A four-axis processing device and processing method for a faucet body

By using a clamping system of annular chuck and telescopic columns in the faucet processing device, as well as a indexing rotation device and an automated control system, the problem of faucet processing is solved in different shapes, and efficient and automated faucet processing is achieved.

CN111451816BActive Publication Date: 2025-04-04HANGZHOU PANASIA SANITARY WARE
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202010364748.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-30
Publication Date
2025-04-04
Estimated Expiration
2040-04-30

AI Technical Summary

Technical Problem

The existing faucet processing devices cannot effectively clamp and process faucets of different shapes, resulting in problems such as more equipment occupation, more manpower and more factory area.

Method used

A faucet body four-axis processing device is adopted. The device can clamp faucets of different shapes through two annular chucks and their inner telescopic columns, and fully automatic four-axis processing is achieved through the indexing rotation device and an automated control system.

Benefits of technology

The device can effectively clamp and process faucets of different shapes, reducing equipment and manpower occupation while improving processing efficiency and product accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111451816B_ABST
    Figure CN111451816B_ABST
Patent Text Reader

Abstract

The present invention discloses a faucet four-axis processing device and processing method, aiming to provide a faucet four-axis processing device and processing method that can well clamp and process faucets with different shapes. It comprises a box body, wherein a box body cavity is provided in the box body, a bottom plate is slidably connected to the bottom surface of the box body cavity, a rotating seat is slidably connected to the upper end surface of the bottom plate, a plurality of clamp assemblies are installed on the rotating seat, the clamp assemblies comprise two annular chucks of the same size and shape, the two annular chucks are arranged oppositely and are both slidably connected to the rotating seat, a plurality of sliding rods are evenly distributed on the inner side wall of the annular chuck, and the sliding rods and the annular chucks are slidably connected. The beneficial effects of the present invention are: faucets with different shapes can be well clamped; the faucets can be processed in multiple directions, reducing the number of clamping times; splashing of coolant during processing is prevented, and the coolant can be recycled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field related to faucet body processing, and in particular to a faucet body four-axis processing device and a processing method. Background Art

[0002] The faucet is generally formed by a casting process. After forming, the semi-finished faucet needs to be further processed by drilling and milling. When the semi-finished faucet is processed in the above process, in addition to the processing equipment, a clamp is also needed to clamp the semi-finished faucet. The existing clamp used to assist in faucet processing generally includes a pair of left and right clamping components, which can be close to each other to clamp the faucet to be processed. The existing pair of left and right clamping components are generally rigid clamping components.

[0003] In the actual production process, companies often need to process different types of faucets, but the same equipment often cannot meet the processing needs of faucets with different shapes. This leads to problems such as faucet processing occupying more equipment, more manpower, and more factory area. Summary of the invention

[0004] The present invention aims to overcome the deficiency in the prior art that the singleness of the clamp makes it impossible for the processing device to fix and process faucets of different shapes, and provides a four-axis processing device and processing method for a faucet body that can well clamp and process faucets of different shapes.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A four-axis machining method for a faucet body comprises the following steps:

[0007] Step 1: Open the safety door, place the workpiece to be processed between the two annular chucks and adjust the position of the chucks, place the two ends of the workpiece on the inner sides of the two annular chucks respectively, and then press the fixing button of the fixture. All the telescopic columns inside the annular chucks move toward the workpiece, and fix the workpiece from all sides. After the fixing is completed, tighten the fastening bolts of the annular chucks to fix the annular chucks, and then close the safety door;

[0008] Step 2: Input the tool feeding program and the four-axis running program of the equipment on the console, and press the equipment start button after inputting;

[0009] Step 3: The control motor automatically adjusts the position of the fixture on the X-axis and Y-axis to move the workpiece to the position directly below the machining power head. After it is in place, the machining power head on the Z-axis starts to work and automatically moves down. The tool on it processes the upper end surface of the workpiece. During processing, the control motor will continuously adjust the position of the fixture on the X-axis and Y-axis to meet the requirements of the shape to be processed. After processing, the power head automatically resets;

[0010] Step 4: When processing the fourth axis, the indexing and rotating device works to control the fixture to rotate, and starts to process other surfaces of the workpiece in sequence. At the same time, the tool changing device replaces the tool on the processing power head accordingly;

[0011] Step 5: Control the motor to fine-tune the position of the fixture on the X-axis and Y-axis accordingly. After completion, the processing power head automatically works, and the replaced tool processes the other surfaces of the workpiece. After completion, the processing power head automatically resets, and the workpiece processing is completed;

[0012] Step six, open the safety door and press the clamp's mold closing button again. The clamp releases the workpiece, and the staff removes the processed workpiece and cleans it, and finally turns off the equipment.

[0013] When clamping, the device can well clamp faucets of different shapes through the cooperation of the annular clamping plates at both ends and the telescopic columns inside thereof, and the clamping is simple and convenient, and the mold can be changed quickly. At the same time, the device is a fully automatic four-axis processing method. By inputting the tool feeding program corresponding to the faucet to be processed and the four-axis operation program into the device in advance, faucets of different shapes can be processed, which well solves the problem that the existing faucet processing device can only process a single type of faucet.

[0014] Preferably, in step three, a cooling circulation system is provided on the processing power head to lower the tool temperature and reduce dust during processing.

[0015] Preferably, the rotation range of the indexing rotation device in step 4 is 0°-270°, and its minimum rotation angle is controlled at 0.02°, which can perform processing in multiple directions, reduce the number of clamping times, and ensure the precision requirements of the product.

[0016] The present invention also provides a four-axis processing device for a faucet body, comprising a box body, a box body cavity is provided in the box body, a bottom plate is slidably connected to the bottom surface of the box body cavity, a rotating seat is slidably connected to the upper end surface of the bottom plate, a plurality of clamp assemblies are installed on the rotating seat, the clamp assemblies include two annular chucks of the same size and shape, the two annular chucks are arranged opposite to each other and are slidably connected to the rotating seat, a plurality of sliding rods are evenly distributed on the inner side walls of the annular chucks, the sliding rods and the annular chucks are slidably connected, a processing power head matching the clamp assembly is fixed on the top surface of the box body cavity, and a tool is clamped at the bottom of the processing power head.

[0017] A box cavity is provided in the box body, a bottom plate is slidably connected to the bottom surface of the box cavity, a rotating seat is slidably connected to the upper end surface of the bottom plate, a plurality of clamp assemblies are installed on the rotating seat, the clamp assembly includes two annular chucks of the same size and shape, the two annular chucks are arranged oppositely and are slidably connected to the rotating seat, a plurality of sliding rods are evenly distributed on the inner side wall of the annular chuck, the sliding rods and the annular chucks are slidably connected, a processing power head matching the clamp assembly is fixed on the top surface of the box cavity, a tool is clamped at the bottom of the processing power head, and when clamping, the operation The operator first places the faucet between the two annular chucks, and then adjusts the positions of the two annular chucks so that both ends of the faucet are located in the inner circles of the two annular chucks. Then, the sliding rod on the inner circle of the annular chucks is controlled to move toward the faucet, firmly supporting the faucet from all sides and fixing it. After the sliding rod is fixed, the operator fixes the position of the annular chucks by tightening bolts. Finally, the tool on the processing power head automatically processes the fixed faucet. Through this design, the processing device can clamp and process faucets of different shapes very well.

[0018] Preferably, the rotating seat includes a slide plate, which is mounted on the upper end surface of the base plate and is slidably connected to the base plate, the sliding trajectory of the slide plate on the base plate and the sliding trajectory of the base plate on the bottom surface of the box cavity are perpendicular to each other, a control motor is fixed to the base plate, the slide plate slides on the base plate through the control motor, the base plate slides on the bottom surface of the box cavity through the control motor, the control motor controls the base plate to move the faucet along the Y axis, and controls the slide plate to move the faucet along the X axis, thereby realizing automatic adjustment of the faucet on the X and Y axes.

[0019] Preferably, a rotating head is fixed on both sides of the upper end surface of the slide plate, a fixed plate is fixed between the two rotating heads, a fixed plate groove matching the clamp assembly is provided on the fixed plate, a chuck slider matching the fixed plate groove is fixed to the bottom of the annular chuck, the annular chuck is slidably connected to the fixed plate through the cooperation of the chuck slider and the fixed plate groove, a fastening bolt is provided on the chuck slider, a dividing rotating device is provided on one of the rotating heads, which can control the free rotation of the fixed plate within 0°-270°, thereby realizing the processing of the fourth axis of the faucet; the two annular chucks are adjusted in position when clamping the faucet through the cooperation of the chuck slider and the fixed plate groove, wherein the fastening bolt is used to fix the position of the annular chuck after the adjustment is completed.

[0020] Preferably, the inside of the annular chuck is evenly distributed with chuck cavities matching the sliding rod, the inside of the chuck cavity is slidably connected with a piston plate, the sliding rod is fixed on the inner side of the piston plate, a sliding rod channel matching the sliding rod is provided on the inner side of the chuck cavity, the sliding rod is placed in the sliding rod channel and slidably connected with the sliding rod channel, a spring is fixed between the inner side of the piston plate and the inner side of the chuck cavity, the spring sleeve is arranged on the outside of the sliding rod, an annular channel is provided inside the annular chuck, the chuck cavities are connected to each other through the annular channel, the annular channel is placed on the outer side of the piston plate, and the outer side of the annular chuck A connecting port connected to the annular channel is provided on the surface, and an oil distribution tank matching the clamp assembly is fixed on the fixed plate, the oil distribution tank and the connecting port pipeline are connected, and a switch is provided on the chuck slider, and the switch and the connecting port are connected, wherein the oil distribution tank is used to supply pressure oil to the annular chuck, which is controlled by the switch; the piston plate in the chuck cavity drives the slide bar to move toward the center of the circle under the action of the pressure oil, so that each slide bar is respectively against the four sides of the faucet and fixed, wherein the spring is a reset spring, which is used for resetting the slide bar to loosen the workpiece, so that the design can well realize the clamping of faucets with different shapes.

[0021] Preferably, a shell is fixed at the bottom of the processing power head, and the tool is placed in the shell. The tool includes a blade body and a blade head. One end of the blade body is clamped on the processing power head, and the other end of the blade body passes through the lower end surface of the shell and is rotatably connected to the shell. The blade head is fixed at the other end of the blade body. A tool cavity is provided inside the tool, and a plurality of tool through holes matching the tool cavity are provided on the side of the tool. The tool through holes are located in the shell, and a plurality of drainage grooves are provided on the side of the blade body. The tool is driven to rotate and the processing faucet is moved downward by the processing power head, wherein the coolant can enter the tool through the tool through the tool through the tool through the tool cavity and the tool cavity on the tool to cool the inside of the tool. The drainage groove on the surface of the blade body can guide the coolant to flow to the blade head to cool the outside of the blade head. Through the coordination of internal and external coolants, the tool can be effectively cooled.

[0022] Preferably, a tank body is provided inside the box body, and the tank body is filled with coolant. The tank body is located below the box body cavity and a pump body is fixed inside it. A shell joint is provided on the side of the shell, and the pump body and the shell joint are connected by pipes. An open tank connected to the tank body is provided on the bottom surface of the box body cavity, and the open tank is located below the machining power head. A filter screen is fixed in the open tank. The coolant in the tank body flows into the shell through the pump body, part of it flows into the interior of the tool for internal cooling, and part of it passes through the drainage groove to cool the outside of the tool head. The coolant flowing out of the shell is filtered by the filter screen and then flows back into the tank body for recycling. This design not only prevents the coolant from splashing everywhere during processing, but also allows the coolant to be recycled, greatly reducing production costs and improving economic benefits.

[0023] Preferably, a tool changing assembly and a tool storage tray matching the processing power head are fixed on the top surface of the box cavity, the tool changing assembly is placed between the tool storage tray and the processing power head, a number of spare tools are clamped on the tool storage tray, an opening is provided on the side wall of the box cavity, a safety door is rotatably connected to the opening, an observation window is provided on the safety door, and the spare tools are used to meet the processing requirements of different sides of the faucet, wherein the difference between the tools is only the size of the tool head; during the processing, the operator can observe the condition of the faucet in the box through the observation window so as to understand the processing progress at any time.

[0024] The beneficial effects of the present invention are as follows: through the cooperation of the two annular chucks and the sliding rods inside thereof, faucets of different shapes can be well clamped, and the clamping is simple and convenient, and the mold can be quickly changed; through the rotation of the indexing rotary device, the faucet can be processed in multiple directions, the number of clamping times can be reduced, and the precision requirements of the product can be guaranteed; through the cooperation of the internal and external coolants, the tool can be effectively cooled; the coolant is prevented from splashing everywhere during processing, and the coolant can be recycled, which greatly reduces the production cost and improves the economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front view of the present invention;

[0026] Figure 2 It is a left side view of the present invention;

[0027] Figure 3 yes Figure 2 Cross-section at the middle BB;

[0028] Figure 4 yes Figure 1 Cross-sectional view at AA in the middle;

[0029] Figure 5 yes Figure 3 The structural diagram of the processing power head part;

[0030] Figure 6 yes Figure 5 Schematic diagram of the structure of the tool part;

[0031] Figure 7 yes Figure 3 A top view of the bottom plate portion;

[0032] Figure 8 yes Figure 3 A schematic diagram of the structure of the middle fixture assembly;

[0033] Fig. 9 yes Figure 8 Enlarged view of the middle ring chuck.

[0034] In the figure: 1. Box, 2. Opening, 3. Safety door, 4. Observation window, 5. Processing power head, 6. Box cavity, 7. Tool, 8. Fixture assembly, 9. Rotating seat, 10. Bottom plate, 11. Pump body, 12. Tank body, 13. Filter screen, 14. Opening tank, 15. Tool storage tray, 16. Tool change assembly, 17. Housing, 18. Coolant, 19. Spare tool, 20. Housing joint, 21. Knife body, 22. Knife head, 23. Tool cavity, 24. Drainage groove, 25. Tool through hole, 26. Control motor, 27. Slide plate, 28. Rotating head, 29. Annular chuck, 30. Oil distribution tank, 31. Fixed plate, 32. Annular channel, 33. Slide rod, 34. Slide rod channel, 35. Chuck cavity, 36. Piston plate, 37. Spring, 38. Connecting port, 39. Chuck slider, 40. Switch, 41. Fastening bolt, 42. Fixed plate slide groove. DETAILED DESCRIPTION

[0035] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0036] like Figure 3 In the embodiment described, a four-axis machining method for a faucet body includes the following steps:

[0037] Step 1: Open the safety door, place the workpiece to be processed between the two annular chucks and adjust the position of the chucks, place the two ends of the workpiece on the inner sides of the two annular chucks respectively, and then press the fixing button of the fixture. All the telescopic columns inside the annular chucks move toward the workpiece, and fix the workpiece from all sides. After the fixing is completed, tighten the fastening bolts of the annular chucks to fix the annular chucks, and then close the safety door;

[0038] Step 2: Input the tool feeding program and the four-axis running program of the equipment on the console, and press the equipment start button after inputting;

[0039] Step 3: The control motor automatically adjusts the position of the fixture on the X-axis and Y-axis to move the workpiece to the position directly below the machining power head. After it is in place, the machining power head on the Z-axis starts to work and automatically moves down. The tool on it processes the upper end surface of the workpiece. During processing, the control motor will continuously adjust the position of the fixture on the X-axis and Y-axis to meet the requirements of the shape to be processed. After processing, the power head automatically resets;

[0040] Step 4: When processing the fourth axis, the indexing and rotating device works to control the fixture to rotate, and starts to process other surfaces of the workpiece in sequence. At the same time, the tool changing device replaces the tool on the processing power head accordingly;

[0041] Step 5: Control the motor to fine-tune the position of the fixture on the X-axis and Y-axis accordingly. After completion, the processing power head automatically works, and the replaced tool processes the other surfaces of the workpiece. After completion, the processing power head automatically resets, and the workpiece processing is completed;

[0042] Step six, open the safety door and press the clamp's mold closing button again. The clamp releases the workpiece, and the staff removes the processed workpiece and cleans it, and finally turns off the equipment.

[0043] Step 3: A cooling circulation system is provided on the processing power head.

[0044] In step 4, the rotation range of the indexing rotation device is 0°-300°, and its minimum rotation angle is controlled at 0.01°-0.03°.

[0045] like Figure 2 and Figure 3 As shown, the present invention also provides a faucet body four-axis processing device, including a box body 1, a box body cavity 6 is provided in the box body 1, a bottom plate 10 is slidably connected to the bottom surface of the box body cavity 6, a rotating seat 9 is slidably connected to the upper end surface of the bottom plate 10, and a plurality of clamp assemblies 8 are installed on the rotating seat 9, such as Figure 8 As shown, the clamp assembly 8 includes two annular chucks 29 of the same size and shape, the two annular chucks 29 are arranged opposite to each other and are slidably connected to the rotating seat 9, and a plurality of slide bars 33 are evenly distributed on the inner side wall of the annular chuck 29, and the slide bars 33 are slidably connected to the annular chuck 29, as shown in FIG. Figure 3 As shown, a machining power head 5 matching with the fixture assembly 8 is fixed on the top surface of the box cavity 6, and a tool 7 is clamped on the bottom of the machining power head 5.

[0046] like Figure 3 and Figure 7As shown, the rotating seat 9 includes a slide plate 27, which is mounted on the upper end surface of the base plate 10 and is slidably connected to the base plate 10, the sliding track of the slide plate 27 on the base plate 10 and the sliding track of the base plate 10 on the bottom surface of the box cavity 6 are perpendicular to each other, a control motor 26 is fixed on the base plate 10, the slide plate 27 slides on the base plate 10 through the control motor 26, and the base plate 10 slides on the bottom surface of the box cavity 6 through the control motor 26.

[0047] like Figure 7 and Figure 8 As shown, rotating heads 28 are fixed on both sides of the upper end surface of the slide plate 27, a fixed plate 31 is fixed between the two rotating heads 28, the fixed plate 31 is provided with a fixed plate slide groove 42 matching the clamp assembly 8, a chuck slider 39 matching the fixed plate slide groove 42 is fixed to the bottom of the annular chuck 29, the annular chuck 29 is slidably connected to the fixed plate 31 through the cooperation of the chuck slider 39 and the fixed plate slide groove 42, and a fastening bolt 41 is provided on the chuck slider 39.

[0048] like Figure 8 and Fig. 9 As shown, the interior of the annular chuck 29 is evenly distributed with chuck cavities 35 matching the slide rod 33, a piston plate 36 is slidably connected inside the chuck cavity 35, the slide rod 33 is fixed on the inner side surface of the piston plate 36, a slide rod channel 34 matching the slide rod 33 is provided on the inner side surface of the chuck cavity 35, the slide rod 33 is placed in the slide rod channel 34 and is slidably connected to the slide rod channel 34, a spring 37 is fixed between the inner side surface of the piston plate 36 and the inner side surface of the chuck cavity 35, the spring 37 is sleeved on the outside of the slide rod 33, an annular channel 32 is provided inside the annular chuck 29, the chuck cavities 35 are connected to each other through the annular channel 32, the annular channel 32 is placed on the outer side of the piston plate 36, and a connecting port 38 connected to the annular channel 32 is provided on the outer side surface of the annular chuck 29.

[0049] like Figure 8 As shown, an oil distribution tank 30 matching the clamp assembly 8 is fixed on the fixing plate 31 , the oil distribution tank 30 is connected to the connecting port 38 by a pipeline, a switch 40 is provided on the chuck slider 39 , and the switch 40 is connected to the connecting port 38 .

[0050] like Figure 5 and Figure 6As shown, a shell 17 is fixed to the bottom of the processing power head 5, and the tool 7 is placed in the shell 17. The tool 7 includes a blade body 21 and a blade head 22. One end of the blade body 21 is clamped on the processing power head 5, and the other end of the blade body 21 passes through the lower end surface of the shell 17 and is rotatably connected to the shell 17. The blade head 22 is fixed to the other end of the blade body 21. A tool cavity 23 is provided inside the tool 7, and a plurality of tool through holes 25 matching the tool cavity 23 are provided on the side of the tool 7. The tool through holes 25 are located in the shell 17, and a plurality of drainage grooves 24 are provided on the side of the blade body 21.

[0051] like Figure 3 and Figure 5 As shown, a tank body 12 is provided inside the box body 1, and a coolant 18 is filled in the tank body 12. The tank body 12 is located below the box body cavity 6 and a pump body 11 is fixed inside the tank body 12. A shell joint 20 is provided on the side of the shell 17. The pump body 11 and the shell joint 20 are connected by a pipeline. An open groove 14 connected to the tank body 12 is provided on the bottom surface of the box body cavity 6. The open groove 14 is located below the processing power head 5, and a filter screen 13 is fixed in the open groove 14.

[0052] like Figure 1 and Figure 4 As shown, a tool changing assembly 16 and a tool storage disc 15 matching the machining power head 5 are fixed on the top surface of the box cavity 6, the tool changing assembly 16 is placed between the tool storage disc 15 and the machining power head 5, a plurality of spare tools 19 are clamped on the tool storage disc 15, an opening 2 is provided on the side wall of the box cavity 6, a safety door 3 is rotatably connected to the opening 2, and an observation window 4 is provided on the safety door 3.

[0053] When clamping, the operator first places the faucet between the two annular chucks 29, and then adjusts the positions of the two annular chucks 29 through the cooperation of the chuck slider 39 and the fixed plate slide groove 42, so that both ends of the faucet are located in the inner circle of the two annular chucks 29, and then presses the switch 40 on the chuck slider 39, so that the pressure oil in the oil distribution tank 30 passes through the connecting port 38 and the annular channel 32 in turn into each chuck cavity 35 and presses the piston plate 36. Under the action of the pressure oil, the piston plate 36 drives the slide rod 33 to move toward the center of the circle, so that each slide rod 33 is respectively against the four sides of the faucet and fixed, and finally tightens the fastening bolts 41 to fix the position of the annular chuck 29.

[0054] During processing, the tool feeding program corresponding to the faucet to be processed and the four-axis operation program are input into the device in advance. After the input is completed, the device starts to run: the control motor 26 controls the bottom plate 10 to move the faucet on the Y axis, and controls the slide plate 27 to move the faucet on the X axis, and moves the faucet to the bottom of the processing power head 5, and then the processing power head 5 drives the tool 7 to rotate and move down to process the faucet. After one surface of the faucet is processed, the processing power head 5 is reset, and the spare tool 19 is replaced. At the same time, the rotating head 28 drives the faucet to rotate. After the preparation is completed, the processing power head 5 moves down again to process the other surface of the faucet. After all the processing surfaces are processed, the four axes are automatically reset. Open the safety door 3, press the switch 40 on the chuck slider 39 again, the fixture assembly 8 releases the faucet, the staff removes the processed faucet and cleans it, and finally turns off the equipment.

[0055] While the tool 7 is processing the faucet, the pump body 11 in the trough body 12 is also working, and the coolant 18 in the trough body 12 flows into the outer shell 17 through the pump body 11. A part of the coolant 18 enters the interior of the tool 7 through the tool through hole 25 and the tool cavity 23 on the tool 7 to cool the inside of the tool 7, and another part of the coolant 18 is guided to flow to the cutter head 22 through the drainage groove 24 on the surface of the blade body 21 to cool the outside of the cutter head 22.

Claims

1. A four-axis processing method for a faucet body, characterized in that: A faucet body four-axis processing device is used, the faucet body four-axis processing device comprises a box body (1), a box body cavity (6) is provided in the box body (1), a bottom plate (10) is slidably connected to the bottom surface of the box body cavity (6), a rotating seat (9) is slidably connected to the upper end surface of the bottom plate (10), a plurality of clamp assemblies (8) are installed on the rotating seat (9), the clamp assemblies (8) comprise two annular chucks (29) of the same size and shape, the two annular chucks (29) are arranged opposite to each other and are both slidably connected to the rotating seat (9), a plurality of sliding rods (33) are evenly distributed on the inner side wall of the annular chuck (29), the sliding rods (33) are slidably connected to the annular chuck (29), and the top surface of the box body cavity (6) is provided with a plurality of sliding rods (33) on the inner side wall of the annular chuck (29). A machining power head (5) matching with the fixture assembly (8) is fixed, and a tool (7) is clamped at the bottom of the machining power head (5). The rotating seat (9) includes a slide plate (27), and the slide plate (27) is mounted on the upper end surface of the bottom plate (10) and is slidably connected to the bottom plate (10). The sliding track of the slide plate (27) on the bottom plate (10) and the sliding track of the bottom plate (10) on the bottom surface of the box cavity (6) are perpendicular to each other. A control motor (26) is fixed on the bottom plate (10). The slide plate (27) slides on the bottom plate (10) through the control motor (26), and the bottom plate (10) slides on the bottom surface of the box cavity (6) through the control motor (26). Both sides of the upper end surface of the slide plate (27) are fixed. A rotating head (28) is fixed between the two rotating heads (28), a fixed plate (31) is fixed on the fixed plate (31), a fixed plate slide groove (42) matching the clamp assembly (8) is provided, a clamp slide block (39) matching the fixed plate slide groove (42) is fixed on the bottom of the annular clamp (29), the annular clamp (29) is slidably connected to the fixed plate (31) through the cooperation of the clamp slide block (39) and the fixed plate slide groove (42), a fastening bolt (41) is provided on the clamp slide block (39), the inside of the annular clamp (29) is evenly distributed with clamp cavities (35) matching the slide rod (33), the inside of the clamp cavity (35) is slidably connected with a piston plate (36), and the slide rod (33) is fixed on the piston The inner side surface of the plate (36) is provided with a slide bar channel (34) matching the slide bar (33) on the inner side surface of the chuck cavity (35), the slide bar (33) is placed in the slide bar channel (34) and is slidably connected to the slide bar channel (34), a spring (37) is fixed between the inner side surface of the piston plate (36) and the inner side surface of the chuck cavity (35), the spring (37) is sleeved on the outside of the slide bar (33), an annular channel (32) is provided inside the annular chuck (29), the chuck cavities (35) are connected to each other through the annular channel (32), the annular channel (32) is placed on the outer side of the piston plate (36), and a connecting port (38) connected to the annular channel (32) is provided on the outer side surface of the annular chuck (29),An oil distribution box (30) matching the clamp assembly (8) is fixed on the fixing plate (31), the oil distribution box (30) and the connecting port (38) are connected by a pipeline, and a switch (40) is provided on the clamping plate slider (39), and the switch (40) and the connecting port (38) are connected; A four-axis machining method for a faucet body comprises the following steps: Step 1: Open the safety door, place the workpiece to be processed between the two annular chucks and adjust the position of the chucks, place the two ends of the workpiece on the inner sides of the two annular chucks respectively, and then press the fixing button of the fixture. All the telescopic columns inside the annular chucks move toward the workpiece, and fix the workpiece from all sides. After the fixing is completed, tighten the fastening bolts of the annular chucks to fix the annular chucks, and then close the safety door; Step 2: Input the tool feeding program and the four-axis running program of the equipment on the console, and press the equipment start button after inputting; Step 3: The control motor automatically adjusts the position of the fixture on the X-axis and Y-axis to move the workpiece to the position directly below the machining power head. After it is in place, the machining power head on the Z-axis starts to work and automatically moves down. The tool on it processes the upper end surface of the workpiece. During processing, the control motor will continuously adjust the position of the fixture on the X-axis and Y-axis to meet the requirements of the shape to be processed. After processing, the power head automatically resets; Step 4: When processing the fourth axis, the indexing and rotating device works to control the fixture to rotate, and starts to process other surfaces of the workpiece in sequence. At the same time, the tool changing device replaces the tool on the processing power head accordingly; Step 5: Control the motor to fine-tune the position of the fixture on the X-axis and Y-axis accordingly. After completion, the processing power head automatically works, and the replaced tool processes the other surfaces of the workpiece. After completion, the processing power head automatically resets, and the workpiece processing is completed; Step six, open the safety door and press the clamp's mold closing button again. The clamp releases the workpiece, and the staff removes the processed workpiece and cleans it, and finally turns off the equipment.

2. A four-axis machining method for a faucet body according to claim 1, characterized in that: Step 3: A cooling circulation system is provided on the processing power head.

3. The four-axis machining method for a faucet body according to claim 1 is characterized in that: In step 4, the rotation range of the indexing rotation device is 0°-300°, and its minimum rotation angle is controlled at 0.01°-0.03°.

4. The four-axis machining method for a faucet body according to claim 1 is characterized in that: A housing (17) is fixed to the bottom of the machining power head (5), and the tool (7) is placed in the housing (17). The tool (7) comprises a blade body (21) and a blade head (22). One end of the blade body (21) is clamped on the machining power head (5), and the other end of the blade body (21) passes through the lower end surface of the housing (17) and is rotatably connected to the housing (17). The blade head (22) is fixed to the other end of the blade body (21). A tool cavity (23) is provided inside the tool (7), and a plurality of tool through holes (25) matching the tool cavity (23) are provided on the side surface of the tool (7). The tool through holes (25) are located in the housing (17), and a plurality of drainage grooves (24) are provided on the side surface of the blade body (21).

5. The four-axis machining method for a faucet body according to claim 4 is characterized in that: A tank body (12) is provided inside the box body (1), and a coolant (18) is filled in the tank body (12). The tank body (12) is located below the box body cavity (6) and a pump body (11) is fixed inside the tank body. A shell joint (20) is provided on the side of the shell (17), and the pump body (11) and the shell joint (20) are connected by a pipeline. An open tank (14) communicating with the tank body (12) is provided on the bottom surface of the box body cavity (6), and the open tank (14) is located below the processing power head (5). A filter screen (13) is fixed in the open tank (14).

6. The four-axis machining method for a faucet body according to claim 1, characterized in that: A tool changing assembly (16) and a tool storage disc (15) matching the machining power head (5) are fixed on the top surface of the box cavity (6); the tool changing assembly (16) is placed between the tool storage disc (15) and the machining power head (5); a plurality of spare tools (19) are clamped on the tool storage disc (15); an opening (2) is provided on the side wall of the box cavity (6); a safety door (3) is rotatably connected to the opening (2); and an observation window (4) is provided on the safety door (3).

Citation Information

Patent Citations

  • Machine tool for drilling operation of porous cylindrical workpiece and operation method

    CN105903997A

  • Spot facing work special fixture in fluid pressure type thin wall gyration part

    CN204868247U

  • Fourth axle fixture device of tap processing four -axis lathe

    CN208391560U

  • Faucet body four-axis machining structure

    CN212145498U