A beam type composite plate mold
By designing beam-type laminated plate molds, using screws to fix the edge part and edge plate body, combined with the structure of screws and fastening bolts, the production problem that existing molds cannot meet the height of beam-type laminated plates is solved, and the height expansion of the mold is achieved and convenience of disassembly and assembly.
Patent Information
- Application Number
- CN202011188598.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-10-30
AI Technical Summary
The existing laminated plate mold height is only 60mm, which cannot meet the production demand of the beam-type laminated plate height of 210mm.
A beam-type laminated plate mold is designed, and the edge part is fixed and installed by screws on the base, the edge part is installed on the edge part, and the beam edge part is installed on the edge part, and a combination structure of screws and fastening bolts is used. , form a rectangular frame, increase the height of the mold, and use elastic pressing rods to fix the foam board during construction to facilitate concrete pouring.
It has achieved the production demand for beam-type laminated plate height, and the mold disassembly and assembly process is simplified through layered production methods, reducing manual labor intensity and time.
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Figure CN112192719B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composite plate moulds, in particular to a beam-type composite plate mould. Background Art
[0002] The composite floor is an assembled integral floor made of prefabricated panels and cast-in-place reinforced concrete layers. The composite floor has good integrity, and the upper and lower surfaces of the panels are flat, which is convenient for finishing. It is suitable for high-rise buildings with high requirements for overall rigidity. When producing and processing composite panels, it is necessary to pour concrete in a special mold to form it into shape to obtain the required composite panel.
[0003] However, the current composite board mold is only 60mm high when in use, while the thickness of the beam-type composite board is 210mm. Therefore, the existing composite board mold cannot meet the production of beam-type composite boards with a height of 210mm, and no corresponding improvement has been made to this defect. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a beam-type composite plate mold, which solves the problem that the current composite plate mold, when in use, has a height of only 60 mm, while the thickness of the beam-type composite plate is 210 mm, and therefore the existing composite plate mold cannot meet the production requirements of beam-type composite plates with a height of 210 mm.
[0005] To achieve the above objectives, the present invention is implemented through the following technical scheme: a beam-type composite plate mold, including a base, the four edges of the upper surface of the base are fixed with edge pieces by screws, the four edge pieces form a rectangle, and the upper surfaces of the four edge pieces are fixed with side plate bodies by screws, the upper surfaces of the four side plate bodies are provided with beam edge pieces, and the upper surfaces of the four beam edge pieces are provided with beam edge plate pieces.
[0006] The beam edge member includes a base plate, a side plate is arranged on the upper surface of one side of the base plate, an L-shape is formed between the base plate and the side plate cross section, the base plate and the side plate body are fixedly connected by fixing bolts, and reinforcing plates are evenly welded on the upper surface of the base plate, one side of each of the reinforcing plates is welded to a side surface of the side plate, and grooves are provided on the upper surface of the side plate at positions between each of the reinforcing plates.
[0007] The beam edge plate comprises a fixing plate, the upper surface of which is evenly provided with clamping holes, and the inside of the clamping holes is clamped with a pressure rod.
[0008] Preferably, screws are embedded and installed on both end sides of the side plates, one end of the screw slides through a reinforcement plate on another beam edge member, and a threaded sleeve matching the screw is sleeved on the outer surface of one end of the screw.
[0009] Preferably, threaded barrels are fixedly welded on the upper surface of the base plate at positions between each reinforcement plate, and fastening bolts corresponding to each threaded barrel are evenly embedded and slidably installed on the upper surface of the beam edge plate, and the fastening bolts are adapted to the threaded barrel.
[0010] Preferably, the structures of the edge members and the beam edge members are set to be the same, a rectangle is formed between the four beam edge members, the length of the rectangle is 5865 cm, the width of the rectangle is set to 2530 cm, and the height of the side panels is set to 690 cm.
[0011] Preferably, the width of the base plate is set to 220 cm, and the distance between each groove on the side plate is set to 300 cm.
[0012] Preferably, the pressure rod is bent, and the other end of the pressure rod is in contact with the other side surface of the side plate, and the pressure rod is a component made of elastic material.
[0013] Preferably, a beam-type composite plate mold, the construction method of which comprises the following steps:
[0014] S1. Bottom plate edge: put the base in the designated position, and then put four edge pieces into the four edges of the upper surface of the base to form a rectangle. After the rectangle is formed, use screws to fix the edge pieces to the upper surface of the base to complete the bottom plate edge work;
[0015] S2, chamfered side plate: after the bottom plate is surrounded, the corresponding steel cage is tied according to the size of the mold. After the steel cage is made, the steel cage is placed between the four rectangular surrounding pieces. After being placed, the four side plate bodies are respectively fixed to the upper surfaces of the four surrounding pieces by screws. After being fixed, concrete is poured into the inside of the four rectangular surrounding pieces. After pouring, the chamfered side plate work is completed;
[0016] S3, Beam edge: After the chamfering of the edge plate is completed, fix the base plate to the edge plate body on the edge piece through fixing bolts. After fixing, fix the fixing plate to the beam edge piece through fastening bolts and threaded tubes. Figure 4 As shown, the beam edge work is completed.
[0017] Preferably, in step S3, after the beam edging work is completed, foam boards are placed on the four surrounding surfaces of the inner side of the rectangular beam edging piece. After the foam boards are placed, one end of the pressure rod is clamped into the clamping hole on the fixed plate. Then, the elasticity of the pressure rod is utilized to make the other end of the pressure rod firmly press the foam board against the side of the side plate on the beam edging piece. After the foam board is fixed, continue to pour concrete until the pouring is completed, and finally the construction work of the beam-type composite slab mold is completed.
[0018] Beneficial Effects
[0019] The present invention provides a beam-type composite plate mold, which has the following beneficial effects compared with the prior art:
[0020] (1) The beam-type composite panel mold has side members fixedly installed on the four edges of the upper surface of the base by screws. The four side members form a rectangle, and the upper surfaces of the four side members are fixedly installed with side plate bodies by screws. The upper surfaces of the four side plate bodies are provided with beam side members, and the upper surfaces of the four beam side members are provided with beam side plate members. Screws are embedded and installed on the side surfaces of both ends of the side plates. One end of the screw slides through the reinforcing plate on another beam side member, and the outer surface of one end of the screw is sleeved with a threaded sleeve that matches it. After the mold is assembled, the design of the mold meets the production of beam-type composite panels, so that the height of the composite beam-type composite panels produced by the mold is achieved. Compared with the existing molds, the mold solves the disadvantage that the existing technology cannot produce beam-type composite panels.
[0021] (2) The beam-type composite plate mold has evenly arranged clamping holes on the upper surface of the fixed plate, and the clamping holes are clamped inside with pressure rods. A side plate is arranged on the upper surface of one side of the base plate, and the base plate and the side plate form an L-shape between the cross-sections. The base plate and the side plate are fixedly connected by fixing bolts, and a reinforcing plate is evenly welded on the upper surface of the base plate. The upper surface of the fixed plate has evenly arranged clamping holes, and the clamping holes are clamped inside with pressure rods. The upper surface of the base plate is fixedly welded with threaded barrels at positions between the reinforcing plates. The upper surface of the beam surrounding edge plate is evenly embedded with fastening bolts corresponding to the threaded barrels, and the fastening bolts are compatible with the threaded barrels. The mold adopts a layered manufacturing method, which is more convenient for disassembly and assembly of the mold, brings convenience and speed to the staff, saves the time of disassembly and assembly, and reduces the labor intensity of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional diagram of the structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the beam edge member structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the beam edge plate structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the connection between the beam edge member and the beam edge plate structure of the present invention;
[0026] Figure 5 It is a construction flow chart of the present invention.
[0027] In the figure: 1, base; 2, edge member; 3, side plate body; 4, beam edge member; 41, base plate; 4101, threaded tube; 42, side plate; 421, screw; 422, threaded sleeve; 43, fixing bolt; 44, reinforcement plate; 45, groove; 5, beam edge plate; 51, fixing plate; 5101, fastening bolt; 52, clamping hole; 53, pressure rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1 The present invention provides a technical solution: a beam-type composite plate mold, comprising a base 1, wherein four edges of the upper surface of the base 1 are fixedly mounted with edge pieces 2 by screws, the four edge pieces 2 form a rectangle, and the upper surfaces of the four edge pieces 2 are fixedly mounted with side plate bodies 3 by screws, the upper surfaces of the four side plate bodies 3 are provided with beam edge pieces 4, and the upper surfaces of the four beam edge pieces 4 are provided with beam edge plate pieces 5.
[0030] See also Figure 2 In the embodiment of the present invention, the beam edge member 4 includes a base plate 41, a side plate 42 is arranged on the upper surface of one side of the base plate 41, and the base plate 41 and the side plate 42 form an L-shape between the cross-sections. The base plate 41 and the side plate body 3 are fixedly connected by fixing bolts 43, and reinforcing plates 44 are uniformly welded on the upper surface of the base plate 41, and one side of each reinforcing plate 44 is welded to a side surface of the side plate 42. The upper surface of the side plate 42 is provided with grooves 45 at positions between each reinforcing plate 44, and screws 421 are embedded and installed on the side surfaces of both ends of the side plate 42. One end of the screw rod 421 slides through the reinforcing plate 44 on another beam edge member 4, and the outer surface of one end of the screw rod 421 is sleeved with a threaded sleeve 422 that matches it. The structures of the edge member 2 and the beam edge member 4 are set to be the same. A rectangle is formed between the four beam edge members 4. The length of the rectangle is 5865 cm, the width of the rectangle is set to 2530 cm, the height of the side plate 42 is set to 690 cm, the width of the base plate 41 is set to 220 cm, and the distance between each groove 45 on the side plate 42 is set to 300 cm.
[0031] See also Figure 3-4In the embodiment of the present invention, the beam edge plate 5 includes a fixing plate 51, the upper surface of the fixing plate 51 is evenly provided with clamping holes 52, and a pressure rod 53 is clamped inside the clamping hole 52. The upper surface of the base plate 41 is fixedly welded with a threaded tube 4101 at a position between each reinforcement plate 44, and the upper surface of the beam edge plate 5 is evenly embedded with a fastening bolt 5101 corresponding to each threaded tube 4101. The fastening bolt 5101 is adapted to the threaded tube 4101, and the pressure rod 53 is bent, and the other end of the pressure rod 53 contacts the other side of the side plate 42. The pressure rod 53 is a component made of elastic material, and the elasticity of the pressure rod 53 is utilized to clamp the foam board.
[0032] See also Figure 5 In an embodiment of the present invention, a beam-type composite plate mold, and a construction method thereof include the following steps:
[0033] S1. Bottom plate edging: put the base 1 in the designated position, put four edging pieces 2 into the four edges of the upper surface of the base 1 to form a rectangle, and then fix the edging pieces 2 to the upper surface of the base 1 with screws to complete the bottom plate edging work;
[0034] S2, chamfered side plate: after the bottom plate is surrounded, the corresponding steel cage is tied according to the size of the mold. After the steel cage is made, the steel cage is placed between the four rectangular surrounding pieces 2. After being placed, the four side plate bodies 3 are respectively fixed to the upper surfaces of the four surrounding pieces 2 by screws. After being fixed, concrete is poured into the inside of the four rectangular surrounding pieces 2. After pouring, the chamfered side plate work is completed;
[0035] S3, beam edge: After the chamfering of the edge plate is completed, the base plate 41 is fixed to the edge plate body 3 on the edge member 2 by the fixing bolts 43. After fixing, the fixing plate 51 is fixed to the beam edge member 4 by the fastening bolts 5101 and the threaded tube 4101. After fixing, Figure 4 As shown, the beam edge work is completed.
[0036] See also Figure 5 In the embodiment of the present invention, in step S3, after the beam edge work is completed, a foam board is placed on the surrounding surfaces of the inner side of the rectangular beam edge member 4. After the foam board is placed, one end of the pressure rod 53 is clamped into the clamping hole 52 on the fixing plate 51, and then the elasticity of the pressure rod 53 is utilized to make the other end of the pressure rod 53 firmly press the foam board against the side of the side plate 42 on the beam edge member 4. After the foam board is fixed, continue to pour concrete until the pouring is completed, and finally complete the construction work of the beam type composite slab mold.
[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0038] When in use, first put the base 1 in the designated position. After putting it in place, put the four side pieces 2 into the four edges of the upper surface of the base 1 to form a rectangle. After surrounding, use screws to fix the side pieces 2 to the upper surface of the base 1, thereby completing the bottom plate surrounding work, and then tie out the corresponding steel cage according to the size of the mold. After the steel cage is made, put the steel cage between the four side pieces 2 that form the rectangle. After putting it in place, fix the four side plate bodies 3 to the upper surfaces of the four side pieces 2 respectively by screws. After fixing, pour concrete into the inside of the four side pieces 2 that form the rectangle. After pouring, the chamfered side plate work is completed, and then the base plate 41 is fixed to the side plate body 3 on the side piece 2 by the fixing bolts 43. After fixing, fix the fixing plate 51 to the beam side piece 4 by the fastening bolts 5101 and the threaded tube 4101. After fixing, Figure 4 As shown, the beam edge work is completed. After the beam edge work is completed, foam boards are placed on the four sides of the inner surface of the rectangular beam edge piece 4. After the foam boards are placed, one end of the pressure rod 53 is clamped into the clamping hole 52 on the fixing plate 51. Then, the elasticity of the pressure rod 53 is used to make the other end of the pressure rod 53 firmly press the foam board against the side of the side plate 42 on the beam edge piece 4. After the foam board is fixed, continue to pour concrete until the pouring is completed, and finally complete the construction work of the beam type composite slab mold.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A beam-type composite plate mold, comprising a base (1), characterized in that: The four edges of the upper surface of the base (1) are fixedly mounted with side members (2) by means of screws, the four side members (2) form a rectangle, and the upper surfaces of the four side members (2) are fixedly mounted with side plates (3) by means of screws, the upper surfaces of the four side plates (3) are provided with beam side members (4), and the upper surfaces of the four beam side members (4) are provided with beam side plates (5); The beam edge member (4) comprises a base plate (41), a side plate (42) is arranged on an upper surface of one side of the base plate (41), the base plate (41) and the side plate (42) form an L-shape between their cross sections, the base plate (41) and the side plate body (3) are fixedly connected via fixing bolts (43), and reinforcing plates (44) are uniformly welded on the upper surface of the base plate (41), one side of each reinforcing plate (44) is welded to a side surface of the side plate (42), and grooves (45) are provided on the upper surface of the side plate (42) at positions between each reinforcing plate (44); The beam edge plate (5) comprises a fixing plate (51), the upper surface of the fixing plate (51) is evenly provided with clamping holes (52), and the inside of the clamping holes (52) is clamped with a pressure rod (53); The upper surface of the base plate (41) is fixedly welded with a threaded barrel (4101) at a position between each reinforcement plate (44), and the upper surface of the beam edge plate (5) is evenly embedded with fastening bolts (5101) corresponding to each threaded barrel (4101) and slidably mounted thereon, and the fastening bolts (5101) are adapted to the threaded barrel (4101); The structures of the edge pieces (2) and the beam edge pieces (4) are arranged to be identical, and a rectangle is formed between the side plates of the four beam edge pieces (4); The pressure rod (53) is curved, and the other end of the pressure rod (53) is in contact with the other side surface of the side plate (42). The pressure rod (53) is a component made of elastic material.
2. A beam-type composite plate mold according to claim 1, characterized in that: Screw rods (421) are embedded and installed on both end sides of the side plate (42), one end of the screw rod (421) slides through a reinforcing plate (44) on another beam edge member (4), and a threaded sleeve (422) matching the screw rod (421) is sleeved on the outer surface of one end of the screw rod (421).
3. A beam-type composite plate mold according to claim 1, characterized in that: The width of the base plate (41) is set to 220 cm, and the distance between each groove (45) on the side plate (42) is set to 300 cm.
4. A construction method of a beam-type composite slab mold according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1. Bottom plate edging: Place the base (1) at the designated position. After placing it, place four edging pieces (2) at the four edges of the upper surface of the base (1) to form a rectangle. After forming a rectangle, use screws to fix the edging pieces (2) to the upper surface of the base (1), thereby completing the bottom plate edging work; S2, chamfered side plate: after the bottom plate is surrounded, a corresponding steel cage is tied according to the size of the mold. After the steel cage is made, the steel cage is placed between the four rectangular surrounding pieces (2). After being placed, the four side plate bodies (3) are respectively fixed to the upper surfaces of the four surrounding pieces (2) by screws. After being fixed, concrete is poured into the inside of the four rectangular surrounding pieces (2). After pouring is completed, the chamfered side plate work is completed; S3, beam edge: After the chamfering of the edge plate is completed, the base plate (41) is fixed to the edge plate body (3) on the edge member (2) by means of fixing bolts (43). After the fixing is completed, the fixing plate (51) is fixed to the beam edge member (4) by means of fastening bolts (5101) and threaded tubes (4101). After the fixing is completed, as shown in FIG. 4, the beam edge work is completed.
5. The construction method of a beam-type composite slab mold according to claim 4, characterized in that: In step S3, after the beam edge work is completed, a foam board is placed on the inner and outer surfaces of the rectangular beam edge member (4). After the foam board is placed, one end of the pressure rod (53) is clamped into the clamping hole (52) on the fixing plate (51). Then, by utilizing the elasticity of the pressure rod (53), the other end of the pressure rod (53) firmly presses the foam board against the side of the side plate (42) on the beam edge member (4). After the foam board is fixed, the concrete is poured until the pouring is completed, and finally the construction work of the beam type composite slab mold is completed.
Citation Information
Patent Citations
Beam type laminated slab mold
CN213946860U