Magnetic tile integrated automatic processing system

Abstract

The present invention discloses an integrated automatic processing system for magnetic tiles, comprising a frame, a transporting buffer conveyor belt with an infeed end located lateral to a forming output belt, a buffer belt infeed device, a transporting and arranging conveyor belt, a transporting and arranging device located between the outfeed end of the transporting and arranging conveyor belt and the infeed end of the transporting and arranging conveyor belt, an arranging and shaping device located at the outfeed end of the transporting and arranging conveyor belt, a palletizing device located lateral to the outfeed end of the transporting and arranging conveyor belt, and a palletizing device located between the infeed end of the palletizing device and the outfeed end of the transporting and arranging conveyor belt. The present invention improves overall processing efficiency, reduces labor intensity, and enhances safety.

Description

Technical Field

[0001] The present invention relates to the technical field of magnetic tile production, and in particular to an integrated automatic processing system for magnetic tiles. Background Art

[0002] During the production process, after the tiles are pressed through the forming press, they are lifted by a cylinder and then, using a blank remover, they enter the press die, pick up the tiles, and immediately place them on the forming output belt. Due to the random timing of tile placement and the continuous operation of the forming output belt, the tiles are often unevenly arranged on the forming output belt. After the tiles move along the forming output belt to their designated position, they are moved to a sintering tray for orderly placement. The sintering tray is then fed into the kiln for firing. Currently, the processing of tiles from forming to firing has been performed manually or partially semi-automated by equipment, resulting in low overall efficiency. Furthermore, due to the heavy weight of the tiles, manual intervention is required, leading to high labor intensity and low safety. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide an integrated automatic processing system for magnetic tiles which improves overall processing efficiency, reduces manual labor intensity and improves safety.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: an integrated automatic processing system for magnetic tiles, comprising a frame, the frame is provided with a moving buffer conveyor belt whose feed end is located on the side of the forming output belt, and the frame is provided with a buffer belt feeding device; the frame is provided with a moving and arranging conveyor belt, and the frame is provided with a transplanting and arranging device between the discharge end of the moving buffer conveyor belt and the feed end of the moving and arranging conveyor belt; the frame is provided with an arranging and shaping device at the discharge end of the moving and arranging conveyor belt; the frame is provided with a stacking tray conveying device located on the side of the discharge end of the moving and arranging conveyor belt, and the frame is provided with a stacking device between the feed end of the stacking tray conveying device and the discharge end of the moving and arranging conveyor belt.

[0005] As an optimal technical solution, the transplanting and arranging device includes a transplanting rack rotatably mounted on the frame and located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt. The transplanting rack is provided with at least one transplanting pick-up and placement seat, and a transplanting lifting drive is provided between each of the transplanting pick-up and placement seats and the transplanting rack, and a transplanting suction nozzle is provided on each of the transplanting pick-up and placement seats; a transplanting controller is provided between the transplanting rack and the frame.

[0006] As a preferred technical solution, the pallet conveying device includes a palletizing stop section and a palletizing output section, and a pallet supply device is provided on the frame at the side of the palletizing stop section.

[0007] As a preferred technical solution, the disc supply device includes a disc storage box fixedly mounted on the frame and having an opening at the top, a tray seat vertically slidingly mounted in the disc storage box, and a disc output drive provided between the tray seat and the disc storage box; a dial seat is horizontally slidingly mounted on the frame, a dial claw is fixedly provided on the dial seat, which is located on the side of the box opening of the disc storage box away from the stacking stop section, and a dial drive is provided between the dial seat and the frame.

[0008] As an optimal technical solution, a label storage box with a top opening is provided on the frame at the side of the stacking output section, a label picking slide is vertically slidably installed on the dial seat, a label picking driver is provided between the label picking slide and the dial seat, a label picking vertical rod is fixed on the label picking slide and can be extended into the label storage box, and a label picking nozzle is provided at the bottom end of the label picking vertical rod.

[0009] As an optimal technical solution, the arrangement and shaping device includes an arrangement and shaping seat installed laterally in a sliding manner on the frame, and a shaping push rod that can extend above the moving arrangement conveyor belt is fixed on the arrangement and shaping seat, and an arrangement and shaping driver is provided between the arrangement and shaping seat and the frame.

[0010] As an optimal technical solution, the buffer belt feeding device includes a feeding reciprocating slide installed on the frame for horizontal sliding, and a feeding reciprocating drive is provided between the feeding reciprocating slide and the frame; a feeding pick-up and placement slide is installed on the feeding reciprocating slide for vertical sliding, and a feeding lifting drive is provided between the feeding pick-up and placement slide and the feeding reciprocating slide; a feeding adsorber is provided on the feeding pick-up and placement slide.

[0011] As a preferred technical solution, the feed adsorber includes a plurality of feed suction nozzles arranged on the feed pick-up and placement slide.

[0012] As a preferred technical solution, the palletizing device includes a palletizing reciprocating slide installed on the frame for transverse sliding, a palletizing reciprocating drive is provided between the palletizing reciprocating slide and the frame; a palletizing pick-up and place slide is installed on the palletizing reciprocating slide for vertical sliding, a palletizing lifting drive is provided between the palletizing pick-up and place slide and the palletizing reciprocating slide; a palletizing flip seat is rotatably installed on the palletizing pick-up and place slide, a palletizing flip drive is provided between the palletizing flip seat and the palletizing pick-up and place slide; a plurality of palletizing suction nozzles are provided on the palletizing flip seat.

[0013] As a preferred technical solution, a powder dipping device is further provided on the frame between the feeding end of the stacking tray conveyor device and the discharging end of the moving and arranging conveyor belt.

[0014] Due to the adoption of the above technical solution, the integrated automatic processing system for magnetic tiles includes a frame, the frame is provided with a transporting buffer conveyor belt with a feed end located on the side of the forming output belt, the frame is provided with a buffer belt feeding device; the frame is provided with a transporting and arranging conveyor belt, the frame is provided with a transporting and arranging device located between the discharge end of the transporting and arranging conveyor belt and the feed end of the transporting and arranging conveyor belt; the frame is provided with an arranging and shaping device located at the discharge end of the transporting and arranging conveyor belt; the frame is provided with a stacking tray conveyor device located on the side of the discharge end of the transporting and arranging conveyor belt, the frame is provided with a stacking device located between the feed end of the stacking tray conveyor device and the discharge end of the transporting and arranging conveyor belt. The buffer belt feeding device of the present invention first uniformly places the uneven magnetic tiles on the forming output belt onto the transporting and arranging conveyor belt. When the magnetic tiles on the transfer buffer conveyor belt reach the discharge end, they are transferred individually to the transfer and arrangement conveyor belt by the transfer and arrangement device. On the transfer and arrangement conveyor belt, the magnetic tiles are essentially arranged with similar spacing and approximately the same posture. Finally, the arrangement and shaping device uniformly arranges the magnetic tiles, converting them into a neatly arranged state with equal spacing. The stacking device can stack several magnetic tiles at a time onto the sintering tray on the stacking tray conveyor device, forming an orderly arrangement. The present invention improves overall processing efficiency. Since the entire processing process is automated, it reduces manual labor intensity and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.

[0016] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment of the present invention;

[0017] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure from another perspective, in which the forming output belt is hidden;

[0018] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure at point A;

[0019] Figure 4 yes Figure 1 A schematic diagram of the three-dimensional structure from another perspective;

[0020] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure at point B;

[0021] Figure 6 It is a three-dimensional enlarged structural diagram of the moving buffer conveyor belt and the moving arrangement conveyor belt in an embodiment of the present invention;

[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the transplanting and arranging device according to an embodiment of the present invention.

[0023] In the figure: 1-frame; 2-transporting buffer conveyor belt; 3-transporting arrangement conveyor belt; 4-buffer belt feeding device; 41-feeding reciprocating slide; 42-feeding reciprocating drive; 43-feeding pick-up and place slide; 44-feeding lifting drive; 45-feeding adsorber; 5-transplanting and arranging device; 51-transplanting frame; 52-transplanting pick-up and place seat; 53-transplanting lifting drive; 54-transplanting nozzle; 55-transplanting controller; 6-arrangement and shaping device; 61-arrangement and shaping seat; 62-arrangement and shaping drive; 63-shaping push rod; 7-pallet conveying device; 71-palletizing stop section ;72-palletizing output section;73-disc feeding device;731-disc storage box;732-pallet seat;733-dial seat;734-dial claw;735-dial drive;74-label storage box;741-label picking slide;742-label picking drive;743-label picking pole;744-label picking nozzle;8-palletizing device;81-palletizing round-trip slide;82-palletizing round-trip drive;83-palletizing pick-and-place slide;84-palletizing lifting drive;85-palletizing turning seat;86-palletizing turning drive;87-palletizing nozzle;88-powder dipping device;9-forming output belt. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and examples. In the following detailed description, exemplary embodiments of the present invention are described by way of illustration only. It is understood that those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.

[0025] like Figures 1 to 7 As shown, the integrated automatic magnetic tile processing system includes a frame 1. The frame 1 can be integral or composed of separate frames of various device structures fixed relative to each other. The frame 1 is provided with a transfer buffer conveyor belt 2, with its feed end located to the side of a forming output belt 9. The frame 1 is also provided with a buffer belt feed device 4. The forming output belt 9 conveys the magnetic tiles that are removed from the press mold by the ejector.

[0026] The buffer belt feeding device 4 is used to uniformly place the uneven magnetic tiles on the forming output belt 9 onto the transport buffer conveyor belt 2. In this embodiment, the buffer belt feeding device 4 includes a feed shuttle slide 41 that is laterally slidably mounted on the frame 1, with a feed shuttle driver 42 disposed between the feed shuttle slide 41 and the frame 1; a feed pick-up and placement slide 43 that is vertically slidably mounted on the feed shuttle slide 41, with a feed lifting driver 44 disposed between the feed pick-up and placement slide 43 and the feed shuttle slide 41; and a feed absorber 45 disposed on the feed pick-up and placement slide 43.

[0027] The feed shuttle drive 42 drives the feed shuttle slide 41 back and forth, and the feed absorber 45 then moves back and forth between the forming output belt 9 and the transfer buffer conveyor belt 2. When it reaches above the forming output belt 9, the feed lifting drive 44 drives the feed pick-up and place slide 43 to descend, and the feed absorber 45 absorbs the uneven magnetic tiles indiscriminately. Then, the feed lifting drive 44 drives the feed pick-up and place slide 43 to rise; the feed shuttle slide 41 drives the feed shuttle slide 41 to slide, and after the feed absorber 45 reaches above the transfer buffer conveyor belt 2, the feed lifting drive 44 drives the feed pick-up and place slide 43 to descend, and the feed absorber 45 releases adsorption, and the magnetic tiles are placed on the transfer buffer conveyor belt 2.

[0028] The feed lift actuator 44 and the feed lift actuator 45 are preferably pneumatic cylinders, but can also be implemented using electric cylinders or motors in conjunction with screw drives. The feed absorber 45 of this embodiment includes a plurality of feed nozzles arranged on the feed pick-up and placement slide 43. The span between the head and tail of the plurality of feed nozzles is adapted to the width of the forming output belt 9. Therefore, the feed absorber 45 can achieve uniform absorption regardless of the uniformity of the magnetic tiles, preventing material leakage.

[0029] The frame 1 is provided with a moving and arranging conveyor belt 3 , and the frame 1 is provided with a transplanting and arranging device 5 between the discharge end of the moving and arranging conveyor belt 2 and the feed end of the moving and arranging conveyor belt 3 .

[0030] The transplanting and arranging device 5 is used to place the disordered magnetic tiles on the transporting and arranging conveyor belt 2 one by one on the transporting and arranging conveyor belt 3. The magnetic tiles on the transporting and arranging conveyor belt 3 can be easily formed into a state with small spacing differences and small posture differences.

[0031] The transplanting and arranging device 5 described in this embodiment includes a transplanting frame 51 rotatably mounted on the frame 1 and located between the discharge end of the transporting buffer conveyor belt 2 and the feed end of the transporting and arranging conveyor belt 3. The transplanting frame 51 is provided with at least one transplanting pick-up and placement seat 52. A transplanting lifting drive 53 is respectively provided between each of the transplanting pick-up and placement seats 52 and the transplanting frame 51. A transplanting suction nozzle 54 is respectively provided on each of the transplanting pick-up and placement seats 52. A transplanting controller 55 is provided between the transplanting frame 51 and the frame 1.

[0032] The transfer pick-up and placement seat 52 on the transfer frame 51, located above the discharge end of the transfer buffer conveyor belt 2, is driven downward by the transfer lifting driver 53. The transfer suction nozzle 54 sucks the magnetic tile, and then the transfer lifting driver 53 drives the transfer pick-up and placement seat 52 to rise. The transfer controller 55 drives the transfer frame 51 to rotate so that the transfer suction nozzle 54, which is attracted to the magnetic tile, reaches the infeed end of the transfer and arrangement conveyor belt 3. The transfer lifting driver 53 drives the transfer pick-up and placement seat 52 downward, and the transfer suction nozzle 54 releases the suction, thus completing the transfer of the magnetic tile.

[0033] This embodiment shows that the transporting and arranging conveyor belt 3 is arranged parallel to the transporting and buffering conveyor belt 2 and conveys in opposite directions. Therefore, the transporting frame 51 of this embodiment is symmetrically provided with two transporting and placing seats 52. When one transporting and placing seat 52 attracts the magnetic tile at the discharge end of the transporting and buffering conveyor belt 2, the other transporting and placing seat 52 can precisely place the magnetic tile at the infeed end of the transporting and arranging conveyor belt 3. When switching, the transporting controller 55 controls the transporting frame 51 to rotate half a circle each time, thereby improving the transporting efficiency. When the transporting frame 51 rotates half a circle for transporting, the magnetic tile reaches the transporting and arranging conveyor belt 3, which also means that it has rotated half a circle. That is, after turning around, it continues to be transported by the transporting and arranging conveyor belt 3, and the posture is the same as when it was on the transporting and buffering conveyor belt 2.

[0034] The transfer controller 55 can be implemented by a servo motor, and the transfer lifting driver 53 is also preferably a cylinder. The adsorption of the transfer suction nozzle 54 can be controlled by setting a magnetic tile sensor at the discharge end of the transfer buffer conveyor belt 2. The transfer and arrangement conveyor belt 3 is stepped and the start signal of each step can be achieved by setting a magnetic tile sensor at the feed end of the transfer and arrangement conveyor belt 3. In this way, after the transfer and arrangement device 5 transfers the magnetic tiles on the transfer buffer conveyor belt 2 to the transfer and arrangement conveyor belt 3 one by one, the transfer and arrangement conveyor belt 3 is step-controlled to place and move the tiles once, and the magnetic tiles can basically form a state with small spacing differences and small posture differences.

[0035] In this embodiment, each of the transplanting controllers 55 is provided with two transplanting nozzles 54 , and two-point adsorption can prevent the posture of the magnetic tile from changing during the transplanting process.

[0036] In addition to the above structure, the transplanting and arranging device 5 described in this embodiment can also adopt the method of arranging four transplanting and placing seats 52 on the transplanting rack 51, rotating 90° each time to switch the action, or the transplanting and arranging device 5 directly imitates the structure of the buffer belt feeding device 4 described in this embodiment, and uses reciprocating sliding to complete the transplanting, etc. The changes of these technical solutions and other equivalent technical means should be within the scope of protection of the present invention.

[0037] The frame 1 is provided with an arrangement and shaping device 6 at the discharge end of the transporting and arranging conveyor belt 3. The arrangement and shaping device 6 is used to further arrange and sort out a number of magnetic tiles with small spacing differences and similar postures, so that their spacing and postures become uniform and orderly.

[0038] The arrangement and shaping device 6 described in this embodiment includes an arrangement and shaping seat 61 that is laterally slidably mounted on the frame 1. A shaping push rod 63 that can extend above the moving arrangement conveyor belt 3 is fixed on the arrangement and shaping seat 61. An arrangement and shaping driver 62 is provided between the arrangement and shaping seat 61 and the frame 1. The arrangement and shaping driver 62 drives the arrangement and shaping seat 61 toward the moving arrangement conveyor belt 3, and the shaping push rod 63 can push the magnetic tile to adjust its posture according to the length direction of the shaping push rod 63, thereby achieving a shaping effect. The arrangement and shaping driver 62 adopts a pneumatic cylinder, and of course, an electric cylinder can also be used. In addition, the arrangement and shaping device 6 described in this embodiment can also use two symmetrical shaping push rods 63 to push toward each other to complete the shaping.

[0039] The frame 1 is provided with a stacking tray conveyor device 7 located on the side of the discharge end of the moving and arranging conveyor belt 3, and the frame 1 is provided with a stacking device 8 between the feeding end of the stacking tray conveyor device 7 and the discharge end of the moving and arranging conveyor belt 3.

[0040] The palletizing device 8 moves the neatly arranged magnetic tiles on the transport and arrangement conveyor belt 3 to the sintering tray on the palletizing tray conveyor 7 for neat and orderly placement. The palletizing device 8 includes a palletizing reciprocating slide 81 slidably mounted on the frame 1 in a transverse direction, with a palletizing reciprocating driver 82 provided between the palletizing reciprocating slide 81 and the frame 1; a palletizing pick-up and placement slide 83 slidably mounted vertically on the palletizing reciprocating slide 81, with a palletizing lifting driver 84 provided between the palletizing pick-up and placement slide 83 and the palletizing reciprocating slide 81; a palletizing flip seat 85 rotatably mounted on the palletizing pick-up and placement slide 83, with a palletizing flip driver 86 provided between the palletizing flip seat 85 and the palletizing pick-up and placement slide 83; and a plurality of palletizing suction nozzles 87 arranged transversely are provided on the palletizing flip seat 85.

[0041] The principles of the palletizing reciprocating slide 81 and the palletizing pick-up and place slide 83 in the palletizing device 8 are similar to those of the feed reciprocating slide 41 and the feed pick-up and place slide 43 in the buffer belt feed device 4. The main difference is that the palletizing reciprocating drive 82 in this embodiment is shown as a motor combined with a screw transmission. However, the above structure is still easy to understand for those skilled in the art based on the above content and known technology, and will not be described in detail here. In this embodiment, a reversible palletizing flip seat 85 is added to the palletizing pick-up and place slide 83 to flip the magnetic tiles adsorbed by the palletizing nozzle 87 to a certain angle and then place them on the sintering disk in an upright position. The palletizing flip drive 86 in this embodiment is implemented by a servo motor, and of course it can also be implemented by a cylinder drive combined with a crank slider structure.

[0042] In this embodiment, the frame 1 is further provided with a powder-coating device 88 located between the inlet of the stacking tray conveyor 7 and the outlet of the transport and arrangement conveyor 3. While the stacking device 8 is stacking the neatly arranged magnetic tiles onto the sintering tray, they can stop and be coated with powder at this powder-coating device 88. This powder-coating device 88 can be a powder spraying mechanism or a structure where the tiles are directly coated with powder from a powder pool. These mechanisms are well-known and commonly used in the art and will not be further described here. Of course, this embodiment can also include a brush device to remove burrs from the tiles before coating.

[0043] The stacking tray conveyor 7 is used to transport the neatly stacked sintered trays as a whole for the next firing operation. The stacking tray conveyor 7 in this embodiment includes a stacking retention section 71 and a stacking output section 72. The stacking retention section 71 is used to retain the sintered trays to facilitate stacking by the stacking device 8; the stacking output section 72 is used to continuously output the stacked sintered trays. In this embodiment, the stacking tray conveyor 7 is a roller conveyor structure, and each of the stacking retention section 71 and the stacking output section 72 is equipped with a drive motor.

[0044] A tray feeding device 73 is provided on the frame 1 at the side of the stacking stop section 71. The tray feeding device 73 is used to automatically deliver the sintering tray to the stacking stop section 71. In this embodiment, the tray feeding device 73 includes a tray storage box 731 fixedly mounted on the frame 1 and having an opening at the top. A tray seat 732 is vertically slidably mounted in the tray storage box 731, and a tray discharge drive is provided between the tray seat 732 and the tray storage box 731. A dial seat 733 is horizontally slidably mounted on the frame 1. A dial claw 734 is fixedly provided on the dial seat 733, which is located on the side of the box opening of the tray storage box 731 away from the stacking stop section 71. A dial drive 735 is provided between the dial seat 733 and the frame 1.

[0045] The tray ejection driver pushes the tray seat 732 upward, allowing the top sintering tray among the multiple sintering trays stacked on the tray seat 732 to emerge from the tray storage box 731. When a sintering tray needs to be supplied to the stacking stop section 71, the dial driver 735 drives the dial seat 733 to slide toward the stacking stop section 71, and the dial claw 734 shifts the top sintering tray onto the stacking stop section 71. After returning to its original position, the tray ejection driver pushes the tray seat 732 upward a further distance, allowing the next sintering tray to emerge from the tray storage box 731, awaiting the next tray supply.

[0046] The storage disk box 731 described in this embodiment adopts a structure in which gear rods are arranged on all sides to form a box body, which can reduce the interference and friction between the sintering disk and other structures during the ejection process. In this embodiment, the gear rods on both sides of the sintering disk supply direction are replaced by rollers. This can achieve the function of conventional gear rods while reducing the resistance of the sintering disk during the dial movement, which is conducive to smooth dialing. At the same time, this embodiment sets a supply disk transition roller between the storage disk box 731 and the stacking stop section 71 to further reduce the obstruction of the supply disk and ensure the smooth automatic supply of the disk. The dial driver 735 described in this embodiment is realized by the pulling of a motor and a transmission belt. Of course, it can also be directly realized by a cylinder, an electric cylinder, etc. The disk output driver can also use a motor and a spiral transmission to achieve the purpose of accurately ejecting the sintering disk.

[0047] In this embodiment, the frame 1 is provided with a label storage box 74 with a top opening on the side of the stacking output section 72. The label storage box 74 is used to store a plurality of sequentially stacked label tags. The structure is formed in the form of a base plate and at least three retaining bars fixed to the base plate. A label retrieval slide 741 is vertically slidably mounted on the dial seat 733. A label retrieval driver 742 is provided between the label retrieval slide 741 and the dial seat 733. A label retrieval rod 743 is fixed to the label retrieval slide 741 and can extend into the label storage box 74. The bottom end of the label retrieval rod 743 is provided with a label retrieval nozzle 744.

[0048] Before the dial seat 733 is dialed, the label pickup driver 742 drives the label pickup slide 741 downward. After the label pickup nozzle 744 at the bottom of the label pickup upright 743 picks up a code tag, the label pickup slide 741 is driven upward again. When the dial seat 733 is dialed, the code tag sucked by the label pickup nozzle 744 simultaneously moves to the stacking tray conveyor 7. The label pickup nozzle 744 releases its suction action, and the code tag falls into the stacked sintering tray. During the above process, after the sintering trays in the stacking stop section 71 are stacked, the stacking stop section 71 and the stacking output section 72 can initially operate simultaneously until all the stacked sintering trays have reached the stacking output section 72, at which point both stop. The tray supply device 73 then begins to supply empty sintering trays to the stacking stop section 71, and the label pickup nozzle 744 can then accurately place the sucked code tag into the stacked sintering tray. After the tray feeding device 73 returns to its original position, the stacking output section 72 continues to output the stacked sintered trays. The label pickup driver 742 utilizes a motor mounted on the label pickup slide 741, with a rack and pinion transmission between the motor and the dial base 733. Alternatively, a motor coupled with a screw transmission may be used. Furthermore, the label pickup slide 741 may be independently mounted on another slide that slides toward the stacking tray conveyor 7, independently driving and supplying the code tags.

[0049] In this embodiment, the magnetic tiles are indiscriminately moved to the transfer buffer conveyor belt 2 for buffering. Through individual transfer and step-by-step conveying, the tiles are initially arranged in a relatively uniform spacing and posture. Through uniform arrangement, the tiles are then neatly arranged. The tiles are finally moved by the stacking device 8 to the sintering trays on the stacking tray conveyor 7, forming an orderly arrangement. After the sintering trays are stacked, they can be automatically replaced and discharged. This embodiment fully automates the transfer and stacking of the magnetic tiles, improving overall processing efficiency, reducing labor intensity, and enhancing safety.

[0050] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated automatic processing system for magnetic tiles, including a frame, characterized by: The frame is provided with a moving buffer conveyor belt whose feeding end is located on the side of the forming output belt, and the frame is provided with a buffer belt feeding device; the frame is provided with a moving and arranging conveyor belt, and a transplanting and arranging device is provided on the frame between the discharging end of the moving and arranging conveyor belt and the feeding end of the moving and arranging conveyor belt; the frame is provided with an arranging and shaping device at the discharging end of the moving and arranging conveyor belt; the frame is provided with a stacking tray conveying device located on the side of the discharging end of the moving and arranging conveyor belt, and a stacking device is provided on the frame between the feeding end of the stacking tray conveying device and the discharging end of the moving and arranging conveyor belt; The stacking tray conveying device includes a stacking stop section and a stacking output section, and a tray supply device is provided on the frame at the side of the stacking stop section; The disc feeding device includes a disc storage box fixedly mounted on the frame and having an opening at the top, a tray seat being vertically slidably mounted in the disc storage box, and a disc discharging drive being provided between the tray seat and the disc storage box; a dial seat being horizontally slidably mounted on the frame, a dial claw being fixedly provided on the dial seat and being located on a side of the box opening of the disc storage box away from the stacking stop section, and a dial drive being provided between the dial seat and the frame; A label storage box with a top opening is provided on the frame at the side of the stacking output section, a label picking slide is vertically slidably mounted on the dial seat, a label picking driver is provided between the label picking slide and the dial seat, a label picking vertical rod that can be extended into the label storage box is fixed on the label picking slide, and a label picking nozzle is provided at the bottom end of the label picking vertical rod; In front of the dial seat, the label picking driver drives the label picking slide to descend, and after the label picking nozzle at the bottom end of the label picking upright sucks a label tag, the label picking slide is driven to rise again; when the sintering discs in the stacking stop section are stacked, the stacking stop section and the stacking output section first run simultaneously until all the stacked sintering discs arrive at the stacking output section, and then the stacking stop section and the stacking output section stop together; then the disc feeding device starts to supply empty sintering discs to the stacking stop section, and the label picking nozzle accurately places the adsorbed label tag into the stacked sintering disc; after the disc feeding device returns to its position, the stacking output section continues to output the stacked sintering discs.

2. The integrated automatic processing system for magnetic tiles according to claim 1, characterized in that: The transplanting and arranging device includes a transplanting rack rotatably mounted on the frame and located between the discharge end of the transporting buffer conveyor belt and the feed end of the transporting and arranging conveyor belt. The transplanting rack is provided with at least one transplanting pick-up and placement seat. A transplanting lifting drive is provided between each of the transplanting pick-up and placement seats and the transplanting rack, and a transplanting suction nozzle is provided on each of the transplanting pick-up and placement seats. A transplanting controller is provided between the transplanting rack and the frame.

3. The integrated automatic processing system for magnetic tiles according to claim 1, characterized in that: The arrangement and shaping device includes an arrangement and shaping seat installed on the frame for transverse sliding. A shaping push rod that can extend above the moving arrangement conveyor belt is fixed on the arrangement and shaping seat. An arrangement and shaping driver is provided between the arrangement and shaping seat and the frame.

4. The integrated automatic processing system for magnetic tiles according to claim 1, characterized in that: The buffer belt feeding device includes a feeding reciprocating slide installed on the frame for horizontal sliding, a feeding reciprocating drive is provided between the feeding reciprocating slide and the frame; a feeding pick-up and place slide is installed on the feeding reciprocating slide for vertical sliding, a feeding lifting drive is provided between the feeding pick-up and place slide and the feeding reciprocating slide; a feeding adsorber is provided on the feeding pick-up and place slide.

5. The integrated automatic processing system for magnetic tiles according to claim 4, characterized in that: The feed adsorber comprises a plurality of feed suction nozzles arranged in an array on the feed pick-up and place slide.

6. The integrated automatic processing system for magnetic tiles according to claim 1, characterized in that: The palletizing device includes a palletizing reciprocating slide mounted on the frame for transverse sliding movement, a palletizing reciprocating drive being provided between the palletizing reciprocating slide and the frame; a palletizing pick-up and place slide is mounted on the palletizing reciprocating slide for vertical sliding movement, a palletizing lifting drive being provided between the palletizing pick-up and place slide and the palletizing reciprocating slide; a palletizing turning seat is rotatably mounted on the palletizing pick-up and place slide, a palletizing turning drive being provided between the palletizing turning seat and the palletizing pick-up and place slide; a plurality of palletizing suction nozzles are provided on the palletizing turning seat in a transverse arrangement.

7. The integrated automatic processing system for magnetic tiles according to claim 1, characterized in that: A powder dipping device is further provided on the frame between the feeding end of the stacking tray conveying device and the discharging end of the moving and arranging conveyor belt.

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