Flow divider and air conditioner having the same

By designing the welding guide part in the air conditioner diverter head to guide the solder flow, the problem of solder accumulation and blockage during welding the diverter pipe is solved, and production efficiency and quality are improved.

CN112361673BActive Publication Date: 2025-06-13GREE ELECTRIC APPLIANCE INC OF ZHUHAI
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Patent Information

Application Number
CN202011320882.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-23
Publication Date
2025-06-13
Estimated Expiration
2040-11-23

AI Technical Summary

Technical Problem

When welding the diverter head of the existing air conditioner, the solder is prone to accumulate and block the inner diameter of the diverter pipe, resulting in quality hazards and low production efficiency.

Method used

A flow-splitting head is designed, including a flow-splitting hole, a mounting area and a welded flow-splitting section. The welding flow guide is located at the corresponding position of the installation area to guide the solder flow and prevent accumulation.

Benefits of technology

By guiding the solder flow, the problem of solder accumulation blocking the inner diameter of the shunt pipe is avoided, production efficiency is improved, and quality hazards are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a flow divider head and an air conditioner having the same, including a flow divider head body; a flow dividing hole is provided on the flow divider head body; an installation area is provided in the flow dividing hole; the installation area is used for welding a flow dividing pipe; a welding guiding part is provided in the flow dividing hole; the position of the welding guiding part corresponds to the position of the installation area. According to the flow divider head and the air conditioner having the same of the present application, it is possible to prevent the solder from accumulating and blocking the inner diameter of the flow dividing pipe when welding the flow dividing pipe.
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Description

Technical Field

[0001] The present application belongs to the technical field of air conditioners, and in particular relates to a diverter head and an air conditioner having the same. Background Art

[0002] At present, in the existing technology, the diverter heads used in household and commercial air-conditioning units are basically integral parts made of brass parts through mechanical processing, which requires high processing accuracy; when welding capillaries in production, because the inner diameter of the capillary tube is small, the capillary tube is often easily blocked by welding due to excessive solder and poor flow, which increases quality risks and low production efficiency.

[0003] Therefore, how to provide a shunt head and an air conditioner having the same that can prevent solder from accumulating and blocking the inner diameter of the shunt tube when welding the shunt tube has become an urgent problem that technicians in this field need to solve. Summary of the invention

[0004] Therefore, the technical problem to be solved by the present application is to provide a shunt head and an air conditioner having the same, so as to prevent the solder from accumulating and blocking the inner diameter of the shunt tube when welding the shunt tube.

[0005] In order to solve the above problems, the present application provides a diverter head, including a diverter head body; a diverter hole is arranged on the diverter head body; an installation area is arranged in the diverter hole; the installation area is used for welding the diverter pipe; a welding guide part is arranged in the diverter hole; the position of the welding guide part corresponds to the position of the installation area.

[0006] Preferably, a mounting platform is provided in the diverter hole; the mounting platform is located at the mounting area; the mounting platform is used for welding the diverter pipe; and the position of the welding guide portion corresponds to the position of the mounting platform.

[0007] Preferably, the welding guide portion is a guide groove; the guide groove is arranged on the inner wall of the diversion hole.

[0008] Preferably, the guide groove is a strip groove; the strip groove extends in the direction of the central axis of the diversion hole.

[0009] Preferably, there are at least two guide grooves; and the at least two guide grooves are circumferentially arranged around the inner surface of the diverter hole.

[0010] Preferably, the cross-sectional radius of the diverter pipe is R; the distance between the bottom of the guide groove and the central axis of the diverter hole is L; wherein L>R.

[0011] Preferably, the guide groove is a V-shaped groove.

[0012] Preferably, a guide port is provided on the mounting platform; the guide port is connected to the guide groove.

[0013] Preferably, on the cross-section of the shunt hole, the shape and size of the diversion groove are the same as those of the diversion port; and the positions of the diversion groove and the diversion port correspond to each other in the direction of the central axis of the shunt hole.

[0014] According to another aspect of the present application, an air conditioner is provided, including a shunt head, and the shunt head is the above-mentioned shunt head.

[0015] For the shunt head provided by the present application and the air conditioner having the same, the diversion part is welded at the corresponding position of the installation area. When welding the shunt pipe, the welding diversion part can guide the flow of the solder, thereby preventing the solder from accumulating and blocking the inner diameter of the shunt pipe when welding the shunt pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a sectional view of the shunt head according to the embodiment of the present application;

[0017] Figure 2 It is a sectional view of the shunt head according to the embodiment of the present application;

[0018] Figure 3 It is a schematic structural diagram of the shunt head according to the embodiment of the present application;

[0019] Figure 4 It is a schematic structural diagram of the shunt hole according to the embodiment of the present application;

[0020] Figure 5 It is a schematic structural diagram of the shunt hole according to the embodiment of the present application.

[0021] The reference numerals are shown as:

[0022] 1. Shunt head body; 2. Shunt hole; 3. Shunt pipe; 4. Welding diversion part; 41. Diversion groove; 5. Installation table. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Referring to Figures 1-3 As shown, according to the embodiment of the present application, a shunt head includes a shunt head body 1; a shunt hole 2 is provided on the shunt head body 1; an installation area is provided in the shunt hole 2; the installation area is used for welding the shunt pipe 3; a welding diversion part 4 is provided in the shunt hole 2; the position of the welding diversion part 4 corresponds to the position of the installation area. The welding diversion part 4 is welded at the corresponding position of the installation area. When welding the shunt pipe 3, the welding diversion part 4 can guide the flow of the solder, thereby preventing the solder from accumulating and blocking the inner diameter of the shunt pipe 3 when welding the shunt pipe 3, so as to solve the problem that the solder flow is blocked and accumulated when welding the shunt pipe 3 on the shunt head, resulting in the blockage of the inner diameter of the shunt pipe 3; avoiding the welding blockage of the shunt head when welding the shunt pipe 3 can improve the production efficiency and reduce the quality hidden danger. The shunt pipe 3 is a capillary tube, usually with an outer diameter smaller than For example That is, the outer diameter is 4.76 and the wall thickness is 0.6.

[0024] See also Figure 5 As shown, the present application also discloses some embodiments, a mounting platform 5 is provided in the diverter hole 2; the mounting platform 5 is located at the mounting area; the mounting platform 5 is used for welding the diverter tube 3; the position of the welding guide part 4 corresponds to the position of the mounting platform 5, and the mounting platform 5 can locate the insertion depth of the diverter tube 3; however, the cutting edge of the diverter tube 3 is often uneven, and there will be a gap when it is assembled into the diverter head and matched with the mounting platform 5. During welding, the solder is easy to gather at the gap to form a weld nodule and block the diverter tube 3, resulting in production quality problems or abnormal operation of the unit; here, a welding guide part 4 is set at the corresponding position of the mounting platform 5. During the actual production and welding of the diverter tube 3, the large end of the diverter is placed upward on the welding tooling, and the diverter tube 3 is inserted for welding. Due to capillary action, the solder will flow downward along the outer wall of the diverter tube 3 and the inner wall of the diverter head hole. When the solder reaches the mounting platform 5, it will be guided away by the welding guide part 4, thereby avoiding the solder from flowing poorly at the root of the diverter tube 3 and gathering to form a weld nodule to block the diverter tube 3. The mounting platform 5 is a step formed on the inner surface, which is a step machined during machining and is a circular step. The inner diameter of the mounting platform 5 is smaller than the outer diameter of the capillary so as to block the capillary for positioning.

[0025] The present application also discloses some embodiments, in which the welding guide part 4 is a guide groove 41; the guide groove 41 is arranged on the inner wall of the diverter hole 2, that is, the guide groove 41 is arranged at the mounting platform 5, providing a channel for the flow of the solder, and will not be blocked by the accumulation of solder due to the obstruction of the step. In the actual production of the welding diverter tube 3, when the solder reaches the mounting platform 5, it will flow along the guide groove 41, thereby preventing the solder from flowing poorly at the root of the diverter tube 3 and gathering to form a weld nodule to block the diverter tube 3.

[0026] The present application also discloses some embodiments, in which the guide groove 41 is a strip groove; the strip groove extends in the direction of the central axis of the diversion hole 2.

[0027] The present application also discloses some embodiments, in which at least two guide grooves 41 are provided; at least two guide grooves 41 are circumferentially arranged around the inner surface of the diverter hole 2. At least two guide grooves 41 are evenly distributed on the inner wall of the diverter hole 2.

[0028] See also Figure 4 As shown, the present application also discloses some embodiments, the cross-sectional radius of the diverter tube 3 is R; the distance between the bottom of the guide groove 41 and the central axis of the diverter hole 2 is L; wherein L>R, which can better play a guiding role and prevent the solder from clogging the capillary.

[0029] The present application also discloses some embodiments, in which the guide groove 41 is a V-shaped groove, that is, a groove formed by the intersection of two inner walls, and the bottom of the groove is a sharp angle, which can better guide the flow of solder.

[0030] The present application also discloses some embodiments, in which a guide port is provided on the mounting table 5; the guide port is connected to the guide groove 41, and the guide port is on the mounting table 5. During the actual production and welding operation of the shunt tube 3, when the solder reaches the mounting table 5, it will flow into the guide groove 41 through the guide port, thereby preventing the solder from flowing poorly at the root of the shunt tube 3 and gathering to form a weld nodule to block the shunt tube 3.

[0031] The present application also discloses some embodiments, in which, on the cross section of the diverter hole 2, the guide groove 41 and the guide port have the same shape and size; and the guide groove 41 and the guide port correspond to each other in the direction of the central axis of the diverter hole 2, that is, the guide groove 41 is a through groove at the mounting platform 5, and when the solder reaches the mounting platform 5, it will flow downward along the capillary drainage groove on the inner wall, thereby avoiding the solder from flowing poorly at the root of the diverter tube 3 and gathering to form a weld nodule to block the diverter tube 3; the diverter head described here can solve the problem of welding blockage in the production of the diverter tube 3, so as to improve production efficiency.

[0032] According to an embodiment of the present application, an air conditioner is provided, including a diverter head, and the diverter head is the diverter head mentioned above.

[0033] The air conditioner is mainly composed of indoor and outdoor heat exchangers, compressors, controllers and system management. The existing air conditioners above 2P have a large number of pipes connecting the indoor and outdoor units. In order to reduce flow and pressure losses, the refrigerant needs to be divided into multiple branches. This will result in different refrigerant flows in each branch. In order to solve the problem of refrigerant flow distribution, the diverter head of the present application can be used, and then the length of the diverter pipe 3 or the number of U-shaped pipes can be adjusted to make it evenly distributed, thereby ensuring that the system can operate better. The air-conditioning unit uses a diverter, including a diverter head and a mainstream pipe.

[0034] It is easy for those skilled in the art to understand that, under the premise of no conflict, the above-mentioned advantageous methods can be freely combined and superimposed.

[0035] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. The above are only preferred implementations of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present application, and these improvements and variations should also be regarded as the protection scope of the present application.

Claims

1. A flow splitter head, characterized in that, it includes a flow splitter head body (1); a flow splitting hole (2) is provided on the flow splitter head body (1); an installation area is provided in the flow splitting hole (2); the installation area is used for welding a flow splitting pipe (3); a welding guiding part (4) is provided in the flow splitting hole (2); the position of the welding guiding part (4) corresponds to the position of the installation area; an installation table (5) is provided in the flow splitting hole (2); the installation table (5) is located at the installation area; the installation table (5) is used for positioning the welding of the flow splitting pipe (3); the position of the welding guiding part (4) corresponds to the position of the installation table (5), the welding guiding part (4) is a guiding groove (41), the guiding groove (41) is a strip-shaped groove, the guiding groove (41) is provided on the inner wall of the flow splitting hole (2), and the strip-shaped groove extends in the central axis direction of the flow splitting hole (2); a guiding port is provided on the installation table (5), the guiding port is communicated with the guiding groove (41), and on the cross-section of the flow splitting hole (2), the shapes and sizes of the guiding groove (41) and the guiding port are the same.

2. The flow splitter head according to claim 1, characterized in that, the guiding groove (41) is provided with at least two; at least two of the guiding grooves (41) are circumferentially arranged around the inner surface of the flow splitting hole (2).

3. The flow splitter head according to claim 1, characterized in that, the guiding groove (41) is a V-shaped groove.

4. An air conditioner, including a flow splitter head, characterized in that, the flow splitter head is the flow splitter head according to any one of claims 1-3.

Citation Information

Patent Citations

  • Refrigerant distributor and heat exchanger

    CN204043251U

  • Collecting pipe module for heat exchanger

    CN204388688U

  • Shunting head and air conditioner with same

    CN213841420U