Acrylic mold injection machine

By designing an acrylic mold injector that includes a flip rack, hydraulic cylinder and vacuum suction head, the problem of slow liquid accumulation and bubble accumulation in traditional plexiglass production is solved, and rapid accumulation and air discharge is achieved, and the product is improved quality.

CN111844576BActive Publication Date: 2024-12-17TAIXING TOMSON ACRYLIC CO LTD
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Patent Information

Application Number
CN202010558148.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2019-11-22
Filing Date
2020-06-18
Publication Date
2024-12-17
Estimated Expiration
2040-06-18

AI Technical Summary

Technical Problem

In traditional plexiglass production, due to the viscosity of the material liquid and easy to enter the air, it accumulates slowly at the bottom of the mold, which easily produces bubbles, affecting product quality.

Method used

A acrylic mold injector is designed, which adopts structures such as flip rack, hydraulic cylinder, vacuum suction head and conveying wheel set to realize the translation, flip and vacuum suction of glass molds, ensuring that the material liquid accumulates quickly and discharges air. Avoid air bubbles.

Benefits of technology

The injection speed and product quality are improved, the material liquid accumulates quickly in the mold and air discharge is discharged, the bubbles are avoided, and the quality of the final product is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an acrylic mold injection machine, wherein a working frame is arranged on a base and the left side of the working frame is hinged to the base, a lifting hydraulic cylinder is located at the upper right part of the base, hinge seats are arranged at the front and rear sides of the lifting hydraulic cylinder, a cylinder body of the lifting hydraulic cylinder is connected and supported on the hinge seats through the front and rear fixed hinge shafts, a rod body of the lifting hydraulic cylinder is lifted upward and connected to the working frame, the rear side of the working frame is rotated to the middle and rear part of the flip frame through the flip shaft, a multi-row horizontal conveying wheel group in the left and right directions and a multi-row longitudinal conveying wheel group in the front and rear directions are arranged on the flip frame, a positioning baffle in the left and right directions is arranged at the rear of the flip frame, the sliding guides on both sides of the positioning baffle are supported on the baffle support rails on both sides of the flip frame, two flip hydraulic cylinders are connected on both sides of the rear of the flip shaft of the flip frame, and the bottom of the flip hydraulic cylinder is hinged on the base. The equipment can conveniently transport, open molds, and cast, and the feed accumulation speed is fast and there are no bubbles, which effectively improves the quality of cast products.
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Description

Technical Field

[0001] The invention relates to the field of acrylic production equipment, in particular to an acrylic mould injection machine. Background Art

[0002] The traditional production process of organic glass is: two templates are clamped relative to each other and polymethyl methacrylate is injected into the clamping cavity, the two clamped templates are sent into a water pool for thermal polymerization, and then demolded by high-temperature molding. The applicant mentioned a vertical casting device and a casting method for organic glass in the patent previously applied for. The mold is placed vertically and the bottom of the mold is at the same horizontal plane in the vertical height. When the liquid is injected, the liquid accumulates at the same height at the bottom of the mold because it is relatively viscous. The accumulation speed is slow and air is easily introduced, resulting in bubbles in the product, affecting the product quality. Summary of the invention

[0003] In view of the above technical problems, the present invention provides an acrylic mold injection machine with a simple and compact structure, which can conveniently transport, open molds, and cast, has a fast feeding and accumulation speed, is free of bubbles, and effectively improves the quality of cast products.

[0004] The technical solution adopted by the present invention is: an acrylic mold injection machine, characterized in that it includes a base, a working frame, a turning axis, a lifting hydraulic cylinder, a turning frame, a turning hydraulic cylinder, a transverse conveying wheel, a longitudinal conveying wheel, a conveying wheel lifting hydraulic cylinder, a positioning baffle, and a baffle supporting rail. The working frame is arranged on the base and the left side of the working frame is hinged to the left side of the base. The lifting hydraulic cylinder is located at the upper right part of the base. Articulated seats are arranged at the front and rear sides of the lifting hydraulic cylinder. The cylinder body of the lifting hydraulic cylinder is connected and supported on the articulated seat through the front and rear fixed hinge shafts. The rod body of the lifting hydraulic cylinder is lifted and connected to the working frame upward. The rear side of the working frame is rotated to the middle and rear part of the turning frame through the turning axis. Multiple rows of transverse conveying wheel groups in the left and right directions and multiple rows of longitudinal conveying wheel groups in the front and rear directions are arranged on the turning frame. Positioning baffles in the left and right directions are arranged at the rear of the turning frame. The sliding guides on both sides of the positioning baffle are supported on the baffle supporting rails on both sides of the turning frame. Two turning hydraulic cylinders are connected at both sides of the rear of the turning axis of the turning frame, and the bottom of the turning hydraulic cylinder is hinged on the base.

[0005] Furthermore, it also includes a lower suction cylinder and a vacuum suction head. A plurality of lower suction cylinders are staggered and evenly arranged on the turning frame with transverse conveying wheel groups. The top of the lower suction cylinder is connected to the vacuum suction head.

[0006] Furthermore, it also includes a suction bracket, an upper suction cylinder and a vacuum suction cup. The rear of the flip frame is vertically connected to the suction bracket, the suction bracket is connected to the upper suction cylinder downwardly and perpendicularly to the flip frame, and the bottom of the upper suction cylinder is connected to the vacuum suction cup.

[0007] Furthermore, the rear portion of the flip frame is vertically connected to the suction bracket via a suction bracket lifting cylinder.

[0008] Furthermore, the longitudinal conveying wheel group includes a roller lifting cylinder and rollers. The roller lifting cylinders are connected to multiple cross beams in the front and rear directions of the turning frame. The roller lifting cylinders lift downward and are connected to multiple longitudinal plates along the front and rear directions of the turning frame. Multiple roller pillars are evenly distributed on the longitudinal plates, and the roller pillars support and connect rollers in the front and rear directions.

[0009] Furthermore, the base is provided with an inductive position switch corresponding to the working frame and / or the lifting hydraulic cylinder.

[0010] Furthermore, an adjusting screw is connected to the bottom of the positioning baffle, and the adjusting screw is driven by an adjusting motor arranged on the turning frame.

[0011] When the present invention is in operation, the conveying platform conveys the glass mold whose left, rear and right sides are clamped and sealed by elastic clamps toward the injection machine, and the glass mold is translated on multiple groups of transverse conveying wheel groups in the front and rear directions, and is translated as a whole onto the turning frame, and the roller lifting cylinder is controlled to lift the longitudinal plate to make the longitudinal conveying wheel group in the front and rear directions rise to lift the glass mold on the transverse conveying wheel group; when the control adjustment motor drives the adjusting screw, the positioning baffle moves on the baffle support track to meet the support requirements of glass molds with different lengths in the front and rear directions on the turning frame; synchronously or subsequently controlling the turning hydraulic cylinder to pull the rear of the turning frame, the turning frame rotates around the turning axis rotated with the working frame, and the front of the turning frame rotates upward, and the glass mold can move backward on the longitudinal conveying wheel group in the front and rear directions and is limited by the positioning baffle; controlling the lower suction cylinder to lift the vacuum suction head to vacuum the lower surface of the glass mold supported by the longitudinal conveying wheel group placed on the turning frame; synchronously or subsequently controlling the lifting hydraulic cylinder to work to lift the working frame The work frame is hinged to the base at the left end, and the lifting hydraulic cylinder body rotates to the left on the hinge seat through the hinge shaft, and at the same time lifts up the right side of the work frame, and the work frame supports the flip frame to rise; at this time, the glass mold is at the lowest position at the left rear corner and the highest position at the right front corner in the horizontal direction; the upper suction cylinder is controlled to descend and the vacuum suction cup sucks the upper surface of the glass mold, and after suction, the material can be poured through the front side port of the unpackaged glass mold. When the plane area of ​​the glass mold is large, the glass mold has a concave situation, and the upper plane of the glass mold can be pulled through the vacuum suction cup by the upper suction cylinder or the suction bracket lifting cylinder, and the slow opening and closing control is used to overcome the leakage problem caused by the rapid release of the plate casting caused by the above-mentioned concave; because when the glass mold is poured on the injection machine, only the left rear corner is the lowest, and the poured material liquid is all accumulated in the left rear corner, the feeding accumulation speed is fast, and it is conducive to the discharge of air in the glass mold, avoiding the generation of bubbles, and improving the quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the present invention;

[0013] In the figure: base 1, work frame articulated seat 2, work frame 3, work frame crossbeam 4, lifting hydraulic cylinder 5, articulated shaft 6, hydraulic cylinder articulated seat 7, induction position switch 8, flip hydraulic cylinder 9, flip shaft 10, flip frame 11, transverse conveying wheel group 12, flip frame crossbeam 13, roller lifting cylinder 14, longitudinal roller 15, longitudinal plate 16, roller support 17, lower suction cylinder 18, vacuum suction head 19, positioning baffle 20, baffle support rail 21, adjusting screw 22, adjusting motor 23, suction bracket lifting cylinder 24, suction bracket 25, upper suction electric cylinder 26, vacuum suction cup 27. DETAILED DESCRIPTION

[0014] The following is a further description with reference to the accompanying drawings and examples.

[0015] Figure 1 As shown: an acrylic mold injection machine includes a base 1, a working frame articulated seat 2, a working frame 3, a working frame crossbeam 4, a lifting hydraulic cylinder 5, an articulated shaft 6, a hydraulic cylinder articulated seat 7, an induction position switch 8, a flip hydraulic cylinder 9, a flip shaft 10, a flip frame 11, a transverse conveying wheel group 12, a flip frame crossbeam 13, a roller lifting cylinder 14, a longitudinal roller 15, a longitudinal plate 16, a roller support 17, a lower suction cylinder 18, a vacuum suction head 19, a positioning baffle 20, a baffle support rail 21, an adjusting screw 22, an adjusting motor 23, a suction bracket lifting cylinder 24, a suction bracket 25, an upper suction electric cylinder 26, and a vacuum suction cup 27.

[0016] The working frame 3 is arranged on the base 1 and the left side of the working frame is hinged to the left side of the base through the working frame hinge seat 2. The lifting hydraulic cylinder 5 is located at the upper right side of the base 1. Hydraulic cylinder hinge seats 7 are arranged on the front and rear sides of the lifting hydraulic cylinder 5. The cylinder body of the lifting hydraulic cylinder 5 is connected and supported on the hydraulic cylinder hinge seat 7 through the front and rear fixed hinge shafts 6. The rod body of the lifting hydraulic cylinder is lifted upward and connected to the working frame 3. The rear side of the working frame 3 is rotated to the middle and rear part of the turning frame 11 through the turning shaft 10. The turning frame 11 is provided with multiple rows of horizontal conveying wheel groups 12 in the left and right directions and multiple rows of longitudinal conveying wheel groups in the front and back directions. The longitudinal conveying wheel group includes a roller lifting cylinder 14, a longitudinal roller 15, a longitudinal plate 16, and a roller pillar 17. The roller lifting cylinder is connected to the multiple turning frame cross beams 13 in the front and back directions of the turning frame. The roller lifting cylinder is lifted downward and connected to multiple longitudinal plates along the front and back directions of the turning frame. Multiple roller pillars are evenly distributed on the longitudinal plates. The roller pillar supports and connects the longitudinal roller 15 in the front and rear directions, and a plurality of lower suction cylinders 18 are evenly arranged on the transverse conveying wheel group on the turning frame cross beam 13, and the top of the lower suction cylinder is connected to the vacuum suction head 19; a positioning baffle 20 in the left and right directions is provided at the rear of the turning frame 11, and the sliding guides on both sides of the positioning baffle are supported on the baffle support rails 21 on both sides of the turning frame 11, and the bottom of the positioning baffle 20 is connected with an adjusting screw 22, and the adjusting screw is driven by an adjusting motor 23 arranged on the turning frame; two turning hydraulic cylinders 9 are connected to both sides of the rear of the turning axis of the turning frame, and the bottom of the turning hydraulic cylinder is hinged on the base 1; the rear of the turning frame 11 is vertically connected to the rear of the suction bracket 25 through the suction bracket lifting cylinder 24, and the front part of the suction bracket 25 is connected to the upper suction electric cylinder 26 downwardly perpendicular to the turning frame direction, and the bottom of the upper suction electric cylinder is connected to the vacuum suction cup 27; an induction position switch 8 corresponding to the lifting hydraulic cylinder is provided on the base.

Claims

1. An acrylic mold injection machine, characterized in that: The lifting mechanism is a kind of high-speed hydraulic cylinder, and its upper and lower ends are provided with the support rails of the lifting and lowering mechanism, and its lower and upper ends are provided with the support rails of the lifting and lowering mechanism. The mold injection machine also includes a lower suction cylinder and a vacuum suction head, a plurality of lower suction cylinders are staggered and evenly arranged on the turning frame with transverse conveying wheel groups, and the top of the lower suction cylinder is connected to the vacuum suction head; The mold injection machine also includes a suction bracket, an upper suction electric cylinder and a vacuum suction cup. The rear of the flip frame is vertically connected to the suction bracket, the suction bracket is connected to the upper suction electric cylinder downwardly and perpendicularly to the flip frame, and the bottom of the upper suction electric cylinder is connected to the vacuum suction cup; The longitudinal conveying wheel group includes a roller lifting cylinder and rollers. The roller lifting cylinders are connected to multiple cross beams in the front and rear directions of the turning frame. The roller lifting cylinders lift downward and are connected to multiple longitudinal plates along the front and rear directions of the turning frame. Multiple roller pillars are evenly distributed on the longitudinal plates, and the roller pillars support and connect rollers in the front and rear directions.

2. The acrylic mold injection machine according to claim 1, characterized in that: The rear part of the overturning frame is vertically connected to the suction bracket via the suction bracket lifting cylinder.

3. The acrylic mold injection machine according to claim 1, characterized in that: The base is provided with an inductive position switch corresponding to the working frame and / or the lifting hydraulic cylinder.