A mechanical automated production line equipment

Abstract

The present invention discloses a mechanical automated production line equipment, which includes a raw material storage device, a cutting device, a detection device, an injection molding device, a manipulator and a packaging device. The raw material storage device stores raw materials. The cutting device includes a grasping mechanism and a cutter assembly. The cutter assembly is used to cut the raw materials to obtain multiple independent first products. The manipulator is used to transfer the first product to the injection molding device. The injection molding device is used to inject the first product to obtain a second product. The manipulator is also used to transfer the second product to the detection device; the detection device includes a turntable, a product detection mechanism, a removal mechanism, a qualified product storage area and a non-qualified product storage area; the packaging device includes a clamping mechanism, a moving mechanism, a platform and a first tray storage area, a second tray storage area and a third tray storage area sequentially arranged on the platform. The automated production line equipment designed by the present invention realizes automated production, improves product quality and product productivity, saves manpower, and reduces production costs.

Description

Technical Field

[0001] The present invention relates to the field of automated production line design, and in particular to a mechanical automated production line device. Background Art

[0002] The existing product automated production line equipment includes cutting and pin pre-assembly, embedded injection molding, multi-item inspection and automatic packaging. It requires manual pin insertion, injection molding operations, inspection and packaging. There are many processes and an estimated manpower of 4 to 6 people. The production efficiency is low, the operating precision is low, and the product is easily damaged, resulting in waste. Summary of the invention

[0003] In order to solve the problems existing in the prior art, the present invention provides a mechanical automated production line equipment to improve production efficiency and save manpower. The technical solution is as follows:

[0004] The present invention provides a mechanical automated production line device, which includes a raw material storage device, a cutting device, a detection device, an injection molding device, a robot and a packaging device.

[0005] The raw material storage device stores raw materials, and the cutting device includes a cutter assembly, and the cutter assembly is used to cut the raw materials to obtain multiple independent first products;

[0006] The manipulator is used to transfer the first product to the injection molding device, the injection molding device is used to inject the first product to obtain the second product, and the manipulator is also used to place the second product on the detection device;

[0007] The detection device comprises a fixed platform, a turntable, a product detection mechanism, a removal mechanism, a qualified product storage area and a non-qualified product storage area, the turntable rotates relative to the fixed platform, and a plurality of carriers for placing the second product to be detected are arranged on the edge of the turntable; the product detection mechanism is used to detect whether the second product is qualified or not, the turntable is used to move the second product that has completed the detection to the unloading position, the removal mechanism is used to transfer the qualified second product located at the unloading position to the qualified product storage area, and the removal mechanism is also used to transfer the non-qualified second product located at the unloading position to the non-qualified product storage area;

[0008] The packaging device comprises a clamping mechanism, a moving mechanism, a platform, and a first pallet storage area, a second pallet storage area, and a third pallet storage area sequentially arranged on the platform, wherein the first pallet storage area is used to place an empty pallet, and the clamping mechanism is used to grab the second product on the qualified product storage area and place it on the pallet on the second pallet storage area;

[0009] The moving mechanism includes a first driving mechanism, a second driving mechanism, a moving component arranged on the platform, and lifting components respectively arranged on both sides of the moving component; driven by the first driving mechanism, the moving component moves along the length direction of the platform, thereby driving the pallet on the first pallet storage area to move to the second pallet storage area and the third pallet storage area in sequence; driven by the second driving mechanism, the lifting component moves upward to drive the pallet on the third pallet storage area to move upward.

[0010] Furthermore, the cutting device further comprises a first positioning channel, a second positioning channel, an adjustment mechanism, a first pressing plate assembly and a second pressing plate assembly arranged opposite to each other, the cutter assembly is arranged between the first pressing plate assembly and the second pressing plate assembly, the raw materials on the raw material storage device can be transferred to the first positioning channel and the second positioning channel, and a distance is maintained between the first positioning channel and the second positioning channel;

[0011] The first pressure plate assembly includes a first fixed plate and a first pressure plate which are arranged opposite to each other, and the second pressure plate assembly includes a second fixed plate and a second pressure plate which are arranged opposite to each other, the first fixed plate, the first pressure plate, the second pressure plate and the second fixed plate are arranged in sequence, a distance is always maintained between the first pressure plate and the second pressure plate, and at least one horizontal guide axis is arranged between the first fixed plate, the first pressure plate, the second pressure plate and the second fixed plate.

[0012] Further, the cutter assembly comprises at least two cutter heads connected to the first pressing plate and a support block connected to the second pressing plate, the cutter heads are arranged vertically to the raw material, and a distance is maintained between the two cutter heads; the cutter assembly has an initial state and a cutting state, when in the initial state, the cutter heads and the support block are respectively located on both sides of the raw material arranged between the first positioning channel and the second positioning channel; when in the cutting state, the support block contacts one side of the raw material, and the cutter heads contact the other side of the raw material;

[0013] The adjustment mechanism is used to drive the first pressing plate and the second pressing plate to move toward or away from each other simultaneously along the horizontal guide axis, so that the cutter head and the support block are simultaneously moved closer to or away from the raw material between the first positioning channel and the second positioning channel. The moving direction of the first pressing plate is opposite to the moving direction of the second pressing plate, and the moving direction of the cutter head is opposite to the moving direction of the support block.

[0014] Furthermore, the adjustment mechanism includes a third driving mechanism and a fourth driving mechanism,

[0015] The first fixed plate is provided with a first sliding assembly, the first sliding assembly includes a first sliding groove fixedly provided on the first fixed plate and a first sliding member matched with the first sliding groove; the first pressing plate is fixedly provided with a first fixed block matched with the first sliding member, a side surface of the first sliding member facing the first fixed block is a guide surface, the first sliding member and the first fixed block are always kept in contact, and under the drive of the third driving mechanism, the first sliding member moves along the length direction of the first sliding groove, so that the first pressing plate moves in a direction close to or away from the second pressing plate;

[0016] A second sliding assembly is provided on the second fixed plate, and the second sliding assembly includes a second slide groove fixedly provided on the second fixed plate and a second sliding member matching with the second slide groove; a second fixed block matching with the second sliding member is fixedly provided on the second pressure plate, and a side surface of the second sliding member facing the second fixed block is a guide surface, and the second sliding member always keeps in contact with the second fixed block; under the drive of the fourth driving mechanism, the second sliding member moves along the length direction of the second slide groove so that the second pressure plate moves toward or away from the first pressure plate.

[0017] Furthermore, the cutting device further comprises a gripping mechanism and a carrier, the gripping mechanism comprises a fifth driving mechanism, a sixth driving mechanism, a clamping assembly and a first horizontal guide rail connected to the clamping assembly, the clamping assembly comprises a clamping claw and a pin plate arranged under the clamping claw, and under the drive of the fifth driving mechanism, the clamping assembly moves to a preset position along the length direction of the first horizontal guide rail; under the drive of the sixth driving mechanism, the clamping claw located at the preset position moves toward the direction close to the raw material until the pin plate clamps the first product obtained after cutting the raw material;

[0018] The carrier is arranged on a side of the second pressing plate assembly away from the raw material storage device. At least one base is arranged on the carrier, and a groove for accommodating the lower end of the first product is formed on the base.

[0019] Furthermore, the removal mechanism includes a seventh driving mechanism, an eighth driving mechanism, a second horizontal guide rail, a connecting arm connected to the second horizontal guide rail, and a grabbing member arranged under the connecting arm. Under the drive of the seventh driving mechanism, the grabbing member moves along the first direction; under the drive of the eighth driving mechanism, the grabbing member moves along the second direction, the first direction is the length direction of the second horizontal guide rail, and the second direction is perpendicular to the first direction.

[0020] Furthermore, the defective product storage area includes a storage container with multiple storage spaces, and the storage container can rotate around its own axis so that one storage space is arranged below the grabbing member; the qualified product storage area includes a receiving container and a rolling ramp arranged on the discharge side of the receiving container.

[0021] Further, the first tray storage area includes two first front brackets and two first rear brackets which are arranged opposite to each other in front and back, and there is a space between the first front bracket and the first rear bracket for accommodating a plurality of trays which are arranged opposite to each other in the upper and lower directions, and at least one adjustment mechanism is respectively arranged on the front and rear sides of the platform, and the adjustment mechanism includes a fixed block arranged on the platform, an adjustment member connected to the fixed block and facing the tray, and a ninth driving mechanism connected to the adjustment member, and the adjustment member is used to contact with the tray close to the upper surface of the platform so that the distance between the tray and the platform is maintained; under the drive of the ninth driving mechanism, the adjustment member moves in a direction away from the tray so that the tray moves to the moving part of the platform;

[0022] The third pallet storage area includes two second front brackets and two second rear brackets that are arranged opposite to each other in the front and rear directions. There is space between the second front brackets and the second rear brackets to accommodate multiple pallets that are distributed opposite to each other in the upper and lower directions. The front and rear sides of the platform are respectively provided with a resisting mechanism, and the resisting mechanism is used to resist the pallet to provide a force to prevent the pallet from moving.

[0023] Furthermore, the blocking mechanism includes a baffle parallel to the conveying direction of the tray, a fixing member for fixing the baffle, and an elastic member arranged between the baffle and the fixing member. The baffle is a structure that narrows from top to bottom and is made of elastic material. When the baffle contacts the tray, the elastic member is in a compressed state.

[0024] Furthermore, the injection molding device comprises a base and at least one injection mold arranged on the base, and the base can rotate around its own axis direction.

[0025] The beneficial effects brought by the technical solution provided by the present invention are as follows:

[0026] a. The mechanical automation production line equipment designed by the present invention can balance the load and only requires one person to be responsible for maintenance, which saves manpower and greatly improves production efficiency;

[0027] b. The mechanical automation production line equipment designed by the present invention has a high degree of equipment integration, can realize automated production, effectively improve the production capacity of the manufacturing industry, improve product quality and product productivity, shorten the production cycle of products, and at the same time reduce the production cost of products; improve the production environment and reduce the labor intensity of workers;

[0028] c. By setting up a cutting device, the cutting accuracy is improved, the processing efficiency is improved, and production safety is guaranteed; by setting up a detection device, the detection accuracy is guaranteed, and no unqualified products are missed. The products placed in the qualified product storage area undergo multiple tests, and their qualified rate is guaranteed; automatic detection is realized, which greatly improves the detection efficiency; by setting up a packaging device, automatic product packaging is realized, which is quick and convenient, saves time and effort, greatly improves production efficiency, saves labor costs, and protects products from damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 is a three-dimensional diagram of a mechanical automation production line device provided by an embodiment of the present invention;

[0031] Figure 2 is a side view of a material strip provided by an embodiment of the present invention;

[0032] Figure 3 is a three-dimensional diagram of a cutting device of a mechanical automated production line equipment provided by an embodiment of the present invention;

[0033] Figure 4 is a top view of a cutting device of a mechanical automated production line device provided by an embodiment of the present invention;

[0034] Figure 5 The invention provides a mechanical automation production line device. Figure 3 An enlarged view of the cutting device in FIG.

[0035] Figure 6 The cutting device provided by the embodiment of the present invention Figure 4 Cross-sectional view in the A direction;

[0036] Figure 7 is a partial enlarged view of a cutter assembly of a cutting device provided in an embodiment of the present invention;

[0037] Figure 8 is a three-dimensional diagram of a detection device provided by an embodiment of the present invention;

[0038] Fig. 9 is a top view of a detection device provided by an embodiment of the present invention;

[0039] Fig.10 is a three-dimensional diagram of a fixing mechanism of a detection device provided by an embodiment of the present invention;

[0040] Fig.11 is a three-dimensional diagram of a packaging device provided by an embodiment of the present invention;

[0041] Fig.12 is a top view of a packaging device provided by an embodiment of the present invention;

[0042] Fig.13 The packaging device provided by the embodiment of the present invention Fig.11 An enlarged view of the first perspective of the clamping mechanism;

[0043] Fig.14 The packaging device provided by the embodiment of the present invention Fig.11 An enlarged view of the second viewing angle of the clamping mechanism;

[0044] Fig.15 is an enlarged view of the first viewing angle of the adjustment mechanism of the packaging device provided by an embodiment of the present invention;

[0045] Fig.16 is an enlarged view of the second viewing angle of the adjustment mechanism of the packaging device provided by the embodiment of the present invention;

[0046] Fig.17 is a three-dimensional diagram of a retaining mechanism having a tray in a third tray storage area of ​​a packaging device provided by an embodiment of the present invention;

[0047] Fig.18 It is a three-dimensional diagram of a blocking mechanism without a tray on the third tray storage area of ​​the packaging device provided by an embodiment of the present invention.

[0048] Among them, the figure marks include: 1-raw material storage device, 11-collection tray, 12-material conveying channel, 2-first positioning channel, 3-first pressure plate assembly, 31-first fixed plate, 32-first pressure plate, 33-first slide groove, 34-first sliding member, 35-first fixed block, 4-second pressure plate assembly, 41-second fixed plate, 42-second pressure plate, 43-second slide groove, 44-second sliding member, 45-second fixed block, 5-cutter assembly, 51-cutter head , 52-support block, 521-first groove, 6-horizontal guide shaft, 7-grabbing mechanism, 71-clamping member, 72-pin plate, 73-first horizontal guide rail, 74-sixth driving mechanism, 81-waste paper belt conveying channel, 82-waste paper belt collecting roller, 9-base, 10-single-piece terminal, 13-connecting part, 15-fixed platform, 16-turntable, 17-moving mechanism, 171-second horizontal guide rail, 172-connecting arm, 173-grabbing member, 181-receiving container device, 182-rolling ramp, 183-qualified product storage container, 19-storage space, 20-carrier, 21-second product, 22-fixing mechanism, 221-fixing seat, 222-connector, 223-fixing component, 224-positioning groove, 225-first cylinder, 23-sensor, 24-first detection mechanism, 25-second detection mechanism, 26-third detection mechanism, 27-fourth detection mechanism, 60-moving component, 61-platform, 62-first A driving mechanism, 63-a ninth driving mechanism, 64-a first front bracket, 65-a first rear bracket, 66-a fixing block, 67-an adjusting member, 68-a second front bracket, 69-a second rear bracket, 70-a lifting member, 83-a third horizontal guide rail, 84-a mounting seat, 85-a clamping jaw, 86-a baffle, 87-a fixing member, 88-a hot air device, 89-a storage container, 90-a laser sensor, 91-a tray, 93-a manipulator, 94-a base, 95-an injection mold. DETAILED DESCRIPTION

[0049] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0050] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, device, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.

[0051] In one embodiment of the present invention, a mechanical automated production line device is provided. Figure 1 , including a raw material storage device 1, a cutting device, a detection device, an injection molding device, a robot 93, a packaging device and a control mechanism.

[0052] The cutting device includes a cutter assembly 5. The raw material storage device 1 stores raw materials. The cutter assembly 5 is used to cut the raw materials to obtain multiple independent first products. The manipulator 93 is used to transfer the first product to the injection molding device. The injection molding device is used to inject the first product to obtain a second product. The injection molding device includes a base 94 and at least one injection mold 95 arranged on the base 94. The base 94 can rotate around its own axis direction. The injection mold 95 is preferably provided with two. The injection mold 95 is a conventional and mature equipment, and the structure of the injection mold 95 is not limited. The manipulator 93 is preferably a six-axis manipulator 93, and a plurality of grippers are arranged under the six-axis manipulator 93. After the injection molding is completed, the grippers of the manipulator 93 grab the batch-molded second products from the injection molding device and send them to the detection device for automatic detection.

[0053] The manipulator 93 is provided with a sensor (infrared sensor or laser sensor), which is used to detect the number of first products grasped by the gripper on the manipulator 93. After cutting, if three first products form a group, one gripper grasps three first products each time. If the sensor detects that the number of first products is less than three, it is an unqualified product and does not need to be grasped to the injection molding device; if the number is three, the manipulator transfers it to the injection molding device. During injection molding, three first products are molded as a group. If one is missing, it is unqualified and does not need to be molded again. Through quantity detection, unqualified products can be screened out, the product qualification rate is improved, and waste is reduced.

[0054] The specific structure of the detection device is as follows: the detection device includes a fixed table 15, a turntable 16, a product detection mechanism, a removal mechanism 17, a qualified product storage area and an unqualified product storage area, the turntable 16 rotates relative to the fixed table 15, and a plurality of carriers 20 for placing the second product 21 to be detected are arranged on the edge of the turntable 16; the product detection mechanism is used to detect whether the second product is qualified or not, the turntable 16 is used to move the second product that has completed the detection to the unloading position, the removal mechanism 17 is used to transfer the qualified second product located at the unloading position to the qualified product storage area, and the removal mechanism 17 is also used to transfer the unqualified second product located at the unloading position to the unqualified product storage area.

[0055] The packaging device includes a clamping mechanism, a moving mechanism, a platform 61, and a first pallet storage area, a second pallet storage area, and a third pallet storage area sequentially arranged on the platform 61. The first pallet storage area is used to place empty pallets, and the clamping mechanism is used to grab the second product on the qualified product storage area and place it on the pallet on the second pallet storage area.

[0056] The moving mechanism includes a first driving mechanism 62, a second driving mechanism, a moving part 60 arranged on the platform 61, and lifting parts 70 respectively arranged on both sides of the moving part 60; driven by the first driving mechanism 62, the moving part 60 moves along the length direction of the platform 61, thereby driving the pallets on the first pallet storage area to move to the second pallet storage area and the third pallet storage area in sequence; driven by the second driving mechanism, the lifting part 70 moves upward to drive the pallets on the third pallet storage area to move upward.

[0057] In one embodiment provided by the present invention, the raw material is a pin strip, the strip is composed of a plurality of terminals, and there is a connecting portion 13 between the terminals. The first product is a separate terminal. Figure 2 The strip that has not been cut.

[0058] The specific structure of the cutting device is as follows: Figure 2 , Figure 3 and Figure 4 The cutting device also includes a first positioning channel 2, a second positioning channel, an adjustment mechanism, a first pressing plate assembly 3 and a second pressing plate assembly 4 arranged oppositely, the cutter assembly 5 is arranged between the first pressing plate assembly 3 and the second pressing plate assembly 4, the raw materials on the raw material storage device 1 can be transmitted to the first positioning channel 2 and the second positioning channel, and a distance is maintained between the first positioning channel 2 and the second positioning channel; the first positioning channel 2 and the second positioning channel each include two positioning plates arranged oppositely, and a distance is maintained between the two positioning plates so that the material belt passes through.

[0059] The specific structure of the raw material storage device 1 is as follows: Figure 1 and Figure 3 It includes a collecting tray 11 with a material belt wrapped around it and a material conveying channel 12 connected to the collecting tray 11. The conveying terminal of the material conveying channel 12 is close to the first positioning channel 2, and the material belt is conveyed to the first positioning channel 2 and the second positioning channel through the material conveying channel 12.

[0060] The first pressure plate assembly 3 includes a first fixed plate 31 and a first pressure plate 32 which are arranged opposite to each other, and the second pressure plate assembly 4 includes a second fixed plate 41 and a second pressure plate 42 which are arranged opposite to each other. The first fixed plate 31, the first pressure plate 32, the second pressure plate 42 and the second fixed plate 41 are arranged in sequence, and a distance is always maintained between the first pressure plate 32 and the second pressure plate 42, that is, the first pressure plate 32 and the second pressure plate 42 will not conflict with each other; at least one horizontal guide shaft 6 is arranged between the first fixed plate 31, the first pressure plate 32, the second pressure plate 42 and the second fixed plate 41.

[0061] The specific structure of the cutter assembly 5 is as follows: Figure 6 and Figure 7 The cutter assembly 5 includes at least two cutter heads 51 connected to the first pressing plate 32 and a support block 52 connected to the second pressing plate 42. The moving direction of the cutter heads 51 is set perpendicular to the material strip, and the number of cutter heads 51 is set according to the number of terminals that need to be cut at one time. The cutter assembly 5 has an initial state and a cutting state. When in the initial state, the cutter head 51 and the support block 52 are respectively located on both sides of the material strip arranged between the first positioning channel 2 and the second positioning channel, and the cutter head 51 does not contact the material strip; when in the cutting state, the support block 52 contacts one side of the material strip, and the cutter head 51 contacts the other side of the material strip, so as to remove part of the material strip that the cutter head 51 contacts (a connecting part is provided between each two adjacent terminals on the material strip, and the cutter head 51 contacts the connecting part). The cutter head 51, the material strip and the support block 52 are in close contact to remove the connecting part. After removing the connecting part, the two terminals can be separated into independent terminals; one side of the support block 52 facing the cutter head is a vertical plane. When the cutter head and the support block 52 move toward the material strip at the same time, the cutter head contacts the material strip until the cutter head 51, the material strip and the support block 52 are in close contact (the material strip is stationary during cutting), and the connecting part can be smoothly cut off. The shape of the blade 51 corresponds to the shape of the connection part, so that the connection part can be completely removed, so that there is no redundant part of the terminal after separation, and only one cutting is required, which has high processing efficiency. Since the three terminals on the material strip are connected as a group, the blade 51 is preferably provided with three, and three independent terminals are obtained after cutting, so that the three terminals can be subsequently processed as a group for injection molding.

[0062] The cutter assembly also includes a cutter seat connected to the first pressure plate 32, and the cutter head 51 is arranged in the cutter seat. The cutter seat has a cutter outlet at the side wall corresponding to the cutter head 51, so that the cutter head 51 can protrude from the cutter outlet. The cutter seat is provided to protect the cutter head 51.

[0063] The specific implementation of the cutting device provided by the present invention is as follows: the adjustment mechanism is used to drive the first pressing plate 32 and the second pressing plate 42 to move toward or away from each other simultaneously along the horizontal guide shaft 6, so that the cutter head 51 moves along the axial direction of the cutter head 51 and the support block 52 moves along the axial direction of the support block 52 simultaneously to approach or move away from the material strip located between the first positioning channel 2 and the second positioning channel, the moving direction of the first pressing plate is opposite to the moving direction of the second pressing plate, and the moving direction of the cutter head 51 is opposite to the moving direction of the support block 52; facing each other means that the first pressing plate and the second pressing plate both move toward the direction close to the material strip, so that the first pressing plate and the second pressing plate move toward each other. The distance between the plates is small, and the first pressing plate and the second pressing plate move toward each other, driving the cutter head 51 and the support block 52 to move in the direction close to the material belt, until the cutter head 51, the material belt and the support block 52 are in close contact and the connecting part can be removed (at this time, the cutter assembly is in a cutting state); back-to-back means that the first pressing plate and the second pressing plate both move in the direction away from the material belt, and the first pressing plate moves away from the second pressing plate so that the distance between the first pressing plate and the second pressing plate becomes larger, and the first pressing plate and the second pressing plate move in back-to-back directions, driving the cutter head 51 and the support block 52 to move in the direction away from the material belt, until the cutter head 51, the material belt and the support block 52 are separated (at this time, the cutter assembly is in an initial state).

[0064] The regulating mechanism includes a third driving mechanism and a fourth driving mechanism, both of which are cylinders. The piston rod of the third driving mechanism is connected to the first sliding member 34 , and the piston rod of the fourth driving mechanism is connected to the second sliding member 44 .

[0065] The specific implementation of the movement of the first pressing plate 32 is as follows: Figure 4The specific structure of the first pressure plate assembly 3 is as follows: a first sliding assembly is arranged on the first fixed plate 31, and the first sliding assembly includes a first slide groove 33 fixedly arranged on the first fixed plate 31 and a first sliding member 34 matched with the first slide groove 33; a first fixed block 35 matched with the first sliding member 34 is fixedly arranged on the first pressure plate 32, and the first sliding member 34 always keeps in contact with the first fixed block 35, and a side surface of the first sliding member 34 facing the first fixed block 35 is a guide surface, and the guide surface is an inclined surface or an arc surface; if the guide surface is an inclined surface, a side surface of the first fixed block 35 facing the first sliding member 34 and matched with the guide surface on the first sliding member 34 is an inclined surface, and when the first sliding member 34 slides, the inclined surface on the first fixed block 35 contacts the inclined surface on the first sliding member 34, and the two inclined surfaces are arranged in parallel.

[0066] Driven by the third driving mechanism, the first sliding member 34 moves along the length direction of the first sliding groove 33, so that the first pressing plate 32 moves toward or away from the second pressing plate 42. During the movement of the first pressing plate 32, the first fixed plate 31 remains stationary.

[0067] The specific structure of the second pressure plate assembly 4 is as follows: a second sliding assembly is provided on the second fixed plate 41, and the second sliding assembly includes a second slide groove 43 fixedly provided on the second fixed plate 41 and a second sliding member 44 matched with the second slide groove 43; a second fixed block 45 matched with the second sliding member 44 is fixedly provided on the second pressure plate 42, and the second sliding member 44 and the second fixed block 45 always keep in contact, and the side surface of the second sliding member 44 facing the second fixed block 45 is a guide surface, and the guide surfaces are all inclined surfaces or arc-shaped surfaces. If the guide surface is an inclined surface, the side surface of the second fixed block 45 facing the second sliding member 44 and matched with the guide surface on the second sliding member 44 is an inclined surface, and when the second sliding member 44 slides, the inclined surface on the second fixed block 45 contacts the inclined surface on the second sliding member 44, and the two inclined surfaces are arranged in parallel.

[0068] Driven by the fourth driving mechanism, the second sliding member 44 moves along the length direction of the second slide groove, so that the second pressure plate 42 moves along the horizontal guide axis 6 toward or away from the first pressure plate 32. During the movement of the second pressure plate 42, the second fixed plate 41 remains stationary.

[0069] The guide surface on the first sliding member 34 and the guide surface on the second sliding member 44 are both inclined surfaces narrowing from bottom to top. When the cutting device is in the initial state, the first fixed block 35 is located at the top end of the guide surface on the first sliding member 34, and the second fixed block 45 is located at the top end of the guide surface on the second sliding member 44. When the first sliding member 34 and the second sliding member 44 move downward at the same time, the first pressing plate 32 and the second pressing plate 42 move in opposite directions so that the distance between the first pressing plate 32 and the second pressing plate 42 increases, and at this time the cutter assembly 5 is in the initial state; when the first sliding member 34 and the second sliding member 44 move upward at the same time, the first pressing plate 32 and the second pressing plate 42 move toward each other until the cutter assembly 5 is in the cutting state, so as to cut the material strip between the cutter head and the support block to obtain a single-piece terminal 10.

[0070] Furthermore, the upper side surface of the support block 52 is provided with a first groove recessed downward, and the knife seat is provided with a second groove recessed downward. When the cutter assembly 5 is in a cutting state, the first groove is connected with the second groove to form a cavity, so that the upper part of the material strip is in the cavity, which facilitates the clamping assembly to penetrate into the cavity to grab the cut terminal.

[0071] Preferably, the control mechanism controls the first pressing plate and the second pressing plate to move the same distance at the same time by controlling the third driving mechanism and the fourth driving mechanism. The cutting device further comprises a gripping mechanism 7 and a carrier, the carrier being arranged on a side of the second pressing plate assembly 4 away from the raw material storage device 1, and at least one base 9 being arranged on the carrier, and a slot for accommodating the lower end of the first product being provided on the base.

[0072] The specific structure of the grabbing mechanism 7 is as follows: the grabbing mechanism 7 includes a fifth driving mechanism, a sixth driving mechanism 74, a clamping assembly and a first horizontal guide rail 73 connected to the clamping assembly, the clamping assembly includes a clamping member 71 and a pin board arranged under the clamping member 71, the clamping member 71 includes a first clamping member and a second clamping member arranged opposite to each other, the pin board 72 includes a first pin board detachably connected to the first clamping member and a second pin board detachably connected to the second clamping member, the first pin board and the second pin board are both plate-shaped structures; the clamping member 71 has a loose state and a In the clamping state, when the clamping member 71 is in the loosened state, the first clamping member is separated from the second clamping member, so that the first pin plate is separated from the second pin plate; when the clamping member 71 is in the clamping state, the first clamping member is close to the second clamping member, so that the first pin plate is in contact with the second pin plate, and the first pin plate and the second pin plate are both provided with a slot for cooperating with the terminal, so that the upper end of the terminal can be set in the slot and the lower end of the terminal is exposed, and the terminal does not fall off during the movement of the clamping assembly; when moved to the base 9, the terminal is set in the slot of the base, and the first pin plate is separated from the second pin plate.

[0073] Driven by the fifth driving mechanism, the clamping assembly moves to a preset position (i.e., above the first groove and the second groove) along the length direction of the first horizontal guide rail 73; when reaching the preset position, driven by the sixth driving mechanism 74, the clamping member 71 moves toward the direction close to the material strip (moves along the height direction, i.e., moves in the up-down direction) until the pin plate 72 clamps the terminal obtained after the material strip is cut. Since the single-piece terminal is separated from the material strip, the grasping mechanism 7 can grasp the terminal and move it to the base 9, on which a slot for accommodating the lower end of the terminal is provided, and the extending direction of the slot is perpendicular to the direction of the material strip. In actual operation, the multiple terminals grasped by the clamping assembly are placed horizontally, the carrier on which the base is placed is perpendicular to the direction of the material strip, and the extending direction of the slot on the base is perpendicular to the direction of the material strip. At this time, the clamping assembly is rotated 90° to make the multiple terminals turn, and the multiple terminals can be parallel to the slot, so as to facilitate the placement of the terminals in the base. When the terminal is placed in the base, the gripping mechanism 7 moves toward the cutting device to grip a new terminal, and finally the robot 93 transfers the product on the base to the injection molding device for injection molding to obtain a molded product.

[0074] Furthermore, the cutting device also includes a waste paper belt collecting device and a waste paper belt conveying device. The waste paper belt collecting device includes a waste paper belt conveying channel 81 and a waste paper belt collecting roller 82. Usually, the material belt is provided with a protective layer, similar to a layer of release paper of double-sided tape. The protective layer must be removed before the material belt is cut. The protective layer can be collected and wound around the waste paper belt collecting roller 82 through the waste paper belt conveying channel 81 under the drive of the driving mechanism; the waste paper belt conveying device includes a waste material conveying channel arranged on the side of the first pressure plate assembly 3 away from the raw material storage device 1 and a collection container arranged under the waste material conveying channel. After the material belt is cut, the remaining waste material continues to move forward and is transferred to the collection container through the waste material conveying channel for recycling.

[0075] The cutting device designed by the present invention improves cutting accuracy, improves processing efficiency, and ensures production safety.

[0076] In one embodiment of the present invention, a product detection device is provided to Figure 8 and Fig. 9 It includes a fixed table 15, a turntable 16, a product detection mechanism, a removal mechanism 17, a qualified product storage area, a failed product storage area and a power mechanism, and the power structure is preferably a motor.

[0077] The turntable 16 is sleeved outside the fixed platform 15, and the turntable 16 rotates relative to the fixed platform 15. A plurality of carriers 20 are arranged on the edge of the turntable 16, and the carriers 20 are used to place a second product 21 to be detected. The product detection mechanism is arranged outside the turntable 16. Driven by a power mechanism, the turntable 16 rotates, thereby driving the carriers 20 to move to a position opposite to the product detection mechanism.

[0078] In an embodiment provided by the present invention, the second product 21 includes an injection molded part and one or more terminals arranged on the injection molded part.

[0079] The product detection mechanism includes a first detection mechanism 24 arranged on the outer periphery of the turntable 16, and the first detection mechanism 24 is used to detect whether the second product on the carrier is qualified or not. The qualified or not refers to whether a performance of the product meets the qualified requirements. In an embodiment provided by the present invention, the product is an injection molded part, and there is at least one independent Pin needle on the injection molded part. An independent Pin needle has an upper end and a lower end. The product detection mechanism also includes a second detection mechanism 25, a third detection mechanism 26, and a fourth detection mechanism 27. The first detection mechanism 24 is used to detect the electrical properties of the second product (i.e., withstand voltage conduction. In the withstand voltage conduction test, the two ends of a Pin needle are connected, i.e., withstand voltage , the test is passed, that is, this performance test meets the qualified requirements), the second detection mechanism 25 is used to detect the pin needle height data of the second product (that is, measure the high and low frequencies of the pin needle on the injection molded part. If there are 3 pin needles on the injection molded part, measure whether the upper end of the pin needle is in the same plane. If it is in the same plane, the test is passed, that is, this performance test meets the qualified requirements), the third detection mechanism 26 is used to detect the gate height data of the second product (there is an injection port, i.e., a gate, in the product, and detect whether the gate is higher than a certain surface), and the fourth detection mechanism 27 is used to detect the pin needle position data of the second product (if there are 3 pin needles on the injection molded part, measure the position of the lower end). These four detection mechanisms are mature equipment commonly used in this technical field, so the structures of these four detection mechanisms are not introduced.

[0080] In the product testing device provided in this application, the number of testing mechanisms is not limited to 4, and the number of testing mechanisms can be increased or decreased according to actual needs. The detection performance of the first testing mechanism 24, the second testing mechanism 25, the third testing mechanism 26, and the fourth testing mechanism 27 is not limited to the above description. The corresponding testing mechanism is selected according to the performance of the product to be tested, and any testing mechanism can be applied to this application.

[0081] The turntable 16 is also used to move the second product that has completed the inspection to the unloading position, and the removal mechanism 17 is used to grab the second product at the unloading position and make it leave the turntable 16. Specifically, if the product is qualified after testing, the turntable rotates to drive the qualified product to the unloading position. At this time, the removal mechanism 17 transfers the qualified product at the unloading position to the qualified product storage area; if the product is unqualified after testing, the turntable rotates to drive the unqualified product to the unloading position. At this time, the removal mechanism 17 transfers the unqualified product at the unloading position to the unqualified product storage area.

[0082] When a carrier moves to a position opposite to a product inspection mechanism, the turntable is stationary, and the product inspection mechanism inspects the product on the carrier. If the inspection passes, the turntable rotates to drive the product to the next product inspection mechanism for continued inspection. If the inspection fails and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product at the unloading position and puts it into the storage space corresponding to the unqualified product storage area.

[0083] When the product that has passed the first test reaches the next product testing mechanism, the second product testing mechanism continues to test the product. If the test is passed, the turntable rotates to drive the product to rotate to the third product testing mechanism for further testing; if the test fails and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product at the unloading position to the storage space corresponding to the unqualified product storage area. When there are multiple product testing mechanisms, it is necessary to repeat the above steps. After all product testing mechanisms have tested the product, if the product is qualified, the turntable 16 rotates to the unloading position, and the removal mechanism 17 grabs the qualified product to the qualified product storage area. Once a test fails, it is regarded as an unqualified product. The removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area, so as to ensure the detection accuracy and not miss any unqualified product. The products placed in the qualified product storage area are tested in multiple ways, and their pass rate is guaranteed. Automated testing is realized, which greatly improves the detection efficiency.

[0084] The specific structure of the removal mechanism 17 is as follows: the removal mechanism 17 includes a seventh drive mechanism, an eighth drive mechanism, a second horizontal guide rail 171, a connecting arm 172 connected to the second horizontal guide rail 171, and a grabbing member 173 disposed under the connecting arm 172. The grabbing member 173 has a clamping state and a loosening state. When in the clamping state, the grabbing member 173 clamps the product; when in the loosening state, the grabbing member 173 loosens the product and causes it to fall. Under the drive of the seventh drive mechanism, the grabbing member 173 moves along the first direction; under the drive of the eighth drive mechanism, the grabbing member 173 moves along the second direction, the first direction being the length direction of the second horizontal guide rail 171, and the second direction being perpendicular to the first direction.

[0085] The qualified product storage area is arranged on one side of the unqualified product storage area, and the specific structure of the qualified product storage area is as follows: the qualified product storage area includes a receiving container 181, a rolling ramp 182 arranged on the discharge side of the receiving container 181, and a qualified product storage container 183 arranged under the rolling ramp 182. When the product inspection is successful, the product is moved to the unloading position driven by the turntable, and the grabbing piece of the removal mechanism 17 grabs the product and moves to the receiving container 181 along the length direction of the second horizontal guide rail 171, and then moves downward to the receiving container 181 under the drive of the seventh driving mechanism. The grabbing piece is released, and the product falls into the receiving container 181, and then slides along the downward inclined rolling ramp 182 to the qualified product storage container 183.

[0086] The unqualified product storage area includes a storage container with multiple storage spaces 19, and the storage container can rotate around its own axis so that a storage space 19 is set below the grabbing member 173. The storage space 19 can be named according to the items tested by the product testing agency. If a product fails the test of a certain product testing agency, the storage space 19 corresponding to this test item will be rotated to directly below the grabbing member 173. If the product fails the first test of its electrical performance, the product will fall into a container that only stores products that fail the electrical performance test. In this way, the unqualified products will be classified and sorted according to the performance that failed the test, that is, the products retained in a container are all products that failed a certain performance test, and all unqualified products will not be placed in the same container, which is not conducive to later classification and recycling.

[0087] The product detection device further includes a sensor 23 electrically connected to the control mechanism, the power mechanism is connected to the control mechanism, the sensor 23 is used to sense whether there is a second product on a carrier 20 located at the initial position of the turntable, and the control mechanism is used to control the power mechanism to drive the turntable 16 to rotate according to the sensing result of the sensor 23. When the sensor 23 senses the second product, the sensor 23 sends a signal to the control mechanism, and the control mechanism receives the signal and controls the power mechanism to drive the turntable to rotate; when the sensor 23 does not sense the product, the turntable does not rotate.

[0088] At least one fixing mechanism 22 is fixedly provided at the edge of the fixing table 15, and the fixing mechanism 22 is used to fix the second product moved onto the detection mechanism. When some detection mechanisms detect the second product, the second product needs to be further fixed (such as the withstand voltage conduction test and the pin position test need to further fix the product) to prevent the product from shaking and affecting the detection accuracy. Since the position of the fixing table 15 is fixed, the position of the detection mechanism is fixed, and the fixing mechanism 22 is arranged relative to the corresponding detection mechanism.

[0089] In one embodiment provided by the present invention, the specific structure of the fixing mechanism 22 is as follows: Fig.10 The fixing mechanism 22 includes a first cylinder 225 fixedly arranged on the fixing platform 15 and a fixing assembly connected to the first cylinder 225. The fixing assembly includes a fixing seat 221 connected to the first cylinder 225, a connecting member 222 arranged on the fixing seat 221, and a fixing member 223 connected to the connecting member 222 and extending toward the edge of the turntable 16. Under the drive of the first cylinder 225, the fixing assembly moves along the axial direction of the first cylinder 225 to approach or move away from the product to be detected. The fixing member 223 is provided with a positioning groove 224 with an opening toward the positioning mechanism. One end of the positioning groove 224 is a closed structure and the other end is an open structure. The product is a circular structure. In order to facilitate the fixing of the product, the positioning groove is an arc structure, which matches the product. When a product moves to a position relative to the product detection mechanism, the first cylinder 225 drives the fixing assembly to move toward the product until the product is stuck in the positioning groove 224; after the detection is completed, the first cylinder 225 drives the fixing assembly to move away from the product, so that the positioning groove 224 is away from the product.

[0090] The product detection mechanism includes N detection mechanisms, where N is greater than or equal to 1. The detection method of the product detection device provided by the present invention is as follows:

[0091] When N is equal to 1, that is, the product detection mechanism includes a first detection mechanism arranged on the outer periphery of the turntable, the product is placed on the carrier, and the control mechanism controls the power mechanism to drive the turntable to rotate according to the sensing result of the sensor; after the product is rotated onto the first detection mechanism, the turntable is stationary, and the first detection mechanism detects the product on the carrier. If the detection passes and the product is qualified, the turntable rotates to the unloading position, and the removal mechanism grabs the qualified product to the qualified product storage area; if the detection fails and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area.

[0092] When N is greater than 1, the detection method of the product detection device provided by the present invention is as follows: the product is placed on the carrier, and when the sensor senses the product, the control mechanism controls the power mechanism to drive the turntable to rotate, so that the carrier passes through N detection mechanisms in the product detection mechanism in sequence (such as clockwise or counterclockwise through the first detection mechanism, the second detection mechanism...the Nth detection mechanism, wherein the first detection mechanism, the second detection mechanism...the Nth detection mechanism have different performances for detecting the product on the carrier), the first detection mechanism detects the product on the carrier, and if the detection passes, the turntable rotates to drive the product to rotate to the second detection mechanism for further detection; the first detection mechanism detects the product on the carrier, and if the detection fails and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product into the storage space corresponding to the unqualified product storage area; the second detection mechanism detects the product on the carrier, and if the detection passes, the turntable rotates to drive the product to rotate to the third detection mechanism for further detection, and if the second detection mechanism fails, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product into the storage space corresponding to the unqualified product storage area; the second detection mechanism detects the product on the carrier, and if the detection passes, the turntable rotates to drive the product to rotate to the third detection mechanism for further detection, and if the second If the testing mechanism fails to pass the test on the product on the carrier and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area; if each testing mechanism passes the product test, then after the Nth testing mechanism passes the test on the product on the carrier, the product is qualified, the turntable rotates to the unloading position, and the removal mechanism grabs the qualified product to the qualified product storage area; if the first testing mechanism fails to pass the test on the product on the carrier during the first test and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area; if the second testing mechanism fails to pass the test on the product on the carrier and the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area, that is, as long as one testing mechanism fails to pass the test on the product on the carrier and the product is unqualified, the removal mechanism grabs the unqualified product to the storage space corresponding to the unqualified product storage area.

[0093] In a preferred embodiment provided by the present invention, the product detection mechanism includes a first detection mechanism, a second detection mechanism, a third detection mechanism and a fourth detection mechanism arranged on the outer periphery of the turntable, and includes the following steps: S1, placing the product on the carrier, and the control mechanism controls the power mechanism to drive the turntable to rotate according to the sensing result of the sensor; S2, after the product is rotated to the first detection mechanism, the turntable is stationary, and the first detection mechanism detects the product on the carrier. If the detection passes, step S3 is executed; if the detection fails and the product is unqualified, the turntable is rotated to the unloading position, and the removal mechanism grabs the unqualified product into the storage space corresponding to the unqualified product storage area; S3, if the detection passes, the turntable is rotated to drive the product that passed the detection in step S2 to rotate to the second detection mechanism, and then the turntable is stationary, and the second detection mechanism detects the product on the carrier. If the detection passes, step S4 is executed; if the detection fails, If the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the unqualified product storage area; S4, the turntable rotates to drive the product that passed the inspection in step S3 to rotate to the third inspection mechanism, the turntable is stationary, and the third inspection mechanism inspects the product on the carrier. If the inspection passes, step S5 is executed. If the inspection fails, the product is unqualified, and the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the unqualified product storage area; S5, the turntable rotates to drive the product that passed the inspection in step S4 to rotate to the fourth inspection mechanism, the turntable is stationary, and the fourth inspection mechanism inspects the product on the carrier. If the inspection passes and the product is qualified, the turntable rotates to the unloading position, and the removal mechanism grabs the qualified product to the qualified product storage area; if the inspection fails, the product is unqualified, the turntable rotates to the unloading position, and the removal mechanism grabs the unqualified product to the unqualified product storage area.

[0094] Different numbers of testing agencies are set up according to different product performance tests. Product testing agencies also include two testing agencies, three testing agencies, four testing agencies, five testing agencies or more testing agencies. For example, when a product is tested, if there are N (N is greater than or equal to 1) testing agencies, and it passes through N testing agencies (each testing agency tests once, and N testing agencies conduct N tests), each test passes and the product is qualified; if N-1 tests are qualified and one test fails, the product is unqualified. One test means that one testing agency tests one performance of the product, and each testing agency only tests one performance of the product.

[0095] The detection device designed in the present invention has a removal mechanism that grabs unqualified products into the storage space corresponding to the unqualified product storage area, and grabs qualified products into the qualified product storage area, so as to ensure the detection accuracy and not miss any unqualified products. The products placed in the qualified product storage area are subjected to multiple tests, and their pass rate is guaranteed; automated detection is realized, and detection efficiency is greatly improved; it is suitable for performance testing of various products, has versatility, and is easy to operate.

[0096] In one embodiment of the present invention, a product packaging device is provided. Fig.11 and Fig.12 It includes a product storage area, a clamping mechanism, a moving mechanism, a platform 61, and a first pallet storage area, a second pallet storage area and a third pallet storage area sequentially arranged on the platform 61. The product storage area is used to place products. The product storage area has a variety of structural forms, and it mainly plays the role of storing products.

[0097] The moving mechanism includes a first driving mechanism 62, a second driving mechanism, a moving part 60 arranged on a platform 61, and lifting parts 70 respectively arranged on both sides of the moving part 60. The lifting parts 70 are preferably plate-like structures extending along the length direction of the platform 61 (the length direction of the platform is parallel to the tray conveying direction).

[0098] The specific structure of the first tray storage area is as follows: Fig.11 and Fig.12 The first pallet storage area includes two first front brackets 64 and two first rear brackets 65 that are arranged opposite to each other in the front and rear directions. The first front brackets 64 correspond to the first rear brackets 65 one by one. There is space between the first front brackets 64 and the first rear brackets 65 to accommodate multiple pallets that are relatively distributed up and down. The first front brackets 64 and the first rear brackets 65 are both L-shaped structures, which are convenient for contacting pallets. The pallets placed on the first pallet storage area are empty pallets, that is, no products are placed on them.

[0099] Explanation of the directions mentioned in the full text: the length direction of the platform is the left and right direction, the conveying direction of the pallet is the left and right direction, and the width direction of the platform is the front and back direction.

[0100] At least one adjustment mechanism is respectively provided on the front and rear sides of the platform 61, preferably two adjustment mechanisms, and the specific structure of the adjustment mechanism is as follows: Fig.15 and Fig.16The adjustment mechanism includes a fixed block 66 disposed on the platform 61, an adjustment member 67 connected to the fixed block 66 and facing the pallet, and a ninth driving mechanism 63 connected to the adjustment member 67. The adjustment member 67 is preferably a plate-shaped structure perpendicular to the pallet conveying direction (the pallet conveying direction is parallel to the length direction of the platform, i.e., the front-to-back direction). In the initial state, there is no pallet on the first pallet storage area, the adjustment member 67 extends between the first front bracket 64 and the first rear bracket 65, and the adjustment member 67 maintains a distance from the platform. When a pallet is placed, the pallet contacts the adjustment member 67 so that the pallet maintains a distance from the platform 61. Under the drive of the ninth driving mechanism 63, the adjustment member 67 moves away from the pallet so that the pallet moves to the moving part 60 of the platform 61, i.e., the adjustment member 67 can move vertically along the front-to-back direction (i.e., the width direction of the platform, and the width direction of the platform is perpendicular to the pallet conveying direction). The ninth driving mechanism 63 is preferably a cylinder, and a valve for connecting an air pipe is provided on the cylinder.

[0101] When two or more pallets are placed on the first pallet storage area, if the lowermost pallet falls onto the platform, the adjusting member 67 is reset to contact another pallet on this pallet, that is, the adjusting member 67 is in the middle of the two trays. The packaging tray is made of soft plastic, and the adjusting member 67 is pressed hard between the two trays to limit the falling of the other tray on this pallet.

[0102] The second pallet storage area is arranged between the first pallet storage area and the third pallet storage area, and a distance is maintained between the first front bracket 64 and the second rear bracket 69 to form the second pallet storage area. Fig.11 and Fig.12 The clamping mechanism is arranged on the second pallet storage area, and the clamping mechanism is used to grab the products in the product storage area and put them on the pallet in the second pallet storage area, and the pallet is moved from the first pallet storage area. The specific implementation method is as follows: under the drive of the first driving mechanism 62, the moving component 60 moves along the length direction of the platform 61, thereby driving the pallet on the first pallet storage area to move to the second pallet storage area. After the pallet in the second pallet storage area is full of products, the moving component 60 drives this pallet to move to the third pallet storage area.

[0103] The specific structure of the clamping mechanism is as follows: Fig.13 and Fig.14The clamp mechanism includes a tenth driving mechanism, a third horizontal guide rail 83, and a clamp assembly connected to the third horizontal guide rail 83. The clamp assembly includes a connecting component connected to the third horizontal guide rail 83, a mounting seat 84 connected to the connecting component, and at least one clamp 85 arranged under the mounting seat 84. The clamp 85 is used to grab the product on the product storage area. In one embodiment of the present invention, the clamp 85 is preferably provided with four. Driven by the tenth driving mechanism, the clamp assembly moves along the length direction of the third horizontal guide rail 83 to the second pallet storage area to place the grabbed product on the pallet. The mounting seat 84 is provided with a cylinder, and the cylinder is used to drive the mounting seat 84 and the clamp 85 to move up and down.

[0104] The product storage area includes a storage container 89 for placing products. The storage container 89 can be rotated so that the storage container 89 is arranged parallel to the mounting seat 84. In an embodiment provided by the present invention, the storage container 89 is arranged parallel to the guide rail and perpendicular to the mounting seat 84. After the storage container 89 is rotated 90°, it is arranged parallel to the mounting seat 84, which is convenient for the clamp to grab the product on the storage container 89.

[0105] Furthermore, a hot air device 88 is provided between the product storage area and the platform 61, and the hot air device 88 includes a heater and a fan, wherein the heater is used to provide heat, and the fan is used to blow heat to the product on the clamping jaws 85. After the clamping jaws grasp the product, the product is first dried and de-staticized by the hot air device 88, and then moved to the second tray storage area.

[0106] The specific structure of the third tray storage area is as follows: Fig.17 and Fig.18 The third pallet storage area includes two second front brackets 68 and two second rear brackets 69 which are arranged opposite to each other in the front and rear directions. The second front brackets 68 correspond to the second rear brackets 69 one by one. There is space between the second front brackets 68 and the second rear brackets 69 to accommodate multiple pallets which are relatively distributed up and down. The front and rear sides of the platform 61 are respectively provided with a resisting mechanism, which is used to resist the pallet and provide a force to prevent the pallet from moving.

[0107] The specific structure of the resisting mechanism is as follows: Fig.17 and Fig.18The blocking mechanism includes a baffle 86 parallel to the conveying direction of the tray, a fixing member 87 for fixing the baffle 86, and an elastic member arranged between the baffle 86 and the fixing member 87. The elastic member is preferably a spring. The fixing member 87 is arranged on the platform. The baffle 86 is a structure narrowed from top to bottom and is made of elastic material. When the baffle 86 contacts the tray, the elastic member is in a compressed state; when the baffle 86 does not contact the tray, the elastic member is reset under the elastic force of the spring. The side of the baffle 86 facing the tray includes an inclined surface and a vertical surface arranged under the inclined surface, and the vertical surface is arranged perpendicular to the platform. When a pallet (called the first pallet) is placed on the third pallet storage area, a small spacing is maintained between the front side and the rear side of the pallet and the vertical surfaces of the front and rear baffles 86, and the front side and the rear side of the pallet do not contact the inclined surfaces of the front and rear baffles 86; when another pallet (called the second pallet) is to be moved to the third pallet storage area, the lifting component 70 moves upward under the drive of the second driving mechanism (the second driving mechanism is preferably a cylinder) to drive the first pallet to move upward until the front side and the rear side of the first pallet contact the inclined surfaces of the front and rear baffles 86, respectively. Because the baffle is elastic and there is an elastic part behind the baffle, the baffle has a wide upper and narrow lower structure, which can make the first pallet unable to move. Because the first pallet moves upward, there is space for the second pallet on the third pallet storage area, and then the lifting component 70 moves downward to reset. When another pallet (called the third pallet) is to be moved to the third pallet storage area, the lifting component 70 moves upward under the drive of the second driving mechanism to drive the second pallet and the first pallet to move upward until the first pallet is separated from the baffle, and the front side and the rear side of the second pallet are respectively in contact with the inclined surfaces of the baffles 86 on the front and rear sides. As the second pallet and the first pallet move upward, there is space for the third pallet in the third pallet storage area. When a new pallet moves to the third pallet storage area, the pallets on the third pallet storage area move gradually from bottom to top until the third pallet storage area is full.

[0108] Furthermore, the lifting component 70 is a plate-like structure extending along the length direction of the platform 61, that is, the lifting component 70 can extend to the first pallet storage area. When the pallet falls onto the movable component 60, the lifting component 70 can move upward to stably catch the pallet, and the position can be controlled to facilitate the adjustment part to move closer to the pallet to contact another pallet on this pallet.

[0109] The packaging device further includes a plurality of laser sensors 90 electrically connected to the control mechanism, and the plurality of laser sensors 90 are respectively arranged on the first tray storage area, the second tray storage area and the third tray storage area.

[0110] When the laser sensor 90 on the first pallet storage area detects that there is no pallet in the second pallet storage area, the laser sensor 90 sends a signal to the control mechanism, and the control mechanism controls the ninth driving mechanism 63 to drive the adjustment member 67 to move away from the pallet, so that the pallet moves to the movable part 60 of the platform 61.

[0111] When the laser sensor 90 on the second pallet storage area detects that a pallet is full of products, the laser sensor 90 sends a signal to the control mechanism, and the control mechanism controls the first drive mechanism 62 to drive the moving component 60 to move along the length direction of the platform 61, thereby driving the pallets on the first pallet storage area to move to the second pallet storage area and the third pallet storage area in sequence, that is, first move to the second pallet storage area, and after the pallet is full of products, drive the pallet full of products to move to the third pallet storage area.

[0112] When the laser sensor 90 on the third pallet storage area detects that the pallet is full, the laser sensor 90 sends a signal to the control mechanism, the machine stops production, and the alarm sounds to notify the operator to take away the pallet.

[0113] The present invention also provides an operating method based on the packaging device, which includes the following steps: first placing one or more empty pallets on the first pallet storage area, and using the ninth driving mechanism to drive the adjusting member to move away from the pallet so that the pallet moves to the moving part of the platform; using the first driving mechanism to drive the moving part to move along the length direction of the platform, thereby driving the pallet on the first pallet storage area to move to the second pallet storage area, and grabbing the product to the pallet on the second pallet storage area through the clamping mechanism; using the first driving mechanism to drive the moving part to move along the length direction of the platform, thereby driving the pallet filled with products on the second pallet storage area to move to the third pallet storage area.

[0114] When a new pallet full of products is to be moved to the third pallet storage area, the following steps are also included: using the second drive mechanism to drive the lifting component to move upward, so as to drive the pallet on the third pallet storage area to move upward, so that there is space on the third pallet storage area to place the new pallet full of products.

[0115] When there is a new empty tray, the above steps can be repeated to complete the product loading, which can realize automated production, greatly improve production efficiency and save manpower production.

[0116] The packaging device provided by the present invention places an empty pallet in a first pallet storage area, moves the empty pallet from the first pallet storage area to the second pallet storage area, places products on the pallet in the second pallet storage area, and then automatically moves the pallet filled with products to the third pallet storage area, thereby realizing automatic packaging of products, which is quick and convenient, saves time and effort, greatly improves production efficiency, and saves labor costs; protects products from damage; has versatility, is suitable for storing and packaging a variety of products, has a wide range of uses, and the distance between the front bracket and the rear bracket can be adjusted according to the size of the pallet.

[0117] The operation method of the mechanical automation production line equipment provided by the present invention is as follows: a cutting device is used to cut the raw material to obtain multiple independent first products, the grabbing mechanism grabs the cut first product onto a base, the robot transfers the first product to an injection molding device, and then the injection molding device is used to injection-mold the first product to obtain a second product, and then the robot places the second product on a detection device for detection. After the detection is completed, the clamping mechanism is used to grab the second product on the qualified product storage area and place it on the pallet on the second pallet storage area. After the pallet on the second pallet storage area is full of second products, the lifting component is used to drive the pallet on the third pallet storage area to move upward, and finally the pallet on the third pallet storage area is taken away.

[0118] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A mechanical automated production line equipment, characterized in that: It comprises a raw material storage device (1), a cutting device, a detection device, an injection molding device, a robot (93) and a packaging device. The raw material storage device (1) stores raw materials, and the cutting device comprises a cutter assembly (5), wherein the cutter assembly (5) is used to cut the raw materials to obtain a plurality of independent first products; The robot (93) is used to transfer the first product to an injection molding device, the injection molding device is used to inject the first product to obtain a second product (21), and the robot (93) is also used to place the second product on a detection device; The detection device comprises a fixed platform (15), a rotating disk (16), a product detection mechanism, a removal mechanism (17), a qualified product storage area and a non-qualified product storage area, wherein the rotating disk (16) rotates relative to the fixed platform (15), and a plurality of carriers (20) for placing second products to be detected are arranged on the edge of the rotating disk (16); the product detection mechanism is used to detect whether the second product is qualified or not, the rotating disk (16) is used to move the second product that has completed the detection to an unloading position, the removal mechanism (17) is used to transfer the qualified second product located at the unloading position to the qualified product storage area, and the removal mechanism (17) is also used to transfer the non-qualified second product located at the unloading position to the non-qualified product storage area; The packaging device comprises a clamping mechanism, a moving mechanism, a platform (61), and a first pallet storage area, a second pallet storage area, and a third pallet storage area sequentially arranged on the platform (61), wherein the first pallet storage area is used to place an empty pallet, and the clamping mechanism is used to grab a second product on the qualified product storage area and place it on the pallet on the second pallet storage area; The moving mechanism comprises a first driving mechanism (62), a second driving mechanism, a moving component (60) arranged on the platform (61), and lifting components (70) respectively arranged on both sides of the moving component (60); under the drive of the first driving mechanism (62), the moving component (60) moves along the length direction of the platform (61), thereby driving the pallets on the first pallet storage area to move to the second pallet storage area and the third pallet storage area in sequence; under the drive of the second driving mechanism, the lifting component (70) moves upwards, thereby driving the pallets on the third pallet storage area to move upwards; The removal mechanism (17) comprises a seventh driving mechanism, an eighth driving mechanism, a second horizontal guide rail (171), a connecting arm (172) connected to the second horizontal guide rail (171), and a grabbing member (173) arranged under the connecting arm (172); under the drive of the seventh driving mechanism, the grabbing member (173) moves along a first direction; under the drive of the eighth driving mechanism, the grabbing member (173) moves along a second direction, the first direction being the length direction of the second horizontal guide rail (171), and the second direction being perpendicular to the first direction; The cutting device further comprises a gripping mechanism (7) and a carrier, the gripping mechanism (7) comprising a fifth driving mechanism, a sixth driving mechanism (74), a clamping assembly and a first horizontal guide rail (73) connected to the clamping assembly, the clamping assembly comprising a clamping claw (71) and a pin plate (72) arranged under the clamping claw (71), and under the drive of the fifth driving mechanism, the clamping assembly moves along the length direction of the first horizontal guide rail (73) to a preset position; under the drive of the sixth driving mechanism (74), the clamping claw (71) located at the preset position moves in a direction close to the raw material until the pin plate (72) clamps the first product obtained after cutting the raw material; The carrier is arranged on a side of the second pressing plate assembly (4) away from the raw material storage device (1), and at least one base (9) is arranged on the carrier, and a groove for accommodating the lower end of the first product is provided on the base.

2. The mechanical automation production line equipment according to claim 1, characterized in that: The cutting device further comprises a first positioning channel (2), a second positioning channel, an adjustment mechanism, a first pressing plate assembly (3) and a second pressing plate assembly (4) arranged opposite to each other, the cutter assembly (5) being arranged between the first pressing plate assembly (3) and the second pressing plate assembly (4), the raw materials on the raw material storage device (1) being able to be transferred to the first positioning channel (2) and the second positioning channel, and a distance is maintained between the first positioning channel (2) and the second positioning channel; The first pressure plate assembly (3) comprises a first fixed plate (31) and a first pressure plate (32) which are arranged opposite to each other, and the second pressure plate assembly (4) comprises a second fixed plate (41) and a second pressure plate (42) which are arranged opposite to each other, the first fixed plate (31), the first pressure plate (32), the second pressure plate (42) and the second fixed plate (41) are arranged in sequence, a distance is always maintained between the first pressure plate (32) and the second pressure plate (42), and at least one horizontal guide shaft (6) is arranged between the first fixed plate (31), the first pressure plate (32), the second pressure plate (42) and the second fixed plate (41).

3. The mechanical automation production line equipment according to claim 2, characterized in that: The cutter assembly (5) comprises at least two cutter heads (51) connected to the first pressing plate (32) and a support block (52) connected to the second pressing plate (42); the cutter heads (51) are arranged vertically to the raw material, and a distance is maintained between the two cutter heads (51); the cutter assembly (55) has an initial state and a cutting state; when in the initial state, the cutter heads (51) and the support block (52) are respectively located on two sides of the raw material arranged between the first positioning channel (2) and the second positioning channel; when in the cutting state, the support block (52) contacts one side of the raw material, and the cutter heads (51) contact the other side of the raw material; The adjustment mechanism is used to drive the first pressing plate (32) and the second pressing plate (42) to move simultaneously toward or away from each other along the horizontal guide shaft (6), thereby causing the cutter head (51) and the support block (52) to simultaneously move closer to or away from the raw material located between the first positioning channel (2) and the second positioning channel, the moving direction of the first pressing plate (32) being opposite to the moving direction of the second pressing plate (42), and the moving direction of the cutter head (51) being opposite to the moving direction of the support block (52).

4. The mechanical automation production line equipment according to claim 3 is characterized in that: The adjusting mechanism includes a third driving mechanism and a fourth driving mechanism, The first fixed plate (31) is provided with a first sliding assembly, the first sliding assembly comprising a first sliding groove (33) fixedly provided on the first fixed plate (31) and a first sliding member (34) matched with the first sliding groove (33); the first pressing plate (32) is fixedly provided with a first fixed block (35) matched with the first sliding member (34), a side surface of the first sliding member (34) facing the first fixed block (35) is a guide surface, the first sliding member (34) and the first fixed block (35) are always in contact, and under the drive of the third driving mechanism, the first sliding member (34) moves along the length direction of the first sliding groove (33) so that the first pressing plate (32) moves in a direction close to or away from the second pressing plate (42); The second fixed plate (41) is provided with a second sliding assembly, and the second sliding assembly includes a second slide groove (43) fixedly provided on the second fixed plate (41) and a second sliding member (44) matched with the second slide groove (43); the second pressing plate (42) is fixedly provided with a second fixed block (45) matched with the second sliding member (44), and a side surface of the second sliding member (44) facing the second fixed block (45) is a guide surface, and the second sliding member (44) and the second fixed block (45) are always in contact; under the drive of the fourth driving mechanism, the second sliding member (44) moves along the length direction of the second slide groove, so that the second pressing plate (42) moves in a direction close to or away from the first pressing plate (32).

5. The mechanical automation production line equipment according to claim 1, characterized in that: The defective product storage area comprises a storage container having a plurality of storage spaces (19), wherein the storage container is capable of rotating about its own axis so that one storage space (19) is arranged below the gripping member (173); the qualified product storage area comprises a receiving container (181) and a rolling ramp (182) arranged on the discharge side of the receiving container (181).

6. The mechanical automation production line equipment according to claim 1, characterized in that: The first tray storage area comprises two first front brackets (64) and two first rear brackets (65) arranged front and rear oppositely, a space for accommodating a plurality of trays (91) arranged vertically and relatively between the first front brackets (64) and the first rear brackets (65), at least one adjustment mechanism is respectively arranged on the front and rear sides of the platform (61), the adjustment mechanism comprises a fixed block (66) arranged on the platform (61), an adjustment member (67) connected to the fixed block (66) and facing the tray, and a ninth driving mechanism (63) connected to the adjustment member (67), the adjustment member (67) is used to contact with the tray close to the upper surface of the platform (61) so that the distance between the tray and the platform (61) is maintained; under the drive of the ninth driving mechanism (63), the adjustment member (67) moves in a direction away from the tray so that the tray moves to the moving member (60) of the platform (61); The third pallet storage area comprises two second front brackets (68) and two second rear brackets (69) arranged opposite to each other in the front and rear directions, and a space is provided between the second front brackets (68) and the second rear brackets (69) for accommodating a plurality of pallets arranged opposite to each other in the upper and lower directions. The front and rear sides of the platform (61) are respectively provided with a resisting mechanism, and the resisting mechanism is used to resist the pallet and provide a force to prevent the pallet from moving.

7. The mechanical automation production line equipment according to claim 6, characterized in that: The blocking mechanism comprises a baffle (86) parallel to the conveying direction of the tray, a fixing member (87) for fixing the baffle (86), and an elastic member arranged between the baffle (86) and the fixing member (87); the baffle (86) is a structure narrowing from top to bottom and is made of an elastic material; when the baffle (86) contacts the tray, the elastic member is in a compressed state.

8. The mechanical automation production line equipment according to claim 4, characterized in that: The injection molding device comprises a base (94) and at least one injection mold (95) arranged on the base (94); the base (94) is capable of rotating around its own axis.

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