An online batching equipment

Abstract

The invention discloses an online batching equipment, comprising a first slow-feeding valve, a first fast-feeding valve being installed on one side of the first slow-feeding valve, a first discharge port stop valve being arranged on the side of the first fast-feeding valve away from the first slow-feeding valve, a metering bucket being arranged below the first discharge port stop valve, a first frame being arranged at the lower part of the metering bucket, a first frame top plate being arranged at the top of the first frame, the metering bucket being installed at the middle part of the first frame top plate, and first weighing sensors being arranged at the lower part of both sides of the metering bucket. The beneficial effects of the invention include: by arranging the metering bucket, the stirring bucket and the buffer tank, raw materials are concentrated in the metering bucket in the release raw material area, the weighing sensor and the feed valve and the discharge valve are uniformly managed, the metering, stirring and storage equipment are unified, the transfer process is eliminated, the original liquid is prevented from being spilled on the ground, and the coating workshop environment is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of batching equipment, and in particular to an online batching equipment. Background Art

[0002] When the coating machine applies release agent to the electrolytic aluminum industry, it is necessary to mix a variety of liquid raw materials in proportion. Generally, different proportioning equipment, mixing equipment and stirring equipment are required to work.

[0003] In the prior art, ingredients need to be weighed and mixed in a separate workshop, and then the raw liquid is sent to the entrance of the coating workshop machine by a trolley for use. When the ingredient barrel is transported, it will cause overflow. There will often be raw liquid outside the ingredient barrel and on the ground. The workshop has a heavy odor and a poor working environment. The raw liquid is continuously supplied to the feed trough of the coating machine through a pump. The raw liquid barrel is an open tank. The alcohol concentration in the workshop is high and the safety is poor. Summary of the invention

[0004] The technical problem to be solved by the present invention is that when transferring the batching barrel, there will often be raw liquid overflowing from the batching barrel and on the ground, the workshop has a heavy odor and the working environment is poor; the raw liquid is continuously supplied to the feed trough of the coating machine through a pump, the raw liquid barrel is an open tank, the alcohol concentration in the workshop is high, and the safety is poor, so an online batching equipment is provided for this purpose.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] The present invention discloses an online batching device, which comprises a first slow-feeding valve, a first fast-feeding valve is installed on one side of the first slow-feeding valve, a first discharge port stop valve is arranged on the side of the first fast-feeding valve away from the first slow-feeding valve, a metering bucket is arranged below the first discharge port stop valve, a first frame is arranged at the lower part of the metering bucket, a first frame top plate is arranged at the top of the first frame, the metering bucket is installed in the middle of the first frame top plate, first weighing sensors are arranged at the lower parts of both sides of the metering bucket, a stirring bucket is arranged below the metering bucket, a discharge end of the metering bucket passes through the middle of the top of the stirring bucket, a pneumatic stirrer is fixedly connected to one side of the top of the stirring bucket, a feed pipe is connected to the discharge end of the stirring bucket, the stirring bucket is flexibly connected to a buffer tank through the feed pipe, a discharge hopper is fixedly connected to the lower part of the buffer tank, a reflux feed pipe is fixedly connected to the upper part of one side wall of the buffer tank, and a glass sealing cover is arranged at the top of the buffer tank.

[0007] Preferably, the first discharge port stop valve is installed on the top of the metering bucket through a connecting pipe, the two first weighing sensors are respectively fixedly connected to the two sides of the top of the first frame top plate, the top end of the first frame top plate is fixedly connected with a first valve fixing bracket, the upper end of the first valve fixing bracket is fixedly connected to the bottom ends of the first slow feed valve and the first fast feed valve, the first discharge valve is installed at the bottom end of the metering bucket, and the first slow feed valve, the first fast feed valve and the first discharge port stop valve are fixedly connected to the first frame top plate through the first valve fixing bracket.

[0008] Preferably, a sliding cover plate is installed at the top of the mixing bucket, and second weighing sensors are fixedly connected to the lower part of the side walls on both sides of the mixing bucket, and two of the second weighing sensors are respectively fixedly connected to the two sides of the top of the first frame, and a hopper load-bearing plate is fixedly connected to the middle part of the side walls on both sides of the mixing bucket, and the hopper load-bearing plate is fixedly connected to the top of the first frame.

[0009] Preferably, a second discharge port stop valve is installed in the middle of the upper end of the mixing bucket, a second slow feed valve and a second fast feed valve are installed on one side of the second discharge port stop valve, the upper ends of the second slow feed valve and the second fast feed valve are fixedly connected to a second valve fixing bracket, and the second valve fixing bracket is fixedly connected to the bottom end of the first frame top plate.

[0010] Preferably, a second discharge valve is installed at the bottom discharge port of the mixing bucket, a discharge pump is fixedly connected to the middle of the bottom end of the discharge hopper through a connecting pipe, a reflux feed pipe is fixedly connected to the upper part of one side wall of the buffer tank, third weighing sensors are fixedly connected to the middle of both side walls of the buffer tank, two of the third weighing sensors are fixedly connected to the upper end of the second frame by installing reinforcing plates, and a discharge air supply port is opened on the upper part of one side wall of the buffer tank.

[0011] The beneficial effects of the present invention include:

[0012] 1. By setting up a small metering bucket, a stirring bucket and a buffer tank, the raw materials are concentrated in the small metering bucket in the release raw material area. The weighing sensor and the feed valve and discharge valve are used for unified management. The metering, stirring and storage equipment are unified, and there is no transfer process. The original liquid is prevented from spilling on the ground, and the environment of the coating workshop is effectively improved.

[0013] 2. By setting the sliding cover, the sliding cover can play a sealing role. Pushing the sliding cover can close the buffer tank to prevent volatilization. Pulling the sliding cover can observe the situation in the mixing bucket, which is convenient for on-site inspection, avoids alcohol volatilization, and improves safety.

[0014] 3. By setting up a third weighing sensor and a glass sealing cover, the material inside the buffer tank can be weighed, so that the operator knows the weight of the material in the buffer tank. By turning on the discharge pump, the mixed raw liquid in the buffer tank can be quantitatively supplied to the coating machine material trough for online recycling. At the same time, the buffer tank adopts a glass sealing cover, so the quality and remaining status of the remaining finished material can be directly observed without opening it, while avoiding material volatilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a connection of a metering hopper of an online batching device according to a preferred embodiment of the present invention;

[0016] Figure 2 It is a structural schematic diagram of a stirring bucket connection of an online batching equipment according to a preferred embodiment of the present invention;

[0017] Figure 3 It is a structural schematic diagram of the connection of a buffer tank of an online batching equipment according to a preferred embodiment of the present invention.

[0018] Explanation of the reference numerals: 1. first slow feed valve; 2. first fast feed valve; 3. first discharge port stop valve; 4. small metering bucket; 5. first weighing sensor; 6. first discharge valve; 7. first frame top plate; 8. first valve fixing bracket; 9. buffer tank; 10. second slow feed valve; 11. second fast feed valve; 12. second discharge port stop valve; 13. mixing bucket; 14. second weighing sensor; 15. second discharge valve; 16. hopper load-bearing plate; 17. pneumatic mixer; 18. first frame; 19. second valve fixing bracket; 20. sliding cover plate; 21. feed pipe; 22. reflux feed pipe; 23. discharge hopper; 24. installation reinforcement plate; 25. third weighing sensor; 26. second frame; 27. discharge pump; 28. discharge air supply port. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Please refer to Figure 1-3 , the present invention provides a technical solution:

[0023] The present invention discloses an online batching device, comprising a first slow feed valve 1, a first fast feed valve 2 is installed on one side of the first slow feed valve 1, a first discharge port stop valve 3 is arranged on the side of the first fast feed valve 2 away from the first slow feed valve 1, a metering bucket 4 is arranged below the first discharge port stop valve 3, the feed speed is controlled by the first slow feed valve 1 and the first fast feed valve 2, a specific raw material can be transported to the metering bucket 4 through a pipeline, a first frame 18 is arranged at the lower part of the metering bucket 4, a first frame top plate 7 is arranged at the top of the first frame 18, the metering bucket 4 is installed in the middle of the first frame top plate 7, first weighing sensors 5 are arranged at the lower parts of both sides of the metering bucket 4, the first weighing sensors 5 on both sides of the metering bucket 4 can detect the weight of the raw materials in the metering bucket 4, and control the discharge speed. The weight of the raw materials is delivered, and a stirring bucket 13 is arranged below the metering bucket 4. The discharge end of the metering bucket 4 passes through the middle of the top of the stirring bucket 13. A pneumatic stirrer 17 is fixedly connected to one side of the top of the stirring bucket 13. The pneumatic stirrer 17 stirs the mixed material to make the material mixed evenly. The discharge end of the stirring bucket 13 is connected to a feed pipe 21, and the stirring bucket 13 is flexibly connected to a buffer tank 9 through the feed pipe 21. When the discharge pump 27 is turned on, the mixed stock solution in the buffer tank 9 can be supplied to the coating machine trough for online circulation. The lower part of the buffer tank 9 is fixedly connected with a discharge hopper 23, and the upper part of one side wall of the buffer tank 9 is fixedly connected with a reflux feed pipe 22. A glass sealing cover is installed on the top of the buffer tank 9. The quality and residual condition of the remaining finished material can be directly observed without opening it, while avoiding the volatilization of the material.

[0024] The first discharge port stop valve 3 is installed on the top of the metering bucket 4 through a connecting pipe. Two first weighing sensors 5 are respectively fixedly connected to the two sides of the top of the first frame top plate 7. The first weighing sensor 5 can detect the weight of the raw materials in the metering bucket 4 and control the weight of the conveyed raw materials. The top end of the first frame top plate 7 is fixedly connected with a first valve fixing bracket 8. The upper end of the first valve fixing bracket 8 is fixedly connected to the bottom ends of the first slow feed valve 1 and the first fast feed valve 2. The bottom end of the metering bucket 4 is installed with a first discharge valve 6, and the bottom discharge port of the mixing bucket 13 is installed with a first discharge valve 6. The first discharging valve 15, the first slow feeding valve 1, the first fast feeding valve 2 and the first discharging port stop valve 3 are fixedly connected to the first frame top plate 7 through the first valve fixing bracket 8, the middle of the bottom end of the discharging hopper 23 is fixedly connected to the discharging pump 27 through a connecting pipe, the upper part of one side wall of the buffer tank 9 is fixedly connected to the reflux feeding pipe 22, the middle of both side walls of the buffer tank 9 are fixedly connected to the third weighing sensor 25, the two third weighing sensors 25 are fixedly connected to the upper end of the second frame 26 by installing the reinforcing plate 24, and the third weighing sensors 25 on both sides of the buffer tank 9 can be The material inside the buffer tank 9 is weighed so that the operator knows the weight of the material in the buffer tank 9. A discharge air inlet 28 is provided on the upper part of one side wall of the buffer tank 9. A sliding cover plate 20 is installed on the top of the mixing bucket 13. The lower parts of the two side walls of the mixing bucket 13 are fixedly connected with second weighing sensors 14. The second weighing sensors 14 play a weighing role. The operator can understand the weight of the material in the mixing bucket 13. The two second weighing sensors 14 are respectively fixedly connected to the two sides of the top of the first frame 18. The middle part of the two side walls of the mixing bucket 13 is fixedly connected with a hopper load-bearing plate 1 6. The hopper bearing plate 16 is fixedly connected to the top of the first frame 18, so that the mixing bucket 13 is fixed more firmly. A second discharge port stop valve 12 is installed in the middle of the upper end of the mixing bucket 13. A second slow feed valve 10 and a second fast feed valve 11 are installed on one side of the second discharge port stop valve 12. The upper ends of the second slow feed valve 10 and the second fast feed valve 11 are fixedly connected with a second valve fixing bracket 19. The feeding speed can be controlled by the first slow feed valve 1 and the first fast feed valve 2. The second valve fixing bracket 19 is fixedly connected to the bottom end of the first frame top plate 7.

[0025] Specifically, when using this batching equipment, the feeding speed is controlled by the first slow feeding valve 1 and the first fast feeding valve 2, and the specific raw material is transported to the metering bucket 4 through the pipeline. The first weighing sensors 5 on both sides of the metering bucket 4 can detect the weight of the raw material in the metering bucket 4. After controlling the weight of the transported raw material, the first discharge valve 6 is opened to allow the raw material to be input into the mixing bucket 13, the pneumatic stirrer 17 is turned on to stir the mixed material so that the material is evenly mixed, the second discharge valve 15 is opened, and the mixed material enters the buffer tank 9 through the feeding pipe 21, and the slow The third weighing sensor 25 on both sides of the storage tank 9 can weigh the material inside the buffer tank 9, so that the operator knows the weight of the material in the buffer tank 9. By turning on the discharge pump 27, the mixed raw liquid in the buffer tank 9 can be supplied to the coating machine material trough for online circulation. The sliding cover 20 on the top of the buffer tank 9 can play a sealing role, which can not only prevent volatilization but also facilitate on-site inspection. Through the automated batching program, there is no manual intervention during batching, the consistency is good, and the waste is less. By unifying the batching, mixing and storage equipment, and eliminating the transfer process, the environment of the coating workshop is effectively improved.

[0026] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

[0027] Other parts of the present invention not described in detail belong to the prior art and will not be described in detail here.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An online batching equipment, characterized in that: The invention comprises a first slow-feeding valve (1), a first fast-feeding valve (2) is installed on one side of the first slow-feeding valve (1), a first discharge port stop valve (3) is arranged on the side of the first fast-feeding valve (2) away from the first slow-feeding valve (1), a metering hopper (4) is arranged below the first discharge port stop valve (3), a first frame (18) is arranged at the lower part of the metering hopper (4), a first frame top plate (7) is arranged at the top of the first frame (18), the metering hopper (4) is installed in the middle of the first frame top plate (7), and first weighing sensors ( 5), a stirring bucket (13) is arranged below the metering bucket (4), the discharge end of the metering bucket (4) passes through the middle of the top end of the stirring bucket (13), a pneumatic stirrer (17) is fixedly connected to one side of the top end of the stirring bucket (13), the discharge end of the stirring bucket (13) is connected to a feed pipe (21), the stirring bucket (13) is flexibly connected to a buffer tank (9) through the feed pipe (21), the lower part of the buffer tank (9) is fixedly connected to a discharge hopper (23), the upper part of one side wall of the buffer tank (9) is fixedly connected to a reflux feed pipe (22), and a glass sealing cover is installed at the top of the buffer tank (9).

2. An online batching equipment as claimed in claim 1, characterized in that: The first discharge port stop valve (3) is installed at the top of the metering hopper (4) through a connecting pipe, and the two first weighing sensors (5) are respectively fixedly connected to the two sides of the top of the first frame top plate (7), and the top end of the first frame top plate (7) is fixedly connected to a first valve fixing bracket (8), and the upper end of the first valve fixing bracket (8) is fixedly connected to the bottom ends of the first slow feed valve (1) and the first fast feed valve (2). The bottom end of the metering hopper (4) is installed with a first discharge valve (6), and the first slow feed valve (1), the first fast feed valve (2) and the first discharge port stop valve (3) are fixedly connected to the first frame top plate (7) through the first valve fixing bracket (8).

3. An online batching equipment as claimed in claim 1, characterized in that: A sliding cover plate (20) is installed at the top of the mixing bucket (13), and second weighing sensors (14) are fixedly connected to the lower parts of the side walls on both sides of the mixing bucket (13), and the two second weighing sensors (14) are respectively fixedly connected to the two sides of the top of the first frame (18), and a hopper load-bearing plate (16) is fixedly connected to the middle of the side walls on both sides of the mixing bucket (13), and the hopper load-bearing plate (16) is fixedly connected to the top of the first frame (18).

4. An online batching equipment as claimed in claim 1, characterized in that: A second discharge port stop valve (12) is installed at the middle of the upper end of the mixing bucket (13); a second slow feed valve (10) and a second fast feed valve (11) are installed on one side of the second discharge port stop valve (12); a second valve fixing bracket (19) is fixedly connected to the upper ends of the second slow feed valve (10) and the second fast feed valve (11); and the second valve fixing bracket (19) is fixedly connected to the bottom end of the first frame top plate (7).

5. The online batching equipment according to claim 1, characterized in that: A second discharge valve (15) is installed at the bottom discharge port of the mixing bucket (13); a discharge pump (27) is fixedly connected to the middle of the bottom end of the discharge hopper (23) via a connecting pipe; a reflux feed pipe (22) is fixedly connected to the upper part of one side wall of the buffer tank (9); third weighing sensors (25) are fixedly connected to the middle of both side walls of the buffer tank (9); the two third weighing sensors (25) are fixedly connected to the upper end of the second frame (26) via a mounting reinforcement plate (24); and a discharge air supply port (28) is provided at the upper part of one side wall of the buffer tank (9).

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