A subway shield segment flipping track and use method thereof
By designing a subway shield pipe sheet flip track that combines guide wheels and multiple support structures, the problem of difficult and low efficiency of shield pipe sheet flip operation in the prior art is solved, and efficient guide flip of shield pipe sheet and simultaneous flip conveying of multiple sets of pipe sheets is realized, which reduces power consumption and improves the efficiency and safety of the equipment.
Patent Information
- Application Number
- CN202011193742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-30
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2040-10-30
AI Technical Summary
In the prior art, the subway shield pipe sheet flip operation is difficult, the flip efficiency is low, and the flip bearing is loaded with a high power consumption, so it is impossible to flip and convey multiple sets of pipe sheets at the same time.
A subway shield pipe sheet flip track is designed. Through the combination of guide wheels, connecting frames, connecting rods, support seats, bases, bases, top frames, vertical strip end frames and horizontal inlet end frames, the guide flip of shield pipe sheets and the simultaneous flip conveyance of multiple sets of pipe sheets is realized, without the need for additional kinetic energy to provide flip force and low power consumption.
The guide flip of the shield pipe piece is realized, which reduces the difficulty of flip operation, improves the flip efficiency, and can flip and transport multiple sets of pipe pieces at the same time, reduces power consumption, and improves the efficiency and safety of the equipment.
Smart Images

Figure CN112127908B_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a subway shield segment flipping track and a method for using the same, and relates to a track capable of flipping subway shield segments, and belongs to the field of rail transportation. In particular, the present invention relates to a flipping track capable of guiding and flipping shield segments, reducing the difficulty of flipping operation of shield segments, and simultaneously being capable of flipping and transporting multiple groups of shield segments in the track, without requiring additional kinetic energy to provide flipping force, and having low power consumption. Background Art
[0002] The shield segment is the main assembly component of shield construction and the innermost barrier of the tunnel. It is responsible for resisting soil pressure, groundwater pressure and some special loads. The quality of the shield segment is directly related to the overall quality and safety of the tunnel, and affects the waterproof performance and durability of the tunnel. Usually, the manufactured shield segments need to be flipped 90 degrees for stacking. Generally, the direction is flipped and adjusted manually by a suction cup hanger. The flipping of the segments is cumbersome. In the prior art, the segments are flipped by a flippable suction cup hanger. However, this flipping method causes the flipping shaft of the hanger to be subjected to a large load and is easily damaged. In addition, the power consumption required for flipping is large. At the same time, only one segment can be flipped and stacked at a time, which is inefficient.
[0003] Announcement No. CN211283397U discloses a subway pipe segment flipping hanger, comprising a top plate, a stable square block is fixed at the left position of the lower end of the top plate, the top plate is connected to the stable square block by two pull rods, a support block is fixed at the right position of the lower end of the top plate, the top plate and the support block are connected by two pull rods, a servo motor is fixed at the right end of the support block, a rotating rod is installed at the left end of the support block, the servo motor passes through the support block and is fixedly connected to the rotating rod, the rotating rod is rotatably installed at the right end of the stable square block, a vacuum suction cup hanger is fixed at the annular side end of the rotating rod, two connecting rods are symmetrically fixed between the rotating rod and the vacuum suction cup hanger, the pipe segment flipping hanger bears a large load on the rotating shaft when flipping, the power consumption is high, and at most two groups of pipe segments can be flipped and stacked at a time, so the efficiency is low. Summary of the invention
[0004] In order to improve the above situation, the present invention provides a subway shield segment flipping track and a method of using the same, which can guide and flip the shield segments, reduce the difficulty of the flipping operation of the shield segments, and at the same time can flip and transport multiple groups of shield segments in the track, without the need for additional kinetic energy to provide flipping force, and has a flipping track with low power consumption.
[0005] The subway shield segment flipping track of the present invention is realized as follows: the subway shield segment flipping track of the present invention is composed of a guide wheel, a connecting frame, a connecting rod, a support seat, a base, a bottom frame, a top frame, a vertical segment outlet end frame and a horizontal segment feed end frame, two support seats are connected by a plurality of connecting rods, the support seat is composed of a vertical long rod, a vertical short rod, an oblique rod and a cross rod, a cross rod is arranged between the vertical short rod and the vertical long rod, one end of the cross rod is connected to the vertical long rod, and the other end of the cross rod extends to an end away from the vertical short rod, an oblique rod is arranged between the cross rod and the vertical long rod, a base is arranged at the bottom of the vertical short rod, a base is arranged at the bottom of the vertical long rod, and the horizontal feed end frame is provided with a plurality of connecting rods. The film end frame is vertically placed on the top of the vertical long rod, the horizontal film feed end frame is a U-shaped frame, the vertical film discharge end frame is vertically placed on the other end of the cross bar, the vertical film discharge end frame is a U-shaped frame, two base frames are correspondingly arranged between the horizontal film feed end frame and the vertical film discharge end frame, the base frame is an arc-shaped frame, the top frame is suspended on the upper part of the base frame through a connecting frame, and is located in the middle of the two base frames, the top frame is an arc-shaped frame, a plurality of guide wheels are arranged at equal angles on the top frame, a plurality of guide wheels are arranged at equal angles on the base frame, a plurality of guide wheels are arranged equidistantly on the horizontal film feed end frame, a plurality of guide wheels are arranged equidistantly on the vertical film discharge end frame, and rollers are arranged at the bottom of the base.
[0006] The steps of using a subway shield segment flip track of the present invention are as follows:
[0007] 1) The shield segment with the flap is hoisted to the horizontal segment feeding end frame of the flip track, so that the shield segment enters the flip track through the horizontal segment feeding end frame;
[0008] 2) Pull the shield segment along the flip track through the hoist;
[0009] 3) During the sliding process of the shield segment, the arc and angle of the flip track are changed to gradually tilt the shield segment;
[0010] 4) The shield segment is turned 90 degrees and output from the vertical segment output end frame of the turning track;
[0011] 5) Separate the shield segment from the hanger and complete the segment turning work.
[0012] Beneficial effects.
[0013] 1. It can guide and flip the shield segments, reduce the difficulty of flipping the segments, do not require additional kinetic energy to provide flipping force, and consume little power.
[0014] 2. It is capable of transporting multiple groups of shield segments on the track at the same time with high efficiency.
[0015] 3. Easy to move and install, and convenient to use.
[0016] 4. Simple structure, convenient and practical.
[0017] 5. Low cost and easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional structural diagram of a subway shield segment flipping track of the present invention.
[0019] Figure 2 A schematic structural diagram of a subway shield segment flipping track according to the present invention.
[0020] Figure 3 A right side view of a subway shield segment flipping track of the present invention.
[0021] In the attached figure
[0022] The components include: a guide wheel (1), a connecting frame (2), a connecting rod (3), a support seat (4), a base (5), a bottom frame (6), a top frame (7), a vertical film outlet end frame (8), and a horizontal film feed end frame (9). DETAILED DESCRIPTION
[0023] A subway shield segment flipping track of the present invention is realized as follows: the subway shield segment flipping track of the present invention comprises a guide wheel (1), a connecting frame (2), a connecting rod (3), a support seat (4), a base (5), a bottom frame (6), a top frame (7), a vertical segment discharge end frame (8) and a horizontal segment feed end frame (9), two support seats (4) are connected by a plurality of connecting rods (3), the support seat (4) comprises a vertical long rod, a vertical short rod, an oblique rod and a cross rod, a cross rod is arranged between the vertical short rod and the vertical long rod, one end of the cross rod is connected to the vertical long rod, and the other end of the cross rod extends toward one end away from the vertical short rod, an oblique rod is arranged between the cross rod and the vertical long rod, a base (5) is arranged at the bottom of the vertical short rod, a base (5) is arranged at the bottom of the vertical long rod, and the horizontal segment feed end frame (9) is vertically placed on the top of the vertical long rod. The horizontal film feed end frame (9) is a U-shaped frame, and the vertical film discharge end frame (8) is vertically arranged on the other end of the cross bar. The vertical film discharge end frame (8) is a U-shaped frame. Two bottom frames (6) are correspondingly arranged between the horizontal film feed end frame (9) and the vertical film discharge end frame (8). The bottom frame (6) is an arc-shaped frame. The top frame (7) is suspended on the upper part of the bottom frame (6) through the connecting frame (2) and is located between the two bottom frames (6). The top frame (7) is an arc-shaped frame. The connecting frame (2) is a U-shaped frame. A plurality of guide wheels (1) are arranged at equal angles on the top frame (7). A plurality of guide wheels (1) are arranged at equal angles on the bottom frame (6). A plurality of guide wheels (1) are arranged at equal distances on the horizontal film feed end frame (9). A plurality of guide wheels (1) are arranged at equal distances on the vertical film discharge end frame (8). A roller is arranged at the bottom of the base (5).
[0024] The steps of using a subway shield segment flip track of the present invention are as follows:
[0025] 1) hoisting the shield segment with the flap to the horizontal segment feeding end frame (9) of the flip track, so that the shield segment enters the flip track through the horizontal segment feeding end frame (9);
[0026] 2) Pull the shield segment along the flip track through the hoist;
[0027] 3) During the sliding process of the shield segment, the arc and angle of the flip track are changed to gradually tilt the shield segment;
[0028] 4) The shield segment is outputted by flipping 90 degrees from the vertical segment output end frame (8) of the flip track;
[0029] 5) Separate the shield segment from the hanger and complete the segment turning work;
[0030] The bottom of the base (5) is provided with a roller design, which enables the flip track to be moved via the roller at the bottom of the base (5), thereby facilitating the movement of the flip track by staff;
[0031] The design of an oblique rod being arranged between the horizontal rod and the vertical long rod, and the oblique rod cooperates with the horizontal rod and the vertical long rod to form a triangular structure, which can enhance the stability of the connection between the horizontal rod and the vertical long rod and avoid the connection between the horizontal rod and the vertical long rod from being broken due to excessive force;
[0032] The bottom frame (6) is an arc-shaped frame, and the top frame (7) is an arc-shaped frame, so that the bottom frame (6) and the top frame (7) can be matched with each other, so that the shield segment is placed between the bottom frame (6) and the top frame (7) respectively, and the bottom frame (6) and the top frame (7) are in line with the shape of the arc of the shield segment itself.
[0033] The connecting frame (2) is designed as a U-shaped frame, which enables the top frame (7) to be suspended on the bottom frame (6), so that the top frame (7) and the bottom frame (6) cooperate with each other and adapt to the curvature of the shield segment itself, thereby guiding and flipping the shield segment;
[0034] The horizontal sheet feeding end frame (9), the bottom frame (6) and the top frame (7) are designed to cooperate with each other. When in use, the horizontal sheet feeding end frame (9) guides the shield segment, so that the shield segment can enter the turning track through the horizontal sheet feeding end frame (9). The bottom frame (6) and the top frame (7) cooperate with each other to fit the shape of the shield segment, so that the shield segment slides and turns on the turning track.
[0035] The bottom frame (6), top frame (7) and vertical film outlet end frame (8) are designed to cooperate with each other. When in use, the shield segment is gradually tilted by the curvature and angle guide of the flip track, and then flipped 90 degrees from the vertical film outlet end frame (8) of the flip track to complete the flipping operation.
[0036] The purpose of being able to guide and flip the shield segment and reduce the difficulty of the flipping operation of the shield segment is achieved.
Claims
1. A subway shield segment flip track, Its characteristics are: The cam is provided with a plurality of connecting rods, and the connecting rods are connected to each other through the connecting rod and the connecting rod respectively. A plurality of guide wheels are arranged at equal angles on the top frame, a plurality of guide wheels are arranged at equal angles on the bottom frame, a plurality of guide wheels are arranged equidistantly on the horizontal film-feeding end frame, and a plurality of guide wheels are arranged equidistantly on the vertical film-discharging end frame. The horizontal film-feeding end frame, the bottom frame and the top frame are designed to cooperate with each other. When in use, the horizontal film-feeding end frame guides the shield segment, so that the shield segment can enter the flipping track through the horizontal film-feeding end frame. The bottom frame and the top frame cooperate with each other to fit the shape of the shield segment, so that the shield segment slides and flips on the flipping track. The bottom frame, the top frame and the vertical film-discharging end frame are designed to cooperate with each other. When in use, the shield segment is guided by the curvature and angle of the flipping track, so that the shield segment gradually tilts at an angle, and then flips 90 degrees from the vertical film-discharging end frame of the flipping track to complete the flipping operation.
2. A subway shield segment flipping track according to claim 1, Features An oblique rod is arranged between the horizontal rod and the vertical rod. The oblique rod cooperates with the horizontal rod and the vertical rod to form a triangular structure, which can enhance the stability of the connection between the horizontal rod and the vertical rod and avoid breakage of the connection between the horizontal rod and the vertical rod due to excessive force.
3. A subway shield segment flip track according to claim 1, Features The bottom frame is an arc-shaped frame, and the top frame is an arc-shaped frame.
4. A subway shield segment flipping track according to claim 1, Features The connecting frame is designed as a U-shaped frame, which can enable the top frame to be suspended on the bottom frame, so that the top frame and the bottom frame cooperate with each other and adapt to the curvature of the shield segment itself, thereby guiding and flipping the shield segment.
5. The subway shield segment flipping track according to claim 1, Features The connecting frame is a U-shaped frame.
6. The subway shield segment flipping track according to claim 1, Features Rollers are arranged at the bottom of the base.
7. A method for using the subway shield segment flipping track as claimed in any one of claims 1 to 6, Features The following steps are involved: 1) The shield segment with flap is hoisted to the horizontal segment feeding end frame of the flip track, so that the shield segment enters the flip track through the horizontal segment feeding end frame; 2) Pull the shield segment along the flip track through the hoist; 3) During the sliding process of the shield segment, the arc and angle of the flip track are changed to gradually tilt the shield segment; 4) The shield segment is turned 90 degrees and output from the vertical segment output end frame of the turning track; Separate the shield segment from the hanger and complete the segment turning work.
Citation Information
Patent Citations
Subway segment overturning lifting appliance
CN211283397U
Duct piece turnover device for subway tunnel construction
CN210065100U