Handheld flat or curved product laminating device and method

By designing handheld flat or curved product bonding devices, the articulated structure and elastic components are used to achieve low-cost fitting of medium and large-size products, solving the problem that traditional equipment is difficult to meet the requirements of medium and large-size products.

CN112096705BActive Publication Date: 2025-02-11YANTAI ZHENGHAI TECH CO LTD
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Patent Information

Application Number
CN202011031039.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-27
Publication Date
2025-02-11
Estimated Expiration
2040-09-27

AI Technical Summary

Technical Problem

Traditional fitting equipment is difficult to meet the production requirements of medium and large-size products, especially in the low cost and rapid achievement of flat or curved product fit.

Method used

A handheld flat or curved product bonding device is designed, including the first support part and the second support part being hinged by a rotating shaft, indirectly connecting an elastic element and a pressing roller, and the locking block limits the opening and closing angle between 90° and 120°. Achieve flexibility and stability of the fitting device.

Benefits of technology

It realizes low-cost fit between flat products and curved products with a certain curvature, and is especially suitable for the fitting between Film and Film and Film and CoverGlass. The equipment is flexible in use, simple in operation, and low in investment and production costs.

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Abstract

A handheld flat or curved product laminating device and method, wherein one end of a first support part is hinged with one end of a second support part through a rotating shaft, an elastic element is connected between the first support part and the second support part; the other end of the first support part is connected with a pressure roller through a bearing, a first fixing frame is connected between the first support parts, and a hand-held handle is connected in the middle of the first fixing frame; a second fixing frame is connected between the second support parts; a clamping block is provided at the end of the first support part, the clamping block forms a limited slot, a through opening is formed at the center of the second support part, one end of the first support part passes through the through opening and is hinged with the second support part through the rotating shaft in the area of ​​the limited slot, and the clamping block limits the opening and closing angle between the first support part and the second support part to 90° to 120°. The present invention can realize the laminating of flat products and curved products with a certain curvature, is flexible and simple to use, has low equipment investment cost and production cost, and realizes low-cost laminating operations for medium and large-sized products.
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Description

Technical Field

[0001] The present invention belongs to the field of touch display technology, and in particular relates to a handheld flat or curved product laminating device and method. Background Art

[0002] In the 5G era of Internet + big data, fields such as wearable products, smart homes, smart teaching, office meetings, etc. are developing rapidly. The demand for medium and large-sized touch screens and flexible panels is becoming more and more urgent, and the requirements for equipment are also relatively higher.

[0003] Traditional bonding equipment used in traditional consumer electronic products (including mobile phones, tablets, laptops, etc.) can no longer meet the production requirements of medium and large-sized (≥21-inch) products. However, the equipment update and investment costs are very high, and the equipment improvement cycle is long, which brings huge challenges to manufacturers. At present, the cost of medium and large-sized (≥21-inch) bonding machines in the industry is high, and the bonding of curved products with a certain curvature is not mature, resulting in a high bonding cost for curved products with a certain curvature. A low-cost and fast technical solution for bonding flat or curved products is urgently needed. Summary of the invention

[0004] To this end, the present invention provides a handheld flat or curved product laminating device and method, which can achieve low-cost laminating of flat products and curved products with a certain curvature.

[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a handheld flat or curved product laminating device, comprising a first support part and a second support part, one end of the first support part and one end of the second support part are hingedly connected through a rotating shaft, an elastic element is connected between the first support part and the second support part; the other end of the first support part is connected to a pressure roller through a bearing, a first fixing frame is connected between the first support parts, and a handheld handle is connected to the middle of the first fixing frame; a second fixing frame is connected between the second support parts;

[0006] A clamping block is provided at the end of the first support part, and the clamping block forms a limiting groove. A through opening is formed at the center of the second support part. One end of the first support part passes through the through opening and is hinged to the second support part in the area of ​​the limiting groove through a rotating shaft. The clamping block limits the opening and closing angle between the first support part and the second support part to 90°~120°.

[0007] As a preferred solution of the handheld flat or curved product laminating device, the first supporting part is two brackets parallel to each other, and the pressing roller is connected to the end of the bracket through a bearing;

[0008] The second supporting part is two supporting columns parallel to each other, and a through opening is formed in the center of the supporting columns;

[0009] The bottom of the second supporting part is connected with a roller.

[0010] As a preferred solution for a handheld flat or curved product laminating device, the pressure roller includes a rubber layer, a metal core and a roller neck; the rubber layer is wrapped around the surface of the metal core, and the metal core is connected to the bearing at the end of the bracket through the roller neck.

[0011] As a preferred solution for a handheld flat or curved product fitting device, the first fixing frame is connected to a position between 1 / 3 and 2 / 3 of the length direction of the first supporting portion; the second fixing frame is connected to a position between 1 / 3 and 2 / 3 of the length direction of the second supporting portion.

[0012] As a preferred solution of the handheld flat or curved product laminating device, the elastic element is a spring, and the connection position of the elastic element on the first supporting part is between the first fixing frame and the rotating shaft;

[0013] The connection position of the elastic element on the second supporting portion is between the second fixing frame and the rotating shaft.

[0014] As a preferred solution of the handheld flat or curved product bonding device, the clamping block includes a left clamping member and a right clamping member, and the limiting groove is formed between the left clamping member and the right clamping member;

[0015] The left clamp is attached to the side of the second support portion to limit the opening and closing angle between the first support portion and the second support portion to be less than 90°.

[0016] As a preferred solution of the handheld flat or curved product fitting device, a gap is provided between the right clamp and the side of the second support portion, and the right clamp limits the opening and closing angle between the first support portion and the second support portion to be greater than 120°.

[0017] As a preferred solution of the handheld flat or curved product laminating device, the adhesive layer is made of silicone; and the bracket of the first supporting part is made of one of stainless steel, aluminum alloy or bakelite.

[0018] The present invention also provides a handheld flat or curved product lamination method, comprising the following steps:

[0019] Place the handheld flat or curved product laminating device on the laminating platform, and buckle the first support part and the second support part on the laminating platform; adjust the position of the handheld flat or curved product laminating device to determine the laminating direction and laminating distance;

[0020] Placing the first layer of material to be bonded on the bonding platform, with one end of the first layer of material located at the pressure roller of the first support portion, adjusting the starting position of bonding, and fixing the first layer of material;

[0021] Place the second layer of material to be laminated on the first layer of material, adjust the starting position of the lamination, and fix the second layer of material;

[0022] Place your hand on the handle and apply a push force in the bonding direction to complete the bonding of the first layer of material and the second layer of material.

[0023] In the technical solution of the present invention, one end of the first support part is hinged with one end of the second support part through a rotating shaft, and an elastic element is connected between the first support part and the second support part; the other end of the first support part is connected with a pressure roller through a bearing, a first fixed frame is connected between the first support parts, and a hand-held handle is connected in the middle of the first fixed frame; a second fixed frame is connected between the second support parts; a clamping block is provided at the end of the first support part, and the clamping block forms a limited slot, and a through-hole is formed in the center of the second support part, and one end of the first support part passes through the through-hole and is hinged with the second support part through the rotating shaft in the area of ​​the limited slot, and the clamping block limits the opening and closing angle between the first support part and the second support part to 90°~120°. The present invention can realize the lamination of flat products and curved products with a certain curvature, especially Film and Film (soft to soft) lamination, Film and CoverGlass (soft to hard) lamination, the present invention is flexible to use, simple to operate, low in equipment investment cost and production cost, and realizes low-cost lamination of medium and large-sized products. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of a handheld flat or curved product laminating device provided in an embodiment of the present invention;

[0026] Figure 2 It is a front view structural schematic diagram of a handheld flat or curved surface product laminating device provided in an embodiment of the present invention;

[0027] Figure 3 A schematic diagram of the structure of a pressure roller in a handheld flat or curved product laminating device provided in an embodiment of the present invention;

[0028] Figure 4 It is a schematic diagram of the combination of the first supporting part, the second supporting part and the clamping block in the handheld flat or curved product laminating device provided in an embodiment of the present invention;

[0029] Figure 5It is a schematic diagram of the handheld flat or curved product bonding device provided in an embodiment of the present invention;

[0030] Figure 6 The present invention is a flowchart of a handheld flat or curved product lamination method provided in an embodiment of the present invention.

[0031] In the figure, 1, first supporting part; 2, second supporting part; 3, elastic element; 4, pressure roller; 5, first fixing frame; 6, hand-held handle; 7, second fixing frame; 8, clamping block; 9, limiting groove; 10, through opening; 11, roller; 12, left clamping piece; 13, right clamping piece; 14, gap; 15, rubber layer; 16, metal core; 17, roller neck. DETAILED DESCRIPTION

[0032] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , a handheld flat or curved product laminating device is provided, comprising a first support part 1 and a second support part 2, one end of the first support part 1 is hinged to one end of the second support part 2 through a rotating shaft, an elastic element 3 is connected between the first support part 1 and the second support part 2; the other end of the first support part 1 is connected to a pressing roller 4 through a bearing, a first fixing frame 5 is connected between the first support parts 1, and a handheld handle 6 is connected to the middle of the first fixing frame 5; a second fixing frame 7 is connected between the second support parts 2;

[0034] A clamping block 8 is provided at the end of the first support portion 1, and the clamping block 8 forms a limiting groove 9. A through opening 10 is formed at the center of the second support portion 2. One end of the first support portion 1 passes through the through opening 10 and is hinged to the second support portion 2 in the area of ​​the limiting groove 9 via a rotating shaft. The clamping block 8 limits the opening and closing angle between the first support portion 1 and the second support portion 2 to 90°~120°.

[0035] Specifically, the first support part 1 is two brackets parallel to each other, and the pressure roller 4 is connected to the end of the bracket through a bearing; the second support part 2 is two support columns parallel to each other, and a through hole 10 is formed in the center of the support column. One end of the bracket passes through the through hole 10 and is hinged to the support column in the area of ​​the limit groove 9 through a rotating shaft, and the hinged part is limited to the section of the limit groove 9, so as to realize that when the first support part 1 and the second support part 2 rotate relative to each other, the opening and closing angle between the first support part 1 and the second support part 2 is limited to 90°~120° by the block 8.

[0036] Specifically, the width of the block 8 is greater than the width of the through opening 10 to prevent the block 8 from sliding through the through opening 10 and ensure that it can play a limiting role.

[0037] Specifically, the bottom of the second support portion 2 is connected with a roller 11. The design of the roller 11 facilitates the movement on the laminating platform when the laminating is pushed by the hand-held handle 6, thereby saving the laminating thrust.

[0038] Specifically, the clamping block 8 includes a left clamping member 12 and a right clamping member 13, and the limiting groove 9 is formed between the left clamping member 12 and the right clamping member 13; the left clamping member 12 is attached to the side of the second support portion 2 to limit the opening and closing angle between the first support portion 1 and the second support portion 2 to be less than 90°. A gap 14 is provided between the right clamping member 13 and the side of the second support portion 2, and the right clamping member 13 limits the opening and closing angle between the first support portion 1 and the second support portion 2 to be greater than 120°. Since the left clamping member 12 is attached to the side of the second support portion 2, the second support portion 2 is blocked from rotating toward the left clamping member 12, that is, the minimum opening and closing angle between the first support portion 1 and the second support portion 2 is ensured to be 90°. At the same time, since the right clamping member 13 is provided with a gap 14 between the side of the second support portion 2, the second support portion 2 can rotate toward the right clamping member 13, but when it rotates to 120°, it is blocked by the right clamping member 13, so as to prevent the opening and closing angle between the first support portion 1 and the second support portion 2 from exceeding 120°.

[0039] Specifically, the distance of the gap 14 can be determined by the angular geometric relationship. Under the technical inspiration of the present technical solution, a person skilled in the art can also determine the size of the gap 14 through a limited number of tests to ensure that the opening and closing angle between the first support part 1 and the second support part 2 does not exceed 120°.

[0040] Specifically, the elastic element 3 is a spring, and the connection position of the elastic element 3 on the first support part 1 is between the first fixing frame 5 and the rotating shaft; the connection position of the elastic element 3 on the second support part 2 is between the second fixing frame 7 and the rotating shaft. The elastic element 3 is connected between the first support part 1 and the second support part 2. When a force is applied to the hand-held handle 6, the elastic element 3 can balance the force applied to the hand-held handle 6, so that the second support part 2 rotates smoothly around the first support part 1, which helps the stability of the fit and achieves the best fit effect.

[0041] In one embodiment of the handheld flat or curved product laminating device, the pressing roller 4 includes a rubber layer 15, a metal core 16 and a roller neck 17; the rubber layer 15 is wrapped around the surface of the metal core 16, and the metal core 16 is connected to the bearing at the end of the bracket through the roller neck 17. The rubber layer 15 is made of silicone; the rubber layer 15 has good heat resistance, elasticity, and separation, and avoids deformation and adhesion during the laminating process.

[0042] In one embodiment of the handheld flat or curved product laminating device, the first fixing frame 5 is connected to a position between 1 / 3 and 2 / 3 of the length of the first support portion 1; the second fixing frame 7 is connected to a position between 1 / 3 and 2 / 3 of the length of the second support portion 2. Thus, the center of gravity of the entire laminating device is close to the geometric center, which is convenient for operation and placement.

[0043] In one embodiment of the handheld flat or curved product laminating device, the bracket of the first support part 1 is made of stainless steel, aluminum alloy or bakelite to ensure the strength of the bracket of the first support part 1 and prevent it from being deformed.

[0044] See also Figure 5 and Figure 6 The present invention also provides a handheld flat or curved product lamination method, comprising the following steps:

[0045] S1: placing the handheld flat or curved product laminating device in the embodiment on a laminating platform, buckling the first support part 1 and the second support part 2 on the laminating platform; adjusting the position of the handheld flat or curved product laminating device, and determining the laminating direction and laminating distance;

[0046] S2: placing the first layer of material to be bonded on the bonding platform, with one end of the first layer of material located at the pressure roller 4 of the first support part 1, adjusting the starting position of bonding, and fixing the first layer of material;

[0047] S3: placing the second layer of material to be laminated on the first layer of material, adjusting the starting position of the lamination, and fixing the second layer of material;

[0048] S4: Press the hand on the hand-held handle 6 and apply a pushing force along the bonding direction to complete the bonding of the first layer of material and the second layer of material.

[0049] In the technical solution of the present invention, one end of the first support part 1 is hinged to one end of the second support part 2 through a rotating shaft, and an elastic element 3 is connected between the first support part 1 and the second support part 2; the other end of the first support part 1 is connected to a pressure roller 4 through a bearing, a first fixed frame 5 is connected between the first support parts 1, and a hand-held handle 6 is connected to the middle of the first fixed frame 5; a second fixed frame 7 is connected between the second support parts 2; a clamping block 8 is provided at the end of the first support part 1, and the clamping block 8 forms a limiting groove 9, and a through opening 10 is formed in the center of the second support part 2, one end of the first support part 1 passes through the through opening 10 and is hinged to the second support part 2 in the area of ​​the limiting groove 9 through a rotating shaft, and the clamping block 8 limits the opening and closing angle between the first support part 1 and the second support part 2 to 90°~120°. Since the left clamp 12 is in contact with the side of the second support part 2, the second support part 2 is blocked from rotating toward the left clamp 12, which ensures that the opening and closing angle between the first support part 1 and the second support part 2 is at least 90°. At the same time, since a gap 14 is provided between the right clamp 13 and the side of the second support part 2, the second support part 2 can rotate toward the right clamp 13, but when it rotates to 120°, it is blocked by the right clamp 13, which prevents the opening and closing angle between the first support part 1 and the second support part 2 from exceeding 120°. The elastic element 3 is connected between the first support part 1 and the second support part 2. When a force is applied to the hand-held handle 6, the elastic element 3 can balance the force applied to the hand-held handle 6, so that the second support part 2 rotates smoothly around the first support part 1, which helps the stability of the fit and achieves the best fit effect. When in use, place the handheld flat or curved product laminating device on the laminating platform, and buckle the first support part 1 and the second support part 2 on the laminating platform; adjust the position of the handheld flat or curved product laminating device to determine the laminating direction and laminating distance; place the first layer of material to be laminated on the laminating platform, with one end of the first layer of material located at the pressure roller 4 of the first support part 1, adjust the starting position of laminating, and fix the first layer of material; place the second layer of material to be laminated on the first layer of material, adjust the starting position of laminating, and fix the second layer of material; press the hand on the handheld handle 6, apply thrust along the laminating direction, and complete the laminating of the first layer of material and the second layer of material. The present invention can realize the laminating of flat products and curved products with a certain curvature, especially involving the laminating of Film and Film (soft to soft), and the laminating of Film and Cover Glass (soft to hard). The present invention is flexible to use, simple to operate, and has low equipment investment cost and production cost, and realizes low-cost laminating operations for medium and large-sized products.

[0050] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.

Claims

1. A handheld flat or curved product laminating device, characterized in that: The invention comprises a first support part (1) and a second support part (2), one end of the first support part (1) and one end of the second support part (2) being hingedly connected via a rotating shaft, an elastic element (3) being connected between the first support part (1) and the second support part (2); the other end of the first support part (1) being connected to a pressure roller (4) via a bearing, a first fixing frame (5) being connected between the first support parts (1), a hand-held handle (6) being connected to the middle of the first fixing frame (5); and a second fixing frame (7) being connected between the second support parts (2); A clamping block (8) is provided at the end of the first support portion (1), the clamping block (8) forms a limiting groove (9), a through opening (10) is formed at the center of the second support portion (2), one end of the first support portion (1) passes through the through opening (10) and is hingedly connected to the second support portion (2) in the region of the limiting groove (9) via a rotating shaft, the clamping block (8) limiting the opening and closing angle between the first support portion (1) and the second support portion (2) to 90° to 120°; The first support part (1) is two brackets parallel to each other, and the pressure roller (4) is connected to the end of the bracket via a bearing; The second support portion (2) is two support columns parallel to each other, and a through opening (10) is formed at the center of the support column; The bottom of the second support portion (2) is connected to a roller (11); The first fixing frame (5) is connected to a position between 1 / 3 and 2 / 3 of the length direction of the first supporting portion (1); and the second fixing frame (7) is connected to a position between 1 / 3 and 2 / 3 of the length direction of the second supporting portion (2).

2. A handheld flat or curved product laminating device according to claim 1, characterized in that: The pressure roller (4) comprises a rubber layer (15), a metal core (16) and a roller neck (17); the rubber layer (15) is wrapped around the surface of the metal core (16), and the metal core (16) is connected to the bearing at the end of the bracket through the roller neck (17).

3. A handheld flat or curved product laminating device according to claim 1, characterized in that: The elastic element (3) is a spring, and the connection position of the elastic element (3) on the first support portion (1) is between the first fixing frame (5) and the rotating shaft; The connection position of the elastic element (3) on the second supporting portion (2) is between the second fixing frame (7) and the rotating shaft.

4. A handheld flat or curved product laminating device according to claim 1, characterized in that: The clamping block (8) comprises a left clamping piece (12) and a right clamping piece (13), and the limiting groove (9) is formed between the left clamping piece (12) and the right clamping piece (13); The left clamp (12) is fitted to the side of the second support portion (2) to limit the opening and closing angle between the first support portion (1) and the second support portion to less than 90°.

5. A handheld flat or curved product laminating device according to claim 4, characterized in that: A gap (14) is provided between the right clamp (13) and the side of the second support portion (2), and the right clamp (13) limits the opening and closing angle between the first support portion (1) and the second support portion to be greater than 120°.

6. A handheld flat or curved product laminating device according to claim 2, characterized in that: The adhesive layer (15) is made of silica gel; the bracket of the first supporting part (1) is made of one of stainless steel, aluminum alloy or bakelite.

7. A handheld flat or curved product lamination method, characterized in that: The following steps are involved: Placing the handheld flat or curved product bonding device according to any one of claims 1 to 6 on a bonding platform, and buckling the first support part (1) and the second support part (2) on the bonding platform; Adjust the position of the handheld flat or curved product bonding device to determine the bonding direction and distance; Placing a first layer of material to be bonded on the bonding platform, with one end of the first layer of material positioned at the pressure roller (4) of the first support portion (1), adjusting the starting position of bonding, and fixing the first layer of material; Place the second layer of material to be laminated on the first layer of material, adjust the starting position of the laminate, and fix the second layer of material; The hand is pressed on the hand-held handle (6) and a pushing force is applied in the bonding direction to complete the bonding of the first layer of material and the second layer of material.

Citation Information

Patent Citations

  • Handheld planar or curved surface product attaching device

    CN213235704U