component and is detachably connected to the main body, which is convenient for the staff to install and operate, and the star-wheel drive assembly can be disassembled, repaired or replaced during subsequent use; in addition, the user can also choose to use or not use the star-wheel drive assembly according to actual needs to improve the adaptability of the loading mechanism.

[0023] In any of the above technical solutions, the loading mechanism further includes: a sealing component, which is arranged between the flange cover and the base, and the sealing component is configured to seal the gap between the flange cover and the base.

[0024] In this technical solution, the loading mechanism further includes a sealing component. The sealing component is disposed between the flange cover and the base, thereby effectively sealing the gap between the flange cover and the base, preventing leakage of gear oil and the like inside the loading mechanism, and at the same time preventing external dust and water from entering the inside of the loading mechanism.

[0025] In any of the above technical solutions, the loading mechanism further includes: a water spraying device disposed on the main body, and the water spraying device is configured to spray water towards the main body.

[0026] In this technical solution, the loading mechanism further includes a water spraying device. The water spraying device is disposed on the main body and can spray water towards the main body during operation to reduce dust during the aggregate collection process and ensure the construction environment.

[0027] In any of the above technical solutions, it further includes: a deflecting wheel rotatably disposed on the main body; a scraper conveyor, and the scraper chain of the scraper conveyor is connected to the deflecting wheel; wherein, the loading mechanism is configured to drive materials onto the scraper chain through a star wheel drive assembly, and the scraper conveyor is configured to transport materials through the scraper chain.

[0028] In this technical solution, the roadheader also includes a deflecting wheel and a scraper conveyor. The deflecting wheel is rotatably disposed on the main body at the position where the transfer chute is located, the scraper conveyor is located behind the loading mechanism, and the scraper chain of the scraper conveyor is connected to the deflecting wheel, so that the deflecting wheel can rotate driven by the scraper chain to ensure that the scraper chain of the scraper conveyor can be used to transport materials.

[0029] That is, during the operation of the roadheader, the tunneling mechanism tunnels and generates materials; the loading mechanism can effectively collect the materials to sweep the materials into the transfer chute; the materials entering the transfer chute are transported to a designated position through the scraper chain under the combined action of the scraper conveyor.

[0030] In any of the above technical solutions, the tunneling mechanism and the loading mechanism are disposed at the head of the fuselage, the scraper conveyor is disposed at the tail of the fuselage, and the tunneling mechanism is located above the loading mechanism.

[0031] In this technical solution, the tunneling mechanism and the loading mechanism are disposed at the head of the fuselage, and the tunneling mechanism is located above the loading mechanism to cooperate in tunneling and aggregate collection at the head of the fuselage; the scraper conveyor is disposed at the tail of the roadheader to transport materials at the tail of the fuselage and ensure the construction space.

[0032] The additional aspects and advantages of the present invention will become apparent in the following description section or be learned through the practice of the present invention. Description of the Drawings

[0033] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the following description of embodiments in conjunction with the accompanying drawings, where:

[0034] Figure 1 is the front view of the loading mechanism in a continuous miner according to an embodiment of the present invention;

[0035] Figure 2 is Figure 1 the rear view of the loading mechanism of the illustrated embodiment;

[0036] Figure 3 is Figure 1 the top view of the loading mechanism of the illustrated embodiment;

[0037] Figure 4 is Figure 1 the sectional view of the loading mechanism of the illustrated embodiment;

[0038] Figure 5 is Figure 4 the enlarged partial view of the sectional view of the loading mechanism of the illustrated embodiment.

[0039] Wherein, Figures 1 to 5 the corresponding relationship between the reference numerals and the component names in the figures is as follows:

[0040] 100 loading mechanism, 102 main body, 104a left door panel, 104b right door panel, 106a left telescopic cylinder, 106b right telescopic cylinder, 108a left star wheel drive assembly, 108b right star wheel drive assembly, 110 transfer chute, 112 base, 114 spline shaft, 116 flange cover, 118 bearing, 120 nut, 122 thrust washer, 124 connecting component, 126 sealing component, 128a left water spraying device, 128b right water spraying device, 130 deflection wheel, 132 hydraulic motor, 134 star wheel, 136 bolt. Detailed Description of the Embodiments

[0041] In order to more clearly understand the above objects, features, and advantages of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.

[0042] In the following description, many specific details are set forth to facilitate a thorough understanding of the present invention. However, the present invention may be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific embodiments disclosed below.

[0043] Next, reference is made to Figures 1 to 5 to describe a continuous miner according to some embodiments of the present invention.

[0044] Embodiment 1:

[0045] The roadheader-anchoring machine proposed in the first embodiment of the present invention includes: a fuselage, a tunneling mechanism, and a loading mechanism; the tunneling mechanism is arranged on the fuselage and can be used for tunneling materials; the loading mechanism is arranged on the fuselage and is used in cooperation with the tunneling mechanism to collect the materials generated by the tunneling mechanism (this embodiment is not shown in the figure).

[0046] Among them, the loading mechanism includes a main body, side door panels, telescopic cylinders, and a star wheel drive assembly. The main body is connected to the fuselage and provides a placement position for the remaining components; the side door panels are connected to the main body through telescopic cylinders and can move along the width direction of the main body under the drive of the telescopic cylinders, thereby changing the width of the loading structure so that the loading mechanism can be applicable to roadways of different widths; in addition, the star wheel drive assembly is arranged on the main body and is used to sweep the materials entering the main body.

[0047] Specifically, the star wheel drive assembly includes a hydraulic motor and a star wheel used in cooperation. During the operation of the star wheel drive assembly, the star wheel is driven to rotate by the hydraulic motor, thereby realizing material sweeping. Driving the star wheel to rotate by the hydraulic motor can avoid the driving method of using an electric motor plus a reducer in the related art, can be applicable to a variety of complex working conditions, especially applicable to water accumulation environments, can effectively improve the adaptability of the star wheel drive assembly, and effectively ensure the normal progress of construction.

[0048] That is to say, the roadheader-anchoring machine proposed in this embodiment can realize the adjustment of the width of the loading mechanism through the cooperation of the telescopic cylinder and the side door panels, and can be applicable to roadways of various different sizes; driving the star wheel to work by the hydraulic motor enables the loading mechanism to be applicable to a variety of complex working conditions.

[0049] Embodiment Two:

[0050] The roadheader-anchoring machine proposed in the second embodiment of the present invention includes: a fuselage, a tunneling mechanism, and a loading mechanism 100; the tunneling mechanism is arranged on the fuselage and can be used for tunneling materials; the loading mechanism 100 is arranged on the fuselage and is used in cooperation with the tunneling mechanism to collect the materials generated by the tunneling mechanism.

[0051] Among them, as Figure 1 , Figure 2 and Figure 3As shown, the loading mechanism 100 includes a main body 102, a left door panel 104a, a right door panel 104b, a left telescopic oil cylinder 106a, a right telescopic oil cylinder 106b, a left star wheel drive assembly 108a and a right star wheel drive assembly 108b. The main body 102 is connected to the fuselage and provides a placement position for the remaining components; the left door panel 104a is connected to the main body 102 through the left telescopic oil cylinder 106a and can move along the width direction of the main body 102 under the drive of the left telescopic oil cylinder 106a; the right door panel 104b is connected to the main body 102 through the right telescopic oil cylinder 106b and can move along the width direction of the main body 102 under the drive of the right telescopic oil cylinder 106b. In addition, the left star wheel drive assembly 108a and the right star wheel drive assembly 108b are arranged on the main body 102 and are spaced apart along the width direction of the loading mechanism 100, and the rotation directions of the star wheels 134 of the left star wheel drive assembly 108a and the right star wheel drive assembly 108b are opposite.

[0052] That is to say, for the roadheader proposed in this embodiment, the sizes on both sides of the loading mechanism 100 can be adjusted, which further improves the adaptability of the loading mechanism 100 and is convenient for the staff to operate. In addition, during the working process, the left star wheel drive assembly 108a and the right star wheel drive assembly 108b sweep the materials to the middle of the main body 102 from both left and right sides. On the one hand, it ensures the aggregate area, and on the other hand, it improves the aggregate efficiency.

[0053] In this embodiment, further, as Figure 1 , Figure 2 and Figure 3 shown, a transfer chute 110 is provided on the main body 102.

[0054] Among them, the transfer chute 110 is located in the middle of the main body 102, and the left star wheel drive assembly 108a and the right star wheel drive assembly 108b are located on both sides of the transfer chute 110 along the width direction of the main body 102. That is to say, during the working process, the left star wheel drive assembly 108a and the right star wheel drive assembly 108b sweep the materials into the transfer chute 110 from both left and right sides, and then cooperate with the subsequent mechanism to work to transport the materials to the next working station.

[0055] In any of the above embodiments, further, as Figure 4 shown, the star wheel drive assembly further includes a base 112, a spline shaft 114 and a flange cover 116.

[0056] Among them, the hydraulic motor 132 is arranged on the base 112, and the output end of the hydraulic motor 132 is connected to the spline shaft 114 and can drive the spline shaft 114 to rotate; the other end of the spline shaft 114 is connected with a flange cover 116, and the flange cover 116 can rotate under the drive of the spline shaft 114; the spline shaft 114 is also connected with a star wheel 134, and the star wheel 134 rotates under the drive of the flange cover 116 to perform the material sweeping work.

[0057] That is, the star wheel drive assembly proposed by the present invention drives the spline shaft 114 through the hydraulic motor 132, so that the spline shaft 114 drives the flange cover 116 to rotate, and then links the rotation of the star wheel 134 connected to the flange cover 116 to collect the material to the position where the transfer chute 110 is located.

[0058] In any of the above embodiments, further, as Figure 4 and Figure 5 shown, the star wheel drive assembly further includes a bearing 118, a nut 120 and a thrust washer 122.

[0059] Among them, the bearing 118 is sleeved in the installation vacancy of the flange cover 116, and the inner ring of the bearing 118 is in contact with the rotating flange cover 116, and the outer ring of the bearing 118 is in contact with the fixed base 112, ensuring that the flange cover 116 can rotate effectively under the drive of the spline shaft 114; in addition, one end face of the bearing 118 abuts against the flange cover 116, and a thrust washer 122 and a nut 120 are arranged on the other axial end face of the bearing 118, so that the thrust washer 122 and the nut 120 abut against the other axial end face of the bearing 118 to ensure the axial positioning of the bearing 118.

[0060] In a specific embodiment, as Figure 5 shown, a tapered roller bearing is adopted.

[0061] In any of the above embodiments, further, as Figure 1 、 Figure 2 and Figure 3 shown, the loading mechanism 100 further includes a connecting member 124.

[0062] Among them, the connecting member 124 can penetrate through the base 112 and the main body 102 to realize the detachable connection between the star wheel drive assembly and the main body 102. That is, the star wheel drive assembly is an independent component and is detachably connected to the main body 102, which is convenient for the staff to install and operate, and can be disassembled, repaired or replaced the star wheel drive assembly during subsequent use; in addition, the user can also choose to use or not use the star wheel drive assembly according to actual needs to improve the adaptability of the loading mechanism 100.

[0063] In any of the above embodiments, further, as Figure 4 and Figure 5 shown, the loading mechanism 100 further includes a sealing member 126.

[0064] Among them, the sealing member 126 is disposed between the flange cover 116 and the base 112, thereby effectively sealing the gap between the flange cover 116 and the base 112, preventing leakage of internal gear oil and the like in the loading mechanism 100, and at the same time preventing external dust and water from entering the inside of the loading mechanism 100.

[0065] In a specific embodiment, such as Figure 5 shown, a floating seal plus a mechanical labyrinth seal is adopted.

[0066] In any of the above embodiments, further, the loading mechanism 100 further includes a water spraying device. Among them, the water spraying device is disposed on the main body 102 and can spray water toward the main body 102 during the working process to reduce dust during the aggregate collection process and ensure the construction environment.

[0067] In a specific embodiment, such as Figure 1 、 Figure 2 and Figure 3 shown, there are two water spraying devices, namely a left water spraying device 128a and a right water spraying device 128b. The left water spraying device 128a is used in cooperation with the left star wheel drive assembly 108a, and the right water spraying device 128b is used in cooperation with the right star wheel drive assembly 108b.

[0068] In any of the above embodiments, further, as Figure 1 、 Figure 2 and Figure 3 shown, the roadheader also includes a deflecting wheel 130 and a scraper conveyor.

[0069] Among them, the deflecting wheel 130 is rotatably disposed on the main body 102 at the position where the transfer chute 110 is located. The scraper conveyor is located behind the loading mechanism 100, and the scraper chain of the scraper conveyor is connected to the deflecting wheel 130, so that the deflecting wheel 130 can rotate driven by the scraper chain to ensure that the loading mechanism 100 and the scraper chain of the scraper conveyor can be used to convey materials.

[0070] That is to say, during the working process of the roadheader, the tunneling mechanism tunnels and generates materials; the loading mechanism 100 can effectively collect the materials to sweep the materials into the transfer chute 110; the materials entering the transfer chute 110 are conveyed to a designated position under the combined action of the scraper chain and the scraper conveyor.

[0071] Specifically, the tunneling mechanism and the loading mechanism 100 are disposed at the head of the roadheader, and the tunneling mechanism is located above the loading mechanism 100 to cooperate with tunneling and aggregate collection; the scraper conveyor is disposed at the tail of the roadheader to transport materials at the rear and ensure the construction space. Specific embodiment:

[0073] The present invention provides a hydraulic-driven loading mechanism 100 for a roadheader-anchoring machine. Among them, as Figure 1 , Figure 2 and Figure 3 shown, the loading mechanism 100 includes: a main body 102, a left door panel 104a, a right door panel 104b, a left telescopic oil cylinder 106a, a right telescopic oil cylinder 106b, a deflection wheel 130, a left star wheel drive assembly 108a, and a right star wheel drive assembly 108b. The loading mechanism 100 is connected to the scraper conveyor by a scraper chain; the left star wheel drive assembly 108a and the right star wheel drive assembly 108b sweep the incoming material onto the scraper chain by reverse rotation; the left door panel 104a and the right door panel 104b are respectively connected to the main body 102 by the left telescopic oil cylinder 106a and the right telescopic oil cylinder 106b, and the overall width of the loading mechanism 100 is controlled by the telescopic movement of the telescopic oil cylinder; the main body 102 is integrally welded to ensure its strength requirements.

[0074] Furthermore, the above-mentioned star wheel drive assembly, as Figure 4 and Figure 5 shown, includes: a hydraulic motor 132, a spline shaft 114, tapered roller bearings, a flange cover 116, a star wheel 134, and a floating seal. Among them, the hydraulic motor 132 is connected to the main body 102 through a connecting component 124, and the star wheel 134 is connected to the flange cover 116 through a positioning pin and bolts 136. When the star wheel drive assembly is working, the hydraulic motor 132 drives the spline shaft 114 to rotate, thereby driving the flange cover 116 and the star wheel 134 to rotate. The seal adopts a combination of floating seal and mechanical labyrinth seal to ensure the tightness of the seal.

[0075] The present invention abandons the traditional motor-driven method and instead uses the hydraulic motor 132 for driving, avoiding production stoppages caused by motor failures and improving production efficiency; the left door panel 104a and the right door panel 104b are telescopic, enabling the loading mechanism 100 to meet the aggregate work requirements of different roadway widths and realizing the function of multi-purpose use of one machine.

[0076] Next, the above-mentioned loading mechanism 100 will be further described in conjunction with the attached Figures 1 to 5 :

[0077] The loading mechanism 100 proposed by the present invention has its tail connected to the scraper conveyor. Part of the deflection wheel 130 can pass through the scraper chain and be integrated with the rear scraper conveyor. The rotation of the star wheel 134 causes the material to fall into the scraper chain, and then it is transported by the scraper conveyor; as Figure 1 , Figure 2 and Figure 3As shown in the figure, the entire device mainly includes: a main body, a left door panel 104a, a right door panel 104b, a left star wheel drive assembly 108a, a right star wheel drive assembly 108b, a deflection wheel 130, a left telescopic oil cylinder 106a, a right telescopic oil cylinder 106b, a left water spraying device 128a, and a right water spraying device 128b. The above loading mechanism 100 can be used for the aggregate work of a roadheader, and more specifically, can be used to collect materials such as coal in a coal mine.

[0078] Specifically, the main body 102 is integrally welded to ensure the strength of the entire loading mechanism 100 and its supporting function.

[0079] Specifically, as Figure 1 , Figure 2 and Figure 3 shown, the left door panel 104a and the right door panel 104b are located on the left and right sides of the transfer chute 110, and are respectively connected to the main body 102 through the left telescopic oil cylinder 106a and the right telescopic oil cylinder 106b, enabling the left door panel 104a and the right door panel 104b to have the function of opening and closing, so that the loading mechanism 100 can adapt to roadway operations of different widths.

[0080] Specifically, as Figure 4 and Figure 5 shown, the star wheel drive assembly mainly includes: a hydraulic motor 132, a spline shaft 114, a base 112, a floating seal, a tapered roller bearing, a star wheel 134, a flange cover 116, etc.; among them, the hydraulic motor 132 and the base 112 are fixed together through a connecting component 124; the flange cover 116 is matched with the spline shaft 114, the inner ring of the bearing 118 is matched with the flange cover 116, and the outer ring is matched with the non-rotating part base 112. One end of the bearing 118 is tightened by a nut 120 and is equipped with a thrust washer 122.

[0081] The entire device is the main power source for the loading mechanism 100 to collect aggregates. As Figure 4 and Figure 5 shown, during operation, the hydraulic motor 132 drives the spline shaft 114 to rotate, thereby driving the flange cover 116 and the star wheel 134 connected to it by bolts 136 to rotate for aggregate collection; the entire structure is fixed to the main body 102 through the threaded holes on the base 112 and the connecting component 124, and the base 112 is separated from the rotating part by the bearing 118. In terms of sealing, a floating seal plus a mechanical labyrinth seal is used.

[0082] Specifically, the scraper chain connects the scraper conveyor and the loading mechanism 100 through the deflection wheel 130, enabling the materials to be transported out through the scraper conveyor in a timely manner.

[0083] The loading mechanism 100 proposed by the present invention has at least the following advantages:

[0084] 1. Achieve the aggregate work in a more complex environment of coal mines. Compared with the motor drive in the related technology, through the optimization of the structure and the use of the hydraulic motor 132, the loading mechanism 100 can work normally in a complex environment with a lot of water and mud.

[0085] Specifically, the driving part of the star wheel 134 is the hydraulic motor 132, which can adapt to a more complex underground environment compared with the motor. In an environment with a lot of water and mud, the situation of motor burnout in the traditional mode of motor plus reducer is effectively avoided, ensuring the continuous progress of the production work of the mining party.

[0086] 2. Realize the function of using one device in multiple roadways. The opening and closing of the left door panel 104a and the right door panel 104b enable the loading mechanism 100 to adapt to roadways of different widths, and also make the aggregate work more thorough.

[0087] Specifically, the left door panel 104a and the right door panel 104b that can be opened and closed make the loading mechanism 100 have a fuselage of different widths to adapt to the aggregate work of roadways of different widths, and the aggregate is made more thorough by the opening and closing of the left door panel 104a and the right door panel 104b.

[0088] In the description of the present invention, the term "plurality" refers to two or more, unless otherwise clearly defined. The orientation or positional relationship indicated by terms such as "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention; terms such as "connection", "installation", "fixation", etc. should all be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0089] In the description of this specification, the description of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0090] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A roadheader-anchoring machine, characterized in that, include: body; A tunneling mechanism, arranged on the machine body; a loading mechanism, disposed on the machine body, the loading mechanism being configured to collect materials generated by the excavation mechanism; The loading mechanism comprises: A main body connected to the fuselage; A side door panel, movably disposed on the main body; A telescopic oil cylinder connected to the main body and the side door panel, wherein the telescopic oil cylinder is configured to drive the side door panel to move along the width direction of the main body; A star wheel driving assembly is arranged on the main body, the star wheel driving assembly comprises a hydraulic motor and a star wheel connected to the hydraulic motor, and the hydraulic motor is configured to drive the star wheel to rotate; The number of the side door panels is two, and the two side door panels are distributed on two opposite sides of the main body, and each of the side door panels is equipped with the telescopic cylinder; The side door panel includes a left door panel and a right door panel, and the telescopic oil cylinder includes a left telescopic oil cylinder and a right telescopic oil cylinder. The left door panel is connected to the main body through the left telescopic oil cylinder and can move along the width direction of the main body under the drive of the left telescopic oil cylinder; the right door panel is connected to the main body through the right telescopic oil cylinder and can move along the width direction of the main body under the drive of the right telescopic oil cylinder; The anchor miner further comprises a water spraying device disposed on the main body, wherein the water spraying device is configured to spray water toward the main body; The star wheel drive assembly also includes: A base, on which the hydraulic motor is arranged; A spline shaft, one end of which is connected to the hydraulic motor and can rotate under the drive of the hydraulic motor; A flange cover is connected to the other end of the spline shaft and the star wheel, and can drive the star wheel to rotate under the drive of the spline shaft; The star wheel drive assembly also includes: A bearing is arranged in the installation space of the flange cover, the inner ring of the bearing is connected to the flange cover, and the outer ring of the bearing is connected to the base; A nut, sleeved on the spline shaft, located at an end of the bearing away from the flange cover; A thrust washer, sleeved on the spline shaft and located between the bearing and the nut; One end face of the bearing is in contact with the flange cover, and the other axial end face of the bearing is provided with a thrust washer and a nut, and the thrust washer and the nut are in contact with the other axial end face of the bearing.

2. The bolter miner according to claim 1, characterized in that: The number of the star wheel drive assemblies is at least two, and the star wheels of at least two of the star wheel drive assemblies rotate in opposite directions.

3. The roadheader-anchoring machine according to claim 2, wherein, The loading mechanism also includes: The transfer slot is arranged on the main body, and at least two of the star wheel drive assemblies are located on both sides of the transfer slot.

4. The roadheader-anchoring machine according to any one of claims 1 to 3, characterized in that Also includes: A connecting component is provided through the base and the main body, and the star wheel drive assembly is configured to be detachably connected to the main body through the connecting component.

5. The roadheader-anchoring machine according to any one of claims 1 to 3, characterized in that, The loading mechanism also includes: A sealing component is disposed between the flange cover and the base, and the sealing component is configured to seal a gap between the flange cover and the base.

6. The roadheader-anchoring machine according to any one of claims 1 to 3, characterized in that Also includes: a deflection wheel rotatably disposed on the main body; Scraper conveyor, wherein the scraper chain of the scraper conveyor is connected to the deflection wheel; Wherein, the loading mechanism is configured to drive materials onto the scraper chain through the star wheel drive assembly, and the scraper conveyor is configured to transport the materials through the scraper chain.

7. The roadheader according to claim 6, characterized in that The tunneling mechanism and the loading mechanism are arranged at the head of the fuselage, the scraper conveyor is arranged at the tail of the fuselage, and the tunneling mechanism is located above the loading mechanism.

Citation Information

Patent Citations

  • Three-hammer impact crushing-type stone drift driving anchor

    CN107143334A

  • Driving device for shovel board star wheel of roadheader

    CN201874577U

  • Digging and anchoring machine

    CN212154767U