Conductor surface treatment device and method for cable manufacturing
By designing a conductor surface treatment device for cable manufacturing, the problem of insufficient combustion of oily thin layer caused by the reduction of combustion medium is solved, and the complete combustion of grease on the surface of the conductor is achieved, and the cable quality is improved.
Patent Information
- Application Number
- CN202011300058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-19
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2040-11-19
AI Technical Summary
In the prior art, the reduction in the quality of the combustion medium leads to insufficient combustion of the oily thin layer on the conductor, affecting the quality of the cable.
A conductor surface treatment device for cable manufacturing is designed, including a trigger mechanism and a fire spitting mechanism. The trigger mechanism is used to receive and ignite the combustion medium, while the fire spray mechanism is designed by a semi-ring structure and folding plate, which can target the injection and coverage of the flame to ensure that the grease on the surface of the conductor is completely burned.
It effectively avoids cable quality problems caused by insufficient combustion, ensures that the grease on the surface of the conductor is completely burned, and improves the production quality of the cable.
Smart Images

Figure CN112271033B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable manufacturing equipment, and in particular to a conductor surface treatment device for cable manufacturing. Background Art
[0002] The metal conductors of the cable include copper, copper-clad steel, copper-clad aluminum, etc. These metal conductors must undergo several processes of stretching and tempering to meet the requirements for cable use.
[0003] Various saponified coolants are used in the drawing or stranding process, so that an anti-oxidation oily layer is formed on the surface of the metal conductor. When the metal conductor is temporarily not in use, it can also play an anti-oxidation role. However, when manufacturing signal transmission cables, this oily layer and water vapor in the air have a great influence on the transmission performance of the cable: if the oily layer remains on the conductor during cable production, the substance will expand rapidly when the conductor passes through the high-temperature mold, causing air saturation on the cable insulation surface and even direct rupture of bubbles, resulting in defects in the cable and breakdown.
[0004] At present, the treatment methods for the oily thin layer are usually electric heating and fire heating. Fire heating is a method of burning the conductor through a medium to remove the residual oily thin layer on the conductor. However, the extent of the fire heating is related to whether the provided combustion medium is sufficient. If the amount of the provided combustion medium is reduced and it is not discovered in time, resulting in the fire heating becoming smaller, there will still be some oily thin layers on the conductor that have not been burned cleanly, affecting the quality of the cable. Summary of the invention
[0005] One of the purposes of the present invention is to solve the problem that the oily thin layer on the conductor is not sufficiently burned after the amount of the combustion medium provided in the prior art is reduced, thus affecting the quality of the cable.
[0006] A second object of the present invention is to provide a conductor surface treatment method for cable manufacturing.
[0007] To achieve one of the above purposes, the present invention adopts the following technical solution: a conductor surface treatment device for cable manufacturing, which includes: a trigger mechanism and a flame spraying mechanism.
[0008] The trigger mechanism has a flow cavity and an ignition unit. The flow cavity is used to receive a combustion medium, which may be a gas such as propane or methane. The ignition unit is arranged on the side wall of the flow cavity. The ignition unit is an ignition system and an ignition needle of the prior art, which will not be described in detail here.
[0009] The flame-throwing mechanism is arranged at the right end of the trigger mechanism. The right end of the flame-throwing mechanism is a semi-ring structure with an opening, and the semi-ring structure is connected front to back. The flame-throwing mechanism comprises: a fire-dividing chamber, a flame-throwing port, a partition, a folding plate, a limit rod, a pressure spring, and a fire-focusing port.
[0010] The fire-spreading cavity is connected to the flow cavity, and the flame-spraying port is connected to the fire-spreading cavity and the semi-ring structure. The partition is arranged at intervals on the flame-spraying port to divide the flame-spraying port into a plurality of independent spaces.
[0011] The folding plate is arranged in the flame-spraying port forming a plurality of independent spaces, the limiting rod is arranged at both sides of the flame-spraying port, the limiting rod is connected to the folding plate, and the pressure spring is connected to the limiting rod.
[0012] The fire focusing port is connected to the fire dividing cavity and the semi-ring structure, and the fire focusing port is located at the upper and lower ends of the opening of the semi-ring structure.
[0013] In the above technical scheme, when the embodiment of the present invention is used, the conductor is inserted into the semi-ring structure of the flamethrower mechanism or the conductor with the grease portion is directly inserted into the semi-ring structure from the opening of the semi-ring structure horizontally, and then the combustion medium is introduced into the flow cavity in the trigger mechanism, so that the combustion medium flows to the right along the flow cavity. At this time, the combustion medium is ignited by the ignition device in the flow cavity, so that the combustion medium burns and turns into fire.
[0014] The burning flame enters the flame separation chamber of the flame spraying mechanism along the flow chamber, and part of the flame in the flame separation chamber enters each flame spraying port along the flame separation chamber, stretching the folding plate in the flame spraying port to the front and rear sides. At this time, the limit rod moves forward and backward to compress the pressure spring and make the flame spraying port larger. The flame passing through the flame spraying port sprays toward the conductor at the semi-ring structure to burn the grease on the surface of the conductor, while the remaining flame enters the outermost flame focusing port along the flame separation chamber, so that the flame focusing port concentrates the remaining flame to spray and burn the conductor at the semi-ring structure.
[0015] When less combustion medium flows into the flow cavity, the flame pressure at the flame outlet becomes smaller. At this time, the folding plate is pushed by the pressure spring on the limit rod side to fold inward, reducing the size of the flame outlet to prevent the flame ejected from the flame outlet from being insufficient to burn the grease on the conductor surface.
[0016] Furthermore, in an embodiment of the present invention, the trigger mechanism also has a flow control plug and a threaded column, the flow control plug is connected to the threaded column, the threaded column has a knob, and the flow control plug is arranged in the accommodating port at the upper left end of the flow chamber.
[0017] Furthermore, in an embodiment of the present invention, an explosion-proof port is provided at the upper right end of the flow cavity, a passive plug is slidably connected in the explosion-proof port, a return spring is provided at the upper end of the passive plug, and a pressure relief port communicating with the outside is provided at the side end of the passive plug.
[0018] Furthermore, in an embodiment of the present invention, the flow control plug is telescopically connected to the threaded column, and magnets that attract each other are provided at the upper and lower joints between the flow control plug and the threaded column.
[0019] Furthermore, in an embodiment of the present invention, a conducting cavity is provided between the pressure relief port and the accommodating port, and the conducting cavity connects the pressure relief port and the accommodating port.
[0020] When an explosion occurs in the flow cavity, the generated pressure pushes the passive plug in the explosion-proof port to slide, opening the pressure relief port, allowing the pressure generated by the explosion to pour out from the pressure relief port for pressure relief. At the same time, the pressure generated by the explosion enters the receiving port along the pressure relief port and pushes the flow control plug, causing the flow control plug to separate from the threaded column, thereby causing the flow control plug to invade the flow cavity, cutting off the connection between the left and right sides of the flow cavity, and preventing the flamethrower of the flamethrower mechanism from emitting a large amount of flame, damaging the conductor, and affecting the quality of the cable.
[0021] Furthermore, in an embodiment of the present invention, the conductor surface treatment device for cable manufacturing also includes a fuel bottle, which is used to load a combustion medium. The fuel bottle is connected to the flow cavity through a feed pipe, and a control valve is provided between the fuel bottle and the feed pipe for controlling the circulation of the combustion medium.
[0022] Furthermore, in an embodiment of the present invention, the conductor surface treatment device for cable manufacturing further comprises a lifting system, wherein the lifting system comprises a lifting rod, wherein the lifting rod is movably connected to the connection block under the trigger mechanism, wherein the connection block is connected to the lifting rod via a rotating handle, wherein the rotating handle is fixedly connected to the connection block, wherein the rotating handle is rotationally connected to the lifting rod, and wherein the rotating handle comprises a nut, wherein the rotating handle is fixed to the lifting rod. The angle of the trigger mechanism and the flame-spraying mechanism can be adjusted by rotating the rotating handle, and the height of the trigger mechanism and the flame-spraying mechanism can be adjusted by the lifting system, which is beneficial for matching the conductors in production.
[0023] Furthermore, in an embodiment of the present invention, the conductor surface treatment device for cable manufacturing further includes a base, the fuel bottle and the lifting system are both mounted on the base, and universal wheels are provided under the base.
[0024] Furthermore, in an embodiment of the present invention, a rotating mechanism is provided in the fire focusing port of the flame spraying mechanism, and the rotating mechanism includes a rotating block and a fixing ring.
[0025] The fixing ring is fixed at the fire-gathering port, the fixing ring is a hollow structure, and an annular slide is provided on the inner side of the fixing ring. An annular slider is provided on the outer surface of the rotating block, and the annular slider on the door lock is connected to the annular slide. The rotating block has a receiving port and an inclined port, the receiving port is located at the bottom of the rotating block, the receiving port is connected to the fire-gathering port, and the inclined port is connected to the upper surface of the rotating block of the receiving port, and the inclined port is inclined to the upper surface of the rotating block.
[0026] When the flame enters the fire focusing port along the fire dividing cavity, the flame in the fire focusing port flows into the receiving port under the rotating block, enters the inclined port through the receiving port, and finally ejects out along the inclined port. The ejected flame drives the rotating block to rotate along the fixed ring, so that the ejected flame forms a spiral flame in the fire focusing port, which is conducive to the full mixing of air and fuel medium (such as natural gas), ensuring the full combustion of natural gas, and effectively reducing the generation of pollutants such as nitrogen oxides. It has a good dual effect of inhibiting the generation of nitrogen oxides and saving energy and reducing emissions, which is beneficial to enhancing the combustion effect of conductor grease and ensuring the production quality of cables.
[0027] The beneficial effects of the present invention are:
[0028] The present invention provides a semi-ring structure with an opening in the flame-throwing mechanism, which is conducive to accommodating the conductor part with residual grease in a targeted manner after insufficient combustion occurs, thereby avoiding the need to intercept the conductor on the production line, so that the conductor needs to pass through the flame-throwing mechanism again for re-combustion treatment, which affects the quality. In addition, the folding plate in the flame-throwing port of the flame-throwing mechanism can be opened and closed according to the pressure of the flame under the action of the pressure spring, which is conducive to controlling the length of the flame-throwing port in the front-to-back direction, and further conducive to the concentration of the flame at the flame-throwing port. In addition, the flame coverage area can always cover the circumferential surface of the conductor, ensuring the combustion treatment effect of the conductor, and avoiding the insufficient combustion of the oily thin layer on the conductor after the amount of the provided combustion medium is reduced, which affects the cable quality.
[0029] To achieve the second of the above objectives, the present invention adopts the following technical solution: a conductor surface treatment method for cable manufacturing, comprising the following steps:
[0030] Insert the conductor into the semi-ring structure of the flame-spraying mechanism or directly insert the conductor with the grease portion into the semi-ring structure from the opening of the semi-ring structure;
[0031] Then, the combustion medium is introduced into the flow cavity in the trigger mechanism, so that the combustion medium flows to the right along the flow cavity. At this time, the combustion medium is ignited by the ignition device in the flow cavity, so that the combustion medium burns and turns into fire;
[0032] The burning flame enters the flame separation chamber of the flame spraying mechanism along the flow chamber, and part of the flame in the flame separation chamber enters each flame spraying port along the flame separation chamber, pushing the folding plate in the flame spraying port to the front and rear sides. At this time, the limit rod moves forward and backward to compress the pressure spring and make the flame spraying port larger;
[0033] The flame passing through the flame-spraying port is sprayed toward the conductor at the semi-ring structure to burn the grease on the conductor surface, while the remaining flame enters the outermost flame-gathering port along the flame-dividing cavity, so that the flame-gathering port concentrates the remaining flame to spray and burn the conductor at the semi-ring structure;
[0034] When less combustion medium flows into the flow cavity, the flame pressure at the flame outlet becomes smaller. At this time, the folding plate is pushed by the pressure spring on the limit rod side to fold inward, reducing the size of the flame outlet to prevent the flame ejected from the flame outlet from being insufficient to burn the grease on the conductor surface.
[0035] Furthermore, in an embodiment of the present invention, when an explosion occurs in the flow cavity, the generated pressure pushes the passive plug in the explosion-proof port to slide, opening the pressure relief port, so that the pressure generated by the explosion pours out from the pressure relief port for pressure relief. At the same time, the pressure generated by the explosion enters the receiving port along the pressure relief port to push the flow control plug, so that the flow control plug is separated from the threaded column, and then the flow control plug invades into the flow cavity, cutting off the connection between the left and right sides of the flow cavity, thereby preventing the flamethrower of the flamethrower mechanism from emitting a large amount of flame and damaging the conductor. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a plan view of a conductor surface treatment device for cable manufacturing according to an embodiment of the present invention.
[0037] Figure 2 It is a schematic diagram of the structure of the trigger mechanism and the flame spraying mechanism according to an embodiment of the present invention.
[0038] Figure 3 It is a schematic diagram of partial details of the side of the flamethrower mechanism according to an embodiment of the present invention, and the left and right sides of the schematic diagram are actually the front and rear sides.
[0039] Figure 4 It is a schematic diagram of the ignition and flame spraying effects of the trigger mechanism and the flame spraying mechanism according to an embodiment of the present invention.
[0040] Figure 5 It is a schematic diagram of the side local movement effect of the flame-spraying mechanism according to an embodiment of the present invention.
[0041] Figure 6 It is a schematic diagram of the motion effect of the conductor surface treatment device for cable manufacturing according to an embodiment of the present invention.
[0042] Figure 7 for Figure 2 A partial enlarged view of .
[0043] Figure 8 It is a three-dimensional schematic diagram of a rotating block in a rotating mechanism according to an embodiment of the present invention.
[0044] In the attached figure
[0045] 10. Trigger mechanism 11. Flow chamber 12. Ignition unit
[0046] 13. Flow control plug 14. Threaded column 15. Explosion-proof port
[0047] 16. Passive plug 17. Return spring 18. Pressure relief port
[0048] 19. Conductive cavity
[0049] 20. Flame-throwing mechanism 21. Fire-distributing chamber 22. Flame-throwing port
[0050] 23. Partition plate 24. Folding plate 25. Limit rod
[0051] 26. Pressure spring 27. Fire focus
[0052] 30. Fuel bottle 31. Feed pipe 32. Control valve
[0053] 40. Lifting system 41. Lifting rod 42. Rotating handle
[0054] 50. Base 51. Universal wheel
[0055] 60. Rotating mechanism 61. Rotating block 62. Fixed ring
[0056] 63. Receiving port 64. Inclined port DETAILED DESCRIPTION
[0057] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0059] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious. For those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, the conductor surface treatment methods and structures for known cable manufacturing are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0061] Embodiment 1:
[0062] A conductor surface treatment device for cable manufacturing, wherein Figure 1 As shown, it includes: a trigger mechanism 10 and a flame-spraying mechanism 20.
[0063] like Figure 2 As shown, the trigger mechanism 10 has a flow chamber 11 and an ignition unit 12. The flow chamber 11 is used to receive a combustion medium, which may be a gas such as propane or methane. The ignition unit 12 is disposed on the side wall of the flow chamber 11. The ignition unit 12 is an ignition system and an ignition needle of the prior art, which will not be described in detail here.
[0064] like Figure 2 , 3As shown, the flamethrower mechanism 20 is arranged at the right end of the trigger mechanism 10. The right end of the flamethrower mechanism 20 is a semi-ring structure with an opening, and the semi-ring structure is connected from front to back. The flamethrower mechanism 20 has: a fire separation chamber 21, a flamethrower port 22, a partition plate 23, a folding plate 24, a limit rod 25, a pressure spring 26, and a fire focusing port 27.
[0065] The fire-spreading chamber 21 is connected to the flow chamber 11, and the flame-spraying port 22 is connected to the fire-spreading chamber 21 and the semi-ring structure. The partition plate 23 is arranged at intervals at the flame-spraying port 22 to divide the flame-spraying port 22 into a plurality of independent spaces.
[0066] The folding plate 24 is arranged in the flame vent 22 forming a plurality of independent spaces, the limiting rod 25 is arranged at both sides of the flame vent 22 , the limiting rod 25 is connected to the folding plate 24 , and the pressure spring 26 is connected to the limiting rod 25 .
[0067] The fire focusing opening 27 connects the fire dividing cavity 21 and the semi-ring structure, and the fire focusing opening 27 is located at the upper and lower ends of the opening of the semi-ring structure.
[0068] Implementation steps: Figure 4 As shown, the conductor is inserted into the semi-ring structure of the flame-spraying mechanism 20 or the conductor with the grease portion is directly inserted into the semi-ring structure from the opening of the semi-ring structure, and then the combustion medium is introduced into the flow cavity 11 in the trigger mechanism 10, so that the combustion medium flows to the right along the flow cavity 11. At this time, the combustion medium is ignited by the ignition device in the flow cavity 11, so that the combustion medium burns and turns into fire.
[0069] The burning flame enters the flame separation chamber 21 of the flame spraying mechanism 20 along the flow chamber 11, and part of the flame in the flame separation chamber 21 enters each flame spraying port 22 along the flame separation chamber 21, and the folding plate 24 in the flame spraying port 22 is stretched to the front and rear sides. At this time, the limit rod 25 moves forward and backward to compress the pressure spring 26 and make the flame spraying port 22 larger. The flame passing through the flame spraying port 22 is sprayed toward the conductor at the semi-ring structure to burn the grease on the surface of the conductor, while the remaining flame enters the outermost flame focusing port 27 along the flame separation chamber 21, so that the flame focusing port 27 concentrates the remaining flame to spray and burn the conductor at the semi-ring structure.
[0070] like Figure 4 , 5 As shown, when less combustion medium is introduced into the flow cavity 11, the flame pressure at the flame outlet 22 decreases. At this time, the folding plate 24 is pushed by the pressure spring 26 on the side of the limit rod 25 to fold inward, thereby reducing the size of the flame outlet 22 and preventing the flame ejected from the flame outlet 22 from being insufficient to burn the grease on the surface of the conductor.
[0071] The present invention provides a semi-ring structure with an opening in the flame-spraying mechanism 20, which is conducive to accommodating the conductor part with residual grease in a targeted manner after insufficient combustion occurs, thereby avoiding the need to intercept the conductor on the production line, so that the conductor needs to pass through the flame-spraying mechanism 20 again for re-combustion treatment, which affects the quality. In addition, the folding plate 24 in the flame-spraying port 22 of the flame-spraying mechanism 20 can be opened and closed following the pressure of the flame under the action of the pressure spring 26, which is conducive to controlling the length of the flame-spraying port 22 in the front-to-back direction, and further conducive to the concentration of the flame at the flame-spraying port 22. In addition, the flame coverage area can always cover the circumferential surface of the conductor, ensuring the combustion treatment effect of the conductor, and avoiding the insufficient combustion of the oily thin layer on the conductor after the amount of the provided combustion medium is reduced, which affects the cable quality.
[0072] Preferably, if Figure 2 As shown, the trigger mechanism 10 also has a flow control plug 13 and a threaded column 14 . The flow control plug 13 is connected to the threaded column 14 . The threaded column 14 has a knob. The flow control plug 13 is arranged in the receiving port at the upper left end of the flow chamber 11 .
[0073] More preferably, an explosion-proof opening 15 is provided at the upper right end of the flow cavity 11, a passive plug 16 is slidably connected in the explosion-proof opening 15, a return spring 17 is provided at the upper end of the passive plug 16, and a pressure relief opening 18 communicating with the outside is provided at the side end of the passive plug 16.
[0074] More preferably, the flow control plug 13 is telescopically connected to the threaded column 14, and magnets that attract each other are provided at the upper and lower joints between the flow control plug 13 and the threaded column 14.
[0075] More preferably, a conducting cavity 19 is provided between the pressure relief port 18 and the accommodating port, and the conducting cavity 19 connects the pressure relief port 18 and the accommodating port.
[0076] When an explosion occurs in the flow cavity 11, the generated pressure pushes the passive plug 16 in the explosion-proof port 15 to slide, opening the pressure relief port 18, so that the pressure generated by the explosion pours out from the pressure relief port 18 for pressure relief. At the same time, the pressure generated by the explosion enters the receiving port along the pressure relief port 18 and pushes the flow control plug 13, so that the flow control plug 13 is separated from the threaded column 14, and then the flow control plug 13 invades into the flow cavity 11, cutting off the connection between the left and right sides of the flow cavity 11, and preventing the flamethrower 22 of the flamethrower mechanism 20 from emitting a large amount of flame, damaging the conductor, and affecting the quality of the cable.
[0077] Preferably, if Figure 1 As shown, the conductor surface treatment device for cable manufacturing also includes a fuel bottle 30, which is used to load the combustion medium. The fuel bottle 30 is connected to the flow cavity 11 through a supply pipe 31. A control valve 32 is provided between the fuel bottle 30 and the supply pipe 31 for controlling the flow of the combustion medium.
[0078] More preferably, if Figure 1 , 6 As shown, the conductor surface treatment device for cable manufacturing further includes a lifting system 40, which has a lifting rod 41, which is movably connected to the connection block under the trigger mechanism 10, and the connection block is connected to the lifting rod 41 through a rotating handle 42, which is fixedly connected to the connection block, and the rotating handle 42 is rotatably connected to the lifting rod 41, and the rotating handle 42 has a nut, through which the rotating handle 42 and the lifting rod 41 are fixed. The angle of the trigger mechanism 10 and the flame spraying mechanism 20 can be adjusted by rotating the rotating handle 42, and the height of the trigger mechanism 10 and the flame spraying mechanism 20 can be adjusted by the lifting system 40, which is conducive to matching the conductors in production.
[0079] More preferably, if Figure 1 As shown, the conductor surface treatment device for cable manufacturing further comprises a base, the fuel bottle 30 and the lifting system 40 are both mounted on the base, and a universal wheel 51 is provided under the base.
[0080] Embodiment 2:
[0081] A conductor surface treatment device for cable manufacturing has the same characteristic structure as the first embodiment, wherein Figure 7 , 8 As shown, a rotating mechanism 60 is provided in the fire focusing port 27 of the flame spraying mechanism 20 , and the rotating mechanism 60 includes a rotating block 61 and a fixing ring 62 .
[0082] The fixing ring 62 is fixed at the fire focusing port 27. The fixing ring 62 is a hollow structure. The inner side of the fixing ring 62 is provided with an annular slide. The outer surface of the rotating block 61 is provided with an annular slider. The annular slider on the door lock is connected to the annular slide. The rotating block 61 has a receiving port 63 and an inclined port 64. The receiving port 63 is located at the bottom of the rotating block 61. The receiving port 63 is connected to the fire focusing port 27. The inclined port 64 is connected to the upper surface of the receiving port 63 rotating block 61. The inclined port 64 is inclined to the upper surface of the rotating block 61.
[0083] When the flame enters the fire focusing port 27 along the fire dividing chamber 21, the flame in the fire focusing port 27 flows into the receiving port 63 under the rotating block 61, enters the inclined port 64 through the receiving port 63, and finally ejects out along the inclined port 64. The ejected flame drives the rotating block 61 to rotate along the fixed ring 62, so that the ejected flame forms a spiral flame in the fire focusing port 27, which is conducive to the full mixing of air and fuel medium (such as natural gas), ensuring the full combustion of natural gas, and effectively reducing the generation of pollutants such as nitrogen oxides. It has a good dual effect of inhibiting the generation of nitrogen oxides and saving energy and reducing emissions, which is beneficial to enhancing the combustion effect of conductor grease and ensuring the production quality of cables.
[0084] Embodiment three:
[0085] A conductor surface treatment method for cable manufacturing comprises the following steps:
[0086] Insert the conductor into the semi-ring structure of the flame spraying mechanism 20 or directly insert the conductor with the grease portion into the semi-ring structure from the opening of the semi-ring structure;
[0087] Then, the combustion medium is introduced into the flow cavity 11 in the trigger mechanism 10, so that the combustion medium flows rightward along the flow cavity 11. At this time, the combustion medium is ignited by the ignition device in the flow cavity 11, so that the combustion medium burns and turns into fire;
[0088] The burning flame enters the flame dividing chamber 21 of the flame spraying mechanism 20 along the flow chamber 11, and part of the flame in the flame dividing chamber 21 enters each flame spraying port 22 along the flame dividing chamber 21, and the folding plate 24 in the flame spraying port 22 is stretched to the front and rear sides. At this time, the limit rod 25 moves forward and backward to compress the pressure spring 26 and make the flame spraying port 22 larger;
[0089] The flame passing through the flame-spraying port 22 is sprayed toward the conductor at the semi-ring structure to burn the grease on the conductor surface, while the remaining flame enters the outermost flame-gathering port 27 along the flame-spreading cavity 21, so that the flame-gathering port 27 concentrates the remaining flame to spray and burn the conductor at the semi-ring structure;
[0090] When less combustion medium is introduced into the flow cavity 11, the flame pressure at the flame outlet 22 decreases. At this time, the folding plate 24 is pushed by the pressure spring 26 on the side of the limit rod 25 to fold inward, reducing the size of the flame outlet 22 to prevent the flame ejected from the flame outlet 22 from being insufficient to burn the grease on the surface of the conductor.
[0091] Preferably, when an explosion occurs in the flow chamber 11, the generated pressure pushes the passive plug 16 in the explosion-proof port 15 to slide, opening the pressure relief port 18, so that the pressure generated by the explosion pours out from the pressure relief port 18 for pressure relief. At the same time, the pressure generated by the explosion enters the receiving port along the pressure relief port 18 to push the flow control plug 13, so that the flow control plug 13 is separated from the threaded column 14, and then the flow control plug 13 invades into the flow chamber 11, cutting off the connection between the left and right sides of the flow chamber 11, and preventing the flamethrower 22 of the flamethrower mechanism 20 from emitting a large amount of flame and damaging the conductor.
[0092] Although the above describes the illustrative specific embodiments of the present invention so that those skilled in the art can understand the present invention, the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present invention as defined and determined by the attached claims, all inventions and creations using the concepts of the present invention are protected.
Claims
1. A conductor surface treatment device for cable manufacturing, wherein: include: A trigger mechanism, the trigger mechanism comprising: a flow chamber, the flow chamber being used to receive a combustion medium; an ignition unit, the ignition unit being arranged on a side wall of the flow chamber; A flame-throwing mechanism, which is arranged at the right end of the trigger mechanism. The right end of the flame-throwing mechanism is a semi-ring structure with an opening, which is connected from front to back. The flame-throwing mechanism has: A fire dividing chamber, the fire dividing chamber being connected to the flow chamber; A flame-spraying port, the flame-spraying port being connected with the fire-spreading chamber and the semi-ring structure; Partitions, the partitions are arranged at intervals on the crater to divide the crater into a plurality of independent spaces; A folding plate, the folding plate being arranged in the flame-spraying port forming a plurality of independent spaces; A limiting rod, which is arranged at both sides of the front and rear ends of the flame-spraying port and is connected to the folding plate; A pressure spring, wherein the pressure spring is connected to the limiting rod; A fire focusing port, wherein the fire focusing port is connected to the fire dividing cavity and the semi-ring structure, and the fire focusing port is located at the upper and lower ends of the opening of the semi-ring structure.
2. The conductor surface treatment device for cable manufacturing according to claim 1, wherein: The trigger mechanism also has: flow control plug; A threaded column, the flow control plug is connected to the threaded column, the threaded column has a knob, the flow control plug is arranged in the receiving port at the upper left end of the flow chamber, and the flow control plug is moved up and down to control the flow rate of the combustion medium in the flow chamber.
3. The conductor surface treatment device for cable manufacturing according to claim 2, wherein: The upper right end of the flow chamber has: Explosion vent; A passive plug is slidably connected in the explosion-proof opening. A return spring, the upper end of the passive plug is connected to the return spring, A pressure relief port, a side end of the passive plug is provided with the pressure relief port communicated with the outside.
4. The conductor surface treatment device for cable manufacturing according to claim 3, wherein: The flow control plug is telescopically connected to the threaded column, and magnets that attract each other are arranged at the upper and lower joints between the flow control plug and the threaded column.
5. The conductor surface treatment device for cable manufacturing according to claim 4, wherein: Between the pressure relief port and the receiving port is provided: A conduction cavity is connected with the pressure relief port and the accommodating port.
6. The conductor surface treatment device for cable manufacturing according to claim 1, wherein: The conductor surface treatment device for cable manufacturing also includes: A fuel bottle, wherein the fuel bottle is used to load a combustion medium; A feed pipe, the fuel bottle is connected to the flow cavity through the feed pipe, and a control valve is provided between the fuel bottle and the feed pipe for controlling the flow of the combustion medium.
7. The conductor surface treatment device for cable manufacturing according to claim 6, wherein: The conductor surface treatment device for cable manufacturing further includes a lifting system, wherein the lifting system has: A lifting rod, the lifting rod being movably connected to a connecting block under the trigger mechanism; A rotating handle, wherein the connecting block and the lifting rod are connected via the rotating handle, the rotating handle is fixedly connected to the connecting block, the rotating handle is rotatably connected to the lifting rod, and the rotating handle has: A nut is used to fix the rotating handle and the lifting rod.
8. The conductor surface treatment device for cable manufacturing according to claim 7, wherein: The conductor surface treatment device for cable manufacturing also includes: A base, the fuel bottle and the lifting system are both installed on the base, and universal wheels are arranged under the base.
9. A conductor surface treatment method for cable manufacturing, wherein: The following steps are involved: Insert the conductor into the semi-ring structure of the flame-spraying mechanism or directly insert the conductor with the grease portion into the semi-ring structure from the opening of the semi-ring structure; Then, the combustion medium is introduced into the flow cavity in the trigger mechanism, so that the combustion medium flows to the right along the flow cavity. At this time, the combustion medium is ignited by the ignition device in the flow cavity, so that the combustion medium burns and turns into fire; The burning flame enters the flame separation chamber of the flame spraying mechanism along the flow chamber, and part of the flame in the flame separation chamber enters each flame spraying port along the flame separation chamber, pushing the folding plate in the flame spraying port to the front and rear sides. At this time, the limit rod moves forward and backward to compress the pressure spring and make the flame spraying port larger; The flame passing through the flame-spraying port is sprayed toward the conductor at the semi-ring structure to burn the grease on the conductor surface, while the remaining flame enters the outermost flame-gathering port along the flame-dividing cavity, so that the flame-gathering port concentrates the remaining flame to spray and burn the conductor at the semi-ring structure; When less combustion medium flows into the flow cavity, the flame pressure at the flame outlet becomes smaller. At this time, the folding plate is pushed by the pressure spring on the limit rod side to fold inward, reducing the size of the flame outlet to prevent the flame ejected from the flame outlet from being insufficient to burn the grease on the conductor surface.
10. The conductor surface treatment method for cable manufacturing according to claim 9, wherein: When an explosion occurs in the flow chamber, the generated pressure pushes the passive plug in the explosion-proof port to slide, opening the pressure relief port, allowing the pressure generated by the explosion to pour out from the pressure relief port for pressure relief. At the same time, the pressure generated by the explosion enters the receiving port along the pressure relief port and pushes the flow control plug, causing the flow control plug to separate from the threaded column, thereby causing the flow control plug to invade the flow chamber, cutting off the connection between the left and right sides of the flow chamber, and preventing the flamethrower of the flamethrower mechanism from emitting a large amount of flame and damaging the conductor.
Citation Information
Patent Citations
Conductor surface treatment device for cable manufacturing
CN213366256U