A building block wall panel machine
By designing a building block and wall board machine that contains the second oil cylinder support plate, the second screw, the second band disk, the second -drive motor, the secondary reducer and the workbench, solves the low level of automation in the existing technology The problem achieves higher production efficiency and convenience.
Patent Information
- Application Number
- CN202010995546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-09-21
AI Technical Summary
The existing building block wall panel machines have low automation, resulting in low production efficiency and inconvenient use.
Design a building blockboard machine including the second oil cylinder support plate, the second screw, the second leather disc, the second -drive motor, the secondary reducer, the workbench, and other components. Higher automation and production efficiency.
It improves the degree of automation and production efficiency of the building block wall machine, reduces artificial operations, and improves the convenience and efficiency of production.
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Figure CN112252749B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of construction, in particular to a building block wall panel machine. Background Art
[0002] Building refers to a material product made of heavy materials. It is the "second nature" created by humans to meet their own needs for living, communication and other activities. It is also the most basic spatial environment for human daily life. Wall panels are needed in construction projects, and building block wall panel machines are needed in the production process of wall panels. However, the existing building block wall panel machines have a low degree of automation, which reduces their production efficiency and brings inconvenience to people's use. Summary of the invention
[0003] The object of the present invention is to provide a building block wall panel machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a building block wall panel machine, comprising a second cylinder support plate and a second bracket, the front and rear ends of the inner surface of the second cylinder support plate are threadedly connected with a second screw rod, and the left and right ends of the second screw rod are movably connected to the upper end of the inner side of the second bracket through a bearing, and at the same time, the right end of the outer surface of the second screw rod is also fixedly connected to a second belt pulley, the second bracket located on the right side, the lower end of the right side of the second bracket is fixedly connected to a second reduction box which is connected to the second belt pulley through a belt, and the lower end of the right side of the second reduction box is fixedly installed with a second driving motor, the top of the second cylinder support plate is movably connected to a workbench through the second cylinder, and the outer side of the top of the workbench is fixedly connected to the first bracket, and the upper end of the inner surface of the first bracket is movably connected to the second belt pulley through a bearing. The first drive mechanism is a kind of key which is used for the driving mechanism, and the key is to be connected with the first driving mechanism by the spring which is connected with the first driving mechanism, and the key is to be connected with the first driving mechanism by the spring which is connected with the first driving mechanism.
[0005] Preferably, a mounting plate is fixedly connected to the bottom of the second bracket, and a mounting hole is provided on the inner surface of the mounting plate. Meanwhile, the second bracket located on the left side has a control board fixedly connected to the upper end of the left side thereof, and a human-machine interface touch control screen is fixedly connected to the upper end of the left side of the control board, and a PLC controller is fixedly connected to the lower end of the left side of the control board.
[0006] Preferably, a second oil tank is fixedly connected on all four sides of the bottom of the workbench, and the top of the second oil tank is connected to the rodless chamber of the second oil cylinder through a pipeline with a shut-off valve, and the bottom of the second oil tank is connected to the bottom of the second oil cylinder through a pipeline with a shut-off valve.
[0007] Preferably, the top of the first oil cylinder support plate is fixedly connected to the first oil tank, and the upper end of the outer surface of the first oil tank is connected to the rodless chamber of the first oil cylinder through a pipe with a shut-off valve, and the bottom of the outer surface of the first oil tank is connected to the top of the first oil cylinder through a pipe with a shut-off valve.
[0008] Preferably, a third oil tank is fixedly connected to the middle end of the bottom of the first oil cylinder support plate, and the upper end of the outer surface of the third oil tank is connected to the rodless chamber of the third oil cylinder through a pipe with a proportional valve, and the bottom of the outer surface of the third oil tank is connected to the top of the third oil cylinder through a pipe with a proportional valve.
[0009] Preferably, a limiting groove is provided at the right end of the inner surface of the connecting plate, and limiting rods of a "T"-shaped structure are fixedly connected to the front and rear sides of the top of the right clamping plate, and the limiting rods pass through the inner surface of the limiting groove.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] The present invention is provided with a second screw, a second oil cylinder support plate, a second belt pulley, a second drive motor, a second reduction box, a second oil cylinder, a workbench, a first screw, a first oil cylinder support plate, a first belt pulley, a first reduction box, a first drive motor, a first oil cylinder, a third oil cylinder support plate, a third oil cylinder, a connecting rod, a connecting plate, a left clamping plate, a cylinder and a right clamping plate. The product is cut to size as required, and after applying mortar, it enters the working station of a code clamping manipulator (the code clamping manipulator is composed of a left clamping plate, a cylinder and a right clamping plate). The code clamping The robot grabs the product and then moves forward. According to the program setting requirements, it moves to the right and puts it on the wall panel of station A. The steel belt is reserved on the wall panel in advance. After placing the product, the stacking robot returns to the original path and waits for the product to be arranged before the next masonry cycle. The front of the first row of the arrangement machine is a whole brick, and the last brick is a half brick cut. The first brick in the second row is the half brick cut to achieve the purpose of pressing the seam. The last brick must be cut to match the precise size. If less than 30% is left on the wall after cutting, it must be placed manually. It goes to the second-to-last position, and then the building block wall panel machine builds it on the wall panel. When the wall is built to a height of 1.8m, the entire workbench rises. The workbench is equipped with a product subpackaging machine, a whole line of block arranging machines and a whole line of wall-building machines. After the workbench rises, it continues to complete the wall panel height according to the program requirements. After reaching the wall panel height, the upper part presses the square wood, and then all the steel belts are hit. After the wall A station completes the masonry, the yard clamp robot moves to the left with the product first, and when it reaches the station required by the program, the yard clamp robot moves forward , put the product on the B wall-building station until the wall construction of station B is completed. After the two wall panels are all built, the building block wall panel machine mobile system moves back with three sets of equipment and the entire production line. The moving stroke is controlled by the program, and the moving distance is set to 1-1.2m. The moving distance is accurately controlled by the intelligent control system (the intelligent control system consists of a human-machine interface touch control screen and a PLC controller). After moving into place, the building block wall panel machine enters the next production cycle, which brings great convenience to people's use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the present invention;
[0013] Figure 2 It is a schematic diagram of the enlarged structure of point A of the present invention.
[0014] In the figure: 1 second oil cylinder support plate, 2 first oil cylinder, 3 first oil tank, 4 first oil cylinder support plate, 5 first screw rod, 6 first belt pulley, 7 first reduction box, 8 first drive motor, 9 workbench, 10 second belt pulley, 11 second drive motor, 12 second reduction box, 13 mounting hole, 14 second screw rod, 15 second bracket, 16 mounting plate, 17 second oil cylinder, 18 second oil tank, 19 first bracket, 20 left clamping plate, 21 cylinder, 22 connecting plate, 23 third oil cylinder, 24 third oil cylinder support plate, 25 limit rod, 26 connecting rod, 27 limit groove, 28 third oil tank, 29 right clamping plate, 30 control board, 31 human-machine interface touch control screen, 32 PLC controller. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0017] The second cylinder support plate 1, the first cylinder 2, the first oil tank 3, the first cylinder support plate 4, the first screw 5, the first belt pulley 6, the first reduction box 7, the first drive motor 8, the workbench 9, the second belt pulley 10, the second drive motor 11, the second reduction box 12, the mounting hole 13, the second screw 14, the second bracket 15, the mounting plate 16, the second cylinder 17, the second oil tank 18, the first bracket 19, the left clamping plate 20, the cylinder 21, the connecting plate 22, the third cylinder 23, the third cylinder support plate 24, the limit rod 25, the connecting rod 26, the limit groove 27, the third oil tank 28, the right clamping plate 29, the control panel 30, the human-machine interface touch control screen 31 and the PLC controller 32 of the present application are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods.
[0018] See also Figure 1-2, a building block wall panel machine, including a second cylinder support plate 1 and a second bracket 15, the front and rear ends of the inner surface of the second cylinder support plate 1 are threadedly connected with a second screw rod 14, and the left and right ends of the second screw rod 14 are movably connected to the upper end of the inner side of the second bracket 15 through bearings, and at the same time, the right end of the outer surface of the second screw rod 14 is also fixedly connected to a second belt pulley 10, the second bracket 15 located on the right side, the lower end of the right side of which is fixedly connected to a second reduction box 12 that is transmission-connected to the second belt pulley 10 through a belt, and the lower end of the right side of the second reduction box 12 is fixedly installed with a second drive motor 11, the top of the second cylinder support plate 1 is movably connected to a workbench 9 through a second cylinder 17, and the outer side of the top of the workbench 9 is fixedly connected to the first bracket 19, The upper end of the inner surface of the first bracket 19 is movably connected with the first screw rod 5 through a bearing, and the outer surface of the first screw rod 5 is threadedly connected with the first cylinder support plate 4. At the same time, the right end of the outer surface of the first screw rod 5 is also fixedly connected with the first belt pulley 6. The first bracket 19 located on the right side has a first reduction box 7 fixedly connected to the upper end of the right side thereof through a belt transmission connection with the first belt pulley 6, and a first driving motor 8 is fixedly installed on the lower end of the right side of the first reduction box 7. The left and right ends of the bottom of the first cylinder support plate 4 are movably connected with the third cylinder support plate 24 of an "L"-shaped structure through the first cylinder 2, and the left and right ends of the front surface of the third cylinder support plate 24 are movably connected with the connecting rod 26 through the third cylinder 23, and the bottom of the connecting rod 26 is fixedly connected with the connecting plate 22, and The left end of the bottom of the connecting plate 22 is fixedly connected to the left clamping plate 20. At the same time, the right side of the left clamping plate 20 is movably connected to the right clamping plate 29 of the "Z"-shaped structure through the cylinder 21. The bottom of the second bracket 15 is fixedly connected to the mounting plate 16, and the inner surface of the mounting plate 16 is provided with a mounting hole 13. At the same time, the second bracket 15 located on the left side is fixedly connected to the control panel 30 at the upper end of the left side, and the upper end of the left side of the control panel 30 is fixedly connected to the human-machine interface touch control screen 31, and the lower end of the left side of the control panel 30 is fixedly connected to the PLC controller 32. The second oil tank 18 is fixedly connected to the four sides of the bottom of the workbench 9, and the top of the second oil tank 18 is connected to the rodless chamber of the second oil cylinder 17 through a pipeline with a shut-off valve, and the bottom of the second oil tank 18 is connected to the rodless chamber of the second oil cylinder 17 through a pipeline with a shut-off valve. The pipeline is connected to the bottom of the second oil cylinder 17, the top of the first oil cylinder support plate 4 is fixedly connected with the first oil tank 3, and the upper end of the outer surface of the first oil tank 3 is connected to the rodless cavity of the first oil cylinder 2 through a pipeline with a shut-off valve, the bottom of the outer surface of the first oil tank 3 is connected to the top of the first oil cylinder 2 through a pipeline with a shut-off valve, the middle end of the bottom of the first oil cylinder support plate 4 is fixedly connected with the third oil tank 28, and the upper end of the outer surface of the third oil tank 28 is connected to the rodless cavity of the third oil cylinder 23 through a pipeline with a proportional valve, the bottom of the outer surface of the third oil tank 28 is connected to the top of the third oil cylinder 23 through a pipeline with a proportional valve, a limiting groove 27 is provided at the right end of the inner surface of the connecting plate 22, and the front and rear sides of the top of the right clamping plate 29 are fixedly connected with a limiting rod 25 of a "T"-shaped structure.The limiting rod 25 passes through the inner surface of the limiting groove 27, and the product is cut to size as required. After applying the mortar, it enters the working station of the yard clamp robot (the yard clamp robot is composed of a left clamp plate 20, a cylinder 21 and a right clamp plate 29). The yard clamp robot grabs the product, and then moves forward. According to the program setting requirements, it moves to the right and is placed at the A station where the wall panel is built. A steel belt is reserved on the wall panel position in advance. After the product is placed, the yard clamp robot returns to the original path and waits for the product to be arranged before the next masonry cycle is carried out. The front of the first row of the arrangement machine is a whole brick, and the last half brick is cut. The first brick in the second row is the half brick cut down to achieve the purpose of pressing the seam. The last brick must be cut to match the precise size. If less than 30% is left on the wall after cutting, it must be manually assisted and placed in the second to last position, and then it is built on the wall panel by the building block wall panel machine. When the wall is built to a height of 1.8m, the entire workbench 9 rises. The workbench 9 is equipped with a product subpackaging machine, a whole line of block arrangement machines and a whole line of walling machines. After the workbench 9 rises, it continues to complete the masonry of the wall panel height according to the program requirements. After reaching the wall panel height, the upper part presses the square wood, and then all the steel strips are hit. After the wall A station is completed, the yard clamp robot moves to the left with the product first. When it reaches the station required by the program, the yard clamp robot moves forward and puts the product on the B walling station until the wall masonry of the B station is completed. After the two wall panels are all masoned, the building block wall panel machine moving system moves back with three sets of equipment and the entire production line. The moving stroke is controlled by the program, and the moving distance is set to 1-1.2m. The moving distance is accurately controlled by the intelligent control system (the intelligent control system consists of a human-machine interface touch control screen 31 and a PLC controller 32). After moving into place, the building block wall panel machine enters the next production cycle, which brings great convenience to people's use.
[0019] When in use, a second screw 14, a second oil cylinder support plate 1, a second belt pulley 10, a second drive motor 11, a second reduction box 12, a second oil cylinder 17, a workbench 9, a first screw 5, a first oil cylinder support plate 4, a first belt pulley 6, a first reduction box 7, a first drive motor 8, a first oil cylinder 2, a third oil cylinder support plate 24, a third oil cylinder 23, a connecting rod 26, a connecting plate 22, a left clamping plate 20, a cylinder 21 and a right clamping plate 29 are set. The product is cut to size as required, and after applying the mortar, it enters the code clamping manipulator (code clamping machine The hand is composed of a left clamping plate 20, a cylinder 21 and a right clamping plate 29) working station, the stacking and clamping robot grabs the product, and then moves forward, moves to the right according to the program setting requirements, and puts it in the A station to build the wall panel. The steel belt is pre-reserved on the wall panel position. After placing the product, the stacking and clamping robot returns to the original path and waits for the product to be arranged before the next masonry cycle. The front of the first row of the arrangement machine is a whole brick, and the last half brick is cut. The first brick in the second row is the cut half brick, in order to achieve the purpose of pressing the seam. The last piece must be cut to match the precise size, and the steel belt is left after cutting. If it is less than 30% on the wall, it must be manually assisted to be placed in the second-to-last position, and then the building block wall panel machine will build it on the wall panel. When the wall is built to a height of 1.8m, the entire workbench 9 rises. The workbench 9 is equipped with a product subpackaging machine, a whole line of block arranging machines and a whole line of wall-building machines. After the workbench 9 rises, the wall panel height is continued to be built according to the program requirements. After the wall panel height is reached, the upper part is pressed with square wood, and then all the steel belts are hit. After the wall A station is built, the clamping robot moves to the left with the product first, and when it reaches the station required by the program , the code clamp robot moves forward and places the product on the B wall-building station until the wall construction of station B is completed. After the two wall panels are all built, the building block wall panel machine moving system moves backward with three sets of equipment and the entire production line. The moving stroke is controlled by the program, and the moving distance is set to 1-1.2m. The moving distance is accurately controlled by the intelligent control system (the intelligent control system consists of a human-machine interface touch control screen 31 and a PLC controller 32). After moving into place, the building block wall panel machine enters the next production cycle, which brings great convenience to people's use.
[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A building block wall panel machine, comprising a second cylinder support plate (1) and a second bracket (15), characterized in that: The front and rear ends of the inner surface of the second oil cylinder support plate (1) are both threadedly connected with a second screw rod (14), and the left and right ends of the second screw rod (14) are both movably connected to the upper end of the inner side of the second bracket (15) through bearings. At the same time, the right end of the outer surface of the second screw rod (14) is also fixedly connected to the second belt pulley (10). The lower end of the right side of the second bracket (15) is fixedly connected to a second reduction box (12) which is connected to the second belt pulley (10) through a belt, and the lower end of the right side of the second reduction box (12) is fixedly installed with a second driving motor (11). The top of the second oil cylinder support plate (1) is movably connected to a workbench (9) through a second oil cylinder (17), and the outer side of the top of the workbench (9) is fixedly connected to a first bracket (19). The upper end of the inner surface of the first bracket (19) is movably connected to the first screw rod (5) through a bearing, and the outer surface of the first screw rod (5) is threadedly connected to the first The first screw rod (5) is provided with a first support plate (4). The first support plate (19) is located on the right side. The upper end of the right side of the first support plate (19) is fixedly connected to a first reduction box (7) which is connected to the first reduction box (6) through a belt, and the lower end of the right side of the first reduction box (7) is fixedly installed with a first drive motor (8). The left and right ends of the bottom of the first cylinder support plate (4) are movably connected to a third cylinder support plate (24) of an "L"-shaped structure through the first cylinder (2), and the left and right ends of the front surface of the third cylinder support plate (24) are movably connected to a connecting rod (26) through the third cylinder (23). The bottom of the connecting rod (26) is fixedly connected to a connecting plate (22), and the left end of the bottom of the connecting plate (22) is fixedly connected to a left clamping plate (20). At the same time, the right side of the left clamping plate (20) is movably connected to a right clamping plate (29) of a "Z"-shaped structure through a cylinder (21).
2. A building block wall panel machine according to claim 1, characterized in that: The bottom of the second bracket (15) is fixedly connected to a mounting plate (16), and the inner surface of the mounting plate (16) is provided with a mounting hole (13). Meanwhile, the upper end of the left side of the second bracket (15) is fixedly connected to a control panel (30), and the upper end of the left side of the control panel (30) is fixedly connected to a human-machine interface touch control screen (31), and the lower end of the left side of the control panel (30) is fixedly connected to a PLC controller (32).
3. A building block wall panel machine according to claim 1, characterized in that: The bottom of the workbench (9) is fixedly connected to a second oil tank (18) on all sides, and the top of the second oil tank (18) is connected to the rodless chamber of the second oil cylinder (17) through a pipeline with a shut-off valve, and the bottom of the second oil tank (18) is connected to the bottom of the second oil cylinder (17) through a pipeline with a shut-off valve.
4. A building block wall panel machine according to claim 1, characterized in that: The top of the first oil cylinder support plate (4) is fixedly connected to the first oil tank (3), and the upper end of the outer surface of the first oil tank (3) is connected to the rodless chamber of the first oil cylinder (2) through a pipeline with a shut-off valve, and the bottom of the outer surface of the first oil tank (3) is connected to the top of the first oil cylinder (2) through a pipeline with a shut-off valve.
5. A building block wall panel machine according to claim 1, characterized in that: A third oil tank (28) is fixedly connected to the middle end of the bottom of the first oil cylinder support plate (4), and the upper end of the outer surface of the third oil tank (28) is connected to the rodless chamber of the third oil cylinder (23) through a pipeline with a proportional valve, and the bottom of the outer surface of the third oil tank (28) is connected to the top of the third oil cylinder (23) through a pipeline with a proportional valve.
6. A building block wall panel machine according to claim 1, characterized in that: A limiting groove (27) is provided at the right end of the inner surface of the connecting plate (22), and limiting rods (25) of a "T"-shaped structure are fixedly connected to the front and rear sides of the top of the right clamping plate (29), and the limiting rods (25) pass through the inner surface of the limiting groove (27).
Citation Information
Patent Citations
Building block wallboard machine
CN213979995U