An automatic filament removal system for flexible material processing

Abstract

The invention discloses an automatic flake picking system for processing flexible materials, comprising a flake picking robot, a workbench and a flake sheet storage box, wherein the flake picking robot is arranged close to the workbench, and a clamp unit of the flake picking robot is located on the table top of the workbench, and the flake sheet storage box is installed on the outside of the workbench; the clamp unit of the flake picking robot comprises a flake picking module and a flake picking clamp, and the flake picking clamp is used to grab the flexible materials; the flake picking module comprises a clamping claw and a telescopic cylinder, and the telescopic cylinder is installed at one end of the flake picking clamp, and the telescopic cylinder is provided with a push rod, and the free end of the push rod is arranged downward, and the clamping claw is installed at the free end of the push rod, and the push rod of the telescopic cylinder pushes the clamping claw to move linearly; the opening of the flake sheet storage box faces upward; the automatic flake picking system for processing flexible materials can complete the flake collecting action while collecting the flexible materials, thereby realizing the automation of flake picking; the workbench is rotatable and used for dyeing and printing flexible materials, and the flake sheet storage box rotates with the workbench.

Description

Technical Field

[0001] The invention relates to the technical field of flexible material production equipment, in particular to an automatic filament taking system for flexible material processing. Background Art

[0002] "Fiber" is an identifier for product management within a textile factory. In the production of flexible materials, in order to manage flexible materials differently according to different production lines, batches, and equipment, and to save management space, after different flexible materials are stacked together, an item will be placed between different products to distinguish them. This item is called "Fiber" in the industry. Fiber is generally composed of fiber sheets and fiber tapes. Fiber sheets are usually partitions, paper sheets, etc.

[0003] At present, the processing of flexible materials can use robot clamps to grab the fabric, but since the amount of flexible material products changes each time, the number of flexible materials between the fibers is uncertain, and the fibers in different flexible material factories are also different, the removal of the fibers is done manually, which is inefficient. Summary of the invention

[0004] In view of the above-mentioned defects, the purpose of the present invention is to provide an automatic catalpa removal system for flexible material processing to achieve automatic catalpa removal.

[0005] To achieve this purpose, the present invention adopts the following technical solutions: an automatic flotation system for processing flexible materials, comprising a flotation robot, a workbench and a flotation storage box, wherein the flotation robot is arranged close to the workbench, and the clamp unit of the flotation robot is located on the table top of the workbench, and the flotation storage box is installed on the outside of the workbench; the clamp unit of the flotation robot comprises a flotation module and a flotation clamp, and the flotation clamp is used to grab flexible materials; the flotation module comprises a clamp and a telescopic cylinder, and the telescopic cylinder is installed at one end of the flotation clamp, and the telescopic cylinder is provided with a push rod, and the free end of the push rod is arranged downward, and the clamp is installed at the free end of the push rod, and the push rod of the telescopic cylinder pushes the clamp to move linearly; the opening of the flotation storage box faces upward; when flotation, the flotation clamp is located on the table top of the workbench, and the flotation module is located above the flotation storage box, and the telescopic cylinder drives the clamp to descend and clamp the flotation loaded in the flotation storage box.

[0006] Preferably, the workbench is embedded with a rotating drive mechanism for driving the workbench to rotate; the workbench is also provided with a crossbeam and a mounting plate, the crossbeam is arranged on the lower surface of the workbench, one end of the mounting plate is installed on one side of the crossbeam, the other end of the mounting plate is fixed to the edge of the workbench, and the film storage box is installed on the other end of the mounting plate.

[0007] Preferably, the picking module also includes a photoelectric sensor and a clamp mounting plate, the clamp mounting plate is installed on the free end of the push rod, the photoelectric sensor is installed on one end of the clamp mounting plate, and the sensing unit of the photoelectric sensor is set downward, the photoelectric sensor is electrically connected to the telescopic cylinder, and the clamp is installed on the bottom surface of the clamp mounting plate.

[0008] Preferably, the film storage box is further provided with a film tape positioning piece, and the film tape positioning piece is movably inserted into the interior of the film storage box.

[0009] Preferably, the upper portion of the tape positioning piece is a V-shaped groove.

[0010] Preferably, a barb is provided on the back of the film storage box, and an opening matching with the barb is provided at the other end of the mounting plate, and the film storage box is detachably fixed to the mounting plate via the barb.

[0011] Preferably, the clamp is a pneumatic clamp or an electric clamp.

[0012] Preferably, the opening of the clamp is larger than the width of the filament band.

[0013] Preferably, the telescopic cylinder is a telescopic pneumatic cylinder or a telescopic electric cylinder.

[0014] Preferably, the material picking fixture is provided with a plurality of side-by-side material picking units, each of which comprises a driving cylinder, a splint mounting seat and a movable splint, wherein the movable splint is hinged to the telescopic shaft of the driving cylinder via the splint mounting seat, and the driving cylinder drives the movable splint to perform an opening and closing action relative to the splint mounting seat, and the splint mounting seat is fixedly provided with an air nozzle mounting plate, and air nozzles are connected to the left and right sides of the bottom of the air nozzle mounting plate, and the air jet direction of the nozzle of the air nozzle is obliquely downward.

[0015] Beneficial effects of the present invention: The automatic naphtha taking system for processing flexible materials can complete the naphtha taking action while taking up the flexible materials, including flexible materials such as fiber materials, textiles, and leather, and realizes the automation of naphtha taking. The workbench can rotate for dyeing and printing flexible materials, and the naphtha sheet storage box rotates with the workbench.

[0016] The flexible material to be processed is manually laid on the workbench. If the flexible material contains fluff, the fluff is placed in a fluff sheet storage box. The fluff sheet storage box rotates with the workbench. After the processing is completed, the fluff sheet storage box is transferred to the workstation of the material picking robot. Then the clamp in the fluff picking module is aligned with the fluff sheet storage box, and the push rod of the telescopic cylinder pushes the clamp to the fluff sheet storage box, and the clamp clamps the fluff. At the same time, the material picking fixture picks up the processed flexible material, so that the flexible material and fluff are collected by the material picking robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of an embodiment of the present invention;

[0018] Figure 2 It is a schematic structural diagram of an embodiment of the present invention;

[0019] Figure 3 It is a schematic structural diagram of an embodiment of the present invention;

[0020] Wherein: 1 robot system; 2 workbench; 3 film storage box; 11 film picking module; 12 material picking fixture; 21 crossbeam; 22 mounting plate; 32 film belt positioning plate; 111 clamping claw; 112 telescopic cylinder; 113 photoelectric sensor; 114 clamping claw mounting plate; 121 driving cylinder; 122 splint mounting seat; 123 movable splint; 124 air nozzle mounting plate; 125 air nozzle; 1121 push rod. DETAILED DESCRIPTION

[0021] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0022] like Figure 1-3 The automatic flake picking system for processing flexible materials shown in the figure comprises a flake picking robot 1, a workbench 2 and a flake storage box 3, wherein the flake picking robot 1 is arranged close to the workbench 2, and the clamp unit of the flake picking robot 1 is located on the table top of the workbench 2, and the flake storage box 3 is installed on the outside of the workbench 2; the clamp unit of the flake picking robot 1 comprises a flake picking module 11 and a flake picking clamp 12, and the flake picking clamp 12 is used to grab flexible materials; the flake picking module 11 comprises a clamp 111 and a telescopic cylinder 112, and the telescopic cylinder 112 is installed on the flake picking module 1 ... At one end of the clamp 12, the telescopic cylinder 112 is provided with a push rod 1121, the free end of the push rod 1121 is set downward, the clamp 111 is installed on the free end of the push rod 1121, and the push rod 1121 of the telescopic cylinder 112 pushes the clamp 111 to make a linear motion; the opening of the cattail sheet storage box 3 faces upward; when taking materials, the material taking clamp 12 is located on the table top of the workbench 2, and the cattail sheet taking module 11 is located above the cattail sheet storage box 3, and the telescopic cylinder 112 drives the clamp 111 to descend and clamp the cattail sheet loaded in the cattail sheet storage box 3.

[0023] The automatic naphtha taking system for processing flexible materials can complete the naphtha taking action while taking up flexible materials, including flexible materials such as fiber materials, textiles, leather, etc., and realizes the automation of naphtha taking. The workbench 2 is rotatable and used for dyeing and printing flexible materials, and the naphtha sheet storage box 3 rotates with the workbench 2.

[0024] The flexible material to be processed is manually laid on the workbench 2. If the flexible material contains fluff, the fluff is placed in the fluff sheet storage box 3; the fluff sheet storage box 3 rotates with the workbench 2, and after processing is completed, the fluff sheet storage box 3 is transferred to the workstation of the material picking robot 1; then the clamp 111 in the fluff picking module 11 is aligned with the fluff sheet storage box 3, and the push rod 1121 of the telescopic cylinder 112 pushes the clamp 111 to reach the fluff sheet storage box 3, and the clamp 111 clamps the fluff; at the same time, the material picking fixture 12 picks up the processed flexible material, so that the flexible material and fluff are collected by the material picking robot 1.

[0025] Preferably, the workbench 2 is embedded with a rotating drive mechanism for driving the workbench 2 to rotate; the workbench 2 is also provided with a crossbeam 21 and a mounting plate 22, the crossbeam 21 is arranged on the lower surface of the workbench 2, one end of the mounting plate 22 is installed on one side of the crossbeam 21, and the other end of the mounting plate 22 is fixed to the edge of the workbench 2, and the film storage box 3 is installed on the other end of the mounting plate 22.

[0026] The workbench 2 can rotate, so different workstations can be set around the workbench 2, and the flexible materials can be processed and unloaded at different workstations by rotating. The film storage box 3 is connected to the crossbeam 21 at the bottom of the workbench 2 through the mounting plate 22, and the installation is more stable and firm, preventing the workbench 2 from shifting or falling when rotating.

[0027] Preferably, the picking module 11 also includes a photoelectric sensor 113 and a clamp mounting plate 114, the clamp mounting plate 114 is installed on the free end of the push rod 1121, the photoelectric sensor 113 is installed on one end of the clamp mounting plate 114, and the sensing unit of the photoelectric sensor 113 is set downward, the photoelectric sensor 113 is electrically connected to the telescopic cylinder 112, and the clamp 111 is installed on the bottom surface of the clamp mounting plate 114.

[0028] The photoelectric sensor 113 is a device that converts light signals into electrical signals, and the sensing unit of the photoelectric sensor 113 faces downward. When the workbench 2 is transferred to the workstation of the material-retrieving robot 1, the light signal emitted by the photoelectric sensor 113 is blocked by the film storage box 3 or the mounting plate 22, so that the photoelectric sensor 113 generates a driving signal and transmits the driving signal to the telescopic cylinder 112, and the telescopic cylinder 112 pushes the push rod 1121 downward to push the clamping claw 111 to move downward, and clamp the film in the film storage box 3.

[0029] Preferably, the film storage box 3 is further provided with a film tape positioning piece 32 , and the film tape positioning piece 32 is movably inserted into the film storage box 3 .

[0030] The filament tape positioning piece 32 is used to fix the filament tape that the clamping claw 111 is to clamp, so that its position will not be offset, and the clamping claw 111 is easier to clamp. When manually putting filaments into the filament sheet storage box 3, the filament tape of the filament is placed on one side of the filament tape positioning piece 32 that can be aligned with the clamping claw 111, and the filament sheet of the filament is placed on the other side of the filament tape positioning piece 32.

[0031] Preferably, the upper portion of the tape positioning piece 32 is a V-shaped groove.

[0032] When the cattails are put into the cattail sheet storage box 3, the cattail belt of the cattails is located in the V-shaped groove of the cattail belt positioning piece and can be fixed by the V-shaped groove, which is more conducive to the accurate clamping of the clamping claw 111.

[0033] Preferably, a barb is provided on the back of the film storage box 3, and an opening matched with the barb is provided at the other end of the mounting plate 22, and the film storage box 3 is detachably fixed to the mounting plate 22 via the barb.

[0034] Since the napkin storage box 3 is detachable, during production, a worker can first put the napkins into the napkin storage box 3 and then hang the napkin storage box 3 on the mounting plate 22, which is easy to operate.

[0035] Preferably, the clamp 111 is a pneumatic clamp or an electric clamp.

[0036] The clamping of the clamping jaws 111 can be driven by existing pneumatic or electric driving methods, and it is more convenient to adjust the clamping force of the clamping jaws 111.

[0037] Preferably, the opening of the clamping jaw 111 is larger than the width of the filament band.

[0038] When the opening of the clamping jaw 111 is larger than the width of the filament band, clamping can be completed stably and reliably.

[0039] Preferably, the telescopic cylinder 112 is a telescopic pneumatic cylinder or a telescopic electric cylinder.

[0040] By using a telescopic air cylinder or a telescopic electric cylinder to drive the clamping jaw 111 to move up and down, it is more convenient to adjust the movement of the clamping jaw 111.

[0041] Preferably, the material picking fixture 12 is provided with a plurality of side-by-side material picking units, each of which includes a driving cylinder 121, a splint mounting seat 122 and a movable splint 123, wherein the movable splint 123 is hinged to the telescopic shaft of the driving cylinder 121 through the splint mounting seat 122, and the driving cylinder 121 drives the movable splint 123 to open and close relative to the splint mounting seat 122, and the splint mounting seat 122 is fixedly mounted with an air nozzle mounting plate 124, and air nozzles 125 are connected to the left and right sides of the bottom of the air nozzle mounting plate 124, and the jet direction of the nozzle of the air nozzle 125 is obliquely downward.

[0042] The driving cylinder 121 drives the movable clamp 123 to move. The movable clamp 123 and the clamp mounting seat 122 form a clamp that can clamp flexible materials. The clamp mounting seat 122 presses one side of the flexible material when grabbing, so that the material will not move during the clamping process. The material picking clamp 12 has a leveling function. By setting two air nozzles 125 at the lower end of the air nozzle mounting plate 124, the movement of the material picking clamp 12 drives the air nozzles 125 to move. The air nozzles 125 blow air at the same time, using air flow to achieve the effect of flattening the flexible material. In addition, because the position of the air nozzles 125 is fixed, the blowing angle remains unchanged, ensuring a stable blowing effect.

[0043] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. An automatic flake ... The clamp unit of the material picking robot includes a material picking module and a material picking clamp, and the material picking clamp is used to grab flexible materials; The material taking module includes a clamp and a telescopic cylinder, wherein the telescopic cylinder is installed at one end of the material taking fixture, the telescopic cylinder is provided with a push rod, the free end of the push rod is arranged downward, the clamp is installed at the free end of the push rod, and the push rod of the telescopic cylinder pushes the clamp to make a linear motion; The opening of the napkin storage box faces upward; When taking materials, the material taking fixture is located on the table top of the workbench, and the cattail taking module is located above the cattail sheet storage box, and the telescopic cylinder drives the clamping claw to descend and clamp the cattail loaded in the cattail sheet storage box; The workbench is embedded with a rotation driving mechanism for driving the workbench to rotate; The workbench is also provided with a crossbeam and a mounting plate, wherein the crossbeam is provided on the lower surface of the workbench, one end of the mounting plate is mounted on one side of the crossbeam, the other end of the mounting plate is fixed to the edge of the workbench, and the film storage box is mounted on the other end of the mounting plate; The picking module also includes a photoelectric sensor and a clamping claw mounting plate, wherein the clamping claw mounting plate is mounted on the free end of the push rod, the photoelectric sensor is mounted on one end of the clamping claw mounting plate, and the sensing unit of the photoelectric sensor is arranged downward, the photoelectric sensor is electrically connected to the telescopic cylinder, and the clamping claw is mounted on the bottom surface of the clamping claw mounting plate; The material picking fixture is provided with a plurality of side-by-side material picking units, each of which includes a driving cylinder, a splint mounting seat and a movable splint, the movable splint being hinged to the telescopic shaft of the driving cylinder via the splint mounting seat, the driving cylinder drives the movable splint to open and close relative to the splint mounting seat, the splint mounting seat is fixedly provided with an air nozzle mounting plate, the bottom left and right sides of the air nozzle mounting plate are connected with air nozzles, and the jet direction of the nozzle of the air nozzle is obliquely downward.

2. The automatic filament removal system for flexible material processing according to claim 1 is characterized in that: The film storage box is also provided with a film tape positioning piece, and the film tape positioning piece is movably inserted into the interior of the film storage box.

3. The automatic filament removal system for processing flexible materials according to claim 2, characterized in that: The upper part of the Philips tape positioning piece is a V-shaped groove.

4. The automatic filament removal system for flexible material processing according to claim 3 is characterized in that: A barb is provided on the back of the film storage box, and an opening matched with the barb is provided at the other end of the mounting plate, and the film storage box is detachably fixed to the mounting plate through the barb.

5. The automatic filament removal system for flexible material processing according to claim 4 is characterized in that: The clamping jaws are pneumatic clamping jaws or electric clamping jaws.

6. The automatic filament removal system for processing flexible materials according to claim 5, characterized in that: The opening of the clamping jaw is larger than the width of the filament ribbon.

7. The automatic filament removal system for processing flexible materials according to claim 6, characterized in that: The telescopic cylinder of the pneumatic gripper is a telescopic air cylinder, or the telescopic cylinder of the electric gripper is a telescopic electric cylinder.

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