Continuous soft light strip wiring machine
By designing a continuous soft light belt connecting machine, the loading, solid resistance, solid crystal, online welding and material collection mechanism are used to realize continuous welding of long soft light belts, solving the problem of length limitations in the existing technology. Expanded application scope.
Patent Information
- Application Number
- CN202011098870.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2040-10-14
AI Technical Summary
The existing soft light belt welding process can only deal with short-segment soft light belts of predetermined lengths, and long soft light belts cannot be welded, which has limitations.
A continuous soft light belt wiring machine is designed, including a feeding mechanism, a solid resistance machine, a solid crystal machine, an online welding machine and a material collection mechanism. The adjacent mechanism is connected through a U-shaped material guide groove to realize the long soft light belt Continuous welding. The online welding machine adopts the third feeding mechanism, heating mechanism, pressing mechanism and discharge mechanism, and realizes continuous welding of materials through heating and pressing technologies.
Continuous welding of rolled or long soft light strips is realized, the application scope of the process is expanded, and the problem of length limitations in the prior art is overcome.
Smart Images

Figure CN112059463B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wiring machine, in particular to a continuous soft light strip wiring machine. Background Art
[0002] The existing processing process of soft light strips is usually to first cut the rolled soft light strips into a predetermined length, such as 0.5m or 5m, and then the soft light strips are unloaded, resisted, and crystal bonded before being collected. After the collection, they are welded by the reflow process. Although this process can weld the soft light strips, it has the following problems during use: this process can only realize the welding of short soft light strips of predetermined length, and cannot weld longer soft light strips, which has great limitations. Summary of the invention
[0003] In order to solve the above problems, the present invention provides a continuous soft light strip connection machine which can weld rolled or long soft light strips.
[0004] The technical solution of the present invention is to provide a continuous soft light strip connection machine, comprising a feeding mechanism, a resistor fixing machine, a crystal fixing machine, an online welding machine, a receiving mechanism, and a plurality of U-shaped guide grooves arranged in sequence, and two adjacent mechanisms are connected by the U-shaped guide grooves. The online welding machine comprises a welding frame, and a third feeding mechanism, a heating mechanism, a pressing mechanism and a discharging mechanism located on the welding frame; during welding, the third feeding mechanism and the discharging mechanism of the online welding machine press both ends of the material, the material is located on the heating mechanism and the pressing mechanism presses the material downward from the top, after heating for a predetermined time, the heating mechanism descends, the pressing mechanism releases the material upward, the discharging mechanism clamps the material and moves the material in the discharging direction by a predetermined distance, and the material enters the next temperature zone, and the cycle continues.
[0005] As an improvement of the present invention, the pressing mechanism is located on one side of the heating mechanism, the third feeding mechanism is located in front of the heating mechanism and the pressing mechanism, and the discharging mechanism is located behind the heating mechanism and the pressing mechanism. The pressing mechanism includes a pressing base, a pressing power source located on the pressing base, a pressing support arm and an elastic pressing plate. The first end of the pressing support arm is connected to the pressing power source, and the elastic pressing plate is connected to the second end of the pressing support arm. The elastic pressing plate is located directly above the heating mechanism. The pressing power source can drive the pressing support arm and the elastic pressing plate to rise or fall in the vertical direction, so that the elastic pressing plate is away from or close to the heating mechanism.
[0006] As an improvement of the present invention, the elastic pressing plate includes a pressing substrate, a flexible pressing structure and a pressing plate, the pressing substrate is located on the pressing plate, the upper surface of the pressing substrate is connected to the second end of the pressing support arm, and the pressing substrate and the pressing plate are connected by a flexible pressing structure.
[0007] As an improvement of the present invention, the heating mechanism includes a heating seat body, a supporting platform located on both sides of the heating seat body, a plurality of heating plates, and a heating plate lifting power source located below the heating seat body, wherein the plurality of heating plates are horizontally arranged on the heating seat body, and the plurality of heating plates are located directly below the elastic pressing plate, and the heating plate lifting power source is used to drive the plurality of heating plates to rise or fall simultaneously in the vertical direction, thereby making the plurality of heating plates approach or move away from the elastic pressing plate.
[0008] As an improvement of the present invention, the third feeding mechanism includes a feeding trough, a feeding bracket, a feeding platform located on the feeding bracket, two feeding tracks located on both sides of the feeding platform and arranged along the length direction of the feeding platform, a feeding clamping unit and a pressing wheel unit. The feeding trough is located on one side of the feeding bracket and is connected to the feeding platform. The feeding clamping unit and the pressing wheel unit are both arranged on the feeding bracket. When working, the feeding clamping unit is used to clamp or loosen the material located on the feeding platform.
[0009] As an improvement of the present invention, the discharging mechanism includes a discharging trough, a discharging bracket, a discharging platform located on the discharging bracket, two discharging tracks located on both sides of the discharging platform and arranged along the length direction of the discharging platform, a discharging clamping unit, and a sliding clamping unit located on the discharging bracket and movable along the length direction of the discharging track. The discharging trough is located on one side of the discharging bracket and is connected to the discharging platform. The discharging clamping unit is arranged on the discharging bracket.
[0010] As an improvement of the present invention, the fixed resistance machine includes a first frame, on which a first workbench, a second workbench, and a first mounting table are provided, the first workbench is provided with a feeder mechanism, the second workbench is provided with a first feeding mechanism, and the first mounting table is provided with a resistance removing barrel, a fixed resistance bunker head mechanism, a fixed resistance barrel, a first glue dispensing mechanism, and a first glue disc mechanism.
[0011] As an improvement of the present invention, the first feeding mechanism includes a Y-axis moving unit and a material positioning mechanism arranged on the Y-axis moving unit, the material positioning mechanism includes a base, a liftable material adsorption and positioning unit arranged on the base, and an intermediate guide fixture, the liftable material adsorption and positioning unit rises or falls to clamp the material between the liftable material adsorption and positioning unit and the intermediate guide fixture, or releases the material from between the liftable material adsorption and positioning unit and the intermediate guide fixture, and also includes a front guide fixture and a rear guide fixture arranged in front of and behind the intermediate guide fixture and connected to the intermediate guide fixture, a front clamping mechanism is provided on the front guide fixture, the front clamping mechanism is connected to the front U-shaped material guide trough, and a rear clamping mechanism is provided on the rear guide fixture, the rear clamping mechanism is connected to the rear U-shaped material guide trough.
[0012] As an improvement of the present invention, the liftable material adsorption and positioning unit includes a first power source located on a base, a suction nozzle, and a top plate with a cavity therein arranged above the first power source, wherein a plurality of through holes are provided on the upper surface of the top plate, and the suction nozzle extends into the cavity of the top plate and is connected with the cavity and the through holes to form a plurality of adsorption channels. The first power source can push the top plate to rise or fall so that the top plate is close to or away from the intermediate guide fixture, thereby clamping or releasing the material.
[0013] As an improvement of the present invention, the crystal bonding machine includes a second frame, on which a wafer workbench, a crystal bonding workbench, and a second mounting table are provided. The wafer workbench is provided with a crystal ring mechanism, the crystal bonding workbench is provided with a second feeding mechanism, and the second mounting table is provided with a crystal taking lens barrel, a crystal bonding head mechanism, a crystal bonding lens barrel, a second glue dispensing mechanism, and a second glue disc mechanism.
[0014] The present invention includes a feeding mechanism, a resistor solidifying machine, a crystal solidifying machine, an online welding machine, a receiving mechanism, and a plurality of U-shaped guide grooves arranged in sequence, and two adjacent mechanisms are connected by a U-shaped guide groove. The online welding machine includes a welding frame, and a third feeding mechanism, a heating mechanism, a pressing mechanism, and a discharging mechanism located on the welding frame; during welding, the third feeding mechanism and the discharging mechanism of the online welding machine press the two ends of the material, the material is located on the heating mechanism and the pressing mechanism presses the material downward from the top, after heating for a predetermined time, the heating mechanism descends, the pressing mechanism releases the material upward, the discharging mechanism clamps the material and moves the material in the discharging direction by a predetermined distance, and the material enters the next temperature zone, and the cycle continues. When the present invention is in use, the second feeding mechanism of the crystal solidifying machine and the first feeding mechanism of the resistor solidifying machine can convey the long or rolled soft light strip, so that the crystal solidifying machine performs crystal solidification, the resistor solidifying machine performs resistor solidification, and then the online welding machine performs continuous welding; therefore, the present invention has the advantage of being able to weld rolled or long soft light strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the first embodiment of the present invention.
[0016] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional structure of the online welding machine.
[0017] Figure 3 yes Figure 2 Schematic diagram of the exploded structure of the pressing mechanism.
[0018] Figure 4 yes Figure 2 Schematic diagram of the three-dimensional structure of the heating mechanism.
[0019] Figure 5 yes Figure 3 Schematic diagram of the three-dimensional decomposition structure of the pressure plate in
[0020] Figure 6 yes Figure 2 Schematic diagram of the three-dimensional structure of the third feeding mechanism.
[0021] Figure 7 yes Figure 2 Schematic diagram of the three-dimensional structure of the discharging mechanism.
[0022] Figure 8 yes Figure 7 Schematic diagram of the three-dimensional decomposition structure of the sliding clamping unit.
[0023] Fig. 9 yes Figure 1 Schematic diagram of the structure of the connection between the first feeding mechanism of the medium solid resistance machine and the U-shaped material guide trough.
[0024] Fig.10 yes Fig. 9 Schematic diagram of part of the structure.
[0025] Fig.11 yes Fig.10 Schematic diagram of the fully assembled three-dimensional structure.
[0026] Fig.12 yes Fig. 9 Schematic diagram of the front clamping mechanism structure.
[0027] Fig.13 It is a schematic diagram of the three-dimensional structure of the second embodiment of the present invention.
[0028] Fig.14 yes Fig.13 Side view of. DETAILED DESCRIPTION
[0029] Please see first Figures 1 to 8 , Figures 1 to 8 Disclosed is a first embodiment of a continuous soft light strip connection machine, a continuous soft light strip connection machine, comprising a feeding mechanism 1, a resistor fixing machine 2, a crystal fixing machine 3, an online welding machine 90, a receiving mechanism 4, and a plurality of U-shaped guide grooves arranged in sequence, and two adjacent mechanisms are connected by a U-shaped guide groove, and the online welding machine 90 comprises a welding frame 910, and a third feeding mechanism 91, a heating mechanism 92, a pressing mechanism 93 and a discharging mechanism 94 located on the welding frame 910; during welding, the third feeding mechanism 91 and the discharging mechanism 94 of the online welding machine 90 press both ends of the material, the material is located on the heating mechanism 92 and the pressing mechanism 93 presses the material downward from the top, after heating for a predetermined time, the heating mechanism 92 descends, the pressing mechanism 93 releases the material upward, the discharging mechanism 94 clamps the material and moves the material in the discharging direction by a predetermined distance, and the material enters the next temperature zone, and the cycle continues. When in use, the crystal bonder 3 and the resistor solidifier 2 can transport long or rolled soft light strips, so that the crystal bonder 3 performs crystal bonding, the resistor solidifier 2 performs resistor bonding, and then the online welding machine 90 performs continuous welding; therefore, the present invention has the advantage of being able to continuously weld rolled or long soft light strips.
[0030] In the present invention, preferably, the online welding machine 90 includes a welding frame 910, and a third feeding mechanism 91, a heating mechanism 92, a pressing mechanism 93 and a discharging mechanism 94 located on the welding frame 910, the pressing mechanism 93 is located on one side of the heating mechanism 92, the third feeding mechanism 91 is located in front of the heating mechanism 92 and the pressing mechanism 93, the discharging mechanism 94 is located behind the heating mechanism 92 and the pressing mechanism 93, the pressing mechanism 93 includes a pressing base 931, a pressing base 932 located at the pressing base 933, and a pressing base 934 located at the pressing base 935. The pressing power source 932, the pressing support arm 933 and the elastic pressing plate 934 on the seat 931, the first end of the pressing support arm 933 is connected to the pressing power source 932, the elastic pressing plate 934 is connected to the second end of the pressing support arm 933, the elastic pressing plate 934 is located directly above the heating mechanism 92, the pressing power source 932 can drive the pressing support arm 933 and the elastic pressing plate 934 to rise or fall in the vertical direction, so that the elastic pressing plate 934 is away from or close to the heating mechanism 92. When the elastic pressing plate 934 of the present invention is pressing materials, the elastic pressing plate 934 is in elastic contact with the material, so that there is a buffering effect between the elastic pressing plate 934 and the material, and the elastic pressing plate 934 is not easy to damage the surface of the material, thereby protecting the material.
[0031] In the present invention, preferably, the elastic material pressing plate 934 comprises a material pressing base plate 9341, a flexible pressing structure 9342 and a pressing plate 9343, wherein the material pressing base plate 9341 is located on the pressing plate 9343, the upper surface of the material pressing base plate 9341 is connected to the second end of the material pressing arm 933, and the material pressing base plate 9341 and the pressing plate 9343 are connected via the flexible pressing structure 9342. The purpose of setting the elastic material pressing plate 934 is that when the elastic material pressing plate 934 descends and contacts with the material, since the elastic pressure plate 934 is elastic, when contacting with the surface of the material, it is an elastic contact, which has a buffering effect, and compared with the rigid contact, the elastic contact will not cause damage to the surface of the material, and better protect the material.
[0032] In the present invention, preferably, the pressure plate 9343 includes an upper pressure plate 93431, a lower pressure plate 93432, an elastic ball head plunger 93433, and a ball head plunger seat 93434 for matching with the elastic ball head plunger 93433, the upper surface of the lower pressure plate 93432 is provided with a guide strip 93436, the lower surface of the upper pressure plate 93431 is provided with a guide groove 93437 corresponding to the guide strip 93436, and the guide strip 93436 is provided with a spherical groove 93438 matching with the ball of the elastic ball head plunger 93433; the lower surface of the lower pressure plate 93432 is provided with a plurality of air avoidance grooves 93439, the air avoidance grooves 93439 are arranged to match with the vacancies on the material, and the vacancies on the material are in contact with the air avoidance grooves 93439, so as not to damage the components on the material. In this embodiment, there are four elastic ball plungers 93433, two ball plunger seats 93434, and the ball plunger seats 93434 are installed on the upper surface of the upper pressure plate 93431. The elastic ball plunger 93433 enters the ball plunger seat 93434 and passes through the upper pressure plate 93431 to contact the spherical groove 93438 on the guide strip 93436. In this embodiment, the elastic ball plunger 93433 is a screw with a steel ball on the top and a spring in the middle. In this embodiment, a handle 93435 is also included, and the handle 93435 is fixed on the lower pressure plate 93432. In this embodiment, when the lower pressure plate 93432 is placed into the upper pressure plate 93431, it is only necessary to insert the lower pressure plate 93432 along the direction of the guide strip 93436. At this time, the steel ball in front of the elastic ball head plunger 93433 will retract longitudinally toward the elastic ball head plunger 93433 due to the force. When the lower pressure plate 93432 is further pushed inward, the spherical groove 93438 on the guide strip 93436 is aligned with the steel ball of the elastic ball head plunger 93433, and the steel ball is pushed out by the spring force to cooperate with the spherical groove 93438 and positioned.
[0033] When removing the lower pressing plate 93432, it is only necessary to pull the handle 93435 and pull it out along the direction of the guide strip 93436. The pulling out is due to the force applied to the steel ball on the elastic ball plunger 93433, which will retract longitudinally along the elastic ball plunger 93433. After the lower pressing plate 93432 is pulled out, the steel ball is reset and ejected due to the action of the spring. In the present invention, the pressing plate 9343 is configured to be detachable, so it can be quickly disassembled and assembled. The lower pressing plate 93432 can be replaced according to the different materials to be heated. Therefore, for the heating of different materials, different lower pressing plates 93432 can be directly replaced, so the heating cost is lower.
[0034] In the present invention, preferably, the heating mechanism 92 includes a heating seat 921, a support platform 922 located on both sides of the heating seat 921, a plurality of heating plates 923, and a heating plate lifting power source 924 located below the heating seat 921, wherein the plurality of heating plates 923 are horizontally arranged on the heating seat 921, and the plurality of heating plates 923 are located directly below the elastic material pressing plate 934, and the heating plate lifting power source 924 is used to drive the plurality of heating plates 923 to rise or fall simultaneously in the vertical direction, so that the plurality of heating plates 923 are close to or away from the elastic material pressing plate 934. In this embodiment, the heating plate 923 is configured to rise or fall in the vertical direction, so that when the equipment fails and the material cannot be taken out, the heating plate lifting power source 924 drives the heating plate 923 to fall, and the heating plate 923 stops heating the material, and the material can dissipate heat, thereby preventing the material from being damaged due to continuous heating due to the inability to take out.
[0035] In this embodiment, there are three heating plates 923, and the lengths of the three heating plates 923 are equal. The three heating plates 923 are arranged in order from the feeding direction to the discharging direction, and the three heating plates 923 are respectively a preheating temperature zone, a heating temperature zone A, and a heating temperature zone B. Each of the heating plates 923 is provided with a thermistor 925 for detecting the temperature of the corresponding heating plate 923, and the control system senses the information sensed by the thermistor 925, and then adjusts the temperature of the heating plate 923.
[0036] In the present invention, preferably, the third feeding mechanism 91 includes a feeding trough 911, a feeding bracket 912, a feeding platform 913 located on the feeding bracket 912, two feeding tracks 914 located on both sides of the feeding platform 913 and arranged along the length direction of the feeding platform 913, a feeding clamping unit 915 and a pressing wheel unit 916, the feeding trough 911 is located on one side of the feeding bracket 912 and is connected to the feeding platform 913, the feeding clamping unit 915 and the pressing wheel unit 916 are both arranged on the feeding bracket 912, and when working, the feeding clamping unit 915 is used to clamp or loosen the material located on the feeding platform 913. A front end sensor 919 is provided on the feeding trough 11.
[0037] Preferably, it also includes a pressing wheel unit 916, which includes a pressing wheel driving power source, a pressing wheel 9162 and a support rod 9163. The pressing wheel 9162 is arranged on the support rod 9163, and the support rod 9163 spans the feeding platform 913 and is fixed on the feeding bracket 912. There are a plurality of pressing wheels 9162, and two adjacent pressing wheels 9162 are separated by a predetermined interval. The pressing wheel 9162 is pressed on the non-component area of the material (i.e., the area without solid crystal or solid resistance, so as not to damage the components).
[0038] In the present invention, preferably, the feed clamping unit 915 includes a feed clamping bracket 9151 respectively arranged on two feed rails 914, two feed clamping power sources 9152 located on the feed clamping bracket 9151, and a feed clamping claw 9153. The feed clamping power source 9152 is used to drive the feed clamping claw 9153 to approach or move away from the feed platform 913 so as to clamp or loosen the material on the feed platform 913.
[0039] In the present invention, preferably, the discharging mechanism 94 includes a discharging trough 941, a discharging bracket 942, a discharging platform 943 located on the discharging bracket 942, two discharging tracks 944 located on both sides of the discharging platform 943 and arranged along the length direction of the discharging platform 943, a discharging clamping unit 945, and a sliding clamping unit 946 located on the discharging bracket 942 and movable along the length direction of the discharging track 944, the discharging trough 941 is located on one side of the discharging bracket 942 and communicated with the discharging platform 943, and the discharging clamping unit 945 is arranged on the discharging bracket 942. In this embodiment, a rear end sensor 9410 is provided on the discharging trough 941.
[0040] In this embodiment, the discharge compacting unit 945 has the same structure as the feed compacting unit 915, and will not be described in detail here.
[0041] In the present invention, preferably, the discharging platform 943 has a starting position 9431 and a zeroing position 9432, the discharging pressing unit 945 is located at the starting position 9431, and the sliding clamping unit 946 travels back and forth between the starting position 9431 and the zeroing position 9432. In this embodiment, the distance between the starting position 9431 and the zeroing position 9432 is set to the length of a temperature zone. In this way, each time the sliding clamping unit 946 pulls the material from the starting position 9431 to the zeroing position 9432, the material is pulled by the length of a temperature zone, and the material can just enter the next heating plate 923.
[0042] In the present invention, preferably, the sliding clamping unit 946 includes a sliding drive power source 9461, a linear guide rail 9462, a slider 9463 cooperating with the linear guide rail 9462, a mounting seat 9464, a clamping power source 9465 and an elastic clamp 9467. The linear guide rail 9462 is arranged on the discharging bracket 942 along the discharging track 944, the slider 9463 is arranged at the bottom of the mounting seat 9464, and the clamping power source 9465 is arranged on the mounting seat 9464. The clamping power source 9465 can drive the elastic clamp 9467 to close or open, thereby clamping or releasing the material. Specifically, it also includes a connecting plate 9400, the elastic clamp 9467 is installed on the connecting plate 9400, and the connecting plate is installed on the mounting plate 9464. The elastic clamp 9467 includes an upper clamp seat 947, an upper clamp 9471 located on the upper clamp seat 947, a lower clamp seat 948, a lower clamp 9481 located on the lower clamp seat 948, and a spring 949 located between the upper clamp seat 947 and the lower clamp seat 948. The upper clamp seat 947 and the lower clamp seat 948 are rotatably connected through a bearing structure so that the clamp can be closed or opened. The clamping power source 9465 is connected to the bearing shaft 9401 of the bearing structure. The clamping power source 9465 drives the elastic clamp 9467 to close or open by driving the rotation of the bearing shaft 9401. The bearing structure 940 includes a bearing shaft 9401, a bearing 9402 fixed on the bearing shaft 9401, and a fixed shaft 9403. The fixed shaft 9403 is connected to the upper clamping jaw seat 947 and the lower clamping jaw seat 948 through the bearing 9402. The upper clamping jaw seat 947 and the lower clamping jaw seat 948 rotate around the fixed shaft 9403. In this embodiment, when the sliding clamping unit 946 clamps the material, the clamping power source 9465 is actuated, and the bearing shaft 9401 fixed on the clamping power source 9465 moves forward. The bearing 9402 on the bearing shaft 9401 and the lower clamping jaw seat 948 rotate with the fixed shaft 9403 as the center. The inclined surfaces of the upper jaw seat 947 and the lower jaw seat 948 are in contact; the upper jaw seat 947 and the lower jaw seat 948 rotate along the fixed axis 9403 and the angle between the upper jaw seat 947 and the lower jaw seat 948 increases, and the upper and lower jaws mounted on the upper and lower jaw seats follow the action, the jaws close, and grip the material, and at the same time the spring 949 is compressed. When the clamping power source 9465 moves back, the bearing shaft 9402 mounted on the clamping power source 9465 moves backward, and the spring 949 mounted in the middle of the upper and lower jaw seats opens the upper and lower jaw seats, and the upper and lower jaws fixed thereon open and release the material.
[0043] Specifically, Figures 9 to 12As shown, in the present invention, preferably, the U-shaped guide trough includes a front U-shaped guide trough 51 and a rear U-shaped guide trough 52 connected to each other, and the front U-shaped guide trough 51 includes a front U-shaped guide trough body 511 and a feed sensor 512 disposed on the front U-shaped guide trough body 511. In the present invention, the front U-shaped guide trough 51 and the rear U-shaped guide trough 52 have the same structure, and specifically, the rear U-shaped guide trough 52 includes a rear U-shaped guide trough body 521 and a discharge sensor 522 disposed on the rear U-shaped guide trough body 521.
[0044] In the present invention, preferably, the fixed resistance machine 2 includes a first frame 21, on which a first workbench 22, a second workbench 23, and a first mounting table 24 are provided, the first workbench 22 is provided with a feeder mechanism 25, the second workbench 23 is provided with a second feeding mechanism 6, and the first mounting table 24 is provided with a resistance removal barrel 241, a fixed resistance head mechanism 242, a fixed resistance barrel 243, a first glue dispensing mechanism, and a first glue disc mechanism 245.
[0045] The first feeding mechanism 6 includes a Y-axis moving unit 61 and a material positioning mechanism 62 disposed on the Y-axis moving unit 61, the material positioning mechanism 62 includes a base 621, a liftable material adsorption positioning unit 63 disposed on the base 621, and an intermediate guide fixture 624. In this embodiment, an X-axis moving unit 66 is further included, and the material positioning mechanism 62 is disposed on the Y-axis moving unit 61 through the X-axis moving unit 66. The purpose of such a setting is to enable the material positioning mechanism 62 to also move along the X-axis direction. The liftable material adsorption and positioning unit 63 rises or falls so as to clamp the material 9 between the liftable material adsorption and positioning unit 63 and the intermediate guide fixture 624, or release the material 9 from between the liftable material adsorption and positioning unit 63 and the intermediate guide fixture 624, and also includes a front guide fixture 71 and a rear guide fixture 72 which are arranged in front of and behind the intermediate guide fixture 624 and connected to the intermediate guide fixture 624, a front clamping mechanism 81 is provided on the front guide fixture 71, and the front clamping mechanism 81 is connected to the front U-shaped material guide trough 51, and a rear clamping mechanism 82 is provided on the rear guide fixture 72, and the rear clamping mechanism 82 is connected to the rear U-shaped material guide trough 52. In this embodiment, the intermediate guide fixture 624 has two guide grooves, namely an inverted L-shaped guide groove 642 and a 7-shaped guide groove 641. The inverted L-shaped guide groove 642 includes a first side plate 6421 and a first cover plate 6422. The 7-shaped guide groove 641 includes a second side plate 6411 and a second cover plate 6412. The intermediate guide fixture 624, the front guide fixture 71 and the rear guide fixture 72 have the same structure. The material 9 in the present invention is a soft light strip.
[0046] In the present invention, preferably, the liftable material adsorption and positioning unit 63 includes a first power source 631 located on a base 621, a suction nozzle 632, and a top plate 633 with a cavity therein arranged above the first power source 631, a plurality of through holes 634 are provided on the upper surface of the top plate 633, the suction nozzle 632 extends into the cavity of the top plate 633 and is connected with the cavity and the through holes 634 to form a plurality of adsorption channels, the first power source 631 can push the top plate 633 to rise or fall so that the top plate 633 is close to or away from the intermediate guide fixture 624, thereby clamping or releasing the material. Specifically, the top plate 633 is close to the first cover plate 6422 of the inverted L-shaped guide groove 642 and the second cover plate 6412 of the 7-shaped guide groove 641, and the material is clamped between the top plate 633 and the first cover plate 6422 of the inverted L-shaped guide groove 642, and between the top plate 633 and the second cover plate 6412 of the 7-shaped guide groove 641. In this embodiment, there are two first power sources 631, and specifically, the first power source 631 is a cylinder. Specifically, the top plate 633 is a hollow cuboid, and a through hole is provided on the lower surface of the top plate 633 for the suction nozzle 632 to extend into. This embodiment also includes a guide column 625, one end of which is fixed on the base 621, and the other end is inserted into the cavity of the top plate 633 from the lower surface of the top plate 633. When the first power source 631 drives the top plate 633 to rise or fall, the guide column 625 plays a guiding role.
[0047] In the present invention, preferably, the front clamping mechanism 81 includes a front clamping seat 810, a first clamping power source 811 and a second clamping power source 812 located on and opposite to the front clamping seat 810, a first pressure block 813 located in front of the first clamping power source 811 and driven by the first clamping power source 811, and a second pressure block 814 located in front of the second clamping power source 812 and driven by the second clamping power source; when working, the first clamping power source 811 and the second clamping power source 812 can simultaneously drive the first pressure block 813 and the second pressure block 814 to move closer to or away from each other, thereby clamping or releasing the material. In the present invention, preferably, the front clamping mechanism 81 and the rear clamping mechanism 82 have the same structure. The rear clamping mechanism 82 includes a rear clamping seat 820, a third clamping power source 821 and a fourth clamping power source 822 located on and opposite to the rear clamping seat 820, a third pressure block 823 located in front of the third clamping power source 821 and driven by the third clamping power source 821, and a fourth pressure block 824 located in front of the fourth clamping power source 822 and driven by the fourth clamping power source 822; when working, the third clamping power source 821 and the fourth clamping power source 822 can simultaneously drive the third pressure block 823 and the fourth pressure block 824 to move closer to or away from each other, thereby clamping or releasing the material.
[0048] In the present invention, preferably, the crystal bonding machine 3 includes a second frame 31, on which a wafer worktable 311, a crystal bonding worktable 312, and a second mounting table 313 are provided, the wafer worktable 311 is provided with a crystal ring mechanism, the crystal bonding worktable 312 is provided with a second feeding mechanism 37, and the second mounting table 313 is provided with a crystal taking lens barrel 34, a crystal bonding head mechanism 35, a crystal bonding lens barrel 36, a second glue dispensing mechanism, and a second glue disk mechanism 38.
[0049] In the present invention, preferably, the second feeding mechanism 37 has the same structure as the first feeding mechanism 6. Please refer to the description of the first feeding mechanism 6 for details, which will not be repeated here.
[0050] In the present invention, preferably, the feeding mechanism 1 includes a feeding rack 11, a discharge tray 12 located on the feeding rack 11, a discharge motor 13, a controller 14 and a discharge sensor 15, the discharge motor 13 is used to drive the discharge tray 12 to discharge materials, the discharge sensor 15 is used to sense the discharged materials, the discharge motor 13 and the discharge sensor 15 are electrically connected to the controller 14, and when the discharge sensor 15 senses the material, the controller 14 controls the discharge motor 13 to stop discharging the material.
[0051] When the present invention is in use, the discharge motor 13 of the feeding mechanism 1 works to drive the discharge tray 12 to discharge the material, and the front end of the material 9 is manually placed on the top plate 633 at the middle guide fixture 624 of the blocking machine, and the part behind the front end of the material 9 is inserted into the rear guide fixture 72; when the feeding sensor 512 senses that there is material and the discharging sensor 522 senses that there is no material, the control system (not shown in the figure) controls the negative pressure source (not shown in the figure) to provide negative pressure to the suction nozzle 632, and the cavity and the plurality of through holes 634 are connected to form a plurality of adsorption channels that adsorb the material 9 on the top plate 633. At the same time, the first power source 631 pushes the top plate 633 to rise until the top plate 633 rises to clamp the material 9 between the top plate 633 and the middle guide fixture 624; then the equipment blocks the material 9; after the blocking is completed, the Y-axis moving unit 61 moves The movable base 621, the liftable material adsorption and positioning unit 623 on the base 621, and the material 9 move toward the rear guide fixture 72; after the base 621, the liftable material adsorption and positioning unit 623 on the base 621, and the material 9 move to the predetermined position, the front clamping mechanism 81 clamps the front end of the material 9, and the rear clamping mechanism 82 clamps the rear end of the material 9; the control system controls the negative pressure source to stop providing negative pressure to the suction nozzle 632, and several adsorption channels stop adsorbing the material 9 on the top plate 633, and at the same time the first power source 631 drives the top plate 633 to descend until the top plate 633 descends to the material 9 between the top plate 633 and the middle guide fixture 624 and is released; then the Y-axis moving unit 61 drives the base 621 and the liftable material adsorption and positioning unit 623 on the base 621 to move toward the middle guide fixture 624 to achieve reset;The above-mentioned actions are repeated cyclically, so that the rolled or long-length material 9 can be solidified, and the solidified material 9 is transported to the rear solidifying machine 3 for solidification. The second feeding mechanism 37 of the solidifying machine has the same structure as the first feeding mechanism 6, and the working process is also the same, which will not be described one by one here. The material after solidification enters the online welding machine 90, and the material passes through the third feeding mechanism 91, the heating mechanism 92 and the pressing mechanism 93, and reaches the starting position 9431 of the discharge platform 943 of the discharge mechanism 94, and exceeds the starting position 9431. Then the feeding pressing unit 915 and the discharge pressing unit 945 both press the material, and the material is located on the supporting platform 922 of the heating mechanism 92. The heating plate lifting power source 924 of the heating mechanism 92 drives several of the heating plates 923 to rise simultaneously in the vertical direction until the heating plates 923 and the lower surface of the material are aligned. The surfaces are pressed against each other. At the same time, the pressing power source 932 drives the pressing support arm 933 and the elastic pressing plate 934 to descend in the vertical direction until the elastic pressing plate 934 presses the upper surface of the material to ensure that the material is in close contact with the heating plate 923. After heating for a predetermined time, the heating plate lifting power source 924 drives several of the heating plates 923 to descend in the vertical direction at the same time, and then the pressing power source 932 drives the pressing support arm 933 and the elastic pressing plate 934 to rise in the vertical direction. At this time, the sliding clamping unit 946 of the discharging mechanism 94 clamps the material, and the feed clamping unit 915 and the discharging clamping unit 945 both release the material. The sliding clamping unit 946 of the discharging mechanism 94 clamps the material and moves it a predetermined distance in the discharging direction. In this embodiment, the predetermined distance is the length of a temperature zone, so that the rear part of the material can enter the next temperature zone. Then the next cycle is carried out. In this way, the rolled and continuous soft materials can be welded. Compared with the prior art, the present invention has a wider range of applications. In the present invention, when the front sensor 919 does not sense the material or the rear sensor 9410 senses the material, the heating plate 923 descends, the elastic pressure plate 934 rises, and the heating plate 923 is separated from the material, thereby stopping the heating of the material. Then the material enters the rear receiving mechanism 4 and is received by the receiving mechanism 4. The receiving mechanism 4 has the same structure as the feeding mechanism. For details, please refer to the aforementioned receiving structure 4, which will not be described here one by one. ;
[0052] The present invention can also be set as a second embodiment (such as Figure 13 to Figure 14 As shown in the figure, the second embodiment is substantially the same as the first embodiment, except that, according to the needs of the customer, there are three die bonders 3. In the present invention, the number of the die bonders 3 and the resistor bonders 2 can be set as required, and the present invention does not limit this.
Claims
1. A continuous soft light strip connection machine, characterized by: The invention comprises a feeding mechanism (1), a resistor fixing machine (2), a crystal fixing machine (3), an online welding machine (90), a material receiving mechanism (4), and a plurality of U-shaped material guide grooves arranged in sequence, wherein two adjacent mechanisms are connected via the U-shaped material guide grooves, the online welding machine (90) comprises a welding frame (910), and a third feeding mechanism (91), a heating mechanism (92), a material pressing mechanism (93), and a material discharging mechanism (94) located on the welding frame (910); the heating mechanism (92) comprises three heating plates (923), and the heating plates (923) are arranged in sequence from the feeding direction to the discharging direction, and are respectively a preheating temperature zone, a heating ... zone A and heating temperature zone B; each of the heating plates (923) is provided with a thermistor (925) for detecting the temperature of the corresponding heating plate (923), and the control system senses the information sensed by the thermistor (925), and then regulates the temperature of the heating plate (923); the solid resistance machine (2) comprises a first frame (21), the first frame (21) is provided with a first workbench (22), a second workbench (23), and a first mounting table (24), the first workbench (22) is provided with a feeder mechanism (25), the second workbench (23) is provided with a first feeding mechanism (6), the first mounting table (24) A resistance-removing lens barrel (241), a resistance-fixing head mechanism (242), a resistance-fixing lens barrel (243), a first glue-dispensing mechanism, and a first glue-disc feeding mechanism (245) are provided on the first feeding mechanism (6); the first feeding mechanism (6) comprises a Y-axis moving unit (61) and a material positioning mechanism (62) arranged on the Y-axis moving unit (61); the material positioning mechanism (62) comprises a base (621), a liftable material adsorption positioning unit (63) arranged on the base (621), and an intermediate guide fixture (624); the liftable material adsorption positioning unit (63) rises or falls so as to clamp the material (9) in the liftable material adsorption positioning unit. (63) and the middle guide fixture (624), or releases the material (9) from between the liftable material adsorption positioning unit (63) and the middle guide fixture (624), and also includes a front guide fixture (71) and a rear guide fixture (72) arranged in front of and behind the middle guide fixture (624) and connected to the middle guide fixture (624), a front material clamping mechanism (81) is provided on the front guide fixture (71), and the front material clamping mechanism (81) is connected to the front U-shaped material guide trough (51), and a rear material clamping mechanism (82) is provided on the rear guide fixture (72), and the rear material clamping mechanism (82) is connected to the rear U-shaped material guide trough (52);During welding, the third feeding mechanism (91) and the discharging mechanism (94) of the online welding machine (90) press the two ends of the material, the material is located on the heating mechanism (92) and the material pressing mechanism (93) presses the material downward from the top, after heating for a predetermined time, the heating mechanism (92) descends, the material pressing mechanism (93) releases the material upward, the material is clamped by the discharging mechanism (94) and moved in the discharging direction by a predetermined distance, and the material enters the next temperature zone, and the cycle continues. ; 2. The continuous soft light strip connection machine according to claim 1, characterized in that: The pressing mechanism (93) is located on one side of the heating mechanism (92), the third feeding mechanism (91) is located in front of the heating mechanism (92) and the pressing mechanism (93), the discharging mechanism (94) is located behind the heating mechanism (92) and the pressing mechanism (93), the pressing mechanism (93) comprises a pressing base (931), a pressing power source (932) located on the pressing base (931), a pressing support arm (933) and an elastic pressing plate (934), The first end of the pressing arm (933) is connected to the pressing power source (932), and the elastic pressing plate (934) is connected to the second end of the pressing arm (933). The elastic pressing plate (934) is located directly above the heating mechanism (92). The pressing power source (932) can drive the pressing arm (933) and the elastic pressing plate (934) to rise or fall in the vertical direction, thereby making the elastic pressing plate (934) move away from or close to the heating mechanism (92).
3. The continuous soft light strip connection machine according to claim 2, characterized in that: The elastic pressing plate (934) comprises a pressing substrate (9341), a flexible pressing structure (9342) and a pressing plate (9343); the pressing substrate (9341) is located on the pressing plate (9343); the upper surface of the pressing substrate (9341) is connected to the second end of the pressing support arm (933); the pressing substrate (9341) and the pressing plate (9343) are connected via the flexible pressing structure (9342).
4. The continuous soft light strip connection machine according to claim 2 or 3, characterized in that: The heating mechanism (92) further comprises a heating seat body (921), support platforms (922) located on both sides of the heating seat body (921), and a heating plate lifting power source (924) located below the heating seat body (921); the heating plate (923) is horizontally arranged on the heating seat body (921), and the heating plate (923) is located directly below the elastic pressing plate (934); the heating plate lifting power source (924) is used to drive the heating plates (923) to rise or fall simultaneously in the vertical direction, so that the heating plates (923) are close to or away from the elastic pressing plate (934).
5. The continuous soft light strip connection machine according to claim 2 or 3, characterized in that: The third feeding mechanism (91) comprises a feeding trough (911), a feeding support (912), a feeding platform (913) located on the feeding support (912), two feeding tracks (914) located on both sides of the feeding platform (913) and arranged along the length direction of the feeding platform (913), a feeding pressing unit (915) and a pressing wheel unit (916); the feeding trough (911) is located on one side of the feeding support (912) and is connected to the feeding platform (913); the feeding pressing unit (915) and the pressing wheel unit (916) are both arranged on the feeding support (912); when in operation, the feeding pressing unit (915) is used to press or loosen the material located on the feeding platform (913).
6. The continuous soft light strip connection machine according to claim 2 or 3, characterized in that: The discharging mechanism (94) comprises a discharging trough (941), a discharging bracket (942), a discharging platform (943) located on the discharging bracket (942), two discharging tracks (944) located on both sides of the discharging platform (943) and arranged along the length direction of the discharging platform (943), a discharging clamping unit (945), and a sliding clamping unit (946) located on the discharging bracket (942) and movable along the length direction of the discharging tracks (944). The discharging trough (941) is located on one side of the discharging bracket (942) and is connected to the discharging platform (943). The discharging clamping unit (945) is arranged on the discharging bracket (942).
7. The continuous soft light strip connection machine according to any one of claims 1 to 3, characterized in that: The liftable material adsorption and positioning unit (63) comprises a first power source (631) located on a base (621), a suction nozzle (632), and a top plate (633) provided with a cavity therein and arranged above the first power source (631); a plurality of through holes (634) are provided on the upper surface of the top plate (633); the suction nozzle (632) extends into the cavity of the top plate (633) and is connected with the cavity and the through holes (634) to form a plurality of adsorption channels; the first power source (631) can push the top plate (633) to rise or fall so that the top plate (633) is close to or away from the intermediate guide fixture (624), thereby clamping or releasing the material.
8. The continuous soft light strip connection machine according to any one of claims 1 to 3, characterized in that: The crystal bonding machine (3) comprises a second frame (31), on which a wafer workbench (311), a crystal bonding workbench (312), and a second mounting platform (313) are arranged; the wafer workbench (311) is provided with a crystal ring mechanism; the crystal bonding workbench (312) is provided with a second feeding mechanism (37); and the second mounting platform (313) is provided with a crystal taking lens barrel (34), a crystal bonding head mechanism (35), a crystal bonding lens barrel (36), a second glue dispensing mechanism, and a second glue disk mechanism (38).
Citation Information
Patent Citations
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