Automatic placement device for auxiliary materials
By designing an automatic placement device for auxiliary materials, the automatic supply and precise transfer of auxiliary materials is achieved by using the feeding mechanism and load transfer mechanism, the problem of low placement efficiency of auxiliary materials for circuit board parts is solved, and the placement efficiency and yield are improved.
Patent Information
- Application Number
- CN202010345622.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-27
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2040-04-27
AI Technical Summary
In the prior art, the placement efficiency of circuit board auxiliary materials is low and error-prone, and cannot meet production needs.
An automatic placement device for auxiliary materials is designed, including a first feeding mechanism, a second feeding mechanism and a load transfer mechanism, to realize automatic supply and precise transfer of auxiliary materials, and to realize automatic placement of auxiliary materials using components such as cylinder clamps and suction parts.
The placement efficiency and yield of auxiliary materials are improved, errors caused by manual operation are avoided, and efficient and automated placement of auxiliary materials is achieved.
Smart Images

Figure CN111409913B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic placement of auxiliary materials, and in particular discloses an automatic placement device for auxiliary materials. Background Art
[0002] During the manufacturing process of circuit board components, the circuit board components need to be packaged and encapsulated. During the packaging and encapsulation process of the circuit board components, external auxiliary materials need to be placed on the circuit board components. In the existing technology, the auxiliary materials are mainly placed on the circuit board components manually by staff. On the one hand, the placement efficiency of the auxiliary materials is low and cannot meet the needs of actual production; on the other hand, the manual placement of the auxiliary materials by staff may cause omissions, etc., resulting in errors in the placement of auxiliary materials. Summary of the Invention
[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide an automatic auxiliary material placement device to realize automatic placement of auxiliary materials, eliminating the need for staff to manually place auxiliary materials, thereby improving the placement efficiency and placement yield of auxiliary materials.
[0004] To achieve the above-mentioned purpose, the present invention provides an automatic auxiliary material placement device, comprising a first feeding mechanism, a second feeding mechanism and a transfer mechanism, the first feeding mechanism is used to automatically supply auxiliary materials, the second feeding mechanism is used to automatically supply circuit board components, and the transfer mechanism is used to transfer the auxiliary materials supplied by the first feeding mechanism to the circuit board components supplied by the second feeding mechanism; the transfer mechanism comprises a first bracket, a second bracket moving along the first bracket, a first driving member for driving the second bracket, a second driving member arranged on the second bracket, a third bracket connected to the output end of the second driving member, a fourth bracket rotatably arranged on the third bracket, a third driving member for driving the fourth bracket to rotate, and a first cylinder clamp arranged on the fourth bracket, the moving direction of the second bracket is cross-arranged with the moving direction of the third bracket, and the first cylinder clamp is used to clamp the auxiliary materials supplied by the first feeding mechanism.
[0005] Furthermore, the transfer mechanism also includes a fourth driving member arranged on the second bracket and a suction member connected to the output end of the fourth driving member; the first feeding mechanism includes a first feeding unit and a second feeding unit, and the two feeding units supply desiccant and humidity card respectively, the first cylinder clamp is used to clamp the desiccant, and the suction member is used to absorb the humidity card.
[0006] Furthermore, the first feeding unit includes a fifth bracket, a pneumatic scissors arranged on the fifth bracket, a material tray rotatably arranged on the fifth bracket, and a fifth driving member for driving the material tray to rotate. Multiple desiccants are connected to form a material roll wound around the outside of the material tray. The first cylinder clamp is used to clamp the desiccant released from the material tray, and the pneumatic scissors are used to cut off the connection between the multiple desiccants released from the material tray.
[0007] Furthermore, the fifth bracket is provided with a guide cylinder and a guide unit, the guide cylinder is provided with a through-hole passing through the guide cylinder, and the material roll released from the material tray enters the through-hole after being guided by the guide unit; the guide unit has two rotating guide wheels, and the rotation axes of the two guide wheels are arranged in parallel, and the material roll released from the material tray is located between the two guide wheels; the guide wheel has an annular blind groove, and the annular blind groove is arranged around the rotation axis of the guide wheel, and the annular blind grooves of the two guide wheels respectively accommodate the two sides of the material roll released from the material tray away from each other.
[0008] Furthermore, the fifth bracket is provided with a second cylinder clamp, the second cylinder clamp and pneumatic scissors are located on both sides of the guide unit, the pneumatic scissors are located between the guide unit and the guide cylinder, the guide unit is located between the second cylinder clamp and the guide cylinder, and the second cylinder clamp is used to clamp the material roll released from the material tray.
[0009] Furthermore, the pneumatic scissors are slidably mounted on a fifth bracket, the fifth bracket is provided with a sixth driving member for driving the pneumatic scissors, and the sixth driving member drives the pneumatic scissors to move between the guide unit and the guide cylinder.
[0010] Furthermore, the fifth bracket is provided with a first clamping plate and a seventh driving member, the output end of the seventh driving member is connected to the second clamping plate, the seventh driving member drives the second clamping plate to approach or move away from the first clamping plate, the two clamping plates are used to clamp the desiccant, the guide tube is located between the pneumatic scissors and the clamping plates, and the first cylinder clamp is used to clamp the desiccant clamped by the two clamping plates.
[0011] Furthermore, the second feeding unit includes a sixth bracket, a material containing barrel arranged on the sixth bracket, a top plate arranged on the sixth bracket for lifting, an eighth driving member for driving the top plate to lift up and down, a ninth driving member arranged on the sixth bracket, and a cover plate connected to the output end of the ninth driving member. The material containing barrel is provided with a material containing cavity passing through the material containing barrel, the top plate is located in the material containing cavity and is used to support the humidity card in the material containing cavity, the ninth driving member drives the cover plate to cover the opening of the material containing cavity, and the suction member is used to absorb the humidity card in the material containing cavity through the opening of the material containing cavity.
[0012] Furthermore, the second feeding mechanism includes a seventh bracket, an annular belt rotatably arranged on the seventh bracket, and a tenth driving member for driving the annular belt to rotate. There are two annular belts, and the two annular belts are used to support the two ends of the circuit board component; the annular belt is provided with a plurality of internal teeth, and the plurality of internal teeth extend along the length direction of the annular belt; the seventh bracket is provided with a plurality of rotating gears, the annular belt is sleeved on the outside of the gears, and the gears are engaged with the internal teeth.
[0013] Furthermore, the second feeding mechanism is equipped with a carrier for carrying circuit board components. The carrier has a blind accommodating groove and a plurality of supporting protrusions located in the blind accommodating groove, and the circuit board components are pressed on the plurality of supporting protrusions.
[0014] The beneficial effects of the present invention are as follows: during actual use, the first feeding mechanism automatically supplies auxiliary materials, the second feeding mechanism automatically supplies circuit board components, and the transfer mechanism transfers the auxiliary materials supplied by the first feeding mechanism to the circuit board components supplied by the second feeding mechanism, thereby realizing automatic placement of auxiliary materials. There is no need for staff to manually place auxiliary materials, thereby improving the placement efficiency and placement yield of auxiliary materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0016] Figure 2 Schematic diagram of the three-dimensional structure of the transfer mechanism of the present invention;
[0017] Figure 3 Schematic diagram of the three-dimensional structure of the first feeding unit of the present invention;
[0018] Figure 4 for Figure 3 A schematic diagram of the partially enlarged structure of part A;
[0019] Figure 5 Schematic diagram of the three-dimensional structure of the second feeding unit of the present invention;
[0020] Figure 6 Schematic diagram of the three-dimensional structure of the second feeding mechanism of the present invention;
[0021] Figure 7 for Figure 6 Schematic diagram of the locally enlarged structure of part B.
[0022] Reference numerals include:
[0023] 1—first feeding mechanism 2—second feeding mechanism 3—transfer mechanism
[0024] 4 - first bracket 5 - second bracket 6 - third bracket
[0025] 7—Fourth bracket 8—First cylinder clamp 9—Suction piece
[0026] 11—first feeding unit 12—second feeding unit 13—fifth bracket
[0027] 14-pneumatic scissors 15-feeding tray 16-guide cylinder
[0028] 17—Guide unit 18—Guide wheel 19—Annular blind groove
[0029] 21 - Second cylinder clamp 22 - First clamping plate 23 - Second clamping plate
[0030] 24—sixth bracket 25—material container 26—top plate
[0031] 27—seventh bracket 28—annular belt 29—gear
[0032] 31 - carrier 32 - blind receiving groove 33 - supporting protrusion. DETAILED DESCRIPTION
[0033] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.
[0034] See also Figures 1 to 7 As shown, an automatic auxiliary material placement device of the present invention includes a first feeding mechanism 1, a second feeding mechanism 2 and a transfer mechanism 3. The first feeding mechanism 1 is used to automatically supply auxiliary materials, the second feeding mechanism 2 is used to automatically supply circuit board components, and the transfer mechanism 3 is used to transfer the auxiliary materials supplied by the first feeding mechanism 1 to the circuit board components supplied by the second feeding mechanism 2.
[0035] The transfer mechanism 3 includes a first bracket 4, a second bracket 5 that moves horizontally back and forth along the first bracket 4, a first driving member for driving the second bracket 5 to reciprocate relative to the first bracket 4, a second driving member installed on the second bracket 5, a third bracket 6 connected to the output end of the second driving member, a fourth bracket 7 rotatably arranged on the third bracket 6, a third driving member for driving the fourth bracket 7 to rotate back and forth relative to the third bracket 6, and a first cylinder clamp 8 installed on the fourth bracket 7. The moving direction of the second bracket 5 is cross-set with the moving direction of the third bracket 6. In this embodiment, the moving direction of the second bracket 5 is perpendicular to the moving direction of the third bracket 6. The second bracket 5 moves back and forth in the horizontal direction, and the third bracket 6 moves back and forth in the vertical direction. The first cylinder clamp 8 is used to clamp the auxiliary materials supplied by the first feeding mechanism 1.
[0036] When the first cylinder clamp 8 is needed to clamp the auxiliary material, the third driving member drives the fourth bracket 7 to rotate according to the position of the auxiliary material. The rotating fourth bracket 7 rotates with the first cylinder clamp 8, thereby changing the relative angle between the first cylinder clamp 8 and the auxiliary material, and then the first cylinder clamp 8 accurately clamps the auxiliary material, ensuring that the auxiliary material can be accurately transferred to the circuit board component supplied by the second feeding mechanism 2.
[0037] During actual use, the first feeding mechanism 1 automatically supplies auxiliary materials, the second feeding mechanism 2 automatically supplies circuit board components, and the transfer mechanism 3 transfers the auxiliary materials supplied by the first feeding mechanism 1 to the circuit board components supplied by the second feeding mechanism 2, thereby realizing automatic placement of auxiliary materials. There is no need for staff to manually place auxiliary materials, thereby improving the placement efficiency and placement yield of auxiliary materials.
[0038] The transfer mechanism 3 also includes a fourth drive member mounted on the second bracket 5 and a suction member 9 connected to the output end of the fourth drive member. Preferably, the suction member 9 is a vacuum nozzle. The first feeding mechanism 1 includes a first feeding unit 11 and a second feeding unit 12, each of which supplies desiccant and a humidity meter. The first cylinder clamp 8 is used to clamp the desiccant, and the suction member 9 is used to absorb the humidity meter. The two feeding units, respectively, supply desiccant and humidity meter, further improve the feeding efficiency of the auxiliary materials and prevent feeding problems caused by different auxiliary materials.
[0039] The first feeding unit 11 includes a fifth bracket 13, a pneumatic scissors 14 installed on the fifth bracket 13, a material tray 15 rotatably set on the fifth bracket 13, and a fifth driving member for driving the material tray 15 to rotate. Multiple desiccants are connected to form a material roll wound around the outside of the material tray 15. The first cylinder clamp 8 is used to clamp the desiccant released by the material tray 15, and the pneumatic scissors 14 is used to cut the connection between the multiple desiccants released by the material tray 15.
[0040] During actual use, the fifth driving member drives the material tray 15 to rotate. After the material tray 15 rotates, the material roll wrapped around the outside of the material tray 15 is automatically released under the action of its own gravity. The pneumatic scissors 14 cuts off the desiccant after the material tray 15 is released. The first cylinder clamp 8 clamps the desiccant cut by the pneumatic scissors 14, and then the transfer mechanism 3 transfers the desiccant clamped by the first cylinder clamp 8 to the circuit board component conveyed by the second feeding mechanism 2.
[0041] The fifth bracket 13 is provided with a guide cylinder 16 and a guide unit 17. The guide cylinder 16 is provided with a through-hole penetrating the guide cylinder 16. The central axis of the through-hole extends in the vertical direction. The material roll released by the material tray 15 enters the through-hole after being guided by the guide unit 17. The guide unit 17 is used to guide the moving direction of the material roll to avoid the material roll released by the material tray 15 from moving improperly and not being able to be used normally.
[0042] The guide unit 17 has two rotating guide wheels 18, the rotation axes of the two guide wheels 18 are arranged in parallel, and the rotation axes of the guide wheels 18 are parallel to the horizontal plane. The material roll released by the material tray 15 is located between the two guide wheels 18. The two guide wheels 18 are used to stop the material roll released by the material tray 15 to ensure that the material roll released by the material tray 15 moves correctly.
[0043] Guide wheel 18 has an annular blind groove 19 recessed into its outer surface. It surrounds the guide wheel's rotational axis and accommodates the two opposing sides of the coil released from tray 15. The inner walls of the annular blind grooves 19 block and limit the coil released from tray 15, preventing it from becoming disengaged from the guide wheel 18 and causing movement problems. The rotation of guide wheel 18 creates rolling friction between the coil released from tray 15 and the guide wheel 18, reducing wear on the coil released from tray 15 by the guide unit 17.
[0044] A second cylinder clamp 21 is provided on the fifth bracket 13. The second cylinder clamp 21 and the pneumatic scissors 14 are located on the upper and lower sides of the guide unit 17. The second cylinder clamp 21 is located above the guide unit 17, and the pneumatic scissors 14 are located below the guide unit 17. The pneumatic scissors 14 are located between the guide unit 17 and the guide cylinder 16. The guide cylinder 16 is located below the pneumatic scissors 14, and the guide unit 17 is located between the second cylinder clamp 21 and the guide cylinder 16. The second cylinder clamp 21 is used to clamp the material roll released by the material tray 15.
[0045] After the material tray 15 releases the required material rolls, the second cylinder clamp 21 clamps the material roll released by the material tray 15 to prevent the material roll from being released continuously. Then the pneumatic scissors 14 cuts off the material roll clamped by the second cylinder clamp 21. Then the first cylinder clamp 8 clamps the desiccant of the material roll cut by the pneumatic scissors 14. The transfer mechanism 3 then moves the desiccant clamped by the first cylinder clamp 8 to the circuit board component supplied by the second feeding mechanism 2.
[0046] The pneumatic scissors 14 are slidably mounted on the fifth bracket 13. The fifth bracket 13 is provided with a sixth driving member for driving the pneumatic scissors 14. The sixth driving member drives the pneumatic scissors 14 to move between the guide unit 17 and the guide cylinder 16. In actual use, the sixth driving member drives the pneumatic scissors 14 to move up and down according to the length of the material roll to be cut, thereby changing the position of the pneumatic scissors 14 relative to the material roll released by the material tray 15, thereby allowing the material rolls to meet various length specifications.
[0047] The fifth bracket 13 is provided with a first clamping plate 22 and a seventh driving member. The output end of the seventh driving member is connected to the second clamping plate 23. The seventh driving member drives the second clamping plate 23 to move closer to or away from the first clamping plate 22. The two clamping plates are used to clamp the desiccant. The guide tube 16 is located between the pneumatic scissors 14 and the clamping plates. The first cylinder clamp 8 is used to clamp the desiccant clamped by the two clamping plates.
[0048] During actual use, the second cylinder clamp 21 clamps the upper part of the material roll released by the material tray 15, and the two clamps clamp the lower part of the material roll released by the material tray 15. The pneumatic scissors 14 cuts the material roll released by the material tray 15 between the second cylinder clamp 21 and the clamps. Then the first cylinder clamp 8 clamps the material roll released by the material tray 15 clamped by the two clamps, and then the two clamps release the material roll. Then the transfer mechanism 3 moves the material roll clamped by the first cylinder clamp 8 to the circuit board component supplied by the second feeding mechanism 2.
[0049] The second feeding unit 12 includes a sixth bracket 24, a material containing barrel 25 installed on the sixth bracket 24, a top plate 26 lifted and lowered on the sixth bracket 24, an eighth driving member for driving the top plate 26 to move up and down, a ninth driving member installed on the sixth bracket 24, and a cover plate connected to the output end of the ninth driving member. The material containing barrel 25 is provided with a material containing chamber passing through the material containing barrel 25, and the material containing chamber extends in the vertical direction. The top plate 26 is located in the material containing chamber and is used to support the stacked humidity cards in the material containing chamber. The ninth driving member drives the cover plate to cover the opening of the material containing chamber. The suction member 9 is used to absorb the humidity cards in the material containing chamber through the opening of the material containing chamber.
[0050] In actual use, after the suction member 9 of the transfer mechanism 3 removes the topmost humidity card from the storage barrel 25, the eighth drive member drives the top plate 26 to raise the remaining stacked humidity cards in the storage chamber by the height of one humidity card, ensuring that the suction member 9 can continuously remove humidity cards from the predetermined position. When the auxiliary material automatic placement device is shut down, the ninth drive member drives the cover plate to cover the opening of the storage chamber, thereby enclosing the stacked humidity cards in the storage barrel 25 and preventing humidity changes in the humidity cards that could cause them to malfunction.
[0051] The second feeding mechanism 2 includes a seventh bracket 27, an annular belt 28 rotatably arranged on the seventh bracket 27, and a tenth driving member for driving the annular belt 28 to rotate. There are two annular belts 28, and the two annular belts 28 are used to support the two ends of the circuit board component away from each other; a plurality of internal teeth are provided on the annular belt 28, and the internal teeth are protruding from the inner surface of the annular belt 28, and the plurality of internal teeth extend along the length direction of the annular belt 28; the seventh bracket 27 is provided with a plurality of rotating gears 29, and the annular belt 28 is sleeved on the outside of the gear 29, and the gear 29 is engaged with the internal teeth.
[0052] In actual use, the ends of the circuit board components are respectively pressed against the two endless belts 28. The tenth driving member drives at least one gear 29 to rotate. The rotating gear 29 drives the endless belt 28 to rotate, and the rotating endless belt 28 drives the carried circuit board components to automatically move. The meshing of the gears 29 and the internal teeth of the endless belt 28 reduces the chance of the endless belt 28 slipping, ensuring that the endless belt 28 can stably transport the circuit board components.
[0053] The second feeding mechanism 2 is also equipped with a carrier 31 for carrying circuit boards. Specifically, the circuit boards are held against the carrier 31 under the action of gravity. The carrier 31 has a blind receiving groove 32 and a plurality of supporting protrusions 33 located within the blind receiving groove 32. The blind receiving groove 32 is recessed from the top surface of the carrier 31, and the circuit boards are held against the plurality of supporting protrusions 33. The structural design of the blind receiving groove 32 and the supporting protrusions 33 reduces the contact area between the circuit boards and the carrier 31, preventing the circuit boards from becoming stuck to the carrier 31 and becoming immovable.
[0054] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. An automatic auxiliary material placement device, comprising a first feeding mechanism, a second feeding mechanism, and a transfer mechanism, wherein the first feeding mechanism is used to automatically supply auxiliary materials, the second feeding mechanism is used to automatically supply circuit boards, and the transfer mechanism is used to transfer the auxiliary materials supplied by the first feeding mechanism to the circuit boards supplied by the second feeding mechanism; characterized in that: The transfer mechanism includes a first bracket, a second bracket moving along the first bracket, a first driving member for driving the second bracket, a second driving member provided on the second bracket, a third bracket connected to the output end of the second driving member, a fourth bracket rotatably provided on the third bracket, a third driving member for driving the fourth bracket to rotate, and a first cylinder clamp provided on the fourth bracket. The moving direction of the second bracket is arranged to intersect with the moving direction of the third bracket. The first cylinder clamp is used to clamp the auxiliary material supplied by the first feeding mechanism. The transfer mechanism further includes a fourth driving member disposed on the second bracket and a suction member connected to the output end of the fourth driving member; the first feeding mechanism includes a first feeding unit and a second feeding unit, the two feeding units supplying desiccant and humidity card respectively, the first cylinder clamp is used to clamp the desiccant, and the suction member is used to absorb the humidity card; The first feeding unit includes a fifth bracket, a pneumatic scissors arranged on the fifth bracket, a material tray rotatably arranged on the fifth bracket, and a fifth driving member for driving the material tray to rotate. A plurality of desiccants are connected to form a material roll wound around the outside of the material tray. The first cylinder clamp is used to clamp the desiccant released from the material tray, and the pneumatic scissors are used to cut the connection between the plurality of desiccants released from the material tray. The fifth bracket is provided with a guide cylinder and a guide unit. The guide cylinder is provided with a through-hole penetrating the guide cylinder. The roll released by the material tray enters the through-hole after being guided by the guide unit. The guide unit has two rotating guide wheels. The rotation axes of the two guide wheels are arranged in parallel. The roll released by the material tray is located between the two guide wheels. The guide wheels have an annular blind groove. The annular blind groove is arranged around the rotation axis of the guide wheels. The annular blind grooves of the two guide wheels respectively accommodate the two sides of the roll released by the material tray that are away from each other. The fifth bracket is provided with a second cylinder clamp, the second cylinder clamp and the pneumatic scissors are located on both sides of the guide unit, the pneumatic scissors are located between the guide unit and the guide cylinder, the guide unit is located between the second cylinder clamp and the guide cylinder, and the second cylinder clamp is used to clamp the material roll released by the material tray; The pneumatic scissors are slidably mounted on a fifth bracket, the fifth bracket is provided with a sixth driving member for driving the pneumatic scissors, the sixth driving member drives the pneumatic scissors to move between the guide unit and the guide cylinder; the fifth bracket is provided with a first clamping plate and a seventh driving member, the output end of the seventh driving member is connected to the second clamping plate, the seventh driving member drives the second clamping plate to move closer to or away from the first clamping plate, the two clamping plates are used to clamp the desiccant, the guide cylinder is located between the pneumatic scissors and the clamping plates, and the first cylinder clamp is used to clamp the desiccant clamped by the two clamping plates; The second feeding unit includes a sixth bracket, a material containing barrel arranged on the sixth bracket, a top plate arranged to be lifted and lowered on the sixth bracket, an eighth driving member for driving the top plate to be lifted and lowered, a ninth driving member arranged on the sixth bracket, and a cover plate connected to the output end of the ninth driving member. The material containing barrel is provided with a material containing cavity passing through the material containing barrel, the top plate is located in the material containing cavity and is used to support the humidity card in the material containing cavity, the ninth driving member drives the cover plate to cover the opening of the material containing cavity, and the suction member is used to suck the humidity card in the material containing cavity through the opening of the material containing cavity.
2. The automatic auxiliary material placement device according to claim 1, characterized in that: The second feeding mechanism includes a seventh bracket, an annular belt rotatably set on the seventh bracket, and a tenth driving member for driving the annular belt to rotate. There are two annular belts, and the two annular belts are used to support the two ends of the circuit board component; the annular belt is provided with a plurality of internal teeth, and the plurality of internal teeth extend along the length direction of the annular belt; the seventh bracket is provided with a plurality of rotating gears, the annular belt is sleeved on the outside of the gears, and the gears are engaged with the internal teeth.
3. The automatic auxiliary material placement device according to claim 1, characterized in that: The second feeding mechanism is equipped with a carrier for carrying circuit board components. The carrier has a blind accommodating groove and a plurality of supporting protrusions located in the blind accommodating groove. The circuit board components are pressed on the plurality of supporting protrusions.
Citation Information
Patent Citations
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