A maintenance box testing device

By designing a maintenance box testing device containing multiple action mechanisms, the automated detection of the maintenance box is achieved, and the problems of complex detection and difficult fault positioning in the prior art are solved, and the detection efficiency and accuracy are improved.

CN111812444BActive Publication Date: 2025-04-11CHANGZHOU MINJIE ELECTRICAL APPLIANCE
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Patent Information

Application Number
CN202010789952.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-07
Publication Date
2025-04-11
Estimated Expiration
2040-08-07

AI Technical Summary

Technical Problem

The prior art is difficult to detect the combined state between all switches and buttons in the maintenance box, and the test is complicated and cumbersome, making it difficult to quickly locate the faulty position.

Method used

A maintenance box testing device is designed, including a button action mechanism, a push-pull emergency stop button action mechanism, a conversion switch action mechanism, a clamp action mechanism and a top computer. It is connected to these action mechanisms through the control line to realize automatic detection of the measured maintenance box.

Benefits of technology

The device can automatically detect different models of maintenance boxes, exhaust the combined states between all switches and buttons, and compare the circuit logic relationship and voltage and current values ​​with standards, simplify the testing process, improve detection efficiency, and facilitate rapid positioning of fault locations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of testing devices, and in particular to a maintenance box testing device. It includes a plurality of button actuation mechanisms, a push-pull type emergency stop button actuation mechanism, a conversion switch actuation mechanism, a clamping actuation mechanism and a host computer, and the host computer is respectively connected to the button actuation mechanism, the push-pull type emergency stop button actuation mechanism, the conversion switch actuation mechanism and the clamping actuation mechanism through a control circuit. The present invention can switch between detection boxes of different specifications by switching switches, and can meet the separate testing of detection boxes of different models. The combination state between all switches and buttons can be detected, and the circuit logic relationship and voltage and current values ​​of each combination can be compared with the standard, so as to facilitate test personnel to find the problem parts in time. Each cylinder has an action and position sensor, and the action status is fed back in time to avoid the influence of false action on the test results.
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Description

Technical Field

[0001] The invention relates to the field of testing devices, in particular to a repair box testing device. Background Art

[0002] Currently, inspection of inspection boxes is mostly done manually with power on. The inspection work is complicated and tedious. It is difficult to detect the combination status of all switches and buttons, and it is difficult to compare the circuit logic relationship and voltage and current values ​​of each combination with the standard. It is inconvenient for testers to inspect and repair. In case of a fault, the fault location is difficult to detect. Summary of the invention

[0003] The purpose of the present invention is to overcome the defects of the prior art and provide a repair box testing device.

[0004] The technical solution to achieve the purpose of the present invention is: a maintenance box testing device, including a plurality of button action mechanisms, a push-pull emergency stop button action mechanism, a conversion switch action mechanism, a clamping action mechanism and a host computer, wherein the host computer is respectively connected to the button action mechanism, the push-pull emergency stop button action mechanism, the conversion switch action mechanism, and the clamping action mechanism through control lines.

[0005] The button action mechanism includes a jig cylinder, a button push rod and a cylinder bracket. The jig cylinder drive shaft is vertically downward through the cylinder bracket and is arranged just above the button of the maintenance box to be tested. The button push rod is fixedly connected to the drive shaft and is coaxially arranged with the button of the maintenance box to be tested.

[0006] The push-pull type emergency stop button actuation mechanism includes a jig cylinder, a button push rod and a cylinder bracket. The jig cylinder drive shaft is vertically downward through the cylinder bracket and is arranged directly above the emergency stop button of the maintenance box under test. The button push rod is fixedly connected to the drive shaft and is coaxially arranged with the emergency stop button of the maintenance box under test, and a push-pull fastener is arranged at the end.

[0007] The switching switch actuation mechanism includes a sliding cylinder, a rotating cylinder and a cylinder bracket. The driving end of the sliding cylinder is vertically downwardly installed on one side of the inspection box to be tested through the cylinder bracket. The driving end of the rotating cylinder is vertically downwardly arranged coaxially with the switching switch of the inspection box to be tested. The bottom end of the rotating cylinder is fixedly connected to the driving end of the sliding cylinder through a connecting bracket, and a switch rotating block is installed on the driving shaft of the rotating cylinder.

[0008] The clamping action mechanism comprises a clamping rotary cylinder and a clamping rod. The clamping rotary cylinder is arranged beside the inspection box to be tested, and the driving shaft is connected with a clamping rod which is arranged transversely and is used for clamping the inspection box to be tested.

[0009] Furthermore, the inspection box test device is provided with two groups side by side. According to the button arrangement on the inspection box of different models under test, the number and relative position relationship of the button action mechanism, the push-pull emergency stop button action mechanism, the conversion switch action mechanism and the clamping action mechanism are adjusted. The two groups of inspection box test devices are connected to the switching switch for switching the two groups of inspection box test devices through a control circuit.

[0010] Furthermore, a position motion sensor is provided on each of the fixture cylinder, the slide cylinder and the rotary cylinder.

[0011] Furthermore, there are two groups of clamping action mechanisms, which are diagonally arranged at the corners of the inspection box to be tested.

[0012] Furthermore, the switch rotating block is a cylinder with a groove at the bottom.

[0013] Furthermore, a buffer pad is provided at the bottom end of the button push rod.

[0014] Furthermore, a layer of buffer pad is arranged at the bottom of the rotating block.

[0015] Furthermore, a buffer limit block is arranged at the bottom end of the clamping rod, and a slope is arranged on the side of the buffer limit block close to the inspection box.

[0016] After adopting the above technical solution, the present invention has the following positive effects:

[0017] (1) The present invention can switch between detection boxes of different specifications by switching the switch, and can meet the needs of separate testing of detection boxes of different models.

[0018] (2) The present invention can detect the combination status of all switches and buttons, and compare the circuit logic relationship and voltage and current values ​​of each combination with the standard, so that testers can find the problem parts in time.

[0019] (3) Each cylinder of the present invention is equipped with an action and position sensor to provide timely feedback on the action status and avoid the influence of false action on the test results.

[0020] (4) Each cylinder push rod head of the present invention has a buffer pad to protect the button from being damaged during operation.

[0021] (5) The present invention is easy to operate, and the test action can be completed and qualified or not by one key. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention including the repair box to be tested;

[0024] Figure 2 It is an axial side view of the overall structure of the present invention;

[0025] Figure 3 It is a side view of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the button action mechanism of the present invention;

[0027] Figure 5 It is a structural schematic diagram of the push-pull type emergency stop button action mechanism of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the actuating mechanism of the transfer switch of the present invention;

[0029] Figure 7 It is a structural schematic diagram of the clamping action mechanism of the present invention; DETAILED DESCRIPTION

[0030] (Example 1)

[0031] See Figure 1 and Figure 2 The present invention has four button action mechanisms 1, a push-pull type emergency stop button action mechanism 2, a conversion switch action mechanism 3, a clamping action mechanism 4 and a host computer 5. The host computer 5 is connected to the button action mechanism 1, the push-pull type emergency stop button action mechanism 2, the conversion switch action mechanism 3, and the clamping action mechanism 4 through control circuits. Two groups of maintenance box test devices are arranged side by side. According to the button arrangement on the maintenance box under test of different models, the number and relative position relationship of the button action mechanism 1, the push-pull type emergency stop button action mechanism 2, the conversion switch action mechanism 3, and the clamping action mechanism 4 are adjusted. The two groups of maintenance box test devices are connected to the switching switch 11 for switching the two groups of maintenance box test devices through control circuits. There are two groups of clamping action mechanisms 4, which are diagonally arranged at the corners of the maintenance box under test.

[0032] See Figure 4 The button action mechanism 1 includes a jig cylinder 6, a button push rod 7 and a cylinder bracket 8. The driving shaft of the jig cylinder 6 is vertically downwardly arranged above the button of the inspection box to be tested through the cylinder bracket 8. The button push rod 7 is fixedly connected to the driving shaft and is coaxially arranged with the button of the inspection box to be tested. A buffer pad 701 is arranged at the bottom end of the button push rod 7.

[0033] See Figure 5 The push-pull emergency stop button actuating mechanism 2 includes a jig cylinder 6, a button push rod 7 and a cylinder bracket 8. The driving shaft of the jig cylinder 6 is vertically downward through the cylinder bracket 8 and is arranged directly above the emergency stop button of the maintenance box under test. The button push rod 7 is fixedly connected to the driving shaft and is coaxially arranged with the emergency stop button of the maintenance box under test. A push-pull fastener 201 is arranged at the end.

[0034] See Figure 6 The switch action mechanism 3 includes a slide cylinder 9, a rotary cylinder 10 and a cylinder bracket 8. The driving end of the slide cylinder 9 is vertically downwardly installed on one side of the maintenance box to be tested through the cylinder bracket 8. The driving end of the rotary cylinder 10 is vertically downwardly arranged coaxially with the switch of the maintenance box to be tested. The bottom end of the rotary cylinder 10 is fixedly connected to the driving end of the slide cylinder 9 through a connecting bracket 301. A switch rotating block 302 is installed on the driving shaft of the rotary cylinder 10. The switch rotating block 302 is a cylinder with a groove 302a at the bottom. A layer of buffer pad 302b is arranged at the bottom of the rotating block 302.

[0035] See Figure 7 The clamping mechanism 4 includes a clamping rotary cylinder 401 and a clamping rod 402. The clamping rotary cylinder 401 is arranged beside the inspection box to be tested, and the driving shaft is connected with a clamping rod 402 which is arranged transversely for clamping the inspection box to be tested. A buffer limit block 402a is arranged at the bottom end of the clamping rod 402, and a slope is arranged on the side of the buffer limit block 402a close to the inspection box.

[0036] See Figure 3 A position motion sensor 12 is provided on the fixture cylinder 6, the slide cylinder 9 and the rotary cylinder 10.

[0037] The working principle of the present invention is as follows: the tester selects the relative test device by switching the switch 11, and scans the QR code of the maintenance box to be tested by the scanner connected to the host computer 5. The system identifies the test model, displays the model to be tested and the content to be tested, and the tester determines whether the test model and content are correct. If correct, put it into the test device and start testing. The clamping action mechanism 4 clamps the maintenance box to be tested, and tests according to the test procedure, drives each cylinder to work, exhausts all combinations of switches and buttons, and compares the circuit logic relationship and voltage and current values ​​of each combination with the standard. If qualified, it will be displayed as qualified. If different from the standard, it will be displayed as unqualified, and the fault point will be displayed, which is convenient for the tester to feedback and find the cause. Each cylinder has a position action sensor 12, which timely feedbacks the action status to avoid the influence of malfunction on the test results. The cylinder action is controlled by the control circuit and the host computer 5.

[0038] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A maintenance box testing device, characterized in that: The invention comprises a plurality of button actuation mechanisms (1), a push-pull type emergency stop button actuation mechanism (2), a conversion switch actuation mechanism (3), a clamping actuation mechanism (4) and a host computer (5), wherein the host computer (5) is respectively connected to the button actuation mechanism (1), the push-pull type emergency stop button actuation mechanism (2), the conversion switch actuation mechanism (3) and the clamping actuation mechanism (4) through control circuits; The button actuation mechanism (1) comprises a jig cylinder (6), a button push rod (7) and a cylinder bracket (8); the driving shaft of the jig cylinder (6) is arranged vertically downward through the cylinder bracket (8) just above the button of the maintenance box to be tested; the button push rod (7) is fixedly connected to the driving shaft and is coaxially arranged with the button of the maintenance box to be tested; The push-pull type emergency stop button actuation mechanism (2) comprises a jig cylinder (6), a button push rod (7) and a cylinder bracket (8); the driving shaft of the jig cylinder (6) is arranged vertically downward through the cylinder bracket (8) just above the emergency stop button of the maintenance box under test; the button push rod (7) is fixedly connected to the driving shaft and is coaxially arranged with the emergency stop button of the maintenance box under test; a push-pull fastener (201) is arranged at the end; The switching switch actuating mechanism (3) comprises a slide cylinder (9), a rotating cylinder (10) and a cylinder bracket (8); the driving end of the slide cylinder (9) is vertically downwardly mounted on one side of the maintenance box to be tested through the cylinder bracket (8); the driving end of the rotating cylinder (10) is vertically downwardly mounted coaxially with the switching switch of the maintenance box to be tested; the bottom end of the rotating cylinder (10) is fixedly connected to the driving end of the slide cylinder (9) through a connecting bracket (301); and a switch rotating block (302) is mounted on the driving shaft of the rotating cylinder (10); The clamping action mechanism (4) comprises a clamping rotary cylinder (401) and a clamping rod (402); the clamping rotary cylinder (401) is arranged beside the inspection box to be tested, and the driving shaft is connected to the clamping rod (402) which is arranged transversely and is used to clamp the inspection box to be tested.

2. A maintenance box testing device according to claim 1, characterized in that: The inspection box test device is provided with two groups side by side. According to the button arrangement on the inspection box to be tested of different models, the number and relative position relationship of the button action mechanism (1), the push-pull type emergency stop button action mechanism (2), the conversion switch action mechanism (3), and the clamping action mechanism (4) are adjusted. The two groups of inspection box test devices are connected to a switching switch (11) for switching the two groups of inspection box test devices through a control circuit.

3. The inspection box testing device according to claim 1, characterized in that: The jig cylinder (6), the slide cylinder (9) and the rotary cylinder (10) are each provided with a position motion sensor (12).

4. The inspection box testing device according to claim 1, characterized in that: There are two groups of the clamping action mechanisms (4), which are diagonally arranged at the corners of the inspection box to be tested.

5. The inspection box testing device according to claim 1, characterized in that: The switch rotating block (302) is a cylinder with a groove (302a) formed at the bottom.

6. The inspection box testing device according to claim 1, characterized in that: A buffer pad (701) is provided at the bottom end of the button push rod (7).

7. The inspection box testing device according to claim 5, characterized in that: A layer of buffer pad (302b) is provided at the bottom of the rotating block (302).

8. The inspection box testing device according to claim 1, characterized in that: A buffer limit block (402a) is provided at the bottom end of the clamping rod (402), and a slope is provided on a side of the buffer limit block (402a) close to the inspection box.

Citation Information

Patent Citations

  • Overhaul box testing device

    CN212693922U