Mask production equipment and method

By designing automated mask production equipment, using technical means such as downward rotation mechanism, sewing mechanism and folding components, the problems of low efficiency and high cost caused by labor in the existing technology are solved, and efficient and automated mask production is achieved.

CN112030376BActive Publication Date: 2025-04-25GUANGDONG ESQUEL TEXTILES CO LTD +1
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Patent Information

Application Number
CN202010973306.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-16
Publication Date
2025-04-25
Estimated Expiration
2040-09-16

AI Technical Summary

Technical Problem

In the prior art, the mask production process relies on manual edge sealing, sewing ear rope hanging, folding edges and other operations, resulting in low production efficiency and high labor costs.

Method used

A mask production equipment is designed, including a machine base, edge sealing seam ear rope device, edge folding device and transportation device. Through technical means such as downward rotation mechanism, seam mechanism and edge folding components, the edge sealing, seam ear rope and edge folding operation of the mask is automatically completed.

Benefits of technology

It improves the degree of automation of mask production, saves manpower, improves production efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a mask production device and method. The mask production device includes a machine base, an edge-sealing and ear-hanging rope device, a folding device and a conveying device. The edge-sealing and ear-hanging rope device includes a downward pressing rotating mechanism and a sewing mechanism. When producing masks, the mask body is placed on the sewing rope platform of the machine base, and the ear-hanging ropes are respectively placed on the first end and the second end of the mask body to form a mask to be processed. The downward pressing driver drives the cloth pressing member to press the mask to be processed, and the sewing mechanism sews the first end to complete the edge sealing and sewing of the ear-hanging rope at the first end. Then, the rotary driver drives the cloth pressing member to rotate so that the second end rotates to the sewing mechanism, and the sewing mechanism sews the second end to complete the edge sealing and sewing of the ear-hanging rope at the second end. The conveying device transports the sewn rope mask to the folding device, and the folding device folds the two ends of the sewn rope mask to obtain the folded edge mask. The present invention can improve the automation degree of mask production, save manpower, and improve production efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of textile machinery and equipment, and in particular to a mask production device and method. Background Art

[0002] A mask is a sanitary product, typically worn over the mouth and nose to filter air entering the mouth and nose, thereby blocking harmful gases, odors, and droplets. Masks filter air entering the lungs to a certain extent, and are very effective in protecting against respiratory infections and working in dusty and polluted environments.

[0003] During the mask production process, the mask's main fabric must be edge-sealed on both sides, and the ear loops sewn on simultaneously. The edge-sealing areas must then be folded, and then a seam sewn along the folded areas. Currently, these operations—edge-sealing, sewing the ear loops, and folding the edge—are performed manually, hindering production efficiency and reducing labor costs. Summary of the Invention

[0004] Based on this, it is necessary to provide a mask production device and method to improve mask production efficiency and reduce labor costs.

[0005] A mask production device comprises a machine base, an edge-seaming ear-hanging rope device, a folding device and a conveying device; the edge-seaming ear-hanging rope device, the folding device and the conveying device are all arranged on the machine base;

[0006] The machine base is provided with a rope sewing platform for placing the masks to be processed;

[0007] The edge-seaming ear rope device includes a downward pressing rotating mechanism and a sewing mechanism; the downward pressing rotating mechanism includes a downward pressing drive, a rotating drive and a cloth pressing piece, the downward pressing drive is connected to the cloth pressing piece, and the downward pressing drive can drive the downward pressing piece to press the mask to be processed on the sewing platform, the rotating drive is connected to the cloth pressing piece, and the rotating drive can drive the cloth pressing piece to rotate; the sewing mechanism is used to sew the mask to be processed to obtain a sewn rope mask; the conveying device is used to convey the sewn rope mask to the folding device, and the folding device is used to fold the two ends of the sewn rope mask to obtain a folded edge mask.

[0008] Compared with the existing solutions, the above mask production equipment has the following beneficial effects:

[0009] When using the above-mentioned mask production equipment to produce masks, the mask body is placed on the sewing platform, and ear hanging ropes are placed on the first and second ends of the mask body respectively to form a mask to be processed. The downward pressure driver drives the cloth pressing member to press the mask to be processed, and the sewing mechanism sews the first end to complete the edge sealing and sewing of the ear hanging ropes at the first end. Then, the rotary driver drives the cloth pressing member to rotate so that the second end rotates to the sewing mechanism. The sewing mechanism sews the second end to complete the edge sealing and sewing of the ear hanging ropes at the second end. The conveying device conveys the sewn mask to the folding device. The folding device folds the ends of the sewn mask to obtain a folded mask. The above-mentioned mask production equipment can improve the degree of automation of mask production, save manpower, and improve production efficiency.

[0010] In one embodiment, the sewing rope platform has a placement station and a sewing station, the placement station is used to place the mask to be processed, the downward pressure drive can drive the downward pressure member to be pressed to the placement station, the downward pressure rotating mechanism is movably connected to the machine base, the downward pressure rotating mechanism can move between the placement station and the sewing station, and the sewing mechanism is used to sew the mask to be processed on the sewing station.

[0011] In one embodiment, the sewing rope platform further has a side-changing station, the downward pressing rotary mechanism can also move between the sewing station and the side-changing station, and the rotary drive is used to drive the cloth pressing member to rotate on the side-changing station.

[0012] In one embodiment, the downward-pressing rotating mechanism further includes a mounting seat, the mounting seat is movably connected to the machine base, the downward-pressing driver is connected to the mounting seat, the rotating driver is connected to the downward-pressing driver, and the downward-pressing driver is used to drive the rotating driver and the cloth pressing member to rise or fall as a whole.

[0013] In one embodiment, the edge-sealed ear rope device further includes a guide member, and the mounting seat is slidably engaged with the guide member.

[0014] In one embodiment, the placement station is provided with an air suction hole.

[0015] In one embodiment, the edge-sealed ear rope device further includes a fan, and the fan is connected to the air suction hole.

[0016] In one embodiment, the edge-sealed ear rope device further includes a positioning mechanism, which is arranged around the placement station to limit the placement position of the mask to be processed.

[0017] In one embodiment, the folding device includes a folding base and a folding assembly;

[0018] The folding assembly includes a folding station plate, a folding plate and a folding driver; the folding station plate is arranged on the folding base, the folding station plate has a first plate surface and a second plate surface opposite to the first plate surface, the first plate surface is used for placing the sewing mask; the folding plate is arranged at the edge position of the folding station plate, and there is a folding gap between the folding plate and the first plate surface for the sewing mask to be placed, the folding driver is connected to the folding plate, and the folding driver can drive the folding plate to flip around the edge position from the first plate surface to the second plate surface to fold the part of the sewing mask that exceeds the edge position; the folding plates are respectively provided at the edge positions of the opposite ends of the folding station plate.

[0019] In one embodiment, the folding assembly further includes an origin sensor, which is electrically connected to the folding driver to control the angle at which the folding driver drives the folding plate to flip.

[0020] In one embodiment, the hemming base has a rotation driver connected to the hemming assembly, and the rotation driver can drive the hemming assembly to rotate to change the position of the hemming assembly.

[0021] In one embodiment, a plurality of the folding components are provided on the folding base.

[0022] In one embodiment, the mask production equipment also includes a hooking rope device, which is arranged on the machine base and downstream of the folding device. The hooking rope device includes a hooking rope seat, a first direction telescopic drive, a second direction telescopic drive and a hooking rope member. The first direction telescopic drive is arranged on the hooking rope seat, the second direction telescopic drive is connected to the first direction telescopic drive, and the hooking rope member is connected to the second direction telescopic drive. The first direction telescopic drive can drive the second direction telescopic drive and the hooking rope member to move in the first direction as a whole, so that the hooking rope member is inserted under the ear hanging rope of the folding mask, and the second direction telescopic drive is used to drive the hooking rope member to move in the second direction so that the hooking rope member hooks the ear hanging rope along the second direction; the hooking rope device has at least two sets, which are used to hook the ear hanging ropes at both ends to obtain a hook rope mask.

[0023] In one embodiment, the mask production equipment also includes a spacing device, which is arranged on the machine base. The conveying device is also used to convey the hook-string mask to the spacing device, and the spacing device is used to sew spacing lines at the folding position of the hook-string mask.

[0024] A mask production method, using the mask production equipment described in any of the above embodiments, the mask production method comprises the following steps:

[0025] Placing the mask body on the rope sewing platform, and placing ear hanging ropes on the first end and the second end of the mask body respectively to form a mask to be processed;

[0026] Controlling the downward pressing driver to drive the cloth pressing member to press the mask to be processed;

[0027] Controlling the sewing mechanism to sew the first end to achieve edge sealing and ear hook sewing of the first end;

[0028] controlling the rotary driver to drive the cloth pressing member to rotate so that the second end rotates to the sewing mechanism;

[0029] Controlling the sewing mechanism to sew the second end to achieve edge sealing and sew ear ropes on the second end, thereby obtaining a mask with ropes;

[0030] Controlling the conveying device to convey the seamed mask to the folding device;

[0031] The folding device is controlled to fold the two ends of the sewn rope mask to obtain a folded mask. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a structural diagram of a mask production equipment according to one embodiment;

[0033] Figure 2 for Figure 1 The schematic diagram of the structure of the edge-sealed ear-hanging rope device in the mask production equipment shown;

[0034] Figure 3 for Figure 2 A schematic diagram of the structure of the downward pressing and rotating mechanism in the edge-sealing ear rope device shown;

[0035] Figure 4 for Figure 1 The schematic diagram of the structure of the folding device in the mask production equipment shown;

[0036] Figure 5 for Figure 1 The schematic diagram of the structure of the folding device and the hooking device in the mask production equipment is shown. DETAILED DESCRIPTION

[0037] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.

[0038] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be an element centered thereon. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an element centered thereon. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementations.

[0039] In the description of the present invention, it should be understood that the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being described. Therefore, a feature specified as "first," "second," or "third" may explicitly or implicitly include at least one of such features.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0041] Please refer to Figure 1 and Figure 2 As shown, a mask production device 10 according to an embodiment of the present invention includes a machine base 101, a side seam ear hanging rope device 100, a side folding device 200, and a conveying device 400. The side seam ear hanging rope device 100, the side folding device 200, and the conveying device 400 are all arranged on the machine base 101.

[0042] The machine base 101 is provided with a rope sewing platform 111 for placing the masks to be processed.

[0043] The edge-seaming ear rope device 100 includes a pressing and rotating mechanism 120 and a sewing mechanism 130 .

[0044] The pressing and rotating mechanism 120 is arranged on the machine base 101. The pressing and rotating mechanism 120 includes a pressing driver 121, a rotating driver 122 and a cloth pressing member 123. The pressing driver 121 is connected to the cloth pressing member 123 and can drive the pressing member to press the mask to be processed on the sewing rope platform 111. The rotating driver 122 is connected to the cloth pressing member 123 and can drive the cloth pressing member 123 to rotate.

[0045] The sewing mechanism 130 is arranged on the machine base 101. The sewing mechanism 130 is used to sew the mask to be processed.

[0046] The conveying device 400 is used to convey the sewn string mask to the folding device 200. The folding device 200 is used to fold the two ends of the sewn string mask to obtain a folded mask.

[0047] When using the above-mentioned mask production equipment 10 to produce masks, the mask body is placed on the sewing platform 111, and ear hanging ropes are placed on the first and second ends of the mask body respectively to form a mask to be processed. The downward pressure driver 121 drives the cloth pressing member 123 to press the mask to be processed, and the sewing mechanism 130 sews the first end to complete the edge sealing and sewing of the ear hanging ropes at the first end. Then, the rotary driver 122 drives the cloth pressing member 123 to rotate so that the second end rotates to the sewing mechanism 130. The sewing mechanism 130 sews the second end to complete the edge sealing and sewing of the ear hanging ropes at the second end. The conveying device 400 conveys the sewn mask to the folding device 200. The folding device 200 folds the two ends of the sewn mask to obtain a folded mask. The above-mentioned mask production equipment 10 can realize the automated production of masks, save manpower, and improve production efficiency.

[0048] like Figure 2 As shown, in one example, the sewing platform 111 has a placement station 1112 and a sewing station 1114. The placement station 1112 is used to place the masks to be processed. The downward pressing rotary mechanism 120 is movably connected to the machine base 101 and can move between the placement station 1112 and the sewing station 1114. In this example, the downward pressing driver 121 can drive the downward pressing member to press on the placement station 1112. After the downward pressing member presses the mask to be processed, it is transferred to the sewing station 1114, and the sewing mechanism 130 sews the mask to be processed on the sewing station 1114.

[0049] Furthermore, in one example, the sewing platform 111 also has a side-changing station, and the downward-pressing rotary mechanism 120 is also capable of moving between the sewing station 1114 and the side-changing station. In this example, after the sewing mechanism 130 has completed sewing the first end, the downward-pressing rotary mechanism 120 transfers the mask to be processed, which has already been sewn on the first end, to the side-changing station. The rotary driver 122 drives the cloth pressing member 123 to rotate in the side-changing station. After the side-changing is completed, the mask to be processed, which has already been sewn on the first end, is then transferred back to the sewing station 1114 for sewing on the second end. This example can solve the problem of inconvenient side-changing in the sewing station 1114.

[0050] Furthermore, in one example, the rope sewing platform 111 also has a material receiving station, and the downward pressing rotating mechanism 120 can transfer the rope sewing mask with completed edge sealing and ear hanging ropes to the material receiving station.

[0051] like Figure 3 As shown, in one example, the downward pressing rotation mechanism 120 also includes a mounting seat 124, the mounting seat 124 is movably connected to the machine base 101, the downward pressing driver 121 is connected to the mounting seat 124, the rotation driver 122 is connected to the downward pressing driver 121, and the downward pressing driver 121 is used to drive the rotation driver 122 and the cloth pressing member 123 to rise or fall as a whole.

[0052] In the illustrated embodiment, the downward-pressing rotation mechanism 120 further includes a connecting member 125, which includes a first mounting plate 1251, a second mounting plate 1252, and a third mounting plate 1253. The first mounting plate 1251 is connected to the downward-pressing driver 121, while the second and third mounting plates 1252, 1253 are respectively connected to the ends of the first mounting plate 1251. The first, second, and third mounting plates 1251, 1252, 1253 form a mounting space. The rotation driver 122 is a rotary motor. The second mounting plate 1252 has a second mounting hole. The rotation driver 122 is mounted above the second mounting plate 1252, with its output shaft extending into the mounting space. The third mounting plate 1253 has a third mounting hole. The cloth pressing member 123 is provided with a connecting shaft 126. The cloth pressing member 123 is positioned below the third mounting plate 1253. The connecting shaft 126 passes through the third mounting hole, extends into the mounting space, and is connected to the output shaft of the rotation driver 122. The connecting shaft 126 is connected to the output shaft of the rotary driver 122 in the installation space via a coupling 127. A mounting bearing 128 is also provided on the third mounting plate 1253, through which the connecting shaft 126 passes and is connected to the output shaft of the rotary driver 122.

[0053] like Figure 2As shown in one example, the edge-seamed ear hook device 100 further includes a guide member 141, with the mounting base 124 slidably engaged with the guide member 141. The guide member 141 can be a guide rail. More specifically, the guide member 141 is equipped with a moving motor 142 and a moving base 143. The moving motor 142 drives the moving base 143 to move on the guide member 141. The mounting base 124 is connected to the moving base 143 to achieve the aforementioned movable connection.

[0054] like Figure 2 As shown, in one example, the placement station 1112 is provided with an air suction hole. The air suction hole can fix the folds of the mask body by suction, and fix the position of the mask body and the ear hanging rope.

[0055] In the specific example shown in the figure, the suction holes are distributed in an array on the sewing station 1114.

[0056] In one example, the edge-sealed ear rope device 100 further includes a fan 150 , which is connected to the air suction hole. The fan 150 is used to form negative pressure and suck air from the air suction hole.

[0057] like Figure 2 As shown, in one example, the edge-seaming ear rope device 100 further includes a positioning mechanism 160, which is arranged around the placement station 1112 and is used to limit the placement position of the mask to be processed so that the subsequent sewing mechanism 130 can sew accurately.

[0058] In the illustrated example, the placement station 1112 is a rectangular area corresponding to the mask body. The positioning mechanism 160 includes three positioning bars, one of which is located along the three sides of the rectangular area. One side of the placement station 1112 is open, i.e., there are no positioning bars, to facilitate the removal of the mask to be processed from the placement station 1112.

[0059] like Figure 2 As shown, in one example, the edge seam ear rope device 100 further includes a yarn rack 170 , which is disposed on the machine base 101 and is used to place yarn for sewing.

[0060] like Figure 4 As shown, in one example, the folding device 200 includes a folding base and a folding assembly.

[0061] The folding assembly includes a folding station plate 221 , a folding plate 222 and a folding driver 223 .

[0062] The hemming station plate 221 is arranged on the hemming base 210. The hemming station plate 221 is provided with a first plate surface and a second plate surface opposite to the first plate surface. The first plate surface is used for placing the sewing mask.

[0063] The folding plate 222 is disposed at the edge of the hemming station plate 221, and a hemming gap 224 is defined between the folding plate 222 and the first panel for inserting the sewing mask. A folding driver 223 is connected to the folding plate 222 and is capable of driving the folding plate 222 to flip around the edge of the hemming station plate 221 from the first panel to the second panel, thereby folding the portion of the sewing mask that extends beyond the edge of the hemming station plate 221 onto the second panel.

[0064] When using the hemming device 200 for hemming, a mask with a cord is placed on the first surface of the hemming station plate 221. The portion of the mask extending beyond the edge of the hemming station plate 221 passes through the hemming gap 224. The folding driver 223 is controlled to drive the folding plate 222 to flip around the edge from the first surface to the second surface, thereby folding the portion of the mask extending beyond the edge onto the second surface. The hemming device 200 improves the automation level of hemming of cut pieces, saves manpower, and improves production efficiency.

[0065] In one example, in the unfolded state, the folding plate 222 is perpendicular to the hemming station plate 221. In this example, in the unfolded state, a hemming gap 224 is formed between the lower end of the folding plate 222 and the first plate surface of the hemming station plate 221.

[0066] like Figure 4 As shown, in one example, the edges of the opposite ends of the folding station plate 221 are respectively provided with folding plates 222. In this way, in the mask production process, the two ends of the mask can be automatically folded.

[0067] In one example, the folding driver 223 is a motor, and the rotation shaft of the folding driver 223 is connected to one end of the folding plate 222. The folding plate 222 is a strip plate, and its extension direction is parallel to the edge position of the folding station plate 221.

[0068] like Figure 4 As shown, in one example, the folding assembly further includes an origin sensor 225 , which is electrically connected to the folding driver 223 to control the angle at which the folding driver 223 drives the folding plate 222 to flip.

[0069] like Figure 4 As shown, in one example, the hemming base 210 has a rotary drive 212, which is connected to the hemming assembly. The rotary drive 212 can drive the hemming assembly to rotate to change the position of the hemming assembly. In this example, when the hemming is completed, the rotary drive 212 can drive the hemming assembly to rotate, making it easier to transport the hemmed piece to the next process.

[0070] In one example, the rotary actuator 212 is a rotary cylinder.

[0071] Furthermore, in one example, a plurality of hemming assemblies are provided on the hemming base 210. In this example, after one hemming assembly completes hemming a piece, the rotary driver 212 can drive the hemming assembly to rotate, transporting the hemmed piece to the next process, while simultaneously rotating the idle hemming assembly back to fold the next piece.

[0072] In the specific example shown in the figure, two folding components are provided on the folding base 210, and the two folding components are arranged in back-to-back directions.

[0073] Furthermore, the present invention also provides a folding method, which uses the folding device 200 of any of the above examples or the mask production equipment 10 of any of the above examples, and includes the following steps:

[0074] Place the sewing mask on the first plate surface of the folding station plate 221, and the portion of the sewing mask that exceeds the edge of the folding station plate 221 passes through the folding gap 224;

[0075] The folding driver 223 is controlled to drive the folding plate 222 to flip around the edge position from the first plate surface to the second plate surface, so as to fold the portion of the seam mask exceeding the edge position to the second plate surface.

[0076] like Figure 1 and Figure 5 As shown in one example, the mask production equipment 10 further includes a cord hooking device 300, which is mounted on the machine base 101 and downstream of the hemming device 200. The cord hooking device 300 includes a cord hooking base 310, a first-direction telescopic actuator 320, a second-direction telescopic actuator 330, and a cord hooking member 340. The first-direction telescopic actuator 320 is mounted on the cord hooking base 310, the second-direction telescopic actuator 330 is connected to the first-direction telescopic actuator 320, and the cord hooking member 340 is connected to the second-direction telescopic actuator 330. The first-direction telescopic actuator 320 is capable of driving the second-direction telescopic actuator 330 and the cord hooking member 340 to move in a first direction, while the second-direction telescopic actuator 330 is capable of driving the cord hooking member 340 in a second direction, with the first direction being perpendicular to the second direction. The operation of the first-direction telescopic actuator 320 and the second-direction telescopic actuator 330 causes the cord hooking member 340 to be inserted under the ear hook in the first direction and then to be hooked away from the mask body in the second direction. This makes it easier to carry out the subsequent sewing work.

[0077] In the specific example shown in the figure, the mask production equipment 10 includes two opposite hooking devices 300, which are used to hook and unhook the ear hanging ropes at both ends.

[0078] like Figure 1 As shown, in one example, the mask production equipment also includes a conveying device 400 and a spacing device 500. The conveying device 400 is used to convey the hook-string mask that has completed the hook-string process to the spacing device 500, and the spacing device 500 is used to sew spacing lines at the folding position of the hook-string mask.

[0079] Furthermore, the present invention also provides a mask production method, using the edge-sealed ear-hanging rope device 100 of any of the above examples or the mask production equipment 10 of any of the above examples, the mask production method includes the following steps:

[0080] Place the mask body on the rope sewing platform 111, and place ear hanging ropes on the first end and the second end of the mask body respectively to form a mask to be processed;

[0081] Control the pressing driver 121 to drive the cloth pressing member 123 to press the mask to be processed;

[0082] Controlling the sewing mechanism 130 to sew the first end;

[0083] Controlling the rotary driver 122 to drive the cloth pressing member 123 to rotate so that the second end rotates to the sewing mechanism 130;

[0084] Controlling the sewing mechanism 130 to sew the second end to obtain a sewn rope mask;

[0085] Control the conveying device 400 to convey the sewn mask to the folding device 200;

[0086] The folding device 200 is controlled to fold the two ends of the sewn rope mask to obtain a folded mask.

[0087] When using the above-mentioned mask production equipment 10 to produce masks, the mask body is placed on the sewing platform 111, and ear ropes are placed on the first and second ends of the mask body respectively to form a mask to be processed. The downward pressure driver 121 drives the cloth pressing member 123 to press the mask to be processed, and the sewing mechanism 130 sews the first end to complete the edge sealing and sewing of the ear ropes at the first end. Then, the rotary driver 122 drives the cloth pressing member 123 to rotate so that the second end rotates to the sewing mechanism 130. The sewing mechanism 130 sews the second end to complete the edge sealing and sewing of the ear ropes at the second end. The conveying device 400 conveys the sewn mask to the folding device 200. The folding device 200 is used to fold the two ends of the sewn mask to obtain a folded mask. The above-mentioned mask production equipment 10 can realize the automated production of masks, save manpower, and improve production efficiency.

[0088] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0089] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. A mask production equipment, characterized in that, It includes a machine base, an edge-sealing ear-hanging rope device, an edge-folding device and a conveying device; the edge-sealing ear-hanging rope device, the edge-folding device and the conveying device are all arranged on the machine base; The machine base is provided with a rope sewing platform for placing the masks to be processed; The edge-sealing ear rope device comprises a downward pressing rotating mechanism and a sewing mechanism; the downward pressing rotating mechanism comprises a downward pressing driver, a rotating driver and a cloth pressing member, the downward pressing driver is connected to the cloth pressing member, the downward pressing driver can drive the cloth pressing member to press the mask to be processed on the sewing rope platform, the rotating driver is connected to the cloth pressing member, the rotating driver can drive the cloth pressing member to rotate; the sewing mechanism is used to sew the mask to be processed to obtain a sewing rope mask; the conveying device is used to convey the sewing rope mask to the folding device, the folding device is used to fold the two ends of the sewing rope mask to obtain a folded edge mask; The folding device includes a folding base and a folding assembly; the folding assembly includes a folding station plate, a folding plate and a folding driver; the folding station plate is arranged on the folding base, the folding station plate has a first plate surface and a second plate surface opposite to the first plate surface, the first plate surface is used for placing the sewing rope mask; the folding plate is arranged at the edge position of the folding station plate, and there is a folding gap between the folding plate and the first plate surface for the sewing rope mask to be placed, the folding driver is connected to the folding plate, and the folding driver can drive the folding plate to flip around the edge position from the first plate surface to the second plate surface to fold the part of the sewing rope mask that exceeds the edge position; the folding plates are respectively provided at the edge positions at the opposite ends of the folding station plate.

2. The mask production equipment according to claim 1, characterized in that: The rope sewing platform has a placement station and a sewing station. The placement station is used for placing the mask to be processed. The downward pressing driver can drive the cloth pressing part to be pressed to the placement station. The downward pressing rotating mechanism is movably connected to the machine base. The downward pressing rotating mechanism can move between the placement station and the sewing station. The sewing mechanism is used for sewing the mask to be processed on the sewing station.

3. The mask production equipment according to claim 2, characterized in that: The rope sewing platform also has a side-changing station, and the downward pressing rotating mechanism can also move between the sewing station and the side-changing station, and the rotating driver is used to drive the cloth pressing member to rotate on the side-changing station.

4. The mask production equipment according to claim 2, characterized in that: The downward pressing rotating mechanism also includes a mounting seat, which is movably connected to the machine base, the downward pressing driver is connected to the mounting seat, the rotating driver is connected to the downward pressing driver, and the downward pressing driver is used to drive the rotating driver and the cloth pressing member to rise or fall as a whole.

5. The mask production equipment according to claim 4, characterized in that: The edge-sealed ear rope device also includes a guide member, and the mounting seat is slidably matched with the guide member.

6. The mask production equipment according to any one of claims 2 to 5, characterized in that: The placement station is provided with an air suction hole.

7. The mask production equipment according to claim 6, characterized in that: The edge-sealed ear rope device also includes a fan, which is connected to the air suction hole.

8. The mask production equipment according to any one of claims 2 to 5 and 7, characterized in that: The edge-sealed ear rope device also includes a positioning mechanism, which is arranged around the placement station and is used to limit the placement position of the mask to be processed.

9. The mask production equipment according to claim 1, characterized in that: The folding assembly further includes an origin sensor, which is electrically connected to the folding driver to control the angle at which the folding driver drives the folding plate to flip.

10. The mask production equipment according to claim 1, characterized in that: The hemming base has a rotation driver, which is connected to the hemming assembly. The rotation driver can drive the hemming assembly to rotate so as to change the position of the hemming assembly.

11. The mask production equipment according to claim 10, characterized in that: A plurality of the folding components are arranged on the folding base.

12. The mask production equipment according to claim 1, characterized in that: The mask production equipment also includes a rope hooking device, which is arranged on the machine base and located downstream of the folding device. The rope hooking device includes a rope hooking seat, a first direction telescopic driver, a second direction telescopic driver and a rope hooking member. The first direction telescopic driver is arranged on the rope hooking seat, the second direction telescopic driver is connected to the first direction telescopic driver, and the rope hooking member is connected to the second direction telescopic driver. The first direction telescopic driver can drive the second direction telescopic driver and the rope hooking member to move in the first direction as a whole, so that the rope hooking member is inserted under the ear hanging rope of the folded mask, and the second direction telescopic driver is used to drive the rope hooking member to move in the second direction, so that the rope hooking member hooks the ear hanging rope along the second direction. The rope hooking device has at least two sets, which are used to hook the ear hanging ropes at both ends to obtain a rope hooking mask.

13. The mask production equipment according to claim 12, characterized in that: The mask production equipment also includes a spacing device, which is arranged on the machine base. The conveying device is also used to convey the hook-string mask to the spacing device, and the spacing device is used to sew spacing threads at the folding position of the hook-string mask.

14. A mask production method, characterized in that: Using the mask production equipment as described in any one of claims 1 to 13, the mask production method comprises the following steps: Placing the mask body on the rope sewing platform, and placing ear hanging ropes on the first end and the second end of the mask body respectively to form a mask to be processed; Controlling the downward pressing driver to drive the cloth pressing member to press the mask to be processed; Control the sewing mechanism to sew the first end to achieve edge sealing and sewing of the ear hook rope at the first end; Controlling the rotary driver to drive the cloth pressing member to rotate so that the second end rotates to the sewing mechanism; Control the sewing mechanism to sew the second end, so as to achieve edge sealing and sew the ear ropes at the second end, and obtain a mask with ropes; Controlling the conveying device to convey the seamed mask to the folding device; The folding device is controlled to fold the two ends of the sewn rope mask to obtain a folded mask.

Citation Information

Patent Citations

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    CN103603144A

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    CN109914043A

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    CN111472110A

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    CN212640799U