A piston product assembly device
By designing an automated product assembly equipment for piston and strip assembly, the accuracy and high cost problems caused by manual assembly in the prior art are solved, and an efficient and low-cost assembly process is achieved.
Patent Information
- Application Number
- CN202010613540.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2040-06-30
AI Technical Summary
In the prior art, the assembly of pistons and slits in medical supplies mainly relies on manual installation, which makes it difficult to ensure the assembly dimensional accuracy, increases the NG rate of the total assembly of the product, and has low manual operation efficiency, resulting in high labor costs.
A piston product assembly equipment is designed, including a frame, feeding mechanism, hopper and material transfer mechanism, to realize the automated process of material collection, assembly and material extraction, with a simple and reasonable structure and reduce production costs.
Through the automated material collection, assembly and discharge process, assembly accuracy and efficiency are improved, production costs are reduced, and errors and costs of manual operation are reduced.
Smart Images

Figure CN111546033B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of product assembly equipment, and in particular to a product assembly equipment for a piston. Background Art
[0002] In the prior art, the assembly of the piston and the clamping strip in the Puffing Tube of medical supplies is generally carried out by manual installation of the assembly parts to be assembled. When this installation method is used, the accuracy of the assembly dimensions cannot be fully guaranteed during the assembly process, resulting in a large NG rate in the overall assembly of the subsequent products. At the same time, the manual operation efficiency is low, which easily leads to high labor costs. Summary of the invention
[0003] The purpose of the present invention is to provide a piston product assembly device, which can simultaneously realize the material taking, assembly and unloading processes, has a simple and reasonable structure, is conducive to reducing production costs, and overcomes the shortcomings of the prior art.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] A piston product assembly device comprises a frame, a first feeding mechanism, a second feeding mechanism, a lower hopper and a material transfer mechanism;
[0006] The frame comprises an upper mounting frame and a lower mounting frame which are arranged one above the other, the first feeding mechanism, the second feeding mechanism and the lower hopper are all mounted on the upper mounting frame, and the material moving mechanism is movably mounted on the lower mounting frame;
[0007] The upper mounting frame includes a material picking station, an installation station and a material unloading station. The material picking station is located above the first feeding mechanism, the installation station is located above the second feeding mechanism, and the material unloading station is located above the unloading hopper. The material moving mechanism realizes movement among the three stations of the material picking station, the installation station and the material unloading station.
[0008] Preferably, the material moving mechanism comprises a material taking head, a horizontal moving device and a vertical moving device;
[0009] The vertical moving device is installed on the top of the horizontal moving device, and the horizontal moving device drives the vertical moving device to move horizontally;
[0010] The output shaft of the vertical moving device passes through the horizontal moving device and is connected to the material taking head, and the vertical moving device drives the material taking head to move up and down.
[0011] Preferably, the horizontal moving device comprises a horizontal driving member, a horizontal moving plate, a guide member and a horizontal guide rail;
[0012] The horizontal driving member is used to drive the horizontal movement of the horizontal moving plate; the guide member is installed at the bottom of the horizontal moving plate, and a guide groove matching the horizontal guide rail is opened at the bottom of the guide member, and the horizontal guide rail slides in the guide groove.
[0013] Preferably, the vertical moving device includes a vertical driving member and a guide assembly, the output shaft of the vertical driving member passes through the horizontal moving plate and is connected to the material picking head, and the vertical driving member is used to drive the material picking head to move up and down; the guide assembly is movably connected to the end of the material picking head through the horizontal moving plate, and the vertical moving device drives the guide assembly to move up and down through the material picking head.
[0014] Preferably, the guide assembly includes a guide rod and a guide connecting plate, at least two guide rods are provided, and the guide rods are respectively located on both sides of the vertical driving member; the guide connecting plate is located at the top of the guide rod, and the guide connecting plate is used to connect all the guide rods.
[0015] Preferably, the material transfer mechanism further comprises a material discharge device, and the material discharge device comprises a trigger member, a response member, a material discharge clamp member and a reset member;
[0016] The trigger member is installed on a side of the horizontal moving plate facing the unloading station, the response member is installed on the upper mounting frame, and the response member is close to the unloading station, and the unloading clamp is installed at the bottom of the response member; the reset member is installed between the response member and the upper mounting frame, one end of the reset member is against the lower surface of the response member, and the other end of the reset member is against the upper surface of the upper mounting frame;
[0017] The trigger member acts on the response member to move the response member downward, and drives the unloading clamp member to move downward. The reset member acts on the response member to move the response member upward, and drives the unloading clamp member to move upward.
[0018] Preferably, the first feeding mechanism includes a loading device, a spacing device and a feeding clamp, the feeding clamp is installed at the bottom of the loading device, the piston feeds the material to the feeding clamp through the loading device, the spacing device is arranged between the loading device and the feeding clamp, and the spacing device is used to open or close the unloading port of the loading device.
[0019] Preferably, the feeding device comprises a material guide pipe and a feeding seat, the feeding seat is provided with a feeding port and a feeding port, and the feeding port and the feeding port are connected to each other;
[0020] The material separation device includes a material separation drive, a rotating shaft and a material separation member. The material separation drive is used to drive the rotation of the rotating shaft. The material separation members are arranged along the length direction of the rotating shaft, and the material separation members correspond to the material discharge ports one by one. The material separation drive drives the rotation of the rotating shaft to drive the material separation device to open or close the material discharge port.
[0021] Preferably, a material separation notch is provided on a side wall of the material loading seat facing the material separation device, and a material separation sheet is provided on a side of the material separation member facing the material loading seat, and the material separation sheet is fitted in the material separation notch.
[0022] Preferably, the feeding fixture comprises a mounting plate, a material pushing assembly, a material receiving assembly and a clamping assembly, wherein the material pushing assembly, the material receiving assembly and the clamping assembly are all mounted on the mounting plate, and the material receiving assembly is located below the material pushing assembly, and the clamping assembly is located on both sides of the material receiving assembly;
[0023] The material pushing assembly can move forward and backward relative to the mounting plate, and the material receiving assembly can move up and down relative to the mounting plate. The forward movement of the material pushing assembly drives the upward movement of the material receiving assembly, and the backward movement of the material pushing assembly drives the downward movement of the material receiving assembly.
[0024] Beneficial effects of the present invention: The piston product assembly equipment proposed in the technical solution can simultaneously realize the material taking, assembly and unloading processes, has a simple and reasonable structure, and is conducive to reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0026] Figure 1 It is a stereoscopic diagram from one perspective of a piston product assembly device of the present invention.
[0027] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0028] Figure 3 It is a stereoscopic diagram of a piston product assembly device of the present invention from another perspective.
[0029] Figure 4 It is a structural schematic diagram of a material moving mechanism in a piston product assembly device of the present invention (the vertical moving device is in an ascending state).
[0030] Figure 5 It is a structural schematic diagram of a material moving mechanism in a piston product assembly device of the present invention (the vertical moving device is in a descending state).
[0031] Figure 6 It is a partial structural schematic diagram of a piston product assembly device of the present invention.
[0032] Figure 7 It is a partial structural schematic diagram of a piston product assembly device of the present invention.
[0033] Figure 8 yes Figure 7 Enlarged view of point B in the middle.
[0034] Fig. 9 It is a structural schematic diagram of a feeding fixture in a piston product assembly device of the present invention (the material receiving component is in an idle state).
[0035] Fig.10 It is a structural schematic diagram of a feeding fixture in a piston product assembly device of the present invention (the material receiving component is in a material receiving state).
[0036] Fig.11 It is a partial structural schematic diagram of a feeding fixture in a piston product assembly device of the present invention.
[0037] in:
[0038] Frame 1, upper mounting frame 11, lower mounting frame 12;
[0039] The first feeding mechanism 2;
[0040] The second feeding mechanism 3, the loading seat 311, the loading port 3111, the material separation gap 3112, the material separation device 32, the rotating shaft 321, the material separation member 322, the material separation sheet 3221, the feeding fixture 33, the mounting plate 331, the pushing assembly 332, the pushing drive member 3321, the pushing plate 3322, the pushing hole 33221, the guide seat 3323, the guide rail 3324, the first fixed seat 3325, the second fixed seat 3326, the pushing stopper 3327, the receiving assembly 333 receiving plate 3331, the connecting member 3332, the moving member 3333, the moving groove 33331, the guide rod 3334, the limiting groove 33341, the limiting seat 3335, the clamping assembly 334, the clamping drive member 3341, the first fixture 3342, the second fixture 3343, and the positioning jaw 3344;
[0041] Lower hopper 4;
[0042] Material moving mechanism 5, material taking head 51, horizontal moving device 52, horizontal driving member 521, horizontal moving plate 522, guide member 523, horizontal guide rail 524, vertical moving device 53, vertical driving member 531, guide assembly 532, guide rod 5321, guide connecting plate 5322, avoidance position 53221, limit block 5323, material unloading device 54, trigger member 541, response member 542, material unloading clamp 543, reset member 544;
[0043] Card strip 6;
[0044] Piston 7. DETAILED DESCRIPTION
[0045] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0046] The embodiments of the present invention described in detail below are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0047] In the description of the present invention, it is necessary to understand that the terms "length", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] A piston product assembly device comprises a frame 1, a first feeding mechanism 2, a second feeding mechanism 3, a lower hopper 4 and a material transfer mechanism 5;
[0051] The frame 1 includes an upper mounting frame 11 and a lower mounting frame 12 which are arranged one above the other. The first feeding mechanism 3, the second feeding mechanism 3 and the lower hopper 4 are all mounted on the upper mounting frame 11, and the material moving mechanism 5 is movably mounted on the lower mounting frame 12.
[0052] The upper mounting frame 11 includes a material picking station, an installation station and a material unloading station. The material picking station is located above the first feeding mechanism 3, the installation station is located above the second feeding mechanism 3, and the material unloading station is located above the unloading hopper 4. The material moving mechanism 5 realizes the movement among the three stations of the material picking station, the installation station and the material unloading station.
[0053] In the prior art, the assembly of the piston and the clamping strip in the Puffing Tube of medical supplies is generally carried out by manual installation of the assembly parts to be assembled. When this installation method is used, the accuracy of the assembly dimensions cannot be fully guaranteed during the assembly process, resulting in a large NG rate in the overall assembly of the subsequent products. At the same time, the manual operation efficiency is low, which easily leads to high labor costs.
[0054] This technical solution proposes a piston product assembly device, which can realize the material picking, assembly and unloading processes at the same time, has a simple and reasonable structure, and is conducive to reducing production costs. Specifically, it includes a frame 1, a first feeding mechanism 3, a second feeding mechanism 3, a unloading hopper 4 and a material shifting mechanism 5. The first feeding mechanism 2 is used to convey the card strip 6, the second feeding mechanism 3 is used to convey the piston 7, and the unloading hopper 4 is used to receive the assembled card strip 6 and piston 7. The upper mounting frame 11 includes a material picking station, an installation station and an unloading station. The material shifting mechanism 5 can realize the movement among the three stations of the material picking station, the installation station and the unloading station.
[0055] Furthermore, the working steps of a piston product assembly device in the technical solution are as follows:
[0056] (1) The material transfer device moves to the material taking station and takes out the card strip 6 from the first feeding mechanism 3;
[0057] (2) After the material moving device moves the clamping strip 6 to the installation position, the clamping strip 6 and the piston 7 are pressed to complete the installation;
[0058] (3) The material moving device moves the assembled clamping strip 6 and piston 7 to the unloading station for unloading.
[0059] To further illustrate, the material moving mechanism 5 includes a material taking head 51, a horizontal moving device 52 and a vertical moving device 53;
[0060] The vertical moving device 53 is installed on the top of the horizontal moving device 52, and the horizontal moving device 52 drives the vertical moving device 53 to move horizontally;
[0061] The output shaft of the vertical moving device 53 passes through the horizontal moving device 52 and is connected to the material taking head 51 , and the vertical moving device 53 drives the material taking head 51 to move up and down.
[0062] In order to enable the material moving mechanism 5 to simultaneously realize the processes of material picking, assembly and unloading, the material moving mechanism 5 in the present technical solution includes a material picking head 51, a horizontal moving device 52 and a vertical moving device 53. The material picking head 51 is used to take out the card strip 6. The horizontal moving device 52 can drive the material picking head 51 to move left and right through the vertical moving device 53. The vertical moving device 53 can drive the material picking head 51 to move up and down. The setting of the horizontal moving device 52 and the vertical moving device 53 makes the movement of the material picking head 51 more flexible, which is conducive to satisfying the material moving mechanism 5 to simultaneously realize the processes of material picking, assembly and unloading, and the structure is simple and reasonable.
[0063] It should be noted that the structure and size of the material taking head 51 can be designed according to actual needs (ie, the piston 7 that actually needs to be assembled).
[0064] To further illustrate, the horizontal moving device 52 includes a horizontal driving member 521, a horizontal moving plate 522, a guide member 523 and a horizontal guide rail 524;
[0065] The horizontal driving member 521 is used to drive the horizontal movement of the horizontal moving plate 522; the guide member 523 is installed at the bottom of the horizontal moving plate 523, and a guide groove matching the horizontal guide rail 524 is opened at the bottom of the guide member 523, and the horizontal guide rail 524 slides in the guide groove.
[0066] The horizontal moving device 2 in the present technical solution includes a horizontal driving member 521, a horizontal moving plate 522, a guide member 523 and a horizontal guide rail 524. The guide member 523 is installed at the bottom of the horizontal moving plate 523. A guide groove matching the horizontal guide rail 524 is provided at the bottom of the guide member 523. The horizontal guide rail 524 slides in the guide groove, which is beneficial to ensure the stability of the material moving mechanism 5 during the horizontal movement process and prevent the clamping strip 6 or the assembled clamping strip 6 and the piston 7 from detaching from the material taking head 51 during the movement of the material moving mechanism 5.
[0067] Further explained, the vertical moving device 53 includes a vertical driving member 531 and a guide assembly 532. The output shaft of the vertical driving member 531 passes through the horizontal moving plate 522 and is connected to the material picking head 51. The vertical driving member 531 is used to drive the material picking head 51 to move up and down; the guide assembly 532 passes through the horizontal moving plate 522 and is movably connected to the end of the material picking head 51. The vertical moving device 53 drives the guide assembly 532 to move up and down through the material picking head 51.
[0068] The vertical moving device 53 in the present technical solution includes a vertical driving member 531 and a guide assembly 532. The output shaft of the vertical driving member 531 passes through the horizontal moving plate 522 and is connected to the material picking head 51. It is only necessary to connect the material picking head 51 with the output shaft of the vertical driving member 531 to realize the up and down and horizontal movement of the material picking head 51 in the product assembly equipment. The structure is compact, which is beneficial to saving the floor space of the product assembly equipment.
[0069] The guide assembly 532 is movably connected to the end of the material picking head 51 through the horizontal movable plate 522, and the vertical movable device 53 drives the guide assembly 532 to move up and down through the material picking head 51, which is beneficial to ensure the stability of the material moving mechanism 5 during the up and down movement, and prevent the clamping strip 6 or the assembled clamping strip 6 and the piston 7 from detaching from the material picking head 51 during the movement of the material moving mechanism 5.
[0070] Further explained, the guide assembly 532 includes a guide rod 5321 and a guide connecting plate 5322, the guide rods 5321 are at least two, and the guide rods 5321 are respectively located on both sides of the vertical driving member 531; the guide connecting plate 5322 is located at the top of the guide rod 5321, and the guide connecting plate 5322 is used to connect all the guide rods 5321.
[0071] The guide assembly 532 includes a guide rod 5321 and a guide connecting plate 5322. The guide connecting plate 5322 is used to connect all the guide rods 5321 to guide the up and down movement of the material picking head 51. At the same time, the guide rods 5321 are respectively located on both sides of the vertical driving member 531, which is beneficial to ensure the flatness of the material picked up by the material picking head 51 and ensure the effectiveness of material picking.
[0072] Preferably, the side edge of the guide connecting plate 5322 along the length direction is recessed inwardly to form an avoidance position 53221 , and the avoidance position 53221 is used to avoid the vertical driving member 531 .
[0073] Preferably, the guide assembly 532 further includes a limit block 5323 , which is detachably mounted on a side wall of the guide rod 5321 to limit the up and down movement of the guide rod 5321 .
[0074] The guide assembly 532 also includes a limit block 5323, which is helpful to limit the movable distance of the guide assembly 532. The limit block 5323 is detachably mounted on the side wall of the guide rod 5321, which is helpful to limit the descending distance of the guide assembly 532 according to different assembly parts, thereby ensuring the effectiveness of material collection.
[0075] Further, the material transfer mechanism 5 further includes a material discharge device 54, and the material discharge device 54 includes a trigger member 541, a response member 542, a material discharge clamping member 543 and a reset member 544;
[0076] The trigger member 541 is installed on the side of the horizontal moving plate 522 facing the unloading station, the response member 542 is installed on the upper mounting frame 11, and the response member 542 is close to the unloading station, and the unloading clamp 543 is installed at the bottom of the response member 542; the reset member 544 is installed between the response member 542 and the upper mounting frame 11, one end of the reset member 544 is against the lower surface of the response member 542, and the other end of the reset member 544 is against the upper surface of the upper mounting frame 11;
[0077] The trigger member 541 acts on the response member 542 to move the response member 542 downward, and drives the unloading clamp 543 to move downward. The reset member 544 acts on the response member 542 to move the response member 542 upward, and drives the unloading clamp 543 to move upward.
[0078] In order to facilitate the smooth unloading of the assembled clamping strip 6 and piston 7 , a unloading device 54 is further provided in the present technical solution. The unloading device 54 comprises a trigger member 541 , a response member 542 , an unloading clamping member 543 and a reset member 544 .
[0079] Specifically, the working process of the unloading device 54 is as follows:
[0080] (1) The material moving device moves the assembled clamping strip 6 and piston 7 to the unloading station;
[0081] (2) When the material transfer device moves to the material unloading station, the unloading clamp 543 clamps the upper end of the material picking head 51, and the trigger member 541 triggers the response member 542;
[0082] (3) The response member 542 moves downward under the action of the trigger member 541, and the unloading clamp 543 pulls the assembled clamping strip 6 and piston 7 downward;
[0083] (4) The assembled clamping strip 6 and piston 7 fall into the material discharge hopper 4 under the pulling of the material discharge clamp 543;
[0084] (5) The material transfer device moves to the material taking station, and the reset member 544 acts on the response member 542, so that the response member 542 and the material unloading clamp 543 are reset upward.
[0085] Further explained, the first feeding mechanism 3 includes a loading device, a spacing device 32 and a feeding clamp 33, the feeding clamp 33 is installed at the bottom of the loading device, the piston 7 is loaded to the feeding clamp 33 through the loading device, the spacing device 32 is arranged between the loading device and the feeding clamp 33, and the spacing device 32 is used to open or close the unloading port of the loading device.
[0086] The feeding mechanism in the prior art generally loads the material first, waits for the material to be taken away, and then loads the material next time, which causes waiting time during the loading and feeding process, thereby lengthening the assembly process and is not conducive to improving the assembly efficiency.
[0087] In order to further improve the assembly efficiency of automated assembly, the first feeding mechanism 3 in the present technical solution includes a loading device, a spacing device 32 and a feeding clamp 33. The feeding clamp 33 is installed at the bottom of the loading device. The piston 7 is loaded to the feeding clamp 33 through the loading device. The spacing device 32 is arranged between the loading device and the feeding clamp 33. The spacing device 32 is used to open or close the unloading port of the loading device (not shown in the figure).
[0088] The working process of the first feeding mechanism 3 in this technical solution is as follows:
[0089] (1) The feeding device feeds materials continuously and uninterruptedly;
[0090] (2) When the feeding fixture 33 is in an idle state, the spacer device 32 opens the unloading port of the loading device, so that the piston 7 loads the material from the loading device to the feeding fixture 33;
[0091] (3) When the feeding fixture 33 is in working state, the spacer device 32 closes the unloading port of the loading device and waits for the feeding fixture 33 to be idle, and then repeats step (2).
[0092] In the technical solution of the present invention, the material is blocked by the material isolation device 32, so that the loading of the loading device is no longer restricted by the feeding clamp 33, and the material can be loaded continuously and uninterruptedly. At the same time, when the feeding clamp 33 completes its work, there is no need to wait for the loading device to load the material, and the material can be processed next time immediately, which is beneficial to improving the assembly efficiency of the product assembly equipment.
[0093] Further, the feeding device includes a material guide pipe and a feeding seat 311, the feeding seat 311 is provided with a feeding port 3111 and a feeding port, and the feeding port 3111 is connected with the feeding port;
[0094] The material separation device 32 includes a material separation driving member, a rotating shaft 321 and a material separation member 322. The material separation driving member is used to drive the rotation of the rotating shaft 321. The material separation member 322 is arranged along the length direction of the rotating shaft 321, and the material separation member 322 corresponds to the material discharge port one by one. The material separation driving member drives the rotation of the rotating shaft 321 to drive the material separation device 32 to open or close the material discharge port.
[0095] In one embodiment of the present technical solution, the feeding device includes a material guide pipe and a feeding seat 311, and the piston 7 is fed into the feeding seat 311 through the material guide pipe (not shown in the figure), which has a simple structure and is easy to install.
[0096] The material separating device 32 includes a material separating drive member (not shown in the figure), a rotating shaft 321 and a material separating member 322. The material separating drive member is used to drive the rotating shaft 321 to rotate. The material separating drive member drives the material separating device 32 to open or close the material discharge port by driving the rotating shaft 321 to rotate. The material separating device 32 is simple and reasonable, which can effectively improve the operating reliability of the material separating device 32 and ensure the effective material separation of the material separating device 2.
[0097] Preferably, the loading seat 311 is provided with a plurality of groups of loading ports 3111 and unloading ports, and each group of the loading ports 3111 is communicated with the unloading ports.
[0098] To further explain, a material separation notch 3112 is provided on the side wall of the material loading seat 311 facing the material separation device 32 , and a material separation piece 3221 is provided on the side of the material loading seat 311 , and the material separation piece 321 is fitted and clamped in the material separation notch 3112 .
[0099] In one embodiment of the technical solution, a material separation notch 3112 is provided on the side wall of the material loading seat 311 facing the material separation device 32, and a material separation sheet 3221 is provided on the side of the material separation member 322 facing the material loading seat 311, and the material separation sheet 321 is fitted in the material separation notch 3112. The matching arrangement of the material separation member 322 and the material separation notch 3112 is conducive to the reliability of the material separation and avoids the influence of other components in the product assembly equipment on the material separation process.
[0100] Further, the feeding fixture 33 includes a mounting plate 331, a material pushing assembly 332, a material receiving assembly 333 and a clamping assembly 334. The material pushing assembly 332, the material receiving assembly 333 and the clamping assembly 234 are all mounted on the mounting plate 331, and the material receiving assembly 333 is located below the material pushing assembly 332, and the clamping assembly 234 is located on both sides of the material receiving assembly 333.
[0101] The material pushing assembly 332 can move forward and backward relative to the mounting plate 331, and the material receiving assembly 333 can move up and down relative to the mounting plate 331, and the forward movement of the material pushing assembly 332 drives the upward movement of the material receiving assembly 333, and the backward movement of the material pushing assembly 332 drives the downward movement of the material receiving assembly 333.
[0102] The loading fixture or feeding fixture in the prior art generally realizes the function of transfer. Its working process is generally to receive the material first, wait for the completion of the subsequent process, and then transfer the material to the mechanism of the next process, or the components of the next process take away the material located on the loading fixture or feeding fixture. Whether it is transferring the material to the mechanism of the next process or the components of the next process take away the material located on the loading fixture or feeding fixture, the process must go through the waiting step, which easily leads to a longer assembly process and is not conducive to improving the assembly efficiency of product assembly equipment.
[0103] In the present technical solution, a feeding fixture 33 is proposed, which includes a mounting plate 331, a material pushing assembly 332, a material receiving assembly 333, and a clamping assembly 334. The design of the material pushing assembly 332 and the material receiving assembly 333 is added to the feeding fixture 33, which is conducive to reducing the waiting time during the assembly process of the product assembly equipment and further improving the assembly efficiency of the product assembly equipment. Specifically, the material pushing assembly 332 can move forward and backward relative to the mounting plate 331, and the material receiving assembly 333 can move up and down relative to the mounting plate 331, and the forward movement of the material pushing assembly 332 drives the upward movement of the material receiving assembly 333, and the backward movement of the material pushing assembly 332 drives the downward movement of the material receiving assembly 333.
[0104] The working process of the feeding fixture 33 in this technical solution is as follows:
[0105] (1) The piston 7 is loaded into the push assembly 332 through the loading port of the loading device;
[0106] (2) The material pushing assembly 332 moves forward, driving the material receiving assembly 333 to move upward, and the piston 7 is pushed to the material receiving assembly 333 by the material pushing assembly 332;
[0107] (3) The material pushing assembly 332 moves backward, driving the material receiving assembly 333 to move downward. The material receiving assembly 333 cooperates with the clamping assembly 334 to complete the clamping step, and the material pushing assembly 332 continues to receive the material from the unloading port of the loading device.
[0108] In the technical solution of the present invention, the material receiving process and the material unloading process in the feeding clamp 33 are separated by the cooperation of the pushing component 332 and the material receiving component 333, so that the loading of the feeding clamp 33 is no longer restricted by the subsequent process, and the material can be unloaded immediately after receiving the material and then received again; at the same time, in addition to being able to continuously complete the material receiving process and the material unloading process, the feeding clamp 33 in the present technical solution can also add assembly steps in the material unloading process. The product assembly equipment in the present technical solution can cooperate with the clamping component 334 to complete the assembly steps after the material receiving component 333 completes the material receiving, which is beneficial to further improve the assembly efficiency of the product assembly equipment.
[0109] Preferably, the pushing assembly 332 includes a pushing drive member 3321 and a pushing plate 3322, the output shaft of the pushing drive member 3321 is connected to the pushing plate 3322, and is used to drive the pushing plate 3322 to move forward and backward, and a pushing hole 33221 is provided on the side of the pushing plate 3322 facing away from the pushing drive member 3321, and the size of the pushing hole 33221 matches the size of the piston 7, and the pushing plate 3322 pushes the piston 7 to the material receiving assembly 333 through the pushing hole 33221.
[0110] In the present technical solution, the material pushing assembly 332 includes a material pushing driving member 3321 and a material pushing plate 3322. The material pushing driving member 3321 is used to drive the material pushing plate 3322 to move forward and backward, so as to realize the movement of the piston 7 from the material pushing assembly 332 to the material receiving assembly 333. A material pushing hole 33221 is provided on the side of the material pushing plate 3322 facing away from the material pushing driving member 3321. After the piston 7 is fed to the material pushing hole 33221, it is pushed to the material receiving assembly 333. The setting of the material pushing hole 33221 is conducive to the positioning of the piston 7 on the feeding fixture 33, preventing the piston 7 from being pushed out of the feeding fixture 33, and at the same time is conducive to ensuring the installation accuracy of the prepared finished product.
[0111] It should be noted that the structure and size of the push hole 33221 can be designed according to actual needs (ie, the clamping strip 7 that actually needs to be assembled).
[0112] Preferably, the pusher assembly 332 also includes a guide seat 3323 and a guide rail 3324. The guide seat 3323 is installed at the bottom of the pusher plate 3322. The bottom of the guide seat 3323 is provided with a guide groove matching the guide rail 3324, and the guide rail 3324 slides in the guide groove.
[0113] The pushing assembly 332 also includes a guide seat 3323 and a guide rail 3324. The guide seat 3323 is installed at the bottom of the pushing plate 3322. A guide groove matching the guide rail 3324 is provided at the bottom of the guide seat 3323. The guide rail 3324 slides in the guide groove, which is conducive to ensuring the stability of the pushing process and avoiding deformation of the piston 7 or the piston 7 being pushed out of the feeding clamp 33 during the pushing process.
[0114] Preferably, the pusher assembly 332 further includes a first fixed seat 3325 and a second fixed seat 3326 , the pusher driving member 3321 is installed on the upper surface of the first fixed seat 3325 , and the pusher plate 3322 is installed on the upper surface of the second fixed seat 3326 .
[0115] The pusher assembly 332 in the present technical solution further includes a first fixed seat 23325 and a second fixed seat 3326 .
[0116] Among them, the first fixed seat 3325 is used to install the push drive member 3321. The setting of the first fixed seat 3325 can adjust the setting height of the push drive member 3321, which is beneficial to adjust the setting height of the push drive member 3321 to be compatible with the push plate 3322, and is beneficial to protecting the effectiveness and reliability of pushing materials by the push drive member 3321.
[0117] The second fixed seat 3325 is used to install the push plate 3322. The setting of the second fixed seat 3325 can reduce the load of the material receiving assembly 333 and the clamping assembly 334 on the one hand, and can effectively ensure that the push plate 3322 pushes the material smoothly on the other hand.
[0118] Preferably, the pushing assembly 332 further includes a pushing stopper 3327 , and the pushing stopper 3327 is installed at one end of the guide rail 3324 facing away from the pushing driving member 3321 .
[0119] The pushing assembly 332 also includes a pushing stopper 3327, which is installed at one end of the guide rail 3324 facing away from the pushing drive member 3321. The setting of the pushing stopper 3327 is beneficial to limiting the forward pushing range of the pushing plate 3322, thereby preventing the guide seat 3323 from being separated from the guide rail 3324 under the action of inertia, thereby causing the pushed plate 3322 to detach from the feeding clamp 33.
[0120] Preferably, the material receiving assembly 333 includes a material receiving plate 3331, a connecting member 3332 and a moving member 3333, the upper surface of the material receiving plate 3331 is provided with a material receiving position, the moving member 3333 is installed on both sides of the bottom of the pushing plate 3322, and the connecting member 3332 is connected between the material receiving plate 3331 and the moving member 3333;
[0121] A moving groove 33331 is opened in the middle of the moving member 3333, and one end of the moving groove 33331 facing the pushing driving member 3321 is higher than the end of the moving groove 33331 facing away from the pushing driving member 3321. The connecting end of the connecting member 3332 connected to the moving member 3333 slides in the moving groove 33331.
[0122] The material receiving assembly 333 proposed in the technical solution includes a material receiving plate 3331, a connecting member 3332 and a moving member 3333. The material receiving plate 3331 is used to connect the piston 7 in the pushing plate 3322 to the material receiving assembly 333. The moving member 3333 moves back and forth driven by the pushing plate 3322. The connecting member 3332 is connected between the material receiving plate 3331 and the moving member 3333. The moving member 3333 converts its forward and backward movement into the up and down movement of the material receiving plate 3331 through the connecting member 3332. The principle is simple and the structure is compact. On the premise of realizing the up and down movement of the material receiving plate 3331, the material receiving assembly 333 is ensured to be compact in structure, thereby further reducing the space occupied by the product assembly equipment.
[0123] The cooperation process of the material receiving assembly 333 and the clamping assembly 334 in this technical solution is as follows:
[0124] (1) The material pushing assembly 332 moves forward, driving the material receiving assembly 333 to move upward, and the piston 7 is pushed to the material receiving assembly 333 by the material pushing assembly 332;
[0125] (2) The material pushing assembly 332 moves backward, driving the material receiving assembly 333 to move downward;
[0126] (3) The clamping assembly 334 moves relatively to cooperate with the clamping piston 7; after the material moving device moves the clamping strip 6 to the installation position, the clamping strip 6 and the piston 7 are pressed to complete the installation;
[0127] (4) After the clamping strip 6 and the piston 7 are assembled, the clamping assembly 334 moves away from each other, and the material moving device moves the assembled clamping strip 6 and the piston 7 to the unloading station for unloading.
[0128] Preferably, the groove wall surface of the movable groove 33331 is a smooth surface.
[0129] The groove wall surface of the movable groove 33331 in the present technical solution is a smooth surface, which is conducive to the smooth sliding of the connecting end of the connecting member 3332 and the movable member 3333 in the movable groove 33331, thereby ensuring the reliability of the up and down movement of the material receiving assembly 333.
[0130] Preferably, the material receiving assembly 333 also includes a guide rod 3334, one end of which is connected to the bottom of the connecting member 3332, and the other end of the guide rod 3334 passes through the mounting plate 331, so that the guide rod 3334 moves up and down relative to the mounting plate 331.
[0131] The material receiving assembly 333 also includes a guide rod 3334, one end of which is connected to the bottom of the connecting member 3332, and the other end of which passes through the mounting plate 331, so that the guide rod 3334 moves up and down relative to the mounting plate 331. The setting of the guide rod 3334 is conducive to ensuring the stability of the upward and downward movement of the material receiving assembly 333.
[0132] Preferably, the material receiving assembly 333 also includes a limit seat 3335, and the limit seat 3335 is arranged between the guide rod 3334 and the mounting plate 331, so that the guide rod 3334 passes through the limit seat 3335 and moves up and down relative to the mounting plate 331; a limit groove 33341 is provided at the end of the guide rod 3334, and the limit groove 33341 cooperates with the limit seat 3335 to limit the upward movement of the guide rod 3334.
[0133] The material receiving assembly 333 also includes a limit seat 3335. A limit groove 33341 is provided at the end of the guide rod 3334. The limit groove 33341 cooperates with the limit seat 3335 to limit the upward movement of the guide rod 3334, thereby ensuring the operational reliability of the material receiving assembly 333.
[0134] Preferably, the clamping assembly 234 includes a clamping drive 3341, a first clamp 3342 and a second clamp 3343, the clamping drive 3341 is used to drive the first clamp 3342 and the second clamp 3343 to move toward or away from each other, and the toward movement of the first clamp 3342 and the second clamp 3343 is used to clamp the piston 7.
[0135] The clamping assembly 234 includes a clamping drive 3341, a first clamp 3342 and a second clamp 3343. The clamping drive 3341 is used to drive the first clamp 3342 and the second clamp 3343 to move toward or away from each other, and the toward movement of the first clamp 3342 and the second clamp 3343 is used to clamp the piston 7, which is beneficial to the fixation of the piston 7 and facilitates the smooth progress of the subsequent assembly process.
[0136] Preferably, the first clamp 3342 and the second clamp 3343 are both provided with positioning jaws 3344, and when the first clamp 3342 and the second clamp 3343 move toward each other, the positioning jaw 3344 located in the first clamp 3342 and the positioning jaw 3344 located in the second clamp 3343 cooperate to clamp the piston 7, and the clamping area enclosed by the two positioning jaws 3344 when they move toward each other is smaller than the maximum area of the piston 7 in the horizontal direction.
[0137] The first clamp 3342 and the second clamp 3343 in the present technical solution are both provided with positioning claws 3344, and the clamping area enclosed by the two positioning claws 3344 of the first clamp 3342 and the second clamp 3343 when they move toward each other is smaller than the maximum area of the piston 7 in the horizontal direction, which can further ensure that the clamping assembly 334 fixes the piston 7, thereby facilitating the smooth progress of the subsequent assembly process.
[0138] It should be noted that the structure and size of the positioning jaw 3344 in the present technical solution can be designed according to actual needs (ie, the piston 7 that actually needs to be assembled).
[0139] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.
Claims
1. A piston product assembly device, characterized in that: It includes a frame, a first feeding mechanism, a second feeding mechanism, a lower hopper and a material transfer mechanism; The frame comprises an upper mounting frame and a lower mounting frame which are arranged one above the other, the first feeding mechanism, the second feeding mechanism and the lower hopper are all mounted on the upper mounting frame, and the material moving mechanism is movably mounted on the lower mounting frame; The upper mounting frame includes a material taking station, an installation station and a material unloading station, wherein the material taking station is located above the first feeding mechanism, the installation station is located above the second feeding mechanism, the material unloading station is located above the unloading hopper, and the material moving mechanism realizes movement among the three stations of the material taking station, the installation station and the material unloading station; The material moving mechanism includes a material taking head, a horizontal moving device and a vertical moving device; The vertical moving device is installed on the top of the horizontal moving device, and the horizontal moving device drives the vertical moving device to move horizontally; The output shaft of the vertical moving device passes through the horizontal moving device and is connected to the material taking head, and the vertical moving device drives the material taking head to move up and down; The horizontal moving device comprises a horizontal driving member, a horizontal moving plate, a guide member and a horizontal guide rail; The horizontal driving member is used to drive the horizontal movement of the horizontal moving plate; the guide member is installed at the bottom of the horizontal moving plate, and a guide groove matching the horizontal guide rail is opened at the bottom of the guide member, and the horizontal guide rail slides in the guide groove; The material transfer mechanism further includes a material discharge device, which includes a triggering member, a response member, a material discharge clamping member and a reset member; The trigger member is installed on a side of the horizontal moving plate facing the unloading station, the response member is installed on the upper mounting frame, and the response member is close to the unloading station, and the unloading clamp is installed at the bottom of the response member; the reset member is installed between the response member and the upper mounting frame, one end of the reset member is against the lower surface of the response member, and the other end of the reset member is against the upper surface of the upper mounting frame; The trigger member acts on the response member to move the response member downward, and drives the unloading clamp member to move downward, and the reset member acts on the response member to move the response member upward, and drives the unloading clamp member to move upward; The first feeding mechanism includes a feeding device, a material spacing device and a feeding fixture, wherein the feeding fixture is installed at the bottom of the feeding device, the piston feeds the material to the feeding fixture through the feeding device, the material spacing device is arranged between the feeding device and the feeding fixture, and the material spacing device is used to open or close the unloading port of the feeding device; The feeding device comprises a material guide pipe and a feeding seat, the feeding seat is provided with a feeding port and a feeding port, and the feeding port and the feeding port are connected to each other; The material separation device includes a material separation drive, a rotating shaft and a material separation member. The material separation drive is used to drive the rotation of the rotating shaft. The material separation members are arranged along the length direction of the rotating shaft, and the material separation members correspond to the material discharge ports one by one. The material separation drive drives the rotation of the rotating shaft to drive the material separation device to open or close the material discharge port.
2. The piston product assembly equipment according to claim 1, characterized in that: The vertical moving device includes a vertical driving member and a guide assembly. The output shaft of the vertical driving member passes through the horizontal moving plate and is connected to the material picking head. The vertical driving member is used to drive the material picking head to move up and down; the guide assembly passes through the horizontal moving plate and is movably connected to the end of the material picking head. The vertical moving device drives the guide assembly to move up and down through the material picking head.
3. The piston product assembly equipment according to claim 2, characterized in that: The guide assembly includes a guide rod and a guide connecting plate. At least two guide rods are provided, and the guide rods are respectively located on both sides of the vertical driving member; the guide connecting plate is located at the top of the guide rod, and the guide connecting plate is used to connect all the guide rods.
4. The piston product assembly equipment according to claim 1, characterized in that: A material separation notch is provided on the side wall of the material loading seat facing the material separation device, and a material separation sheet is provided on the side of the material separation member facing the material loading seat, and the material separation sheet is fitted in the material separation notch.
5. The piston product assembly equipment according to claim 1, characterized in that: The feeding fixture comprises a mounting plate, a material pushing assembly, a material receiving assembly and a clamping assembly, wherein the material pushing assembly, the material receiving assembly and the clamping assembly are all mounted on the mounting plate, and the material receiving assembly is located below the material pushing assembly, and the clamping assembly is located on both sides of the material receiving assembly; The material pushing assembly can move forward and backward relative to the mounting plate, and the material receiving assembly can move up and down relative to the mounting plate. The forward movement of the material pushing assembly drives the upward movement of the material receiving assembly, and the backward movement of the material pushing assembly drives the downward movement of the material receiving assembly.
Citation Information
Patent Citations
Piston product assembling equipment
CN212705293U