A dry slotting system and control method for processing autoclaved aerated concrete panels
By designing a dry groove system, including a conveying unit, a cutting processing unit, a stacking unit and a stacking unit, the problem of poor machining accuracy of the existing gas filling plate grooved device is solved, and high-precision processing and simplified debugging process are achieved.
Patent Information
- Application Number
- CN202010577214.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing gas filling plate grooved device has poor processing accuracy and cannot guarantee the processing error of the same batch of products, which makes the product residual rate high, and at the same time is troublesome to debug, which wastes manpower and material resources.
A dry groove system is designed, including a conveying unit, a cutting processing unit, a stacking unit and a stacking unit. The cutting processing unit can adapt to the gas filling plates of different processing size requirements by setting up a frame set and adjustable cutting tools; the stacking unit can clamp and separate the gas filling plates through a hydraulic cylinder and a rope pull system; the stacking unit is used to complete the stacking processing.
It effectively improves the accuracy of groove processing of the gas filling plate, reduces the residual rate of the product, simplifies the debugging process, and saves manpower and material resources.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aerated board production and processing, and in particular to a dry slotting system and a control method for processing autoclaved aerated concrete boards. Background Art
[0002] Autoclaved aerated concrete board (abbreviated as aerated board, AAC board) is a combined assembled building material. It has been widely promoted and applied in China due to its economic, convenient construction and environmentally friendly production characteristics. The production of aerated board requires that the raw materials such as cement, lime, silica sand are fully mixed into slurry and then poured into a small car with a steel mesh for casting and molding. After being formed into a whole concrete structure in the casting car, it is cut into certain sizes. In addition, some boards used as walls or with other matching requirements need to be grooved; and most of the current grooved devices are as shown in the patent document with domestic authorization announcement number 106827256B and authorization announcement date 20191105: "A multi-axis grooved machine for aerated concrete blocks or boards " is similar to the structure disclosed in the invention, that is, a transmission member is used to move the formed whole cast embryo to the vertical groove cutter position for cutting; this cutting structure for the whole cast embryo obviously has great limitations in use. First of all, in terms of processing accuracy, the larger and more complex the tool structure is, the more difficult it is to ensure processing accuracy. Taking the above-mentioned patent document as an example, after the same batch of aerated panels are grooved by the device, the groove accuracy of the top aerated panel is bound to be smaller than that of the bottom aerated panel component, which makes it difficult to obtain finished products with consistent specifications for the same batch of aerated panels. For aerated panel components with different size requirements, the operator needs to repeatedly debug the position and structure of the groove cutter, which consumes a lot of energy and is not conducive to the work of front-line operators. This is the main problem currently faced. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a dry grooving system for processing autoclaved aerated concrete panels to solve the problems that the current aerated panel grooving device has poor processing accuracy, cannot guarantee the processing error of the same batch of products, causes a high product defective rate, and is troublesome to debug, wasting manpower and material resources.
[0004] To solve the above problems, the present invention provides the following technical solutions:
[0005] A dry slotting system for processing autoclaved aerated concrete panels, comprising a conveying unit; a cutting processing unit is arranged on the conveying unit; and a stacking unit and a stacking unit with the same structure are also arranged at the end positions of the front and rear sides of the conveying unit.
[0006] The cutting processing unit comprises a column arranged along the width direction of the transmission unit; a cutting platform is installed on the column across the transmission unit; a first screw assembly is installed on the cutting platform, and the first screw assembly is arranged along the width direction of the transmission unit; a first slider is movably installed on the cutting platform through the first screw assembly; a second screw assembly is arranged on the first slider in a direction perpendicular to the top plane of the transmission unit; the second slider is movably installed on the first slider through the second screw assembly; a driving motor is installed on the second slider; a disc-shaped cutting tool is also installed on the output shaft of the driving motor; the cutting tool is flush with the working surface of the transmission unit;
[0007] The stacking unit includes a lifting frame arranged along the width direction of the conveying unit; fixed pulleys are respectively arranged on the front and rear sides of the lifting frame; a pull rope is arranged to pass around the fixed pulley, and one end of the pull rope is fixed to the output end of the hydraulic cylinder, and the other end is fixed to the clamping frame; a guide assembly is arranged on the clamping frame; the guide assembly is arranged in a direction perpendicular to the direction of travel of the conveying unit, and the clamping plate assembly is movably installed at both ends of the clamping frame through the guide assembly; a telescopic driving device is also installed between the clamping plate assemblies.
[0008] Preferably, a pressure seat is provided at the lower bottom of the cutting tool; and an internally hollow dust absorption box is also provided on the pressure seat; the dust absorption box is an open structure on the side facing the conveying unit, and the cutting tool is arranged through the dust absorption box; a connecting hole is opened on a side end face of the dust absorption box; a negative pressure pipe is provided on the upper top of the cutting stand; the negative pressure pipe is connected to the connecting hole on the dust absorption box through a connecting pipe.
[0009] Preferably, the cutting table is a rectangular box structure; there are four columns, which are respectively arranged at the four corners of the cutting table; and two groups of cutting tools are arranged on the cutting table along the forward direction of the conveying unit; respectively, the first cutting tool is arranged at the front end of the cutting table and the second cutting tool is arranged at the rear end of the cutting table.
[0010] Preferably, a horizontal guide rail is installed on the cutting table in a direction parallel to the axis of the first screw assembly; the first slider is movably installed on the horizontal guide rail; each first slider has two corresponding horizontal guide rails on the upper and lower sides of the cutting table; a vertical guide rail is installed on the first slider in a direction parallel to the axis of the second screw assembly; the second slider is movably installed on the vertical guide rail; each second slider has two corresponding vertical guide rails on the left and right sides of the first slider.
[0011] Preferably, the first slider includes a base plate that cooperates with the first screw assembly and the horizontal guide rail; vertically placed convex plates are respectively installed on the left and right sides of the base plate; the vertical guide rail is arranged on the side end plane of the convex plate; positioning platforms are also respectively arranged on the upper and lower sides of the base plate for use with the second screw assembly; and the middle part of the second screw assembly is arranged in the gap sandwiched between the two convex plates.
[0012] Furthermore, a height identification strip is installed on the base plate in a direction parallel to the axis of the second screw assembly, and a pointing plate pointing to the height identification strip is also installed on the side end of the second slider; an operating hand wheel is installed on the side where the first screw assembly extends out of the cutting platform and on the side where the second screw assembly extends out of the first slider.
[0013] Preferably, the conveying unit is three groups of conveyor belt mechanisms, the three groups of conveying units are arranged adjacent to each other in the same straight line, and the three groups of conveying units are arranged corresponding to the stacking unit, the cutting processing unit and the stacking unit respectively; and auxiliary rollers are also arranged at the side ends of the opposite ends of two adjacent conveying units.
[0014] Preferably, the lifting frame includes a main frame arranged parallel to the travel direction of the conveying unit; a first rotating shaft and a second rotating shaft are respectively installed at the top positions of the front and rear sides of the main frame, and a third rotating shaft is arranged at the bottom of the front side of the main frame; fixed pulleys are correspondingly installed on the first rotating shaft, the second rotating shaft and the third rotating shaft; there are two pull ropes, one is fixed to the head of the clamping frame after passing through the third rotating shaft and the first rotating shaft, and the other is fixed to the tail of the clamping frame after passing through the third rotating shaft, the first rotating shaft and the second rotating shaft; and both pull ropes are connected to the output end of the hydraulic cylinder through a connecting head; the fixed pulley is a sprocket structure, and the corresponding pull rope is a chain structure matched with the sprocket; a cantilever rod for supporting the pull rope is also arranged on the main frame.
[0015] Preferably, the telescopic drive device is a bidirectional double-rod hydraulic cylinder structure; its two ends are respectively installed on the clamping assemblies on the left and right sides; the guide assembly includes a rack-shaped guide rail fixed to the side end of the clamping assembly; and the driven gear cooperating with the rack-shaped guide rail is installed on the clamping frame.
[0016] The present invention also provides a method for using a dry slotting system for processing autoclaved aerated concrete panels, which comprises the following steps:
[0017] S1. Adjust the first screw assembly and the second screw assembly respectively so that the cutting tool moves to the specified processing position, and connect each power circuit in the system after confirming that there is no abnormality in the whole machine;
[0018] S2, placing the whole stack of aerated boards after cutting on the conveyor belt of the conveying unit corresponding to the stacking unit for movement, and controlling the hydraulic cylinder to pull the pull rope when passing through the stacking unit, so that the lifting frame drives the clamping frame and the clamping plate assembly to move to the position corresponding to the second aerated board from the bottom to the top, and then controlling the telescopic drive device to drive the clamping frame to drive the clamping plate assembly to clamp the second aerated board; separating the second aerated board and the aerated board above it from the bottom aerated board, and putting down the remaining aerated boards after the bottom aerated board continues to move forward with the conveying unit;
[0019] S3, when the aerated board enters the conveying unit corresponding to the cutting unit, it will move forward with the conveying unit, and when passing through the cutting unit, the cutting tool will perform cutting processing on the left and right sides of the aerated board to obtain the aerated board with the designed groove. During this process, the negative pressure system connected to the negative pressure pipe will continue to generate negative pressure to discharge the processing waste through the dust box;
[0020] S4. When the second aerated board after the slotting process enters the conveying unit corresponding to the stacking unit, the control operation opposite to step S2 is executed to complete the stacking process of one aerated board; thereafter, steps S2 to S4 are repeated to obtain a complete stacked aerated board structure after slotting.
[0021] Beneficial effects of the present invention:
[0022] The present invention designs a dry slotting system, which consists of four major blocks, namely, a conveying unit, a cutting unit, a stacking unit and a stacking unit, which correspond to each other on a mounting structure; wherein the stacking unit can realize vertical up and down movement and clamping action along the width of a conveyor belt, and can divide the stacked and stacked aerated boards that have been cut one by one, so that all the aerated boards that enter the cutting unit are single aerated boards; and the cutting unit is configured by setting a frame group, and designing a tool that can move left and right and up and down after simple debugging to adapt to aerated boards with different processing size requirements; finally, a stacking unit consistent with the stacking unit structure is configured at the tail of the conveying unit to complete the stacking process; thereby effectively solving the problems that the current aerated board slotting device has poor processing accuracy, cannot guarantee the processing error of the same batch of products, makes the product defect rate high, and is troublesome to debug, wasting manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the invention in this embodiment;
[0024] Figure 2 is a schematic structural diagram of a transmission unit in this embodiment;
[0025] Figure 3 Schematic diagram of the structure of the cutting processing unit in this embodiment;
[0026] Figure 4 yes Figure 3 Left view of;
[0027] Figure 5 yes Figure 3 A top view of
[0028] Figure 6 is a schematic diagram of the three-dimensional matching structure of the first slider and the second slider in this embodiment;
[0029] Figure 7Schematic diagram of the structure of the stacking unit in this embodiment;
[0030] Figure 8 Schematic diagram of the installation structure of the lifting frame, fixed pulley and pull rope in this embodiment;
[0031] Fig. 9 is a schematic diagram of the three-dimensional coordination of the clamping frame and the clamping plate assembly in this embodiment;
[0032] Fig.10 Schematic diagram of the coordination between the dust suction box and the cutting tool in this embodiment;
[0033] Explanation of the reference numerals: 1. Conveying unit, 2. Cutting processing unit, 2A. Column, 2B. Cutting table, 2C. First screw assembly, 2D. First slider, 2D1. Bottom plate, 2D2. Convex plate, 2D3. Positioning table, 2D4. Height identification strip, 2E. Second screw assembly, 2F. Second slider, 2G. Driving motor, 2H. Cutting tool, 2H1. First cutting tool, 2H2. Second cutting tool, 2I. Horizontal guide rail, 2J. Vertical guide rail, 2K. Pointing plate, 2L. Operating hand wheel, 3. Stacking unit, 3A. Lifting frame, 3A1. Main frame, 3A2. First rotating shaft, 3A3. Second rotating shaft, 3A4. Third rotating shaft, 3A5. Connecting head, 3A6. Cantilever rod, 3B. Fixed pulley, 3C. Pull rope, 3D. Hydraulic cylinder, 3E. Clamping frame, 3F. Guide assembly, 3F1. Guide rail. 3F2, driven gear, 3G, clamping plate assembly, 3H, telescopic driving device, 4, stacking unit, 5, dust suction box, 6, negative pressure pipe, 7, connecting pipe, 8, pressure bearing seat. DETAILED DESCRIPTION
[0034] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
[0035] Example:
[0036] Reference Figures 1 to 10 This embodiment provides a dry slotting system for processing autoclaved aerated concrete panels, which includes a conveying unit 1; a cutting unit 2 is arranged on the conveying unit 1; and a stacking unit 3 and a stacking unit 4 with the same structure are also arranged at the end positions of the front and rear sides of the conveying unit 1;
[0037] For reference Figure 2 In this embodiment, the conveyor belt unit includes a conveyor frame; two large pulleys are respectively arranged on the front and rear sides of the conveyor frame; and a driving motor is installed on one of the large pulleys; a plurality of driven rollers are also arranged in the middle of the conveyor frame; the conveyor belt is arranged around the large pulleys and the driven rollers; and all the driven rollers are on the same plane.
[0038] The cutting processing unit 2 includes a column 2A arranged along the width direction of the conveying unit 1; a cutting platform 2B is installed on the column 2A across the conveying unit 1; a first screw assembly 2C is installed on the cutting platform 2B, and the first screw assembly 2C is arranged along the width direction of the conveying unit 1; a first slider 2D is movably installed on the cutting platform 2B through the first screw assembly 2C; a second screw assembly 2E is arranged on the first slider 2D in a direction perpendicular to the top plane of the conveying unit 1; a second slider 2F is movably installed on the first slider 2D through the second screw assembly 2E; a driving motor 2G is installed on the second slider 2F; a disc-shaped cutting tool 2H is also installed on the output shaft of the driving motor 2G; the cutting tool 2H is flush with the working surface of the conveying unit 1;
[0039] The stacking unit 3 includes a lifting frame 3A arranged along the width direction of the conveying unit 1; fixed pulleys 3B are respectively arranged on the front and rear sides of the lifting frame 3A; a pull rope 3C is arranged to bypass the fixed pulley 3B, and one end of the pull rope 3C is fixed to the output end of the hydraulic cylinder 3D, and the other end is fixed to the clamping frame 3E; a guide assembly 3F is arranged on the clamping frame 3E; the guide assembly 3F is arranged in a direction perpendicular to the travel direction of the conveying unit 1, and the clamping plate assembly 3G is movably installed on both ends of the clamping frame 3E through the guide assembly 3F; a telescopic driving device 3H is also installed between the clamping plate assemblies 3G.
[0040] A pressure bearing seat 8 is provided at the bottom of the cutting tool 2H; and a hollow dust suction box 5 is also provided on the pressure bearing seat 8; the dust suction box 5 is an open structure on the side facing the conveying unit 1, and the cutting tool 2H is provided through the dust suction box 5; a connecting hole is provided on one side end surface of the dust suction box 5; a negative pressure pipe 6 is provided on the top of the cutting platform 2B; the negative pressure pipe 6 is connected to the connecting hole on the dust suction box 5 through a connecting pipe 7. In this embodiment, the connecting pipe 7 is a corrugated pipe structure made of transparent plastic material, and a bracket is installed on the top of the main platform 4; the negative pressure pipe 6 is placed on the bracket.
[0041] The cutting platform 2B is a rectangular box structure; there are four columns 2A, which are respectively arranged at the four corners of the cutting platform 2B; and two groups of cutting tools 2H are arranged on the cutting platform 2B along the forward direction of the conveying unit 1; they are the first cutting tool 2H1 arranged at the front end of the cutting platform 2B and the second cutting tool 2H2 arranged at the rear end of the cutting platform 2B.
[0042] A horizontal guide rail 2I is installed on the cutting table 2B in a direction parallel to the axis of the first screw assembly 2C; the first slider 2D is movably installed on the horizontal guide rail 2I; each first slider 2D has two corresponding horizontal guide rails 2I on the upper and lower sides of the cutting table 2B; a vertical guide rail 2J is installed on the first slider 2D in a direction parallel to the axis of the second screw assembly 2E; the second slider 2F is movably installed on the vertical guide rail 2J; each second slider has two corresponding vertical guide rails 2J on the left and right sides of the first slider 2D.
[0043] The first slider 2D includes a base plate 2D1 that cooperates with the first screw assembly 2E and the horizontal guide rail 2I; vertically placed convex plates 2D2 are respectively installed on the left and right sides of the base plate 2D1; the vertical guide rail 2J is arranged on the side end plane of the convex plate 2D2; positioning tables 2D3 are also respectively arranged on the upper and lower sides of the base plate 2D1 for use with the second screw assembly 2E; and the middle part of the second screw assembly 2E is arranged in the gap sandwiched between the two convex plates 5B.
[0044] A height identification strip 2D4 is installed on the base plate 2D1 in a direction parallel to the axis of the second screw assembly 2E, and a pointing plate 2K pointing to the height identification strip 2D4 is also installed on the side end of the second slider 2F; an operating hand wheel 2L is installed on the side of the first screw assembly 2E extending out of the cutting table 2B and on the side of the second screw assembly 2E extending out of the first slider 2D.
[0045] The conveying unit 1 is a three-group conveyor belt mechanism. The three groups of conveying units 1 are arranged adjacent to each other in the same straight line, and the three groups of conveying units 1 are arranged corresponding to the stacking unit 3, the cutting processing unit 2 and the stacking unit 4 respectively; and auxiliary rollers 6 are also arranged at the side ends of the opposite ends of two adjacent conveying units 1.
[0046] The lifting frame 3A includes a main frame 3A1 arranged parallel to the travel direction of the transmission unit 1; the first rotating shaft 3A2 and the second rotating shaft 3A3 are respectively installed at the top positions of the front and rear sides of the main frame 3A1, and the third rotating shaft 3A4 is arranged at the bottom of the front side of the main frame 3A1; the fixed pulley 3B is correspondingly installed on the first rotating shaft 3A2, the second rotating shaft 3A3 and the third rotating shaft 3A4; there are two pull ropes 3C, one is fixed to the head of the clamping frame 3E after passing through the third rotating shaft 3A4 and the first rotating shaft 3A2, and the other is fixed to the tail of the clamping frame 3E after passing through the third rotating shaft 3A4, the first rotating shaft 3A2 and the second rotating shaft 3A3; and the two pull ropes 3C are connected to the output end of the hydraulic cylinder 3D through the connector 3A5; the fixed pulley 3B is a sprocket structure, and the corresponding pull rope 3C is a chain structure matched with the sprocket; a cantilever rod 3A6 for supporting the pull rope 3C is also arranged on the main frame 3A1.
[0047] The telescopic drive device 3H is a bidirectional double-rod hydraulic cylinder structure; its two ends are respectively installed on the clamping components 3G on the left and right sides; the guide component 3F includes a rack-shaped guide rail 3F1 fixed to the side end of the clamping component 3G; the driven gear 3F2 cooperating with the rack-shaped guide rail 3F1 is installed on the clamping frame 3E.
[0048] The present invention also provides a method for using a dry slotting system for processing autoclaved aerated concrete panels, which comprises the following steps:
[0049] S1, respectively adjust the first screw assembly 2C and the second screw assembly 2E so that the cutting tool moves to the specified processing position, and after confirming that there is no abnormality in the whole machine, connect each power circuit in the system;
[0050] S2, placing the whole stack of aerated boards after cutting on the conveyor belt of the conveying unit 1 corresponding to the stacking unit 3 for movement, and when passing through the stacking unit 3, controlling the hydraulic cylinder 3D to pull the pull rope 3C, so that the lifting frame 3A drives the clamping frame 3E and the clamping plate assembly 3G to move to the position corresponding to the second aerated board from the bottom to the top, and then controlling the telescopic drive device 3H to drive the clamping frame 3E to drive the clamping plate assembly 3G to clamp the second aerated board; and controlling the hydraulic cylinder 3D to move again while maintaining the clamping state, so that the second aerated board and the aerated board above it are separated from the bottom aerated board, and the remaining aerated boards are put down after the bottom aerated board continues to move forward with the conveying unit 1;
[0051] S3, when the aerated board enters the conveying unit 1 corresponding to the cutting unit 2, it will move forward with the conveying unit 1, and when passing through the cutting unit 2, the cutting tool will perform cutting processing on the left and right sides of the aerated board to obtain the aerated board with the designed groove. During this process, the negative pressure system connected to the negative pressure pipe 6 will continue to generate negative pressure to discharge the processing waste through the dust box;
[0052] S4. When the second aerated board after the slotting process enters the conveying unit 1 corresponding to the stacking unit 4, a control operation opposite to step S2 is performed to complete the stacking process of one aerated board; thereafter, steps S2 to S4 are repeated to obtain a complete stacked aerated board structure after slotting.
Claims
1. A dry slotting system for processing autoclaved aerated concrete panels, comprising a conveying unit (1); a cutting processing unit (2) is arranged on the conveying unit (1); and the characteristics are: A palletizing unit (3) and a palletizing unit (4) having the same structure are also provided at the end positions of the front and rear sides of the conveying unit (1); The cutting processing unit (2) comprises a column (2A) arranged along the width direction of the transmission unit (1); a cutting platform (2B) is installed on the column (2A) across the transmission unit (1); a first screw assembly (2C) is installed on the cutting platform (2B), and the first screw assembly (2C) is arranged along the width direction of the transmission unit (1); a first slider (2D) is movably installed on the cutting platform (2B) through the first screw assembly (2C); a second screw assembly (2E) is arranged on the first slider (2D) in a direction perpendicular to the top plane of the transmission unit (1); the second slider (2F) is movably installed on the first slider (2D) through the second screw assembly (2E); a driving motor (2G) is installed on the second slider (2F); a disc-shaped cutting tool (2H) is also installed on the output shaft of the driving motor (2G); the cutting tool (2H) is flush with the working surface of the transmission unit (1); The stacking unit (3) comprises a lifting frame (3A) arranged along the width direction of the conveying unit (1); fixed pulleys (3B) are respectively arranged on the front and rear sides of the lifting frame (3A); a pull rope (3C) is arranged around the fixed pulley (3B), and one end of the pull rope (3C) is fixed to the output end of the hydraulic cylinder (3D), and the other end is fixed to the clamping frame (3E); a guide assembly (3F) is arranged on the clamping frame (3E); the guide assembly (3F) is arranged in a direction perpendicular to the direction of travel of the conveying unit (1), and the clamping plate assembly (3G) is movably mounted on both ends of the clamping frame (3E) through the guide assembly (3F); and a telescopic driving device (3H) is also installed between the clamping plate assemblies (3G); A pressure bearing seat (8) is provided at the bottom of the cutting tool (2H); and an internally hollow dust suction box (5) is also provided on the pressure bearing seat (8); the dust suction box (5) is an open structure on the side facing the conveying unit (1), and the cutting tool (2H) is arranged through the dust suction box (5); a connecting hole is opened on a side end surface of the dust suction box (5); a negative pressure pipe (6) is provided on the top of the cutting platform (2B); the negative pressure pipe (6) is connected to the connecting hole on the dust suction box (5) through a connecting pipe (7); the cutting platform (2B) is a rectangular box structure; there are four upright columns (2A), which are respectively arranged at the four corners of the cutting platform (2B); and two groups of cutting tools (2H) are provided on the cutting platform (2B) along the forward direction of the conveying unit (1), which are respectively arranged A first cutting tool (2H1) is provided at the front end of a cutting platform (2B) and a second cutting tool (2H2) is provided at the rear end of the cutting platform (2B); a transverse guide rail (2I) is provided on the cutting platform (2B) in a direction parallel to the axis of a first lead screw assembly (2C); a first slider (2D) is movably provided on the transverse guide rail (2I); each first slider (2D) has two corresponding transverse guide rails (2I) on the upper and lower sides of the cutting platform (2B); a vertical guide rail (2J) is provided on the first slider (2D) in a direction parallel to the axis of a second lead screw assembly (2E); a second slider (2F) is movably provided on the vertical guide rail (2J); and each second slider has two corresponding vertical guide rails (2J) on the left and right sides of the first slider (2D).
2. A dry grooving system for processing autoclaved aerated concrete panels according to claim 1, characterized in that: The first slider (2D) comprises a base plate (2D1) matched with the first screw assembly (2C) and the transverse guide rail (2I); vertically placed convex plates (2D2) are respectively installed on the left and right sides of the base plate (2D1); the vertical guide rail (2J) is arranged on the side end plane of the convex plate (2D2); positioning tables (2D3) used in conjunction with the second screw assembly (2E) are also respectively arranged on the upper and lower sides of the base plate (2D1); and the middle part of the second screw assembly (2E) is arranged in the gap between the two convex plates (2D2).
3. A dry grooving system for processing autoclaved aerated concrete panels according to claim 2, characterized in that: A height identification strip (2D4) is installed on the bottom plate (2D1) in a direction parallel to the axis of the second screw assembly (2E), and a pointing plate (2K) pointing to the height identification strip (2D4) is also installed on the side end of the second slider (2F); an operating hand wheel (2L) is installed on the side of the first screw assembly (2C) extending from the cutting platform (2B) and on the side of the second screw assembly (2E) extending from the first slider (2D).
4. A dry slotting system for processing autoclaved aerated concrete panels according to claim 1, characterized in that: The conveying unit (1) is a three-group conveyor belt mechanism. The three groups of conveying units (1) are arranged adjacent to each other in the same straight line. The three groups of conveying units (1) are arranged corresponding to the stacking unit (3), the cutting processing unit (2) and the stacking unit (4) respectively. Auxiliary rollers are also arranged at the side ends of the opposite ends of two adjacent conveying units (1).
5. A dry grooving system for processing autoclaved aerated concrete panels according to claim 1, characterized in that: The lifting frame (3A) comprises a main frame (3A1) arranged parallel to the travel direction of the conveying unit (1); a first rotating shaft (3A2) and a second rotating shaft (3A3) are respectively installed at the top positions of the front and rear sides of the main frame (3A1), and a third rotating shaft (3A4) is arranged at the bottom of the front side of the main frame (3A1); fixed pulleys (3B) are correspondingly installed on the first rotating shaft (3A2), the second rotating shaft (3A3) and the third rotating shaft (3A4); there are two pull ropes (3C), one of which is wound around the third rotating shaft (3A4) and the first rotating shaft. (3A2) is fixed to the head of the clamping frame (3E), and the other is fixed to the tail of the clamping frame (3E) after passing through the third rotating shaft (3A4), the first rotating shaft (3A2) and the second rotating shaft (3A3); and the two pull ropes (3C) are connected to the output end of the hydraulic cylinder (3D) through a connector (3A5); the fixed pulley (3B) is a sprocket structure, and the corresponding pull rope (3C) is a chain structure matched with the sprocket; and a cantilever rod (3A6) for supporting the pull rope (3C) is also provided on the main frame (3A1).
6. A dry grooving system for processing autoclaved aerated concrete panels according to claim 1, characterized in that: The telescopic drive device (3H) is a bidirectional double-rod hydraulic cylinder structure; its two ends are respectively mounted on the clamping plate assemblies (3G) on the left and right sides; the guide assembly (3F) includes a rack-shaped guide rail (3F1) fixed to the side end of the clamping plate assembly (3G); and a driven gear (3F2) matched with the rack-shaped guide rail (3F1) is mounted on the clamping frame (3E).
7. A method for using a dry slotting system for processing autoclaved aerated concrete panels according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, respectively adjusting the first screw assembly (2C) and the second screw assembly (2E) so that the cutting tool moves to the specified processing position, and after confirming that there is no abnormality in the whole machine, connecting each power circuit in the system; S2, placing the whole stack of aerated boards after cutting onto the conveyor belt of the conveying unit (1) corresponding to the stacking unit (3) and moving them, and when passing through the stacking unit (3), controlling the hydraulic cylinder (3D) to pull the pull rope (3C), so that the lifting frame (3A) drives the clamping frame (3E) and the clamping plate assembly (3G) to move to the position corresponding to the second aerated board from the bottom to the top, and then controlling the telescopic drive device (3H) to drive the clamping frame (3E) and the clamping plate assembly (3G) to clamp the second aerated board; and controlling the hydraulic cylinder (3D) to move again while maintaining the clamping state, so that the second aerated board and the aerated board above it are separated from the bottom aerated board, and the remaining aerated boards are put down after the bottom aerated board continues to move forward with the conveying unit (1); S3, when the aerated plate enters the conveying unit (1) corresponding to the cutting processing unit (2), it will move forward along with the conveying unit (1), and when passing through the cutting processing unit (2), the cutting tool will perform cutting processing on the left and right sides of the aerated plate to obtain an aerated plate with a designed groove shape. During this process, the negative pressure system connected to the negative pressure pipe (6) will continue to generate negative pressure to discharge the processing waste through the dust collection box; S4, when the second aerated board after the slotting process enters the conveying unit (1) corresponding to the stacking unit (4), a control operation opposite to step S2 is performed to complete the stacking process of one aerated board; thereafter, steps S2 to S4 are repeated to obtain a complete stacked aerated board structure after the slotting process.
Citation Information
Patent Citations
Dry grooving system for processing autoclaved aerated concrete slabs
CN212795465U