Copper wire feeding device
By designing the copper wire feeding device, using the block seat, cutting tool seat, connecting rod and gear mechanism, the problem of inconsistent cutting length of copper wire is solved, and the equal length cutting of copper wire is realized, ensuring the copper wire feeding process Consistency and qualification of subsequent processes.
Patent Information
- Application Number
- CN202010929866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-09-07
AI Technical Summary
In the automated production of copper wire bending, the length of manual cutting copper wire is inconsistent, resulting in the inability to use subsequent bent products normally. It is necessary to solve the problem of consistency in the cutting length during the copper wire loading process.
A copper wire feeding device is designed, including a block base, a cutting tool holder, a movable block, a connecting rod, a gear and a material pipe. Through the coordination periodic movement of the movable block and a cutting tool, the rotation torque and gear transmission mechanism are used. , ensure consistency in the cutting length of the copper wire, and adjust the cutting length through the swing arm and guide device.
Through the coordinated movement of the movable press and the cutting knife, the equal length of the copper wire is achieved, avoiding inconsistent length of the copper wire and ensuring the qualification of subsequent processes.
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Figure CN112108594B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of copper wire feeding, and in particular relates to a copper wire feeding device. Background Art
[0002] With the continuous development of science and technology, copper wire bending is now mostly automated. The copper wire on the coil needs to be cut before bending. When the copper wire is cut manually, the consistency of the length of the copper wire cannot be guaranteed. This will cause the subsequent bent products to be unable to be used normally. Therefore, it is particularly important to solve the problem of the inability to ensure the consistency of the cutting length during the copper wire loading process. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention aims to provide a copper wire feeding device, which solves the problem of inconsistent copper wire feeding lengths in the prior art.
[0004] The purpose of this disclosure can be achieved through the following technical solutions:
[0005] A copper wire feeding device comprises a pressing block seat, a cutting knife seat, a cutting knife and a movable pressing block, wherein the movable pressing block is movably mounted on the pressing block seat, one end of the cutting knife is movably mounted on the cutting knife seat, a copper wire fixing seat is arranged between the pressing block seat and the cutting knife seat, and a copper wire fixing hole is arranged on the copper wire fixing seat;
[0006] A first connecting rod is rotatably mounted on the movable pressing block, and the other end of the first connecting rod is rotatably mounted on the first mounting post of the first gear; a second connecting rod is rotatably mounted on the other end of the cutting knife, and the other end of the second connecting rod is rotatably mounted on the second mounting post of the second gear;
[0007] The first gear and the second gear are respectively connected to two ends of the first rotating shaft.
[0008] Furthermore, a material pipe is provided on one side of the cutting knife seat, the cutting knife seat is located between the material pipes, a first through hole and a first mounting hole are provided on the material pipe, the first mounting hole is connected to the first through hole, and a movable rod is movably installed in the first mounting hole;
[0009] One end of the movable rod is provided with a head, and a spring is provided between the head and the bottom surface of the first mounting hole. The other end of the movable rod abuts against the disk of the movable key, and the movable key is movably installed in the second mounting hole of the second rotating shaft. A second spring is provided between the disk and the bottom surface of the second mounting hole.
[0010] A first bevel gear is movably mounted on the second rotating shaft, a keyway is provided on the first bevel gear, a second bevel gear is provided on the side surface of the first bevel gear, and the first bevel gear is meshed with the second bevel gear;
[0011] The second bevel gear is provided with a third rotating shaft, the other end of the third rotating shaft is fixedly connected with a third gear, and the third gear is meshed with the second gear.
[0012] Furthermore, a second through hole is provided on the material pipe, the second through hole is vertically connected to the first through hole, and a feeding screw is movably installed in the second through hole.
[0013] Furthermore, a first mounting groove is provided on the material pipe, the first mounting groove is communicated with the first through hole, a swing arm seat is provided on the first mounting groove, the swing arm seat is located above the first mounting hole, a swing arm shaft is provided on the swing arm seat, and a swing arm is movably mounted on the swing arm shaft.
[0014] Furthermore, a correction mounting seat is provided on one side of the pressure block seat, a lower guide wheel mounting seat is installed on the correction mounting seat, at least one lower guide wheel is movably installed on the lower guide wheel mounting seat, an upper pressure wheel mounting seat is installed on the correction mounting seat, the upper pressure wheel mounting seat is located above the lower guide wheel mounting seat, and at least one upper pressure wheel is movably installed on the upper pressure wheel mounting seat.
[0015] Furthermore, a driving wheel is provided below the lower guide wheel.
[0016] Further, the upper pressing wheel mounting seat is movably mounted on the correction mounting seat, an adjustment block is provided above the upper pressing wheel mounting seat, a guide hole is provided on the adjustment block, at least one guide shaft is movably mounted on the upper pressing wheel mounting seat, the guide shaft passes through the guide hole, and the adjustment block is movably mounted on the guide shaft;
[0017] At least one third spring is provided on the adjusting block and the upper pressure wheel mounting seat, an upper fixed block is installed on the mounting seat, the upper fixed block is located above the upper adjusting block, the upper end of the guide shaft is installed on the upper fixed block, an adjusting shaft mounting groove is opened on the upper fixed block, an adjusting shaft is installed in the adjusting shaft mounting groove, and the spiral surface of the adjusting shaft abuts against the top column of the adjusting block.
[0018] Furthermore, a guide block is provided on one side of the correction mounting seat, a copper wire guide hole is provided on the guide block, and the guide block is installed on the side of the copper wire material tray, and the copper wire material tray is movably installed on the working platform.
[0019] Furthermore, the specific operating steps of the device are:
[0020] Step 1: Pass the copper wire wound on the copper wire material tray through the copper wire guide hole and insert it between the upper pressing wheel and the lower guide wheel. The copper wire material tray starts to rotate and drives the copper wire to move forward. After passing through several upper pressing wheels and lower guide wheels, the copper wire passes through the pressing block seat, the copper wire fixing hole and the cutting knife seat in turn.
[0021] The rotation of the driving wheel drives the rotation of the lower guide wheel to assist the copper wire to move forward, and the rotating adjustment shaft adjusts the pressure of the upper pressure wheel mounting seat and the lower guide wheel on the copper wire;
[0022] Step 2: The copper wire moves through the first through hole of the material tube. After the copper wire hits the top head, the movable rod moves to hit the disc. The movable key is hit and stuck in the keyway. The rotational torque of the second rotating shaft is transmitted to the first bevel gear through the movable key. The first bevel gear transmits the rotational torque to the third rotating shaft through the second bevel gear. The third rotating shaft transmits the rotational torque to the second gear through the third gear. The second gear drives the first gear to rotate synchronously through the first rotating shaft. The first gear rotates and drives the movable pressure block to move toward the copper wire through the first connecting rod. The movable pressure block and the pressure block seat press the copper wire tightly. The copper wire stops moving. The second gear rotates and drives the cutting knife to move toward the copper wire through the second connecting rod. The cutting knife cuts the copper wire, and the feeding spiral transports the cut copper wire forward.
[0023] Step 3: The length of copper wire cutting can be adjusted by rotating the swing arm shaft to make the swing arm shaft contact the top head and move the movable pressure block and the cutting knife.
[0024] Beneficial effects of the present disclosure:
[0025] The copper wire is cut to equal length by the coordinated cyclic movement of the movable pressing block and the cutting knife to avoid inconsistent length of the copper wire and resulting in failure of subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present disclosure;
[0028] Figure 2 is a schematic diagram of a screenshot of an embodiment of the present disclosure;
[0029] Figure 3 yes Figure 2 Enlarged view of the material pipe part;
[0030] Figure 4 yes Figure 2 Enlarged view of the fixed plate part;
[0031] Figure 5 is a schematic diagram of a left oblique side view of an embodiment of the present disclosure;
[0032] Figure 6 is a schematic diagram of a right oblique side surface of an embodiment of the present disclosure;
[0033] Figure 7 Schematic diagram of the activity keys of the embodiment of the present disclosure. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present disclosure to clearly and completely describe the technical solutions in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0035] like Figure 1-7 As shown, a copper wire feeding device comprises a pressing block seat 15, a cutting knife seat 17, a cutting knife 18 and a movable pressing block 16, wherein the movable pressing block 16 is movably mounted on the pressing block seat 15, one end of the cutting knife 18 is movably mounted on the cutting knife seat 17, a copper wire fixing seat 19 is arranged between the pressing block seat 15 and the cutting knife seat 17, and a copper wire fixing hole 191 is arranged on the copper wire fixing seat 19;
[0036] The movable pressing block 16 is rotatably mounted with a first connecting rod 23, the other end of which is rotatably mounted on a first mounting post 241 of a first gear 24, and the other end of the cutting knife 18 is rotatably mounted with a second connecting rod 25, the other end of which is rotatably mounted on a second mounting post 261 of a second gear 26;
[0037] The first gear 24 and the second gear 26 are fixedly connected to two ends of the first rotating shaft 27 , respectively.
[0038] In some disclosures, a material pipe 20 is provided on one side of the cutting knife seat 17, the cutting knife seat 17 is located between the material pipes 20, the material pipe 20 is provided with a first through hole 201 and a first mounting hole 202, the first mounting hole 202 is connected to the first through hole 201, and a movable rod 21 is movably installed in the first mounting hole 202;
[0039] The movable rod 21 has a top head 211 at one end, and a spring 22 is provided between the top head 211 and the bottom surface of the first mounting hole 202. The other end of the movable rod 21 abuts against the disk 281 of the movable key 28. The movable key 28 is movably mounted in the second mounting hole 291 of the second rotating shaft 29. A second spring 30 is provided between the disk 281 and the bottom surface of the second mounting hole 291.
[0040] A first bevel gear 300 is movably mounted on the second rotating shaft 29, a keyway 301 is provided on the first bevel gear 300, a second bevel gear 31 is provided on the side of the first bevel gear 300, and the first bevel gear 300 is meshed with the second bevel gear 31;
[0041] The movement steps of this embodiment are as follows: a third rotating shaft 32 is provided on the second bevel gear 31, and the other end of the third rotating shaft 32 is fixedly connected to the third gear 33, and the third gear 33 is meshed with the second gear 26; the copper wire moves to penetrate the first through hole 201 of the material tube 20, and after the copper wire hits the top head 211, the movable rod 21 moves to hit the disc 281, and the movable key 28 is hit and stuck in the keyway 301, and the rotational torque of the second rotating shaft 29 is transmitted to the first bevel gear 300 through the movable key 28, and the first bevel gear 300 transmits the rotational torque to the third rotating shaft 32 through the second bevel gear 31, and the third rotating shaft 32 transmits the rotational torque to the second gear 26 through the third gear 33, and the second gear 26 passes through the first The rotating shaft 27 drives the first gear 24 to rotate synchronously, and the first gear 24 rotates through the first connecting rod 23 to drive the movable pressure block 16 to move toward the copper wire, and the movable pressure block 16 and the pressure block seat 15 press the copper wire, and the copper wire stops moving. The second gear 26 rotates through the second connecting rod 25 to drive the cutting knife 18 to move toward the copper wire, and the cutting knife 18 cuts the copper wire. After the cutting knife 18 cuts the copper wire, the first gear 24 continues to rotate and the movable pressure block 16 moves in the opposite direction to release the copper wire, and the copper wire at the rear end moves against the already cut copper wire to move forward, and so on. Through such a design, the periodic movement of the movable pressure block 16 and the cutting knife 18 can be achieved through the resistance of the copper wire itself to ensure that the cutting length of each section of the copper wire remains consistent.
[0042] In some disclosures, a second through hole 203 is provided on the material tube 20, and the second through hole 203 is connected to the first through hole 201. A feeding screw 34 is movably installed in the second through hole 203. Through such a design, the copper wire in the second through hole 203 can be transported by the feeding screw 34 to ensure that the cut copper wire is transported forward in time to avoid conflict with the copper wire behind and cause inconsistent cutting length.
[0043] In some disclosures, a first mounting groove 204 is provided on the material tube 20, and the first mounting groove 204 is connected to the first through hole 201. A swing arm seat 35 is installed above the first mounting groove 204, and the swing arm seat 35 is located above the first mounting hole 202. A swing arm shaft 351 is provided on the swing arm seat 35, and a swing arm 36 is movably installed on the swing arm shaft 351. The position of the top head 211 is adjusted backward to ensure that the movement of the copper wire will not conflict with the top head 211. At the same time, the swing arm 36 is misaligned with the center line of the first through hole 201 to ensure that the swing arm 36 does not interfere with the copper wire in the first through hole 201 when it moves. The movement steps of this embodiment are that the swing arm 351 rotates and conflicts with the top head 211 to make the movable pressing block 16 and the cutting knife 18 move to cut the copper wire. Through such a design, the length of the copper wire can be adjusted by adjusting the frequency of the swing arm 36.
[0044] In some disclosures, a correction mounting seat 4 is provided on one side of the pressure block seat 15, a lower guide wheel mounting seat 5 is mounted on the correction mounting seat 4, at least one lower guide wheel 11 is movably mounted on the lower guide wheel mounting seat 5, an upper pressure wheel mounting seat 6 is mounted on the correction mounting seat 4, the upper pressure wheel mounting seat 6 is located above the lower guide wheel mounting seat 5, at least one upper pressure wheel 12 is movably mounted on the upper pressure wheel mounting seat 6. Through such a design, the lower guide wheel 11 and the upper pressure wheel 12 can be used to shape the copper wire to ensure that the copper wire entering the first through hole 201 is straight.
[0045] In some disclosures, a driving wheel 13 is provided below the lower guide wheel 11. Through such a design, the driving wheel 13 can be used to apply power to the lower guide wheel 11 to make the copper wire move more smoothly between the lower guide wheel 11 and the upper pressure wheel 12 to ensure the shaping effect of the copper wire.
[0046] In some disclosures, the upper pressing wheel mounting seat 6 is movably mounted on the correction mounting seat 4, an adjustment block 7 is provided above the upper pressing wheel mounting seat 6, a guide hole 701 is provided on the adjustment block 7, at least one guide shaft 10 is movably mounted on the upper pressing wheel mounting seat 6, the guide shaft 10 passes through the guide hole 701, and the adjustment block 7 is movably mounted on the guide shaft 10;
[0047] At least one third spring 14 is provided on the adjusting block 7 and the upper pressure wheel mounting seat 6, an upper fixed block 8 is installed on the mounting seat 4, the upper fixed block 8 is located above the upper adjusting block 7, the upper end of the guide shaft 10 is installed on the upper fixed block 8, an adjusting shaft mounting groove 801 is provided on the upper fixed block 8, an adjusting shaft 9 is installed in the adjusting shaft mounting groove 801, and a spiral surface 901 of the adjusting shaft 9 abuts against the top column 702 of the adjusting block 7. Through such a design, on the one hand, the flexible downward pressure of the third spring 14 on the upper fixed block 8 can be utilized to avoid damage to the copper wire by the upper pressure wheel 12; on the other hand, the downward pressure of the upper pressure wheel 12 can be adjusted by rotating the spiral surface 901 to abut against the top column 702 to meet the production requirements of copper wires with different diameters.
[0048] In some disclosures, a guide block 3 is provided on one side of the correction mounting seat 4, and a copper wire guide hole 302 is provided on the guide block 3. The guide block 3 is installed on the side of the copper wire material tray 2, and the copper wire material tray 2 is movably installed on the working platform 1. Through such a design, the copper wire guide hole 302 can be used to guide the copper wire to ensure the stability of the copper wire stuck between the upper pressure wheel 12 and the lower guide wheel 11, and avoid the phenomenon of material jamming.
[0049] Working principle:
[0050] The copper wire wound on the copper wire tray 2 is passed through the copper wire guide hole 302 and then clamped between the upper pressure wheel 12 and the lower guide wheel 11. The copper wire tray 2 starts to rotate to drive the copper wire to move forward. After passing through a plurality of upper pressure wheels 12 and lower guide wheels 11, the copper wire passes through the pressure block seat 15, the copper wire fixing hole 191 and the cutting knife seat 17 in sequence; the driving wheel 13 rotates to drive the lower guide wheel 11 to rotate to assist the copper wire to move forward, and the rotating adjustment shaft 9 adjusts the pressure of the upper pressure wheel mounting seat 6 and the lower guide wheel 5 on the copper wire;
[0051] The copper wire moves and passes through the first through hole 201 of the material tube 20. After the copper wire hits the top head 211, the movable rod 21 moves and hits the disc 281. The movable key 28 is hit and stuck in the keyway 301. The rotational torque of the second rotating shaft 29 is transmitted to the first bevel gear 300 through the movable key 28. The first bevel gear 300 transmits the rotational torque to the third rotating shaft 32 through the second bevel gear 31. The third rotating shaft 32 transmits the rotational torque to the second gear 26 through the third gear 33. The second gear 26 drives the first gear 24 to rotate synchronously through the first rotating shaft 27. The first gear 24 rotates and moves through the first connecting rod 23 to drive the movable pressing block 16 to move toward the copper wire. The movable pressing block 16 and the pressing block seat 15 press the copper wire, and the copper wire stops moving. The second gear 26 rotates and drives the cutting knife 18 to rotate toward the copper wire through the second connecting rod 25. The cutting knife 18 cuts the copper wire, and the feeding spiral 34 transports the cut copper wire forward.
[0052] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
[0053] Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0054] The above shows and describes the basic principles, main features and advantages of the present disclosure. Those skilled in the art should understand that the present disclosure is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present disclosure. Without departing from the spirit and scope of the present disclosure, the present disclosure may have various changes and improvements, and these changes and improvements all fall within the scope of the present disclosure to be protected.
Claims
1. A copper wire feeding device, comprising a pressing block seat (15), a cutting knife seat (17), a cutting knife (18) and a movable pressing block (16), characterized in that: The movable pressing block (16) is movably mounted on the pressing block seat (15), one end of the cutting knife (18) is movably mounted on the cutting knife seat (17), a copper wire fixing seat (19) is provided between the pressing block seat (15) and the cutting knife seat (17), and a copper wire fixing hole (191) is provided on the copper wire fixing seat (19); A first connecting rod (23) is rotatably mounted on the movable pressing block (16), and the other end of the first connecting rod (23) is rotatably mounted on a first mounting column (241) of a first gear (24); a second connecting rod (25) is rotatably mounted on the other end of the cutting knife (18), and the other end of the second connecting rod (25) is rotatably mounted on a second mounting column (261) of a second gear (26); The first gear (24) and the second gear (26) are rotatably connected to two ends of a first rotating shaft (27) respectively; A material pipe (20) is provided on one side of the cutting knife seat (17), the cutting knife seat (17) is located between the material pipe (20) and the copper wire fixing seat (19), the material pipe (20) is provided with a first through hole (201) and a first mounting hole (202), the first mounting hole (202) is communicated with the first through hole (201), and a movable rod (21) is movably installed in the first mounting hole (202); One end of the movable rod (21) is provided with a head (211), and a spring (22) is provided between the head (211) and the bottom surface of the first mounting hole (202); the other end of the movable rod (21) abuts against a disk (281) of a movable key (28); the movable key (28) is movably mounted in a second mounting hole (291) of a second rotating shaft (29); and a second spring (30) is provided between the disk (281) and the bottom surface of the second mounting hole (291); A first bevel gear (300) is movably mounted on the second rotating shaft (29), a keyway (301) is provided on the first bevel gear (300), a second bevel gear (31) is provided on the side surface of the first bevel gear (300), and the first bevel gear (300) is meshed with the second bevel gear (31); The second bevel gear (31) is provided with a third rotating shaft (32), the other end of the third rotating shaft (32) is fixedly connected with a third gear (33), and the third gear (33) is meshed with the second gear (26); A correction mounting seat (4) is provided on one side of the pressure block seat (15), a lower guide wheel mounting seat (5) is mounted on the correction mounting seat (4), at least one lower guide wheel (11) is movably mounted on the lower guide wheel mounting seat (5), an upper pressing wheel mounting seat (6) is mounted on the correction mounting seat (4), the upper pressing wheel mounting seat (6) is located above the lower guide wheel mounting seat (5), and at least one upper pressing wheel (12) is movably mounted on the upper pressing wheel mounting seat (6); A driving wheel (13) is provided below the lower guide wheel (11).
2. A copper wire feeding device according to claim 1, characterized in that: An adjustment block (7) is provided above the upper pressure wheel mounting seat (6), a guide hole (701) is provided on the adjustment block (7), at least one guide shaft (10) is movably mounted on the upper pressure wheel mounting seat (6), the guide shaft (10) passes through the guide hole (701), and the adjustment block (7) is movably mounted on the guide shaft (10); At least one third spring (14) is provided on the adjustment block (7) and the upper pressure wheel mounting seat (6); an upper fixed block (8) is installed on the mounting seat (4); the upper fixed block (8) is located above the upper adjustment block (7); the upper end of the guide shaft (10) is installed on the upper fixed block (8); an adjustment shaft mounting groove (801) is provided on the upper fixed block (8); an adjustment shaft (9) is installed in the adjustment shaft mounting groove (801); and a spiral surface (901) of the adjustment shaft (9) contacts the top column (702) of the adjustment block (7).
3. A copper wire feeding device according to claim 2, characterized in that: A guide block (3) is provided on one side of the correction mounting seat (4), a copper wire guide hole (302) is provided on the guide block (3), and the guide block (3) is installed on the side of the copper wire material tray (2), and the copper wire material tray (2) is movably installed on the working platform (1).
Citation Information
Patent Citations
Copper wire feeding device
CN213104249U