A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine

Abstract

The invention discloses a single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine, comprising a frame, an ultrasonic controller, a power device, a stainless steel tank, and an electrical control device are arranged on the frame; the stainless steel tank is equipped with a conveyor belt device, an ultrasonic device, a bottom electric heater, and a photoelectric detector; the bottom heater is installed at the bottom of the stainless steel tank; the conveyor belt device comprises a coupling main wheel, a driven wheel, an upper track, a lower track, an anti-drop plate, a positioning plate, a chain positioning anti-slip rail, a cleaning fixture, and a transmission chain; the coupling main wheel is connected to the driven wheel through a transmission chain; the coupling main wheel and the driven wheel are both connected to the stainless steel tank through a rotating shaft and a keyway; by adopting the single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine for cleaning, the structure is simple, easy to implement, the cleaning effect is good, and the cleaning efficiency is high.

Description

Technical Field

[0001] The invention relates to a single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine, belonging to the technical field of cleaning machines. Background Art

[0002] At present, many precision machined metal parts need to be cleaned to remove rust, dirt, oxides, etc. Many people use cleaning machines to clean them. There are many types of cleaning machines on the market. However, the existing cleaning machines have the problems of single function, incomplete cleaning and low cleaning efficiency. Summary of the invention

[0003] In view of the above-mentioned technical problems, the purpose of the present invention is to propose a single-slot double-chain "O"-type circulating suspended ultrasonic cleaning machine to solve the problems of single function, unclean cleaning and low cleaning efficiency of the cleaning machine.

[0004] The technical solution of the present invention is achieved as follows: a single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine, including a frame, on which an ultrasonic controller, a power device, a stainless steel tank, and an electrical control device are arranged; the ultrasonic controller is supported and installed above one end of the frame by a bracket; the power device is installed below the ultrasonic controller; the stainless steel tank is equipped with a conveyor belt device, an ultrasonic device, a bottom electric heater, and a photoelectric detector; the bottom electric heater is installed at the bottom of the stainless steel tank; the conveyor belt device includes a coupling main wheel, a driven wheel, an upper track, a lower track, an anti-drop plate, a positioning plate, a chain positioning anti-slip rail, a cleaning fixture, and a transmission chain; the coupling main wheel is connected to the driven wheel through a transmission chain; the coupling main wheel and the driven wheel are both connected to the stainless steel tank through a coupling; the upper track and the lower track are fixed at the upper and lower positions where the transmission chain is meshed with the coupling main wheel and the driven wheel;

[0005] Preferably, a slot cover is provided on the top of the stainless steel slot; the slot cover is divided into a left slot cover and a right slot cover, and handles are provided on the tops of the left slot cover and the right slot cover.

[0006] Preferably, an overflow port and a sewage outlet are provided at corresponding upper and lower positions on the side of the stainless steel tank; the sewage outlet is arranged on the side of the bottom tank of the stainless steel tank; and the overflow port is above the side of the stainless steel tank.

[0007] Preferably, the power device is composed of a transmission motor, a transmission gearbox, and a second transmission chain; the transmission gearbox is connected to the coupling main wheel through the second transmission chain; and the transmission motor is connected to the transmission gearbox.

[0008] Preferably, the ultrasonic device includes 2 side ultrasonic waves, 2 bottom ultrasonic waves, and 2 top ultrasonic waves; the 2 side ultrasonic waves are installed on the opposite sides of the stainless steel tank; the 2 bottom ultrasonic waves are installed on the stainless steel bottom tank through the inclined bottom tank plate; the 2 top ultrasonic waves are installed in the middle part of the stainless steel tank.

[0009] Preferably, the electrical control device is composed of an electrical control box, a photoelectric detector, and an electrical control panel; the electrical control box is fixed to one end of the frame through a panel; the electrical control panel is installed on the outer groove of the stainless steel tank, and it is composed of an alarm, start, emergency stop, temperature control, and heating indication buttons; the photoelectric detector is installed on the stainless steel tank above the upper track.

[0010] Preferably, the chain positioning anti-skid rail is composed of a support bar, an upper support plate, a lower support plate, a chain plate, a sprocket, a chain shaft, and a groove side plate; and the chain positioning anti-skid rail is connected to an anti-drop plate.

[0011] Preferably, the coupling main wheel is assembled and arranged by wheel plates, nuts and bolts.

[0012] Preferably, the positioning plate is fixed on the transmission chain; and the cleaning fixture is installed on the positioning plate.

[0013] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0014] The single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine of the present invention has a simple structure and is easy to implement. By adopting the single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine for cleaning, the cleaning effect is better and the cleaning efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The technical solution of the present invention is further described below in conjunction with the accompanying drawings:

[0016] Figure 1 It is a structural schematic diagram of a single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine of the present invention;

[0017] Figure 2 A schematic diagram of a wheel assembly and sorting structure of the present invention;

[0018] Figure 3 It is a structural schematic diagram of a double-chain "O" type transmission device of the present invention;

[0019] Figure 4 It is a schematic diagram of a chain positioning anti-slip rail structure of the present invention;

[0020] Among them: 1. Frame; 2. Ultrasonic controller; 3. Stainless steel tank; 4. Tank cover; 5. Machine feet; 6. Bottom electric heating; 7. Drain port; 8. Overflow port; 9. Photoelectric detector; 10. Inclined bottom tank plate; 11. Coupling main wheel; 12. Driven wheel; 13. Upper track; 14. Lower track; 15. Anti-drop plate; 16. Positioning plate; 17. Cleaning fixture; 18. Transmission chain; 19. Left tank cover; 20. Right tank cover; 21. Handle; 22. Transmission motor; 23. Transmission gearbox; 24. Transmission chain; 25. Side ultrasonic; 26. Bottom ultrasonic; 27. Upper ultrasonic; 28. Electrical control panel; 29. ​​Support bar; 30. Chain plate; 31. Sprocket; 32. Chain shaft; 33. Tank side plate; 34. Upper support plate; 35. Lower support plate; 36. Electrical control box. DETAILED DESCRIPTION

[0021] The present invention will be described below in conjunction with the accompanying drawings.

[0022] Figure 1The present invention is a schematic diagram of the structure of a single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine; it includes a frame 1, on which an ultrasonic controller 2, a power device, a stainless steel tank 3, a tank cover 4, an electrical control device, and a machine foot 5 are arranged; the ultrasonic controller 2 is installed above one end of the frame 1 through a profile; the power device is installed below the ultrasonic controller 2; the stainless steel tank 3 is equipped with a conveyor belt device, an ultrasonic device, a bottom electric heater 6, and a photoelectric detector 9; the bottom electric heater 6 is installed at the bottom of the stainless steel tank 3; the conveyor belt device is a coupling main wheel 11, a driven wheel 12, an upper track 13, a lower track 14, It is composed of an anti-drop plate 15, a positioning plate 16, a chain positioning anti-slip rail, a cleaning fixture 17, and a transmission chain 18; the coupling main wheel 11 is connected to the driven wheel 12 through the transmission chain 18; the coupling main wheel 11 and the driven wheel 12 are connected to the stainless steel groove through a coupling; the upper track 13 and the lower track 14 are fixed at the position where the transmission chain 18 and the coupling main wheel 11 and the driven wheel 11 are meshed; a groove cover 4 is provided on the top of the stainless steel groove 3; the groove cover 4 is divided into a left groove cover 19 and a right groove cover 20, and a handle 21 is provided on the left groove cover 19 and the right groove cover 20; the upper and lower positions of the side of the stainless steel groove 3 are correspondingly opened with an overflow port 8 and a sewage outlet 7; The sewage outlet 7 is arranged on the side of the bottom tank of the stainless steel tank 3; the overflow port 8 is above the side of the stainless steel tank 3; the power device is composed of a transmission motor 22, a transmission gearbox 23, and a second transmission chain 24; the transmission gearbox 23 is connected to the coupling main wheel 11 through the second transmission chain 24; the transmission motor 11 is connected to the transmission gearbox 12; the ultrasonic device is composed of two side ultrasonic waves 25, two bottom ultrasonic waves 26, and two upper ultrasonic waves 27; the two side ultrasonic waves 25 are installed on the opposite sides of the stainless steel tank 3; the two bottom ultrasonic waves 24 are installed on the bottom of the stainless steel tank through the inclined bottom tank plate 26; the two upper ultrasonic waves 2 6 is installed in the middle part of the stainless steel tank 3; the electrical control device is composed of an electrical control box 27, a photoelectric detector 9, and an electrical control panel 28; the electrical control box 27 is fixed to one end of the frame 1 through a panel; the electrical control panel 28 is installed on the outer groove of the stainless steel tank 3, and it is composed of an alarm, a start, an emergency stop, a temperature control, and a heating indication button; the photoelectric detector 9 is installed on the stainless steel tank 2 above the upper track 13; a stainless steel sheet is installed directly opposite the photoelectric detector 9, so that when the cleaned workpiece moves to the photoelectric detection, the phenomenon of not being able to sense it will not occur because the cleaning fixture is far away from the photoelectric sensor during the movement.

[0023] Figure 2 , 3It is a schematic diagram of the wheel assembly sorting structure of the present invention and a schematic diagram of the structure of a double-chain "O" type transmission device; the conveyor belt device includes a coupling main wheel 11, a transmission chain 18, a driven wheel 12, an upper track 13, a lower track 14, an anti-drop plate 15, an upper support plate 34, a lower support plate 35, and a positioning plate 16; the coupling main wheel 11 is assembled in sequence with wheels of different sizes and nuts and bolts; this can save costs and is easier to maintain; the coupling main wheel 11 is connected to the driven wheel 12 through a transmission chain 18; the positioning plate 16 is installed on the transmission chain 15.

[0024] Figure 4 It is a schematic diagram of the chain positioning anti-skid rail structure of the present invention; the chain positioning anti-skid rail comprises an upper support plate 34, a lower support plate 35, a groove side plate 33, a chain shaft 32, a sprocket 31, a support bar 29, and a chain plate 30; the main function of the chain positioning anti-skid rail is to prevent the cleaning fixture from falling off.

[0025] The working principle of the single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine of the present invention is as follows:

[0026] The staff connects the input end of the transmission motor 22 to the electrical control box 36 through a wire, positions the cleaning workpiece through the cleaning fixture 18 and the positioning plate 16, presses the start button, and the ultrasonic cleaning machine starts to work. The transmission motor 22 outputs a torque, and the transmission gearbox 23 obtains a transmission ratio and outputs it to the transmission chain 24. The transmission chain 24 drives the coupling main wheel 11 to rotate. The coupling main wheel 11 is connected to the driven wheel 12 through the transmission chain 24. The coupling main wheel 11 drives the driven wheel 12 to move through the transmission chain 24, and their linear speeds are consistent. The transmission chain 18 drives the cleaning fixture 17 to move from the upper track 13 first. When it moves to the driven wheel 12, in order to prevent the workpiece from falling, an anti-drop plate 15 is set on the side of the driven wheel 12. The anti-drop plate 15 holds the cleaning fixture so that the cleaning fixture will not fall off and continue to move; when it moves to the lower track 14, a chain positioning anti-slip rail is set below the lower track 14 to prevent the workpiece from falling off. The workpiece runs to the lower track 14 and starts to be cleaned. When the workpiece runs to the side of the coupling main wheel 11, an anti-drop plate 19 is also set on the side of the coupling main wheel 14 to prevent the cleaning workpiece from falling off. When the workpiece moves to the upper track 13, due to the photoelectric detector 9, when the photoelectric detector 9 detects the workpiece, the ultrasonic cleaning machine suspends operation, the staff takes down the cleaned workpiece, and then the ultrasonic cleaning machine starts working again, and it keeps on circulating like this. When the machine encounters a fault, the machine will alarm. If the staff operates improperly, they can press the emergency stop button.

[0027] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. They cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A single-slot double-chain "O"-shaped circulating suspension ultrasonic cleaning machine, comprising a frame (1), characterized in that: The frame (1) is provided with an ultrasonic controller (2), a power device, a stainless steel tank (3), and an electrical control device. The ultrasonic controller (2) is mounted above one end of the frame (1) through a bracket support; the power device is mounted below the ultrasonic controller (2); the stainless steel tank (3) is equipped with a conveyor belt device, an ultrasonic device, a bottom electric heater (6), and a photoelectric detector (9); the bottom electric heater (6) is mounted at the bottom of the stainless steel tank (3); the conveyor belt device includes a coupling main wheel (11), a driven wheel (12) , an upper track (13), a lower track (14), an anti-drop plate (15), a positioning plate (16), a chain positioning anti-slip rail, a cleaning fixture (17), and a transmission chain (18); the coupling main wheel (11) is connected to the driven wheel (12) through the transmission chain (18); the coupling main wheel (11) and the driven wheel (12) are connected to each other through a rotating shaft, a keyway and a stainless steel groove (3); the upper track (13) and the lower track (14) are respectively fixed at upper and lower positions where the transmission chain (18) is meshed with the coupling main wheel (11) and the driven wheel (12); The chain positioning anti-skid rail comprises a support bar (29), an upper support plate (34), a lower support plate (35), a chain plate (30), a sprocket (31), a chain shaft (32), and a groove side plate (33); the chain positioning anti-skid rail is connected to the anti-drop plate (15); The positioning plate (16) is fixed on the transmission chain (18); and the cleaning fixture (17) is mounted on the positioning plate (16).

2. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, characterized in that: A slot cover (4) is provided on the top of the stainless steel slot (3); the slot cover (4) is divided into a left slot cover (19) and a right slot cover (20), and handles (21) are provided on the tops of the left slot cover (19) and the right slot cover (20).

3. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, characterized in that: An overflow port (8) and a sewage outlet (7) are provided at corresponding upper and lower positions on the side of the stainless steel tank (3); the sewage outlet (7) is arranged on the side of the bottom tank of the stainless steel tank (3); and the overflow port (8) is located above the side of the stainless steel tank (3).

4. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, characterized in that: The power device is composed of a transmission motor (22), a transmission gearbox (23), and a second transmission chain (24); the transmission gearbox (23) is connected to the coupling main wheel (11) via the second transmission chain (24); and the transmission motor (22) is connected to the transmission gearbox (23).

5. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, Features: The ultrasonic device is composed of two side ultrasonic waves (25), two bottom ultrasonic waves (26), and two top ultrasonic waves (27); the two side ultrasonic waves (25) are installed on opposite sides of the stainless steel tank (3); the two bottom ultrasonic waves (26) are installed on the bottom tank of the stainless steel tank (3) through an inclined bottom tank plate (10); and the two top ultrasonic waves (27) are installed in the middle of the stainless steel tank (3).

6. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, characterized in that: The electrical control device comprises an electrical control box (36), a photoelectric detector (9), and an electrical control panel (28); the electrical control box (36) is fixed to one end of the frame (1) through a panel; the electrical control panel (28) is installed in a groove outside the stainless steel tank (3), and comprises an alarm, a start button, an emergency stop button, a temperature control button, and a heating indicator button; the photoelectric detector (9) is installed on the stainless steel tank (3) above the upper track (13).

7. A single-slot double-chain "O" type circulating suspension ultrasonic cleaning machine as claimed in claim 1, characterized in that: The coupling main wheel (11) is assembled and arranged by wheel plates, nuts and bolts.

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