A motor stator winding, embedding and expanding integrated machine

Abstract

The present invention discloses a motor stator winding, embedding and expanding integrated machine, including a winding station, a wire embedding station, a wire expanding station, a feeding station and a handling mechanism for reciprocatingly transporting the motor stator at multiple stations; the winding station is used to wind the coil, the wire embedding station embeds the wound coil into the motor stator core, the wire expanding station is used to expand the coil embedded in the motor stator, the feeding station is used to realize the flipping and loading of the motor stator, the handling mechanism moves the motor stator out of the feeding station, and reciprocates between the wire embedding station and the wire expanding station to realize multiple wire embedding and expansion of the motor stator. The present invention can realize the flipping, loading, handling, winding, multiple wire embedding and wire expansion of large motor stators, realize the automated production of large motor stators, and improve work efficiency.

Description

Technical Field

[0001] The invention relates to the field of motor preparation, and in particular to a motor stator winding, embedding and expanding integrated machine. Background Art

[0002] Electric machine (English: Electric machine, commonly known as "motor") refers to an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. It at least includes a stator and a rotor.

[0003] When preparing the stator, it is necessary to wind the coil on the stator. The common method is to embed the coil longitudinally on the stator manually or by a coil embedding machine. For some lightweight stators, the structure and power are small, and generally one coil embedding is sufficient, and there is no problem of multiple coil embedding. However, for the stator of a larger three-phase motor, the stator needs three coil embeddings to prepare the finished product. During the coil embedding, it can only be ensured that the coil enters the slot. During the second or third coil embedding, it cannot be ensured that the coil has enough space, which affects the subsequent coil embedding force, causes damage to the coil, and affects the motor performance.

[0004] The existing manufacturing of larger three-phase motor stators usually uses a winding and embedding machine and an expander at the same time. The stator needs to be shifted between the winding and embedding machine and the expander. After each winding is embedded in the winding and embedding machine, the coil end is expanded on the expander and the interphase insulation paper is pressed in. The stator with an incompletely fixed winding is easily damaged during movement. In addition, the stator is heavy and difficult to carry, and at least three manual operations are required, which is inefficient. In addition, for larger three-phase motor stators, the loading process and the transfer between different workstations are also difficult. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a motor stator winding, embedding and expanding integrated machine, which can realize the flipping, loading, transportation, winding, multiple embedding and expansion of large motor stators, realize the automated production of large motor stators and improve work efficiency.

[0006] In order to solve the above technical problems, the present invention provides a motor stator winding, embedding and expanding integrated machine, including a winding station, a wire embedding station, a wire expansion station, a loading station and a conveying mechanism for realizing reciprocating conveying of the motor stator at multiple stations; the winding station is used for winding coils, the wire embedding station embeds the wound coils into the motor stator core, the wire expansion station is used for expanding the coils embedded in the motor stator, the loading station is used for realizing flipping and loading of the motor stator, the conveying mechanism moves the motor stator out of the loading station, and reciprocates and conveys the motor stator between the wire embedding station and the wire expansion station to realize multiple wire embedding and expansion in the motor stator.

[0007] In a preferred embodiment of the present invention, the transport mechanism further includes a gantry, a linear moving platform, a lifting mechanism, a motor stator gripper and a motor stator carrier, the gantry is erected above the wire embedding station, the wire expansion station and the loading station, the linear moving platform moves above the wire embedding station, the wire expansion station and the loading station along the extension direction of the gantry, the lifting mechanism is arranged on the linear moving platform, and the lifting mechanism drives the motor stator gripper and the motor stator carrier to move up and down to complete the grabbing and carrying actions of the motor stator.

[0008] In a preferred embodiment of the present invention, a stator pressing mechanism is further provided on the conveying mechanism, and the stator pressing mechanism includes a stator pressing fixing frame, a pallet rack, a pallet lifting cylinder, a stator pressing motor, a stator pressing plate, a guide lifting cylinder and a stator guide; the stator pressing fixing frame and the pallet lifting cylinder are fixed, the pallet rack and the stator pressing fixing frame are matched in a vertical sliding manner, and the pallet rack is controlled to be lifted and lowered by the pallet lifting cylinder; the stator pressing motor and the guide lifting cylinder are arranged on the pallet rack, the stator pressing plate is matched in a vertical sliding manner with the pallet rack, and the stator pressing plate is controlled to be lifted and lowered by the stator pressing motor; the stator guide is controlled to be lifted and lowered by the guide lifting cylinder.

[0009] In a preferred embodiment of the present invention, the winding station further includes a machine head, a winding fork arranged on the winding machine head, and two winding molds arranged at the bottom of the winding machine head; the winding machine head is arranged on a winding movable plate, and the winding movable plate is provided with a winding movable assembly, a winding sinking mold assembly, a winding rotating assembly and a winding wire supply assembly, the winding movable assembly drives the winding movable plate to move, the winding sinking mold assembly can drive the mold mounting seat to move up and down, the winding rotating assembly drives the winding machine head and the winding fork to rotate and wind, and the winding wire supply assembly introduces the wire into the winding machine head.

[0010] In a preferred embodiment of the present invention, a wire hook and cutting winding mechanism is further provided on one side of the winding station, and the wire hook and cutting winding mechanism performs hook and cutting and winding actions on the wire ends after the winding machine completes stator winding, including a wire hook and cutting mechanism and a wire winding mechanism, the wire hook and cutting mechanism and the wire winding mechanism are arranged on the same mounting plate, the wire hook and cutting mechanism and the wire winding mechanism are suspended on the mounting plate, and the mounting plate is protrudingly arranged on one side of the winding station; the wire hook and cutting mechanism includes a hook and cutting transfer assembly and a hook and cutting assembly arranged on the hook and cutting transfer assembly; the wire winding mechanism includes a winding transfer assembly and a wire winding assembly arranged on the winding transfer assembly, the wire winding assembly includes a winding rod and a winding motor that drives the winding rod to rotate, the head of the winding rod is provided with a winding groove, the hook and cutting assembly introduces the wire into the winding groove, and after the hook and cutting assembly cuts the wire, the winding motor drives the winding rod to rotate, and the wire end is wound around the outer periphery of the winding rod with the winding rod as the axis.

[0011] In a preferred embodiment of the present invention, the hook shear assembly further includes a propulsion cylinder, a wire cutting arm, a wire cutting cylinder and a wire cutting end, wherein the wire cutting arm, the wire cutting cylinder and the wire cutting end are fixed on the end of the propulsion cylinder, and the propulsion cylinder drives the wire cutting arm, the wire cutting cylinder and the wire cutting end to move, and the end of the wire cutting arm is provided with a cutter, and the cutter cooperates with the wire cutting end to clamp the wire, and the wire cutting cylinder drives the wire cutting end to move in the direction of the cutter to cut the wire.

[0012] In a preferred embodiment of the present invention, the wire embedding station further includes a wire embedding part, a paper material storage part and a dividing turntable, and a movable wire embedding mold is provided on the dividing turntable; the winding station winds the wire on the movable wire embedding mold; the paper material storage part transfers the formed paper into the movable wire embedding mold; the wire embedding part transfers the wire on the movable wire embedding mold and the paper in the movable wire embedding mold into the iron core of the motor stator.

[0013] In a preferred embodiment of the present invention, the expansion station further includes an expansion frame, on which a lower expansion mold core assembly and an upper shaping head assembly are arranged, the lower expansion mold core assembly is arranged at the bottom of the expansion frame, and the upper shaping head assembly is arranged at the top of the expansion frame; the upper shaping head assembly includes an upper shaping head mold, an upper mold shaping power component, a positioning frame and an upper mold base plate, the upper shaping head mold is arranged at the bottom of the upper mold base plate, and the upper mold shaping power component drives the upper mold base plate to move up and down on the expansion frame The positioning frame is arranged at the bottom of the upper mold base plate, and a stator pressure plate is arranged on the positioning frame. A avoidance hole matching the stator is opened on the stator pressure plate, and the avoidance hole is located directly below the upper shaping head mold; the lower expansion mold core assembly includes a lower expansion mold core, a guide rod seat and an expansion cylinder, the guide rod seat is arranged at the lower part of the expansion frame, the lower expansion mold core is arranged on the guide rod seat, the expansion cylinder is arranged at the bottom of the guide rod seat, and the expansion cylinder piston rod passes through the guide rod seat and is connected with the lower expansion mold core.

[0014] In a preferred embodiment of the present invention, the loading station further includes an assembly platform, a horizontal slide and a flipping mechanism, the assembly platform is arranged on the horizontal slide, the assembly platform is used to place the motor stator, the flipping mechanism is arranged on one side of the horizontal slide, the flipping mechanism includes a stator core positioning jig and a flipping drive source, the horizontal slide drives the assembly platform to move toward or away from the flipping mechanism, during the movement, the stator core positioning jig is inserted into the stator inner core, and the flipping drive source drives the stator core positioning jig and the motor stator to rotate.

[0015] In a preferred embodiment of the present invention, a positioning mechanism is further provided under the assembly platform, the positioning mechanism includes a positioning joystick, a joystick gear slot and a positioning block, the joystick gear slot includes two gears, the positioning joystick moves between the two gears in the joystick gear slot to drive the positioning block to move up and down, and the end of the positioning block is protruding with two positioning protrusions for positioning the stator.

[0016] Beneficial effects of the present invention:

[0017] The motor stator winding, embedding and expanding all-in-one machine of the present invention integrates a winding station, a wire embedding station, a wire expanding station, a loading station and a transport mechanism for reciprocatingly transporting the motor stator at multiple stations, and can realize the flipping, loading, transporting, winding, multiple wire embedding and wire expanding of large motor stators, realize the automated production of large motor stators, meet the needs of multiple processes at the same time, avoid damage caused by reciprocating transport during the production of large motor stators, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the motor stator winding, embedding and expanding integrated machine of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the stator clamping mechanism of the present invention;

[0020] Figure 3 It is a structural schematic diagram of a winding station of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the thread hook-cut winding mechanism of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the thread hook and cut mechanism of the present invention;

[0023] Figure 6 It is a structural schematic diagram of the thread winding mechanism of the present invention;

[0024] Figure 7 It is a structural schematic diagram of the side surface of the wire embedding station and the wire expansion station of the present invention;

[0025] Figure 8 It is a schematic structural diagram of the upper shaping head assembly of the present invention;

[0026] Fig. 9 is a schematic structural diagram of an expansion core assembly of the present invention;

[0027] Fig.10 It is a structural schematic diagram of the loading station of the present invention;

[0028] Fig.11It is a structural schematic diagram of the positioning mechanism under the loading station of the present invention.

[0029] Explanation of the reference numerals in the figure: 1. Wire winding station; 11. Wire winding machine head; 12. Wire winding flying fork; 13. Wire winding mold; 14. Mold mounting seat; 15. Wire winding rotating assembly; 16. Wire winding sinking mold assembly; 17. Wire winding moving plate; 18. Wire winding moving assembly; 19. Wire winding supply assembly; 2. Wire embedding station; 21. Wire embedding part; 22. Paper material storage part; 23. Indexing turntable; 24. Mobile wire embedding mold; 3. Wire expansion station; 31. Expansion frame; 32. Upper shaping head assembly; 321 , upper mold base plate; 322, upper shaping head mold; 323, positioning frame; 324, stator pressure plate; 325, upper mold power plate; 326, shaping motor; 327, shaping guide wheel; 328, shaping synchronous belt; 329, shaping screw rod; 33, lower expansion mold core assembly; 331, guide rod seat; 332, lower expansion mold core; 333, expansion sheet; 334, expansion cylinder; 335, prefabricated mold core; 336, expansion mold core; 337, lower mold core plate; 338, guide rod drive plate ; 339, push rod joint; 4, loading station; 41, assembly platform; 42, horizontal slide; 43, flip mechanism; 431, stator core positioning fixture; 432, flip drive source; 44, positioning mechanism; 441, positioning joystick; 442, joystick gear slot; 443, positioning block; 444, positioning protrusion; 5, handling mechanism; 6, thread hook and shear winding mechanism; 61, thread hook and shear mechanism; 611, hook and shear transfer assembly; 612, propulsion cylinder; 613, thread cutting arm ; 614, wire trimming cylinder; 615, wire trimming end; 616, cutter; 62, wire end winding mechanism; 621, winding and transferring assembly; 622, wire winding rod; 623, wire winding motor; 624, wire winding groove; 625, wire pushing cylinder; 626, wire pushing head; 63, mounting plate; 7, stator clamping mechanism; 71, stator fixing frame; 72, tray frame; 73, tray lifting cylinder; 74, stator pressing motor; 75, stator pressing plate; 76, guide lifting cylinder; 77, stator guide. DETAILED DESCRIPTION

[0030] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0031] Reference Figure 1 As shown, an embodiment of the motor stator winding, embedding and expanding integrated machine of the present invention includes a winding station 1, a wire embedding station 2, a wire expanding station 3, a loading station 4 and a conveying mechanism 5 for reciprocatingly conveying the motor stator at multiple stations, a wire end hook and cut winding mechanism 6 is also provided on one side of the winding station 1, and a stator clamping mechanism 7 is also provided on the conveying mechanism 5.

[0032] The winding station 1 is used to wind the wire in the feeding barrel into coils, the wire hook and shear winding mechanism 6 is used to cut the wire between the feeding barrel and the winding station 1, and wind the excess wire ends; the wire embedding station 2 embeds the wound coils into the motor stator core, the stator clamping mechanism 7 cooperates with the wire embedding station 2 to complete the wire embedding work, the wire expansion station 3 is used to expand the coils embedded in the motor stator, the loading station 4 is used to realize the flipping and loading of the motor stator, and the conveying mechanism 5 moves the motor stator out of the loading station, and reciprocates between the wire embedding station 2 and the wire expansion station 3 to realize multiple wire embedding and expansion in the motor stator.

[0033] The motor stator in this embodiment needs to be wire-embedded three times and expanded twice. The conveying mechanism 5 takes the motor stator from the loading station 4, and conveys the motor stator to the wire-embedded station 2 for the first wire-embedded process. After the wire-embedded process is completed, the motor stator is conveyed to the wire-expanding station 3 for expansion, and a position is reserved for the second wire-embedded process. Then, the second wire-embedded process and the second expansion process are performed. After the last wire-embedded process is completed, no expansion is required, i.e., the motor stator is transferred and the motor stator is offlined by the conveying mechanism.

[0034] Specifically, the transport mechanism 5 includes a gantry, a linear moving platform, a lifting mechanism, a motor stator gripper and a motor stator carrier. The gantry is erected above the wire embedding station 2, the wire expansion station 3 and the loading station 4. The linear moving platform moves above the wire embedding station 2, the wire expansion station 3 and the loading station 4 along the extension direction of the gantry. The lifting mechanism is arranged on the linear moving platform. The lifting mechanism drives the motor stator gripper and the motor stator carrier to move up and down to complete the grabbing and carrying actions of the motor stator.

[0035] Reference Figure 2 As shown, the conveying mechanism 5 is also provided with a stator clamping mechanism 7, and the stator clamping mechanism 7 includes a stator pressing fixed frame 71, a tray frame 72, a tray lifting cylinder 73, a stator pressing motor 74, a stator pressing plate 75, a guide lifting cylinder 76 and a stator guide 77; the stator pressing fixed frame 71 and the tray lifting cylinder 73 are fixed, the tray frame 72 and the stator pressing fixed frame 71 slide together in the vertical direction, and the tray frame 72 is controlled to be lifted and lowered by the tray lifting cylinder 73; the stator pressing motor 74 and the guide lifting cylinder 76 are arranged on the tray frame 72, the stator pressing plate 75 and the tray frame 72 slide together in the vertical direction, and the stator pressing plate 75 is controlled to be lifted and lowered by the stator pressing motor 74; the stator guide 77 is controlled to be lifted and lowered by the guide lifting cylinder 76, which meets the functional requirements of the winding, embedding and expanding all-in-one machine for stator pressing.

[0036] Reference Figure 3As shown, the winding station 1 includes a winding machine head 11, a winding fork 12 arranged on the winding machine head 11, and two winding molds 13 arranged at the bottom of the winding machine head 11.

[0037] The winding machine head 11 cooperates with the winding fork 12 to perform winding action on the outer surface of the two winding molds 13, which plays a forming function. Finally, the wound wire is transferred to the wire embedding station 2 through the two winding molds 13. Since the spacing between the two winding molds 13 directly affects the winding size, different winding sizes are achieved by adjusting the spacing between the two winding molds 13.

[0038] The winding machine head 11 is arranged on a winding movable plate 17, and a winding moving assembly 18, a winding sinking die assembly 16, a winding rotating assembly 15 and a winding wire supply assembly 19 are arranged on the winding moving plate 17. The winding moving assembly 18 drives the winding moving plate 17 to move, and the winding sinking die assembly 16 can drive the mold mounting seat 14 to move up and down. The winding mold 13 is arranged on the mold mounting seat 14. The winding rotating assembly 15 drives the winding machine head 11 and the winding fork 12 to rotate and wind, and the winding wire supply assembly 19 introduces the wire into the winding machine head.

[0039] Reference Figure 4-6 As shown, after the winding is completed, in order to cut the wire between the feed barrel and the winding machine and wind the excess wire ends, a wire end hooking and cutting winding mechanism 6 is further provided on one side of the winding station 1. The wire end hooking and cutting winding mechanism 6 hooks and cuts and winds the wire ends after the winding machine completes the stator winding, and includes a wire end hooking and cutting mechanism 61 and a wire end winding mechanism 62. The wire end hooking and cutting mechanism 61 and the wire end winding mechanism 62 are arranged on the same mounting plate 63. The wire end hooking and cutting mechanism 61 and the wire end winding mechanism 62 are suspended on the mounting plate 63. The mounting plate 63 is protrudingly arranged on one side of the winding station 1.

[0040] The thread hook and shear mechanism 61 includes a hook and shear transfer assembly 611 and a hook and shear assembly arranged on the hook and shear transfer assembly 611; the hook and shear transfer assembly 611 is a three-axis mobile manipulator in space, and the hook and shear transfer assembly 611 drives the hook and shear assembly to realize the movement in six directions of three dimensions of X / Y / Z axis in space, and the hook and shear assembly includes a propulsion cylinder 612, a thread cutting arm 613, a thread cutting cylinder 614 and a thread cutting end 615, and the thread cutting arm 613, the wire cutting cylinder 612 and the wire cutting end 615 are fixed on the end of the propulsion cylinder 612, and the propulsion cylinder 612 drives the wire cutting arm 613, the wire cutting cylinder 614 and the wire cutting end 615 to move. The end of the wire cutting arm 613 is provided with a cutter 616, and the cutter 616 cooperates with the wire cutting end 615 to clamp the wire, and the wire cutting cylinder 614 drives the wire cutting end 615 to move toward the cutter 616 to cut the wire.

[0041] The thread winding mechanism 62 includes a winding transfer component 621 and a thread winding component arranged on the winding transfer component 621. The winding transfer component 621 is a spatial two-axis mobile manipulator. The winding transfer component 621 drives the thread winding component to realize movement in four directions of two dimensions of the X / Y axis in space. The thread winding component includes a winding rod 622 and a winding motor 623 that drives the winding rod 622 to rotate. The head of the winding rod 622 is provided with a winding groove 624. The hook and shear component introduces the wire into the winding groove 624. After the hook and shear component cuts the wire, the winding motor 623 drives the winding rod 622 to rotate, and the thread is wound around the outer periphery of the winding rod 622 with the winding rod 622 as the axis.

[0042] Specifically, in order to facilitate the removal of the thread end wound on the winding rod 622, a wire pushing assembly is also provided on the thread end winding assembly, and the wire pushing assembly includes a wire pushing cylinder 625 and a wire pushing head 626 sleeved on the winding rod 622. The wire pushing cylinder 625 drives the wire pushing head 626 to move along the extension direction of the winding rod 622, and the wire pushing cylinder 625 drives the wire pushing head 626 to push out the thread end wound on the outer periphery of the winding rod 622.

[0043] Reference Figure 7 As shown, the wire embedding station 2 includes a wire embedding part 21, a paper material storage part 22 and a dividing turntable 23, and a movable wire embedding mold 24 is provided on the dividing turntable 23; the winding station 1 winds the wire on the movable wire embedding mold 24; the paper material storage part 22 transfers the formed paper into the movable wire embedding mold 24; the wire embedding part 21 transfers the wire on the movable wire embedding mold 24 and the paper in the movable wire embedding mold 24 into the iron core of the motor stator.

[0044] Specifically, two movable wire-inserting molds 24 are symmetrically arranged on the indexing turntable 23 . The indexing turntable 23 can rotate the workstation by 180° under the drive of the power assembly of the indexing turntable 23 , so as to replace the workstation of the movable wire-inserting mold 24 .

[0045] The dividing turntable 23 can drive the mobile wire embedding mold 24 to rotate between the winding station 1, the wire embedding station 2 and the paper material storage part 22, and at the same time can transfer the mobile wire embedding mold 24 to be directly below the conveying mechanism 5. Of course, the number of mobile wire embedding molds 24 can be set to 2 or more to achieve the simultaneous winding and embedding actions, and the wire embedding station 2 is set below the winding station 1. The two can be set at the same vertical position. While winding, the formed paper is fed into the mobile wire embedding mold 24.

[0046] Reference Figure 8-9As shown, the line expansion station 3 includes an expansion frame 31, on which a lower expansion core mold assembly 33 and an upper shaping head assembly 32 are arranged. The lower expansion core mold assembly 33 is arranged at the bottom of the expansion frame 31, and the upper shaping head assembly 32 is arranged at the top of the expansion frame 31.

[0047] The upper shaping head assembly 32 includes an upper shaping head mold 322, an upper mold shaping power component, a positioning frame 323 and an upper mold base plate 321. The upper shaping head mold 322 is arranged at the bottom of the upper mold base plate 321. The upper mold shaping power component drives the upper mold base plate 321 to move up and down on the expansion frame 31. The positioning frame 323 is arranged at the bottom of the upper mold base plate 321. A stator pressure plate 324 is arranged on the positioning frame 323. The stator pressure plate 324 is provided with an avoidance hole matching the motor stator, and the avoidance hole is located directly below the upper shaping head mold 322.

[0048] The upper mold shaping power component includes a shaping motor 326 and a shaping screw 329. The shaping motor 326 is connected to the upper mold power plate 325. A shaping nut is provided on the upper mold base plate 321. The shaping screw 329 is passed through the shaping nut. One end of the shaping screw 329 is connected to the rotating shaft of the expansion frame 31. A shaping guide wheel 327 is provided at the top protruding end of the shaping screw 329. A shaping driving wheel is provided on the output shaft of the shaping motor 326. The shaping driving wheel is connected to the shaping guide wheel 327 through a shaping synchronous belt 328.

[0049] The lower expansion mold core assembly 33 includes a lower expansion mold core 332, a guide rod seat 331 and an expansion cylinder 334. The guide rod seat 331 is arranged at the lower part of the expansion frame 31, the lower expansion mold core 332 is arranged on the guide rod seat 331, the expansion cylinder 334 is arranged at the bottom of the guide rod seat 331, and the piston rod of the expansion cylinder 334 passes through the guide rod seat 331 and is connected to the lower expansion mold core 332.

[0050] The lower expansion mold core 332 includes a mold core for fitting a motor stator; an expansion piece 333 protruding radially is installed on the mold core, a two-stage expansion mold core 336 is arranged inside the mold core, and the two-stage shaping heads are connected by a push rod, the piston rod of the expansion cylinder 334 is connected to the expansion mold core 336, and the expansion cylinder 334 pushes the expansion mold core 336 to push out the expansion piece 33 to expand the motor stator embedded with the coil.

[0051] A prefabricated mold core 335 is disposed on the top of the mold core. A convex portion is disposed on the top of the prefabricated mold core 335 , and a sliding channel is disposed inside the prefabricated mold core 335 for facilitating the passage of the expansion mold core 336 .

[0052] The prefabricated mold core 335 can pre-shape the motor stator with the coil embedded therein before expansion, thereby improving the profile accuracy of the expansion mechanism and ensuring the expansion quality.

[0053] Expansion station 3 expands the coil end of the previous wire embedding, expands the slot at the same time, and presses the interphase insulation paper from the slot to ensure the smooth progress of the next wire embedding.

[0054] Specifically, the lower expansion mold core 332 is arranged on the lower mold core plate 337, the lower mold core plate 337 is arranged on the guide rod seat, the expansion cylinder 334 is connected to the guide rod driving plate 338, and the expansion cylinder is connected to the expansion mold core 336 through the push rod joint 339.

[0055] Reference Figure 10-11 As shown, in order to realize the automatic loading action of the motor stator, improve the loading efficiency, and avoid equipment collision and damage caused by manual handling, the loading station 4 includes an assembly platform 41, a horizontal slide 42 and a flipping mechanism 43. The assembly platform 41 is arranged on the horizontal slide 42, and the assembly platform 41 is used to place the motor stator. The flipping mechanism 43 is arranged on one side of the horizontal slide 42. The flipping mechanism 43 includes a stator core positioning fixture 431 and a flipping drive source 432. The horizontal slide 42 drives the assembly platform 41 to move toward or away from the flipping mechanism 43. During the movement, the stator core positioning fixture 431 is inserted into the stator inner core, and the flipping drive source 432 drives the stator core positioning fixture 431 and the motor stator to rotate.

[0056] The motor stator is placed on the assembly platform 41 and fixed in position by using the cooperation of the assembly platform 41, the horizontal slide 42 and the flipping mechanism 43, and the angle of the motor stator is flipped by the flipping mechanism 43, thereby realizing the automatic loading of large motor stators, improving the loading efficiency and avoiding equipment collision and damage caused by manual handling.

[0057] Specifically, a positioning mechanism 44 is provided below the assembly platform 41, and the positioning mechanism 44 includes a positioning joystick 441, a joystick gear slot 442 and a positioning block 443. The joystick gear slot 442 includes two gears. The positioning joystick 441 moves between the two gears in the joystick gear slot 442 to drive the positioning block 443 to move up and down. Two positioning protrusions 444 for positioning the stator are protruding from the end of the positioning block 443. Before the motor stator is placed on the assembly platform 41, the positioning joystick 441 is controlled to be in a low gear, and the positioning block 443 is located below the assembly platform 41. When the motor stator is placed on the assembly platform 41, the positioning joystick 441 is controlled to be in a high gear, and the positioning block 443 protrudes from the assembly platform 41. The two positioning protrusions 444 are stuck at both ends of the motor stator to prevent the motor stator from rotating on the assembly platform 41. The positioning mechanism 44 has a positioning locking function for the motor stator.

[0058] The above-described embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art based on the present invention are within the protection scope of the present invention. The protection scope of the present invention shall be subject to the claims.

Claims

1. A motor stator winding, embedding and expanding integrated machine, characterized in that: It includes a winding station, a wire embedding station, a wire expansion station, a loading station, and a transport mechanism for reciprocatingly transporting the motor stator at multiple stations; the winding station is used to wind the coil, the wire embedding station embeds the wound coil into the motor stator core, the wire expansion station is used to expand the coil embedded in the motor stator, the loading station is used to realize the flipping and loading of the motor stator, the transport mechanism moves the motor stator out of the loading station, and reciprocates between the wire embedding station and the wire expansion station to realize multiple wire embedding and expansion in the motor stator; A wire hook and shear winding mechanism is also provided on one side of the winding station, and the wire hook and shear winding mechanism performs hook and shear and winding actions on the wire ends after the winding machine completes stator winding, including a wire hook and shear mechanism and a wire winding mechanism, the wire hook and shear mechanism and the wire winding mechanism are arranged on the same mounting plate, the wire hook and shear mechanism and the wire winding mechanism are suspended on the mounting plate, and the mounting plate is protrudingly arranged on one side of the winding station; the wire hook and shear mechanism includes a hook and shear transfer assembly and a hook and shear assembly arranged on the hook and shear transfer assembly; the wire winding mechanism includes a winding transfer assembly and a wire winding assembly arranged on the winding transfer assembly, the wire winding assembly includes a winding rod and a winding motor that drives the winding rod to rotate, the head of the winding rod is provided with a winding groove, the hook and shear assembly introduces the wire into the winding groove, and after the hook and shear assembly cuts the wire, the winding motor drives the winding rod to rotate, and the wire ends are wound around the outer periphery of the winding rod with the winding rod as the axis; The wire winding assembly is also provided with a wire pushing assembly, which includes a wire pushing cylinder and a wire pushing head sleeved on the winding rod. The wire pushing cylinder drives the wire pushing head to move along the extension direction of the winding rod, and the wire pushing cylinder drives the wire pushing head to push out the wire wound on the outer periphery of the winding rod.

2. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The transport mechanism includes a gantry, a linear moving platform, a lifting mechanism, a motor stator gripper and a motor stator carrier. The gantry is erected above the wire embedding station, the wire expansion station and the loading station. The linear moving platform moves above the wire embedding station, the wire expansion station and the loading station along the extension direction of the gantry. The lifting mechanism is arranged on the linear moving platform. The lifting mechanism drives the motor stator gripper and the motor stator carrier to move up and down to complete the grabbing and carrying actions of the motor stator.

3. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The conveying mechanism is also provided with a stator clamping mechanism, which includes a stator clamping frame, a pallet frame, a pallet lifting cylinder, a stator clamping motor, a stator pressure plate, a guide lifting cylinder and a stator guide; the stator clamping frame and the pallet lifting cylinder are fixed, the pallet frame and the stator clamping frame are matched in a vertical sliding manner, and the pallet frame is controlled to be lifted and lowered by the pallet lifting cylinder; the stator clamping motor and the guide lifting cylinder are arranged on the pallet frame, the stator pressure plate and the pallet frame are matched in a vertical sliding manner, and the stator pressure plate is controlled to be lifted and lowered by the stator clamping motor; the stator guide is controlled to be lifted and lowered by the guide lifting cylinder.

4. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The winding station includes a winding machine head, a winding fork arranged on the winding machine head, and two winding molds arranged at the bottom of the winding machine head; the winding machine head is arranged on a winding movable plate, and a winding movable assembly, a winding sinking mold assembly, a winding rotating assembly and a winding wire supply assembly are arranged on the winding movable plate. The winding movable assembly drives the winding movable plate to move, and the winding sinking mold assembly can drive the mold mounting seat to move up and down. The winding rotating assembly drives the winding machine head and the winding fork to rotate and wind, and the winding wire supply assembly introduces the wire into the winding machine head.

5. The motor stator winding, embedding and expanding integrated machine as claimed in claim 4, characterized in that: The hook shear assembly comprises a propulsion cylinder, a wire cutting arm, a wire cutting cylinder and a wire cutting end, wherein the wire cutting arm, the wire cutting cylinder and the wire cutting end are fixed on the end of the propulsion cylinder, and the propulsion cylinder drives the wire cutting arm, the wire cutting cylinder and the wire cutting end to move, and the end of the wire cutting arm is provided with a cutter, and the cutter cooperates with the wire cutting end to clamp the wire, and the wire cutting cylinder drives the wire cutting end to move in the direction of the cutter to cut the wire.

6. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The wire embedding station includes a wire embedding part, a paper material storage part and a dividing turntable, and a movable wire embedding mold is arranged on the dividing turntable; the wire winding station winds the wire on the movable wire embedding mold; the paper material storage part transfers the formed paper into the movable wire embedding mold; the wire embedding part transfers the wire on the movable wire embedding mold and the paper in the movable wire embedding mold into the iron core of the motor stator.

7. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The line expansion station includes an expansion frame, a lower expansion mold core assembly and an upper shaping head assembly are arranged on the expansion frame, the lower expansion mold core assembly is arranged at the bottom of the expansion frame, and the upper shaping head assembly is arranged at the top of the expansion frame; the upper shaping head assembly includes an upper shaping head mold, an upper mold shaping power component, a positioning frame and an upper mold base plate, the upper shaping head mold is arranged at the bottom of the upper mold base plate, the upper mold shaping power component drives the upper mold base plate to move up and down on the expansion frame, the positioning frame is arranged at the bottom of the upper mold base plate, the positioning frame is provided with a stator pressure plate, the stator pressure plate is provided with an avoidance hole matching the stator, and the avoidance hole is located directly below the upper shaping head mold; the lower expansion mold core assembly includes a lower expansion mold core, a guide rod seat and an expansion cylinder, the guide rod seat is arranged at the lower part of the expansion frame, the lower expansion mold core is arranged on the guide rod seat, the expansion cylinder is arranged at the bottom of the guide rod seat, and the expansion cylinder piston rod passes through the guide rod seat and is connected with the lower expansion mold core.

8. The motor stator winding, embedding and expanding integrated machine according to claim 1, characterized in that: The loading station includes an assembly platform, a horizontal slide and a flipping mechanism. The assembly platform is arranged on the horizontal slide. The assembly platform is used to place the motor stator. The flipping mechanism is arranged on one side of the horizontal slide. The flipping mechanism includes a stator core positioning fixture and a flipping drive source. The horizontal slide drives the assembly platform to move toward or away from the flipping mechanism. During the movement, the stator core positioning fixture is inserted into the stator inner core, and the flipping drive source drives the stator core positioning fixture and the motor stator to rotate.

9. The motor stator winding, embedding and expanding integrated machine according to claim 8, characterized in that: A positioning mechanism is arranged below the assembly platform, and the positioning mechanism comprises a positioning joystick, a joystick gear slot and a positioning block. The joystick gear slot comprises two gears. The positioning joystick moves between the two gears in the joystick gear slot to drive the positioning block to move up and down. Two positioning protrusions are protruding from the end of the positioning block for positioning the stator.

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