Automatic brick packaging system and packaging method

Abstract

The present invention relates to an automatic packing system and a packing method for bricks, comprising a brick splitter, an industrial robot, a stacking robot which is rotatably fixed with the mechanical arm of the industrial robot, a turntable device, an automatic packer, a blank vehicle and a forklift; bricks are placed on the blank vehicle; the brick splitter is used to split the bricks and reserve holes for forklifts; the stacking robot can clamp bricks and close the gaps between the bricks; the stacking robot can move the bricks on the blank vehicle to the brick splitter or the turntable device, or move the bricks on the brick splitter with reserved holes for forklifts to the turntable device; the turntable device can rotate 90 degrees to facilitate the packing of the brick stacks formed after the bricks are stacked on both sides; the automatic packer is used to pack the brick stacks on the turntable device; and the forklift is used to transfer the packed brick stacks.

Description

Technical Field

[0001] The invention relates to an automatic brick packaging system and a brick packaging method, belonging to the technical field of brick stacking and packaging. Background Art

[0002] At present, in the brick-making industry, after steaming and curing bricks, the pallet-free automatic packaging system has gradually begun to be used to pack the bricks. At the same time, before packaging, the brick stacking robot will be used to stack the bricks in layers and cross-stack them into regular brick stacks. However, due to the possible deformation and skewness of bricks, as well as the unreasonable stacking arrangement of bricks in the brick stack, the packed brick stack is not strong enough, and the bricks in the brick stack are easy to scatter during transportation.

[0003] In addition, most of the existing automatic packaging systems require relatively complex equipment, which makes the brick stack regrouping and stacking operation steps too complicated, the regrouping and packaging production efficiency is low, and the entire production line is not compact enough and occupies a large area. Summary of the invention

[0004] In order to overcome the above problems, the present invention provides an automatic packing system and a packing method for bricks, which can not only reliably reserve forklift holes in the brick stack, but also the equipment of the packing production line operates efficiently, the production line layout is flexible and compact, and the production efficiency can be greatly improved.

[0005] The technical solution of the present invention is as follows:

[0006] A brick automatic packaging system comprises a brick separator, an industrial robot, a stacking robot which is rotatably fixed with the mechanical arm of the industrial robot, a turntable device, an automatic packaging machine, a brick cart and a forklift; bricks are placed on the brick cart; the brick separator is used to separate the bricks and reserve holes for forklifts; the stacking robot can clamp bricks and close the gaps between bricks; the stacking robot can move bricks on the brick cart to the brick separator or the turntable device, or move bricks on the brick separator with reserved holes for forklifts to the turntable device; the turntable device can rotate 90 degrees to facilitate the packaging of the brick stacks formed after the bricks are stacked on both sides; the automatic packaging machine is used to package the brick stacks on the turntable device; the forklift is used to transfer the packed brick stacks.

[0007] Furthermore, the brick dividing machine includes a brick dividing frame, a horizontal conveying assembly and a brick dividing platform; the horizontal conveying assembly and the brick dividing platform are both arranged on the brick dividing frame; a vertical jacking assembly is arranged in the brick dividing platform; the stacking robot can clamp or put down bricks on the brick dividing frame; a limiting mechanism for limiting the position of bricks is fixed on the side of the upper end of the brick dividing frame away from the horizontal conveying assembly; the stacking robot clamps bricks from the blank vehicle and places them on the brick dividing frame, the horizontal conveying assembly transports the bricks to the top of the brick dividing platform, the vertical jacking assembly jacks up and lifts up the bricks on the brick dividing platform at intervals, and the stacking robot clamps the lifted bricks on the brick dividing platform and transfers them to the turntable device.

[0008] Furthermore, the horizontal conveying components are provided with two groups; the two groups of horizontal conveying components are respectively fixed on both sides of the upper end of the brick dividing frame; a plurality of conveying mechanisms arranged horizontally at intervals are provided on the upper part of the brick dividing frame; the bricks are located on the conveying mechanisms; the horizontal conveying components include a pushing cylinder horizontally fixed on the outer side of the upper part of the brick dividing frame; the piston rod ends of the two pushing cylinders are respectively fixed to the two ends of the horizontal pushing plate; the pushing cylinders are arranged along the moving direction of the bricks; the pushing cylinders are driven to drive the pushing plates to move toward the brick dividing platform, and the bricks placed on the conveying mechanisms are pushed above the brick dividing platform, and the vertical lifting components move upward to lift the bricks transported to the brick dividing platform.

[0009] Furthermore, the horizontal conveying assembly includes a plurality of conveying mechanisms horizontally arranged at intervals on the upper part of the brick dividing frame and a power mechanism for driving the conveying mechanism to rotate; the bricks are located on the conveying mechanism; the power mechanism is arranged on the brick dividing frame; the power mechanism drives the conveying mechanism to work, and the bricks placed on the conveying mechanism are transported to the top of the brick dividing platform, and the vertical jacking assembly moves upward to lift the bricks transported to the brick dividing platform.

[0010] Furthermore, the brick dividing platform includes a frame-shaped support frame located at the lower inner side of the brick dividing frame, a lifting platform slidably arranged on the inner side of the support frame, and a plurality of top blocks fixed on the lifting platform for sliding at intervals along the traveling direction of the bricks; the vertical jacking assembly is fixed at the lower end of the lifting platform; the top block is located between two adjacent conveying mechanisms; horizontal arc-shaped baffles are fixed on the front and rear sides of the middle of the top block; the upper and lower ends of the arc-shaped baffles are inclined inwardly toward the top block; the vertical jacking assembly is driven to move upward, and the top block can pass through the conveying mechanism upward and lift the bricks.

[0011] Furthermore, the brick dividing machine also includes a vertical synchronization component; the vertical synchronization component includes a vertical rack and a vertical gear meshing with the vertical rack; the vertical rack and the vertical gear are each provided with three groups; the three groups of vertical racks are respectively vertically fixed on the two sides of the inner end faces on the left and right sides of the support frame and the two sides of the inner end face of the front end, and the three groups of vertical gears are respectively rotationally fixed on the two sides of the outer end faces on the left and right sides of the lifting platform and the two sides of the outer end face of the front end; the two ends of a horizontal vertical transmission shaft are respectively fixed to the two vertical gears of the same group; the vertical synchronization component also includes a vertical guide rail and a vertical slider slidably mounted on the vertical guide rail; the vertical guide rail and the vertical slider are each provided with two groups; the two groups of vertical guide rails are respectively vertically fixed on the two sides of the inner end faces on the left and right sides of the support frame, and the two groups of vertical sliders are respectively fixed on the two sides of the outer end faces on the left and right sides of the lifting platform.

[0012] Furthermore, the palletizing robot includes a horizontal upper frame and a plurality of robot assemblies slidably arranged under the upper frame at uniform parallel intervals; the robot assembly includes a horizontal fixed frame and two clamping frames slidably arranged at the lower ends of both sides of the fixed frame; an adjustment mechanism is arranged on the inner side of the clamping frame; the adjustment mechanism includes an adjustment cylinder and an adjustment guide rail respectively fixed horizontally on the inner side of the clamping frame; an adjustment slider is slidably sleeved on the adjustment guide rail; a vertical clamping plate is fixed on the other side of the adjustment slider; the clamping plate is fixed to the piston rod of the adjustment cylinder; the adjustment cylinder is driven so that the clamping plate can slide along the adjustment guide rail.

[0013] Furthermore, the upper frame body includes a horizontal upper connecting plate and two cross beams respectively fixed horizontally at the lower ends of both sides of the upper connecting plate; the two cross beams are arranged in parallel; the fixed frame is slidably arranged under the cross beam; the manipulator assembly also includes a clamping cylinder, a clamping guide rail and a clamping slide block; in the same manipulator assembly, one end of the clamping cylinder is fixed to the clamping frame, and the piston rod at the other end of the clamping cylinder is fixed to the other clamping frame; the two clamping guide rails are respectively horizontally fixed to the lower ends of both sides of the fixed frame; the clamping slide block is slidably sleeved on the clamping guide rails; the other end of the clamping slide block is fixed to one of the clamping frames; the clamping cylinder is driven, and the clamping frame can slide along the clamping guide rail; the stacking manipulator also includes a clamping synchronization mechanism and a closing mechanism; the clamping synchronization mechanism includes a connecting rod and two Synchronous rods are respectively hinged on the two ends of the connecting rod; the connecting rod is rotatably fixed to the middle part of the lower end of the fixed frame; the other ends of the two connecting rods are respectively hinged to one of the clamping frames; the closing mechanism includes a closing cylinder, a closing guide rail, a closing slider and a connecting plate; the closing cylinder and the piston rod of the closing cylinder are respectively fixed to the fixing frames of the two outermost manipulator assemblies; the closing guide rail is fixed to the lower end of the crossbeam; the closing slider is slidably mounted on the closing guide rail; the other end of the closing slider is fixed to the fixing frame; oblong holes are respectively opened at both ends of the connecting plate; two bolts are respectively passed through the two oblong holes of the connecting plate to fix the connecting plate to the fixing frames of the two adjacent manipulator assemblies; the closing cylinder is driven so that the manipulator assembly can slide along the closing guide rail.

[0014] Furthermore, the turntable device includes a base, a rotary drive mechanism fixed on the base, a rotating tray fixed on the rotary drive mechanism, and a plurality of groups of crisscross avoidance grooves provided on the rotating tray.

[0015] A packing method of an automatic packing system for bricks, the specific steps are as follows:

[0016] S1, the brick car transports the bricks to the designated location;

[0017] S2. The stacking manipulator on the industrial robot moves to the top of the blank vehicle, clamps the bricks, and closes the gaps between the bricks at the same time;

[0018] S3, the stacking robot transports the bricks with closed gaps from the blank car to the brick splitter, which splits the bricks and reserves forklift holes;

[0019] S4, the stacking robot transports the bricks with gaps closed from the blank car to the turntable device, and stacks them in two layers from bottom to top;

[0020] S5. The stacking robot grabs the bricks with forklift holes reserved on the brick separator and puts them on the turntable device, and reserves forklift holes on the upper layers of the two layers of bricks at the bottom;

[0021] S6, the stacking robot transports the bricks with the gaps closed from the blank car to the turntable device, and continues to stack them in an alternating manner on the upper layer of the bricks with the forklift holes reserved to form a brick stack;

[0022] S7, after stacking is completed, the automatic baler moves to the side of the turntable device to baling one side of the brick stack; after baling one side, the turntable device rotates 90° to drive the brick stack to rotate together, and the automatic baler baling the other side of the brick stack, completing the horizontal and vertical staggered baling;

[0023] S8. After packaging is completed, a forklift is inserted into the reserved forklift hole to transport the packaged brick stack to the designated location;

[0024] S9. Each device is reset and the cycle is repeated for continuous operation.

[0025] The present invention has the following beneficial effects:

[0026] 1. The present invention can not only reliably reserve forklift holes in the brick stack, but also the equipment of the packaging production line operates efficiently, the production line layout is flexible and compact, and the production efficiency can be greatly improved.

[0027] 2. The present invention can ensure good synchronization of the conveying device during transportation by setting up a horizontal conveying component and a vertical lifting component, so as to facilitate the lifting of bricks; at the same time, the bricks can be arranged as required and forklift holes can be reserved.

[0028] 3. The stacking robot is equipped with an adjustment mechanism on the clamping frame. By adjusting the cylinder to drive the clamping plate to move forward and backward, the clamping plate can also move when the robot is stacking, thereby filling the gap between bricks and preventing bricks from falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0030] Figure 2 It is a structural schematic diagram of the brick unloading station of the present invention.

[0031] Figure 3 It is a structural schematic diagram of the brick-splitting station of the present invention.

[0032] Figure 4 It is a structural schematic diagram of the packaging station of the present invention.

[0033] Figure 5 This is a side view of the brick splitting machine.

[0034] Figure 6 This is a top view of the brick splitting machine.

[0035] Figure 7 This is a side view of the brick-dividing platform.

[0036] Figure 8 This is a top view of the brick-dividing platform.

[0037] Fig. 9 The schematic diagram of the overall structure of the palletizing robot.

[0038] Fig.10 This is a bottom view of the palletizing robot.

[0039] Fig.11 It is a schematic diagram of the structure of the clamping frame.

[0040] Fig.12 A side view of the clamping frame.

[0041] Fig.13 A side view of the turntable device.

[0042] Fig.14 It is a top view of another embodiment of the brick dividing machine.

[0043] Fig.15 It is a side view of another embodiment of the brick dividing machine.

[0044] Fig.16 It is a schematic diagram of the structure of the top block and the arc baffle.

[0045] The reference numerals in the figure are as follows:

[0046] 1. Brick splitter; 11. Brick splitter frame; 12. Conveying mechanism; 121. Conveyor belt; 122. Driving wheel; 123. Driven wheel; 124. Conveying motor; 13. Horizontal conveying assembly; 131. Pushing cylinder; 132. Pushing plate; 14. Brick splitting platform; 141. Support frame; 142. Lifting platform; 143. Top block; 144. Arc baffle; 15. Vertical lifting assembly; 151. Lifting cylinder; 16. Vertical synchronization assembly; 161. Vertical rack; 162. Vertical gear; 163. Vertical guide rail; 164. Vertical slider; 165. Vertical transmission shaft; 17. Horizontal synchronization assembly; 171. Horizontal gear; 172. Horizontal rack; 173. Horizontal guide rail; 174. Horizontal slider; 175. Horizontal transmission shaft; 18. Limiting mechanism; 2. Industrial robot; 3. Palletizing robot; 31. Upper frame; 311. Upper connecting plate; 312. Crossbeam; 32. Robot assembly; 321. Fixed frame; 322. Clamping frame; 323. Clamping plate; 324. Pad; 325. Clamping cylinder; 326. Clamping guide rail; 327. Clamping slide block; 33. Adjustment mechanism; 331. Adjustment cylinder; 332. Adjustment guide rail; 333. Adjustment slide block; 34. Closing mechanism; 341. Closing cylinder; 342. Closing guide rail; 343. Closing slide block; 344. Connecting piece; 35. Clamping synchronization mechanism; 351. Connecting rod; 352. Synchronous rod; 4. Turntable device; 41. Base; 42. Rotary drive mechanism; 43. Rotating pallet; 44. Avoidance groove; 5. Automatic baler; 61. Billet car; 62. Forklift; 63. Bricks; 64. Brick stack. DETAILED DESCRIPTION

[0047] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0048] Embodiment 1:

[0049] See also Figure 1-13 , an automatic packaging system for bricks, comprising a brick splitter 1, an industrial robot 2, a stacking robot 3 that is rotatably fixed with the mechanical arm of the industrial robot 2, a turntable device 4, an automatic packaging machine 5, a blank car 61 and a forklift 62; bricks 63 are placed on the blank car 61; the brick splitter 1 is used to split the bricks 63 and reserve forklift holes; the stacking robot 3 can clamp the bricks 63 and close the gaps between the bricks 63; the stacking robot 3 can move the bricks 63 on the blank car 61 to the brick splitter 1 or the turntable device 4, or move the bricks 63 on the brick splitter 1 with forklift holes reserved to the turntable device 4; the turntable device 4 can rotate 90° to facilitate the double-sided packaging of the brick stack 64 formed after the bricks 63 are stacked; the automatic packaging machine 5 is used to pack the brick stack 64 on the turntable device 4; the forklift 62 is used to transfer the packed brick stack 64.

[0050] According to the above description, the automatic packaging system mainly includes a brick separator 1, an industrial robot 2, a stacking manipulator 3, a turntable device 4, an automatic packaging machine 5, a blank car 61 and a forklift 62. The bricks 63 to be packaged are transported to the designated location by the blank car 61; the stacking manipulator 3 on the industrial robot 2 transports the bricks 63 to the brick separator 1 for splitting, and after reserving the forklift hole, the bricks 63 are stacked layer by layer on the turntable device 4. After the brick stack 64 is formed, the automatic packaging machine 5 completes the packaging on both sides, and finally the forklift 62 transfers the packed brick stack 64.

[0051] In particular, the stacking robot 3 can rotate 90° to facilitate grabbing bricks 63 from two directions; the stacking robot 3 can close the gaps between bricks 63; the turntable device 4 includes at least one set. When multiple sets of turntable devices 4 are provided, when one set of turntable devices 4 is completed for palletizing and packaging, the stacking robot 3 can continue to perform the stacking work on other turntable devices 4 without waiting, thereby speeding up the work efficiency.

[0052] In particular, the staggered stacking of bricks 63 can be achieved by the stacking robot 3 rotating 90° when stacking the upper and lower layers of bricks 63, so as to achieve the staggered arrangement of the upper and lower adjacent layers of bricks 63; the staggered arrangement of the upper and lower adjacent layers of bricks 63 can also be achieved by the turntable device 4 rotating 90° when the upper layer of bricks 63 is placed on the lower layer of bricks 63.

[0053] Furthermore, the brick dividing machine 1 includes a brick dividing frame 11, a horizontal conveying component 13 and a brick dividing platform 14; the horizontal conveying component 13 and the brick dividing platform 14 are both arranged on the brick dividing frame 11; a vertical lifting component 15 is arranged in the brick dividing platform 14; the stacking robot 3 can clamp or put down bricks 63 on the brick dividing frame 11; a limiting mechanism 18 for limiting the position of bricks 63 is fixed on the upper end of the brick dividing frame 11 away from the horizontal conveying component 13; the stacking robot 3 clamps bricks 63 from the blank vehicle 61 and places them on the brick dividing frame 11, the horizontal conveying component 13 transports the bricks 63 to the top of the brick dividing platform 14, the vertical lifting component 15 lifts upward, and lifts up the bricks 63 on the brick dividing platform 14 at intervals, and the stacking robot 3 clamps the lifted bricks 63 on the brick dividing platform 14 and transfers them to the turntable device 4.

[0054] According to the above description, the brick splitting machine 1 includes a brick splitting frame 11, a horizontal conveying assembly 13, a brick splitting platform 14, and a vertical lifting assembly 15. The horizontal conveying assembly 13 is used to transport the bricks 63 on the brick splitting frame 11 to the brick splitting platform 14; the brick splitting platform 14 is located at the lower inner side of the brick splitting frame 11; the lower end of the brick splitting platform 14 is provided with a vertical lifting assembly 15 for lifting the bricks 63; the limiting mechanism 18 is located behind the brick splitting platform 14 along the forward direction of the bricks 63, and is mainly used to limit the horizontal conveying assembly 13 from moving the bricks 63 forward, so as to prevent the bricks 63 from being pushed too far forward, or even directly pushed out of the brick splitting frame 11 and falling. When in use, the stacking robot 3 clamps the bricks 63 from the blank car 61 and places them on the brick dividing frame 11, the horizontal conveying component 13 conveys the bricks 63 to the top of the brick dividing platform 14, the vertical jacking component 15 jacks up and lifts the bricks 63 at intervals, and the stacking robot 3 clamps and transfers the lifted bricks 63 on the brick dividing platform 14 to the turntable device 4.

[0055] Furthermore, the horizontal conveying assembly 13 is provided with two groups; the two groups of the horizontal conveying assembly 13 are respectively fixed on both sides of the upper end of the brick dividing frame 11; the upper part of the brick dividing frame 11 is provided with a plurality of conveying mechanisms 12 arranged horizontally at intervals; the bricks 63 are located on the conveying mechanism 12; the horizontal conveying assembly 13 includes a pushing cylinder 131 horizontally fixed on the outer side of the upper part of the brick dividing frame 11; the piston rod ends of the two pushing cylinders 131 are respectively fixed to the two ends of the horizontal pushing plate 132; the pushing cylinder 131 is arranged along the moving direction of the brick 63; the pushing cylinder 131 is driven to drive the pushing plate 132 to move toward the brick dividing platform 14, and the bricks 63 placed on the conveying mechanism 12 are pushed above the brick dividing platform 14, and the vertical lifting assembly 15 moves upward, which can lift the bricks 63 transported to the brick dividing platform 14.

[0056] According to the above description, the horizontal conveying assembly 13 includes a push cylinder 131 and a push plate 132; the conveying mechanism 12 is arranged on the brick separation frame 11. Thus, by driving the push cylinder 131, the push plate 132 will push the bricks 63 on the conveying mechanism 12 to the top of the brick separation platform 14, and then drive the vertical lifting assembly 15 to move upward, so as to push the bricks 63 upward.

[0057] In particular, the conveying mechanism 12 can be an ordinary conveyor belt 121, which does not need to be connected to a power mechanism, and can cooperate with the pushing cylinder 131 and the pushing plate 132 to support and transport the bricks 63.

[0058] Furthermore, the brick dividing platform 14 includes a frame-shaped support frame 141 located at the lower inner side of the brick dividing frame 11, a lifting platform 142 slidably arranged on the inner side of the support frame 141, and a plurality of top blocks 143 fixed on the lifting platform 142 for sliding at intervals along the traveling direction of the bricks 63; the vertical jacking assembly 15 is fixed at the lower end of the lifting platform 142; the top block 143 is located between two adjacent conveying mechanisms 12; horizontal arc-shaped baffles 144 are fixed on the front and rear sides of the middle of the top block 143; the upper and lower ends of the arc-shaped baffles 144 are both inclined inwardly toward the top block 143; the vertical jacking assembly 15 is driven to move upward, and the top block 143 can pass through the conveying mechanism 12 upward and lift the bricks 63.

[0059] According to the above description, the brick-dividing platform 14 includes a support frame 141, a lifting platform 142, a top block 143 and an arc-shaped baffle 144. The lifting platform 142 is slidably arranged in the support frame 141, and is controlled to rise and fall by the vertical jacking assembly 15; the top block 143 is located between two adjacent conveying mechanisms 12, and can pass through the conveying mechanism 12 upward and lift the brick 63; the top block 143 is slidably fixed on the lifting platform 142, and can achieve the splitting between the bricks 63 by moving forward and backward; the arc-shaped baffle 144 is fixed on the front and rear sides of the middle of the top block 143, and the upper and lower ends of the arc-shaped baffle 144 are inclined inward, so that in the process of the vertical jacking assembly 15 pushing the top block 143 to rise and fall, the arc-shaped baffle 144 can push the brick 63 away and block it outside the lifting route of the top block 143, preventing the brick 63 from entering below the top block 143, causing the top block 143 to be stuck, and the vertical jacking assembly 15 to fail, causing a dangerous situation.

[0060] In particular, the vertical lifting assembly 15 is a lifting cylinder 151 .

[0061] In particular, the middle part of the arc baffle 144 is more protruding than the outer side of the top block 143, so as to ensure that the arc baffle 144 pushes the brick 63 into place, so that when the vertical lifting component 15 pushes the top block 143 to rise and fall, the brick 63 will not enter under the top block 143, so as to avoid the vertical lifting component 15 from getting stuck.

[0062] Furthermore, the brick splitter 1 also includes a vertical synchronization component 16; the vertical synchronization component 16 includes a vertical rack 161 and a vertical gear 162 meshing with the vertical rack 161; the vertical rack 161 and the vertical gear 162 are each provided with three groups; the three groups of the vertical rack 161 are respectively vertically fixed to the two sides of the inner end surface of the left and right sides of the support frame 141 and the two sides of the inner end surface of the front end, and the three groups of the vertical gears 162 are respectively rotationally fixed to the two sides of the outer end surface of the left and right sides of the lifting platform 142 and the outer end surface of the front end. Both sides of the surface; a horizontal vertical transmission shaft 165 has two ends respectively fixed to the two vertical gears 162 of the same group; the vertical synchronization assembly 16 also includes a vertical guide rail 163 and a vertical slider 164 slidably mounted on the vertical guide rail 163; the vertical guide rail 163 and the vertical slider 164 are each provided with two groups; the two groups of the vertical guide rails 163 are respectively vertically fixed on both sides of the inner end surface of the left and right sides of the support frame 141, and the two groups of the vertical sliders 164 are respectively fixed on both sides of the outer end surface of the left and right sides of the lifting platform 142.

[0063] In particular, the brick dividing machine 1 also includes a horizontal synchronization component 17; the horizontal synchronization component 17 includes a horizontal rack 172 and a horizontal gear 171 meshing with the horizontal rack 172; the two horizontal racks 172 are respectively horizontally fixed on one side of the upper end of the brick dividing frame 11, and the two horizontal gears 171 are respectively rotatably fixed on both sides of the push plate 132 away from the brick dividing platform 14; a horizontal transmission shaft 175 has two ends respectively fixed to the two horizontal gears 171 of the same group; the horizontal synchronization component 17 also includes a horizontal guide rail 173 and a horizontal slider 174 slidably mounted on the horizontal guide rail 173; the two horizontal guide rails 173 are respectively fixed on the upper ends of both sides of the brick dividing frame 11; the two horizontal sliders 174 are respectively fixed on the lower ends of both sides of the push plate 132.

[0064] According to the above description, the vertical synchronization component 16 includes three groups of meshing vertical racks 161 and vertical gears 162, and three groups of slidingly matched vertical guide rails 163 and vertical sliders 164, and a vertical transmission shaft 165 is fixed between the two vertical gears 162 in the same group. The horizontal synchronization component 17 includes two groups of meshing horizontal racks 172 and horizontal gears 171, and two groups of slidingly matched horizontal guide rails 173 and horizontal sliders 174, and a horizontal transmission shaft 175 is fixed between the two horizontal gears 171 in the same group. The sliding fit between the guide rails and the sliders can make the vertical lifting component 15 and the horizontal conveying component 13 run more smoothly; and the meshing between the gears and the racks can ensure the synchronization between the vertical lifting components 15 and the horizontal conveying components 13 when they are running.

[0065] Furthermore, the palletizing robot 3 includes a horizontal upper frame 31 and a plurality of robot assemblies 32 uniformly and parallelly spaced and slidably arranged below the upper frame 31; the robot assembly 32 includes a horizontal fixed frame 321 and two clamping frames 322 respectively slidably arranged at the lower ends of both sides of the fixed frame 321; an adjustment mechanism 33 is arranged on the inner side of the clamping frame 322; the adjustment mechanism 33 includes an adjustment cylinder 331 and an adjustment guide rail 332 respectively fixed horizontally on the inner sides of the clamping frame 322; an adjustment slider 333 is slidably sleeved on the adjustment guide rail 332; a vertical clamping plate 323 is fixed on the other side of the adjustment slider 333; the clamping plate 323 is fixed to the piston rod of the adjustment cylinder 331; the adjustment cylinder 331 is driven, and the clamping plate 323 can slide along the adjustment guide rail 332.

[0066] According to the above description, the stacking robot 3 includes an upper frame 31 and a robot assembly 32. The robot assembly 32 includes a fixed frame 321, a clamping frame 322 and a clamping plate 323. An adjustment mechanism 33 is arranged on the inner side of the clamping frame 322, and the adjustment mechanism 33 includes an adjustment cylinder 331, an adjustment guide rail 332 and an adjustment slider 333. The clamping plate 323 is fixed to the piston rod of the adjustment cylinder 331. In this way, when the stacking robot 3 grabs bricks 63 from the blank vehicle 61 and places them on the turntable device 4 for stacking, the adjustment cylinder 331 can be driven to make the clamping plate 323 slide along the adjustment guide rail 332, so as to fill and eliminate the gaps between the bricks 63, ensure that the stacked bricks 64 are neat, and effectively prevent the bricks 63 from scattering and falling.

[0067] In particular, a backing plate 324 is fixed to the inner side of the clamping plate 323 .

[0068] Furthermore, the upper frame 31 includes a horizontal upper connecting plate 311 and two horizontal beams 312 respectively fixed at the lower ends of both sides of the upper connecting plate 311; the two beams 312 are arranged in parallel; the fixing frame 321 is slidably arranged under the beams 312; the manipulator assembly 32 also includes a clamping cylinder 325, a clamping guide rail 326 and a clamping slide 327; in the same manipulator assembly 32, one end of the clamping cylinder 325 is fixed on the clamping frame 322, and the other end of the clamping cylinder 325 is fixed on the clamping frame 322. The piston rod is fixed on another clamping frame 322; the two clamping guide rails 326 are respectively fixed horizontally at the lower ends of both sides of the fixing frame 321; the clamping slider 327 is slidably sleeved on the clamping guide rail 326; the other end of the clamping slider 327 is fixed to one of the clamping frames 322; the clamping cylinder 325 is driven, and the clamping frame 322 can slide along the clamping guide rail 326; the stacking robot 3 also includes a clamping synchronization mechanism 35 and a closing mechanism 34; the clamping synchronization mechanism 35 includes a connecting rod 351 and two The synchronous rods 352 are respectively hinged at both ends of the connecting rod 351; the connecting rod 351 is rotatably fixed to the middle of the lower end of the fixing frame 321; the other ends of the two connecting rods 351 are respectively hinged to a clamping frame 322; the closing mechanism 34 includes a closing cylinder 341, a closing guide rail 342, a closing slider 343 and a connecting piece 344; the closing cylinder 341 and the piston rod of the closing cylinder 341 are respectively fixed to the fixing frames 321 of the two outermost manipulator assemblies 32; the closing mechanism 34 includes a closing cylinder 341, a closing guide rail 342, a closing slider 343 and a connecting piece 344; the closing cylinder 341 and the piston rod of the closing cylinder 341 are respectively fixed to the fixing frames 321 of the two outermost manipulator assemblies 32; The guide rail 342 is fixed to the lower end of the crossbeam 312; the closing slider 343 is slidably mounted on the closing guide rail 342; the other end of the closing slider 343 is fixed to the fixing frame 321; oblong holes are respectively provided at both ends of the connecting piece 344; two bolts respectively pass through the two oblong holes of the connecting piece 344 to fix the connecting piece 344 to the fixing frames 321 of the two adjacent manipulator assemblies 32; the closing cylinder 341 is driven so that the manipulator assembly 32 can slide along the closing guide rail 342.

[0069] According to the above description, the upper frame 31 includes an upper connecting plate 311 and a crossbeam 312, and a fixed frame 321 is slidably arranged under the crossbeam 312. The manipulator assembly 32 also includes a clamping cylinder 325, a clamping guide rail 326 and a clamping slider 327. By driving the clamping cylinder 325, the clamping frame 322 can slide along the clamping guide rail 326, thereby clamping the brick 63. The clamping synchronization mechanism 35 includes a connecting rod 351 and a synchronization rod 352. The closing mechanism 34 includes a closing cylinder 341, a closing guide rail 342, a closing slider 343 and a connecting piece 344. The clamping synchronization mechanism 35 enables the clamping cylinder 325 to drive the clamping frame 322 to slide along the clamping guide rail 326, so as to achieve synchronous and smooth operation of the two clamping frames 322. The closing mechanism 34 can make the multiple robot arm assemblies 32 close together or spread apart, and when clamping the brick 63, the brick 63 can be initially closed.

[0070] In particular, the upper connecting plate 311 cooperates with the rotating assembly of the mechanical arm of the industrial robot 2 so that the palletizing robot 3 can rotate 90°.

[0071] Furthermore, the turntable device 4 includes a base 41 , a rotary drive mechanism 42 fixed on the base 41 , a rotating tray 43 fixed on the rotary drive mechanism 42 , and a plurality of groups of crisscross avoidance grooves 44 provided on the rotating tray 43 .

[0072] According to the above description, the turntable device 4 includes a base 41, a rotary drive mechanism 42 and a rotating tray 43. The base 41 is fixed to the ground; the rotary drive mechanism 42 allows the rotating tray 43 to rotate 90 degrees; the rotating tray 43 is used to place bricks 63 for stacking, and an avoidance groove 44 is provided on the rotating tray 43 to avoid the position, so that the strapping belt of the automatic strapping machine 5 can be used for packaging and bundling.

[0073] A packing method of an automatic packing system for bricks, the specific steps are as follows:

[0074] S1, the brick car 61 transports the bricks 63 to the designated location;

[0075] Before starting work, the bricks 63 need to be transported to a designated position of the production line by the blank vehicle 61 so that the palletizing robot 3 can grab them.

[0076] S2, the palletizing manipulator 3 on the industrial robot 2 moves to the top of the blank vehicle 61, clamps the bricks 63, and closes the gaps between the bricks 63;

[0077] like Figure 2As shown, at the brick unloading station, the stacking robot 3 moves to the top of the blank vehicle 61, clamps the topmost brick 63, and clamps the brick 63 through the clamping cylinder 325 and the clamping frame 322 to close the gap between the bricks 63 in the clamping direction; then, the bricks 63 in the other direction are closed through the closing mechanism 34.

[0078] S3, the stacking robot 3 transports the bricks 63 with the gaps closed from the blank vehicle 61 to the brick splitter 1, and the brick splitter 1 splits the bricks 63 and reserves a forklift hole;

[0079] like Figure 3 As shown, at the brick dividing station, the stacking robot 3 transports the bricks 63 on the blank cart 61 to the conveyor belt 121 of the conveying mechanism 12 of the brick dividing machine 1, and then drives the pushing cylinder 131 to drive the pushing plate 132 to move toward the brick dividing platform 14, so that the pushing plate 132 can push the brick 63 to move above the brick dividing platform 14, and then drive the lifting cylinder 151 to drive the lifting platform 142 to rise, and the spaced top blocks 143 can pass through the conveying mechanism 12 upward and lift the bricks 63 at intervals, thereby reserving forklift holes.

[0080] S4, the stacking robot 3 transports the bricks 63 with gaps closed from the blank vehicle 61 to the turntable device 4, and stacks them in two layers from bottom to top;

[0081] The palletizing robot 3 transports the bricks 63 on the blank cart 61 to the rotating tray 43 of the turntable device 4, and then the palletizing robot 3 releases the bricks 63, clamps and collects another layer of bricks 63 from the blank cart 61, rotates 90°, and places them on the upper layer of bricks 63 on the turntable device 4 to form two upper and lower layers with staggered directions.

[0082] In particular, there is no strict order relationship between the steps S3 and S4. S3 can be performed first and then S4, or S4 can be performed first and then S3.

[0083] S5, the stacking robot 3 clamps the bricks 63 with forklift holes reserved on the brick separator 1 and puts them on the turntable device 4, and reserves forklift holes on the upper layers of the two layers of bricks 63 at the bottom;

[0084] like Figure 3 As shown, the stacking robot 3 moves to above the brick dividing platform 14 of the brick dividing machine 1, and clamps the bricks 63 with reserved forklift holes to the two layers of bricks 63 on the turntable device 4.

[0085] In particular, when clamping bricks 63 with forklift holes reserved on the brick splitter 1, due to the existence of the forklift holes, the layer of bricks 63 is arranged at intervals. In order to ensure that the stacking robot 3 can better clamp the bricks 63 and prevent them from falling, before the stacking robot 3 clamps, the adjustment mechanism 33 can be used to control the clamping plates 323 of the two middle groups of robot assemblies 32 to be close to each other, while the clamping plates 323 of the two outer groups of robot assemblies 32 are away from each other, so that the position of the clamping plates 323 of the robot assemblies 32 can match the position of the bricks 63 separated by the reserved forklift holes, thereby preventing the bricks 63 from being unable to be clamped due to misalignment, or even causing the bricks 63 to fall.

[0086] S6, the stacking robot 3 transports the bricks 63 with the gaps closed from the blank vehicle 61 to the turntable device 4, and continues to stack them in an alternating manner on the upper layer of the bricks 63 with the forklift holes reserved, to form a brick stack 64;

[0087] The stacking robot 3 clamps and collects bricks 63 from the blank vehicle 61, and transports them to the upper layer of bricks 63 on the turntable device 4 where forklift holes have been reserved. Then the stacking robot 3 releases the bricks 63, clamps and collects another layer of bricks 63 from the blank vehicle 61, rotates 90°, and places them on the upper layer of bricks 63 on the turntable device 4. This cycle continues, and staggered stacking is continued to form a brick stack 64.

[0088] In particular, after the stacking robot 3 places each layer of bricks 63, the bricks 63 can be fine-tuned during stacking through the fine-tuning function of the adjustment mechanism 33 to make the brick stack 64 more orderly, and at the same time, it can also prevent the bricks 63 from falling due to instability.

[0089] S7, after stacking is completed, the automatic baler 5 moves to the side of the turntable device 4 to baling one side of the brick stack 64; after baling one side, the turntable device 4 rotates 90° to drive the brick stack 64 to rotate together, and the automatic baler 5 baling the other side of the brick stack 64, completing the horizontal and vertical staggered baling;

[0090] After the stacking of the bricks 63 on the turntable device 4 is completed and the brick stack 64 is formed, the automatic packing machine 5 can complete the packing of the brick stack 64 in a staggered manner from the horizontal and vertical directions.

[0091] S8, after the packing is completed, the forklift 62 is inserted into the reserved forklift hole to transport the packed brick stack 64 to the designated location;

[0092] S9. Each device is reset and the cycle is repeated for continuous operation.

[0093] Embodiment 2:

[0094] See also Figure 14-16The difference between this embodiment and the first embodiment is that the horizontal conveying assembly 13 is a conveying mechanism 12 and a power mechanism for driving the conveying mechanism 12 to rotate.

[0095] A brick automatic packaging system comprises a brick splitter 1, an industrial robot 2, a stacking robot 3 which is rotatably fixed with the mechanical arm of the industrial robot 2, a turntable device 4, an automatic packaging machine 5, a blank vehicle 61 and a forklift 62; bricks 63 are placed on the blank vehicle 61; the brick splitter 1 is used to split the bricks 63 and reserve holes for forklifts; the stacking robot 3 can clamp the bricks 63 and close the gaps between the bricks 63; the stacking robot 3 can move the bricks 63 on the blank vehicle 61 to the brick splitter 1 or the turntable device 4, or move the bricks 63 on the brick splitter 1 with reserved holes for forklifts to the turntable device 4; the turntable device 4 can rotate 90 degrees to facilitate the packaging of the brick stack 64 formed after the bricks 63 are stacked on both sides; the automatic packaging machine 5 is used to pack the brick stack 64 on the turntable device 4; the forklift 62 is used to transfer the packed brick stack 64.

[0096] Furthermore, the brick dividing machine 1 includes a brick dividing frame 11, a horizontal conveying component 13 and a brick dividing platform 14; the horizontal conveying component 13 and the brick dividing platform 14 are both arranged on the brick dividing frame 11; a vertical lifting component 15 is arranged in the brick dividing platform 14; the stacking robot 3 can clamp or put down bricks 63 on the brick dividing frame 11; a limiting mechanism 18 for limiting the position of bricks 63 is fixed on the upper end of the brick dividing frame 11 away from the horizontal conveying component 13; the stacking robot 3 clamps bricks 63 from the blank vehicle 61 and places them on the brick dividing frame 11, the horizontal conveying component 13 transports the bricks 63 to the top of the brick dividing platform 14, the vertical lifting component 15 lifts upward, and lifts up the bricks 63 on the brick dividing platform 14 at intervals, and the stacking robot 3 clamps the lifted bricks 63 on the brick dividing platform 14 and transfers them to the turntable device 4.

[0097] Furthermore, the horizontal conveying assembly 13 includes a plurality of conveying mechanisms 12 horizontally arranged at intervals on the upper part of the brick dividing frame 11 and a power mechanism for driving the conveying mechanism 12 to rotate; the bricks 63 are located on the conveying mechanism 12; the power mechanism is arranged on the brick dividing frame 11; the power mechanism drives the conveying mechanism 12 to work, and the bricks 63 placed on the conveying mechanism 12 are transported to the top of the brick dividing platform 14, and the vertical jacking assembly 15 moves upward, so as to lift the bricks 63 transported to the brick dividing platform 14.

[0098] According to the above description, the horizontal conveying assembly 13 includes a conveying mechanism 12 and a power mechanism, and the power mechanism can drive the conveying mechanism 12 to rotate. In this way, the conveying mechanism 12 can be driven to rotate by the power mechanism to transport the bricks 63.

[0099] In particular, the conveying mechanism 12 includes a conveyor belt 121, a driving wheel 122 and a driven wheel 123; the power mechanism is a conveying motor 124. The two ends of the conveyor belt 121 are respectively sleeved outside the driving wheel 122 and the driven wheel 123; the driven wheel 123 is rotatably fixed on the side of the brick-splitting frame 11 away from the brick-splitting platform 14, and the driving wheel 122 is rotatably fixed on the side of the brick-splitting frame 11 close to the brick-splitting platform 14; the conveying motor 124 is connected to the driving wheel 122, thereby driving the conveyor belt 121 to rotate.

[0100] Furthermore, the brick dividing platform 14 includes a frame-shaped support frame 141 located at the lower inner side of the brick dividing frame 11, a lifting platform 142 slidably arranged on the inner side of the support frame 141, and a plurality of top blocks 143 fixed on the lifting platform 142 for sliding at intervals along the traveling direction of the bricks 63; the vertical jacking assembly 15 is fixed at the lower end of the lifting platform 142; the top block 143 is located between two adjacent conveying mechanisms 12; horizontal arc-shaped baffles 144 are fixed on the front and rear sides of the middle of the top block 143; the upper and lower ends of the arc-shaped baffles 144 are both inclined inwardly toward the top block 143; the vertical jacking assembly 15 is driven to move upward, and the top block 143 can pass through the conveying mechanism 12 upward and lift the bricks 63.

[0101] Furthermore, the brick splitter 1 also includes a vertical synchronization component 16; the vertical synchronization component 16 includes a vertical rack 161 and a vertical gear 162 meshing with the vertical rack 161; the vertical rack 161 and the vertical gear 162 are each provided with three groups; the three groups of the vertical rack 161 are respectively vertically fixed to the two sides of the inner end surface of the left and right sides of the support frame 141 and the two sides of the inner end surface of the front end, and the three groups of the vertical gears 162 are respectively rotationally fixed to the two sides of the outer end surface of the left and right sides of the lifting platform 142 and the outer end surface of the front end. Both sides of the surface; a horizontal vertical transmission shaft 165 has two ends respectively fixed to the two vertical gears 162 of the same group; the vertical synchronization assembly 16 also includes a vertical guide rail 163 and a vertical slider 164 slidably mounted on the vertical guide rail 163; the vertical guide rail 163 and the vertical slider 164 are each provided with two groups; the two groups of the vertical guide rails 163 are respectively vertically fixed on both sides of the inner end surface of the left and right sides of the support frame 141, and the two groups of the vertical sliders 164 are respectively fixed on both sides of the outer end surface of the left and right sides of the lifting platform 142.

[0102] Furthermore, the palletizing robot 3 includes a horizontal upper frame 31 and a plurality of robot assemblies 32 uniformly and parallelly spaced and slidably arranged below the upper frame 31; the robot assembly 32 includes a horizontal fixed frame 321 and two clamping frames 322 respectively slidably arranged at the lower ends of both sides of the fixed frame 321; an adjustment mechanism 33 is arranged on the inner side of the clamping frame 322; the adjustment mechanism 33 includes an adjustment cylinder 331 and an adjustment guide rail 332 respectively fixed horizontally on the inner sides of the clamping frame 322; an adjustment slider 333 is slidably sleeved on the adjustment guide rail 332; a vertical clamping plate 323 is fixed on the other side of the adjustment slider 333; the clamping plate 323 is fixed to the piston rod of the adjustment cylinder 331; the adjustment cylinder 331 is driven, and the clamping plate 323 can slide along the adjustment guide rail 332.

[0103] Furthermore, the upper frame 31 includes a horizontal upper connecting plate 311 and two horizontal beams 312 respectively fixed at the lower ends of both sides of the upper connecting plate 311; the two beams 312 are arranged in parallel; the fixing frame 321 is slidably arranged under the beams 312; the manipulator assembly 32 also includes a clamping cylinder 325, a clamping guide rail 326 and a clamping slide 327; in the same manipulator assembly 32, one end of the clamping cylinder 325 is fixed on the clamping frame 322, and the other end of the clamping cylinder 325 is fixed on the clamping frame 322. The piston rod is fixed on another clamping frame 322; the two clamping guide rails 326 are respectively fixed horizontally at the lower ends of both sides of the fixing frame 321; the clamping slider 327 is slidably sleeved on the clamping guide rail 326; the other end of the clamping slider 327 is fixed to one of the clamping frames 322; the clamping cylinder 325 is driven, and the clamping frame 322 can slide along the clamping guide rail 326; the stacking robot 3 also includes a clamping synchronization mechanism 35 and a closing mechanism 34; the clamping synchronization mechanism 35 includes a connecting rod 351 and two The synchronous rods 352 are respectively hinged at both ends of the connecting rod 351; the connecting rod 351 is rotatably fixed to the middle of the lower end of the fixing frame 321; the other ends of the two connecting rods 351 are respectively hinged to a clamping frame 322; the closing mechanism 34 includes a closing cylinder 341, a closing guide rail 342, a closing slider 343 and a connecting piece 344; the closing cylinder 341 and the piston rod of the closing cylinder 341 are respectively fixed to the fixing frames 321 of the two outermost manipulator assemblies 32; the closing mechanism 34 includes a closing cylinder 341, a closing guide rail 342, a closing slider 343 and a connecting piece 344; the closing cylinder 341 and the piston rod of the closing cylinder 341 are respectively fixed to the fixing frames 321 of the two outermost manipulator assemblies 32; The guide rail 342 is fixed to the lower end of the crossbeam 312; the closing slider 343 is slidably mounted on the closing guide rail 342; the other end of the closing slider 343 is fixed to the fixing frame 321; oblong holes are respectively provided at both ends of the connecting piece 344; two bolts respectively pass through the two oblong holes of the connecting piece 344 to fix the connecting piece 344 to the fixing frames 321 of the two adjacent manipulator assemblies 32; the closing cylinder 341 is driven so that the manipulator assembly 32 can slide along the closing guide rail 342.

[0104] Furthermore, the turntable device 4 includes a base 41 , a rotary drive mechanism 42 fixed on the base 41 , a rotating tray 43 fixed on the rotary drive mechanism 42 , and a plurality of groups of crisscross avoidance grooves 44 provided on the rotating tray 43 .

[0105] A packing method of an automatic packing system for bricks, the specific steps are as follows:

[0106] S1, the brick car 61 transports the bricks 63 to the designated location;

[0107] S2, the palletizing manipulator 3 on the industrial robot 2 moves to the top of the blank vehicle 61, clamps the bricks 63, and closes the gaps between the bricks 63;

[0108] S3, the stacking robot 3 transports the bricks 63 with the gaps closed from the blank vehicle 61 to the brick splitter 1, and the brick splitter 1 splits the bricks 63 and reserves a forklift hole;

[0109] After the bricks 63 are placed on the conveyor belt 121, the conveying motor 124 starts to drive the driving wheel 122, and the driving wheel 122 drives the conveyor belt 121 to rotate, driving the bricks 63 on the conveyor belt 121 to move above the brick distribution platform 14, and then stop above the brick distribution platform 14 due to the blockage of the limiting mechanism 18. Then the lifting cylinder 151 is driven to drive the lifting platform 142 to rise, and the spaced top blocks 143 can pass through the spaced conveyor belt 121 upward, and lift the bricks 63 at intervals, thereby reserving forklift holes.

[0110] S4, the stacking robot 3 transports the bricks 63 with gaps closed from the blank vehicle 61 to the turntable device 4, and stacks them in two layers from bottom to top;

[0111] S5, the stacking robot 3 clamps the bricks 63 with forklift holes reserved on the brick separator 1 and puts them on the turntable device 4, and reserves forklift holes on the upper layers of the two layers of bricks 63 at the bottom;

[0112] S6, the stacking robot 3 transports the bricks 63 with the gaps closed from the blank vehicle 61 to the turntable device 4, and continues to stack them in an alternating manner on the upper layer of the bricks 63 with the forklift holes reserved, to form a brick stack 64;

[0113] S7, after stacking is completed, the automatic baler 5 moves to the side of the turntable device 4 to baling one side of the brick stack 64; after baling one side, the turntable device 4 rotates 90° to drive the brick stack 64 to rotate together, and the automatic baler 5 baling the other side of the brick stack 64, completing the horizontal and vertical staggered baling;

[0114] S8, after the packing is completed, the forklift 62 is inserted into the reserved forklift hole to transport the packed brick stack 64 to the designated location;

[0115] S9. Each device is reset and the cycle is repeated for continuous operation.

[0116] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic brick packaging system, characterized by: The invention comprises a brick splitter (1), an industrial robot (2), a stacking robot (3) which is rotatably fixed to the robot arm of the industrial robot (2), a turntable device (4), an automatic packaging machine (5), a blank vehicle (61) and a forklift (62); bricks (63) are placed on the blank vehicle (61); the brick splitter (1) is used to split the bricks (63) and reserve holes for the forklift; the stacking robot (3) can clamp the bricks (63) and close the gaps between the bricks (63); the stacking robot (3) can move the blank vehicle (61) to the next step; The bricks (63) on the brick separator (61) are moved to the brick separator (1) or the turntable device (4), or the bricks (63) on which forklift holes are reserved on the brick separator (1) are moved to the turntable device (4); the turntable device (4) can be rotated 90 degrees to facilitate the packing of the brick pile (64) formed after the bricks (63) are stacked on both sides; the automatic packing machine (5) is used to pack the brick pile (64) on the turntable device (4); the forklift (62) is used to transfer the packed brick pile (64); The brick dividing machine (1) comprises a brick dividing frame (11), a horizontal conveying assembly (13) and a brick dividing platform (14); the horizontal conveying assembly (13) and the brick dividing platform (14) are both arranged on the brick dividing frame (11); a vertical lifting assembly (15) is arranged in the brick dividing platform (14); the stacking robot (3) can clamp or put down bricks (63) on the brick dividing frame (11); the upper end of the brick dividing frame (11) is away from the side of the horizontal conveying assembly (13) A limiting mechanism (18) for limiting the position of the bricks (63) is fixed; the stacking robot (3) clamps the bricks (63) from the blank vehicle (61) and places them on the brick distribution frame (11); the horizontal conveying component (13) transports the bricks (63) to the top of the brick distribution platform (14); the vertical lifting component (15) lifts upward to lift the bricks (63) on the brick distribution platform (14) at intervals; the stacking robot (3) clamps the lifted bricks (63) on the brick distribution platform (14) and transfers them to the turntable device (4); The stacking robot (3) comprises a horizontal upper frame (31) and a plurality of robot assemblies (32) uniformly and parallelly spaced and slidably arranged below the upper frame (31); the robot assembly (32) comprises a horizontal fixed frame (321) and two clamping frames (322) respectively slidably arranged at the lower ends of both sides of the fixed frame (321); an adjustment mechanism (33) is arranged inside the clamping frame (322); the adjustment mechanism (33) comprises an adjustment cylinder (331) and an adjustment guide rail (332) respectively fixed horizontally inside the clamping frame (322); an adjustment slider (333) is slidably sleeved on the adjustment guide rail (332); a vertical clamping plate (323) is fixed on the other side of the adjustment slider (333); the clamping plate (323) is fixed to the piston rod of the adjustment cylinder (331); the clamping plate (323) can slide along the adjustment guide rail (332) by driving the adjustment cylinder (331).

2. The automatic brick packaging system according to claim 1, characterized in that: The horizontal conveying assembly (13) is provided with two groups; the two groups of the horizontal conveying assembly (13) are respectively fixed on both sides of the upper end of the brick dividing frame (11); a plurality of conveying mechanisms (12) arranged horizontally at intervals are provided on the upper part of the brick dividing frame (11); the bricks (63) are located on the conveying mechanisms (12); the horizontal conveying assembly (13) comprises a push cylinder (131) fixed horizontally on the outer side of the upper part of the brick dividing frame (11); the two push cylinders (131) are provided on the upper part of the brick dividing frame (11); The ends of the piston rod of the conveying mechanism (12) are respectively fixed to the two ends of the horizontal pushing plate (132); the pushing cylinder (131) is arranged along the moving direction of the brick (63); the pushing cylinder (131) is driven to drive the pushing plate (132) to move toward the brick distribution platform (14), and the brick (63) placed on the conveying mechanism (12) is pushed to the top of the brick distribution platform (14), and the vertical lifting component (15) moves upward, so as to lift the brick (63) transported to the brick distribution platform (14).

3. The automatic brick packaging system according to claim 1 is characterized by: The horizontal conveying assembly (13) comprises a plurality of conveying mechanisms (12) arranged horizontally and spaced apart on the upper part of the brick dividing frame (11) and a power mechanism for driving the conveying mechanism (12) to rotate; the bricks (63) are located on the conveying mechanism (12); the power mechanism is arranged on the brick dividing frame (11); the power mechanism drives the conveying mechanism (12) to work, and the bricks (63) placed on the conveying mechanism (12) are transported to the top of the brick dividing platform (14), and the vertical lifting assembly (15) moves upward to lift the bricks (63) transported to the brick dividing platform (14).

4. The automatic brick packaging system according to claim 2 or 3, characterized in that: The brick-dividing platform (14) comprises a frame-shaped support frame (141) located at the lower inner side of the brick-dividing frame body (11), a lifting platform (142) slidably arranged at the inner side of the support frame (141), and a plurality of top blocks (143) fixed on the lifting platform (142) for sliding at intervals along the traveling direction of the bricks (63); the vertical lifting assembly (15) is fixed at the lower end of the lifting platform (142); the top block (143) is located between two adjacent conveying mechanisms (12); horizontal arc-shaped baffles (144) are fixed on both the front and rear sides of the middle of the top block (143); the upper and lower ends of the arc-shaped baffles (144) are arranged to be inclined inwardly toward the top block (143); the vertical lifting assembly (15) is driven to move upward, and the top block (143) can pass through the conveying mechanism (12) upward and lift the bricks (63).

5. The automatic brick packaging system according to claim 4 is characterized by: The brick splitter (1) further comprises a vertical synchronization component (16); the vertical synchronization component (16) comprises a vertical rack (161) and a vertical gear (162) meshing with the vertical rack (161); the vertical rack (161) and the vertical gear (162) are each provided in three groups; the three groups of the vertical racks (161) are respectively vertically fixed to the two sides of the inner end surface of the left and right sides of the support frame (141) and the two sides of the inner end surface of the front end, and the three groups of the vertical gears (162) are respectively rotationally fixed to the two sides of the outer end surface of the left and right sides of the lifting platform (142) and the two sides of the outer end surface of the front end. two sides; a horizontal vertical transmission shaft (165) having two ends respectively fixed to the two vertical gears (162) of the same group; the vertical synchronization component (16) also includes a vertical guide rail (163) and a vertical slider (164) slidably mounted on the vertical guide rail (163); the vertical guide rail (163) and the vertical slider (164) are both provided in two groups; the two groups of the vertical guide rails (163) are respectively vertically fixed to the two sides of the inner end surface on the left and right sides of the support frame (141), and the two groups of the vertical sliders (164) are respectively fixed to the two sides of the outer end surface on the left and right sides of the lifting platform (142).

6. The automatic brick packaging system according to claim 1, characterized in that: The upper frame (31) includes a horizontal upper connecting plate (311) and two horizontal beams (312) respectively fixed at the lower ends of both sides of the upper connecting plate (311); the two beams (312) are arranged in parallel; the fixing frame (321) is slidably arranged below the beams (312); the manipulator assembly (32) also includes a clamping cylinder (325), a clamping guide rail (326) and a clamping slide block (327); in the same manipulator assembly (32), one end of the clamping cylinder (325) is fixed on the clamping frame (322), and the piston rod at the other end of the clamping cylinder (325) is fixed to the clamping frame (322). The stacking robot (3) is fixed on another clamping frame (322); the two clamping guide rails (326) are respectively fixed horizontally on the lower ends of both sides of the fixing frame (321); the clamping slider (327) is slidably mounted on the clamping guide rails (326); the other end of the clamping slider (327) is fixed to one of the clamping frames (322); the clamping cylinder (325) is driven so that the clamping frame (322) can slide along the clamping guide rails (326); the stacking robot (3) also includes a clamping synchronization mechanism (35) and a closing mechanism (34); the clamping synchronization mechanism (35) includes a connecting rod (351) and two A synchronization rod (352) is hinged at both ends of the connecting rod (351); the connecting rod (351) is rotatably fixed to the middle of the lower end of the fixing frame (321); the other ends of the two connecting rods (351) are respectively hinged to one of the clamping frames (322); the closing mechanism (34) comprises a closing cylinder (341), a closing guide rail (342), a closing slider (343) and a connecting piece (344); the closing cylinder (341) and the piston rod of the closing cylinder (341) are respectively fixed to the fixing frames (321) of the two outermost manipulator assemblies (32); the closing mechanism (34) comprises a closing cylinder (341), a closing guide rail (342), a closing slider (343) and a connecting piece (344); the closing cylinder (341) and the piston rod of the closing cylinder (341) are respectively fixed to the fixing frames (321) of the two outermost manipulator assemblies (32); The guide rail (342) is fixed to the lower end of the crossbeam (312); the closing slider (343) is slidably mounted on the closing guide rail (342); the other end of the closing slider (343) is fixed to the fixing frame (321); oblong holes are respectively provided at both ends of the connecting piece (344); two bolts respectively pass through the two oblong holes of the connecting piece (344) to fix the connecting piece (344) to the fixing frames (321) of the two adjacent manipulator assemblies (32); the closing cylinder (341) is driven so that the manipulator assembly (32) can slide along the closing guide rail (342).

7. The automatic brick packaging system according to claim 1, characterized in that: The turntable device (4) comprises a base (41), a rotary drive mechanism (42) fixed on the base (41), a rotating tray (43) fixed on the rotary drive mechanism (42), and a plurality of groups of crisscross avoidance grooves (44) provided on the rotating tray (43).

8. A packing method of an automatic packing system for bricks, characterized in that: The automatic brick packaging system according to claim 1 is used, and the specific steps are as follows: S1, the brick car (61) transports the bricks (63) to a designated location; S2, the stacking manipulator (3) on the industrial robot (2) moves to the top of the blank vehicle (61), clamps the bricks (63), and closes the gaps between the bricks (63); S3, the stacking robot (3) transports the bricks (63) with the gaps closed from the blank vehicle (61) to the brick splitter (1), and the brick splitter (1) splits the bricks (63) and reserves a forklift hole; S4, the stacking robot (3) transports the bricks (63) with gaps closed from the blank vehicle (61) to the turntable device (4), and stacks them in two layers from bottom to top; S5, the stacking robot (3) clamps the bricks (63) with forklift holes reserved on the brick separator (1) and places them on the turntable device (4), and reserves forklift holes on the upper layers of the two layers of bricks (63) at the bottom; S6, the stacking robot (3) transports the bricks (63) with closed gaps from the blank vehicle (61) to the turntable device (4), and continues to stack them in an alternating manner on the upper layer of the bricks (63) with forklift holes reserved, to form a brick stack (64); S7, after stacking is completed, the automatic packing machine (5) moves to the side of the turntable device (4) to pack one side of the brick stack (64); after packing one side, the turntable device (4) rotates 90° to drive the brick stack (64) to rotate together, and the automatic packing machine (5) then packs the other side of the brick stack (64), completing transverse and longitudinal staggered packing; S8, after the packing is completed, the forklift (62) is inserted into the reserved forklift hole to transport the packed brick stack (64) to the designated location; S9. Each device is reset and the cycle is repeated for continuous operation.

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