A fishing net float welding forming system
By designing a fishnet float weld forming system including conveyor belt, pushing material discharge plate, material conductor conveyor belt, head assembly and push assembly, the problems of low efficiency and low intelligence in the traditional welding process are solved, and the automation and high efficiency of float welding and shaping are achieved.
Patent Information
- Application Number
- CN202011330277.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-24
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2040-11-24
AI Technical Summary
During the welding process of traditional fishing net floats, the robotic arm can only hot melt one auxiliary component at a time, which has low processing efficiency, many transit processes, high labor intensity, and low intelligence.
A fishnet float welding forming system is designed, including conveyor belts, pushing material discharge plates, material conveyor belts, head assembly and push assembly. Through the coordinated work of these components, automatic welding and shaping of floats is achieved.
The efficiency and intelligence of float welding in fishing nets have been improved, labor intensity has been reduced, and the automated process of float welding and shaping has been realized.
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Figure CN112406126B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fishing nets, in particular to a fishing net float welding forming system. Background Art
[0002] With the development of fisheries, fishing tools have also kept pace with the times. Modern fishing nets are mainly made of polyethylene, nylon and other raw materials. They have a longer service life and higher fishing efficiency, and are classified by different usage methods. For example, the traditional fishing nets (hand nets, hand-throwing nets), trawl nets powered by boats, and gill nets with different mesh sizes to trap fish (triple nets, purse seines). These nets are woven with meshes of different sizes and wires of different materials for different fishing objects. At the same time, with the development of fishing nets, various fishing tools have also emerged, such as fishing cages and four-corner nets, which are commonly used fishing tools. Floats are one of the important components of fishing nets. When welding, traditional fishing net floats need to go through multiple processes for transfer, and then heat-melt through a robotic arm. In this way, the robotic arm can only heat-melt one auxiliary part at a time, and its processing efficiency is low. At the same time, there are many transfer processes, high labor intensity, and low intelligence. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a fishing net float welding forming system which has a reasonable structure, good use effect and a high degree of intelligence.
[0004] To achieve the above-mentioned purpose, the technical solution provided by the present invention is: a fishing net float welding and forming system, which includes a conveyor belt, a pusher plate is obliquely installed on the frame below the output end of the conveyor belt, a transition guide assembly is provided above the pusher plate, the higher end of the pusher plate is located below the output end of the conveyor belt, and the lower end of the pusher plate is located above the input end of the guide conveyor belt. A number of raised spacers are evenly distributed on the surface of the guide conveyor belt, and float positioning grooves are formed between adjacent spacers. A pusher positioning assembly is installed on one side of the guide conveyor belt, a long strip of substrate is installed on the frame on the other side of the guide conveyor belt, a head assembly is installed on the substrate, a shaping machine is installed on the outer side of the output end of the pusher plate, a pusher assembly is provided at the entrance of the shaping machine, and the pusher assembly is located at the end of the output end of the guide conveyor belt.
[0005] The transition guide assembly includes a fixed side plate, which is fixed at the edge of one side of the pusher plate, and a movable side plate is installed on the other side of the pusher plate through a side plate adjusting bolt, and a hanging plate is installed on the top of the fixed side plate, one end of the hanging plate is connected and fixed to the top of the fixed side plate, and the other end of the hanging plate extends to above the supporting surface of the pusher plate, and a discharge pressure plate is installed on the extended end through a limit adjusting bolt. The installed discharge pressure plate is located above the supporting surface of the pusher plate between the fixed side plate and the movable side plate, and a guide pressure plate is installed above the supporting surface of the output end of the conveyor belt, and the end of the guide pressure plate in the input direction of the conveyor belt is warped to form a guide inlet, and the other end of the guide pressure plate is bent downward and overlapped with the end of the discharge pressure plate.
[0006] The head assembly includes a fixed block, a head cylinder, a head guide plate, a head limit plate, a head spring, a hot melt ring, and a head guide shaft, wherein there are two fixed blocks, which are respectively fixed at the top of both ends of the substrate in the length direction, and a swivel guide rod is horizontally movably inserted on the fixed block, and a head guide plate is installed between one end of the two swivel guide rods. The installed head guide plate faces the material guide conveyor belt, and a head cylinder is installed on the substrate between the two fixed blocks. The piston rod of the head cylinder is connected to the head guide plate, and the head guide plate is provided with a The number of axial holes is greater than 2, and one end of the head guide shaft is connected with a hot melt ring. After connection, the hot melt ring faces the material conveyor belt. The other end of the head guide shaft passes through the axial hole and is connected to one end of the head limit shaft. A head limit plate is installed on the head guide plate on one side of the head cylinder through a limit plate screw. After installation, a buffer zone is formed between the head limit plate and the head guide plate. The other end of the head limit shaft passes through the head limit plate to form a guide end. A head spring is installed on the head limit shaft in the buffer zone. One end of the head spring is in contact with the head guide shaft, and the other end is in contact with the head limit plate.
[0007] The pushing and positioning assembly includes a cylinder support plate and a positioning push plate, wherein the cylinder support plate is horizontally installed on the frame, and a positioning plate cylinder is horizontally installed at the center of the cylinder support plate, and a positioning push plate is installed on the piston rod of the positioning plate cylinder. After the installation, the positioning push plate is facing the material guide conveyor belt, and push plate guide blocks are fixed at both ends of the top of the cylinder support plate, and a push plate guide rod is horizontally movably installed on the push plate guide block, and the push plate guide rod is connected to the end of the positioning push plate, and the top of the positioning push plate is bent toward one side of the material guide conveyor belt to form a contact edge, and the contact edge is located above the supporting surface of the material guide conveyor belt, and a plurality of suction holes are provided on the upper length direction of the positioning push plate, the inner end of the suction hole is facing the hot melt ring, and the outer end of the suction hole is connected with a suction pipe, the length direction of the substrate is consistent with the conveying direction of the material guide conveyor belt, the bottom center of the substrate is hinged to the frame, one side of the bottom of the substrate is movably hinged with a flip cylinder, and the other end of the flip cylinder is downwardly hinged to the frame, and the other side of the substrate is adjacent to the material guide conveyor belt.
[0008] The pushing assembly comprises a pushing cylinder, a pushing rack and a positioning cylinder, wherein the pushing cylinder is installed on a frame on one side of the output end of the material guiding conveyor belt through a cylinder support plate, and the entrance of the shaping machine is located on the other side of the output end of the material guiding conveyor belt, and the pushing rack is installed on the piston rod of the pushing cylinder, the pushing rack is located above the supporting surface of the conveyor belt, and a positioning cylinder is vertically installed above the supporting surface on the other side of the conveyor belt, and the piston rod of the positioning cylinder is vertically downward connected with the top of the positioning support plate. The installed positioning support plate is located above the supporting surface of the conveyor belt, and a pushing area is formed between the positioning support plate and the pushing rack, one side of the pushing rack is connected with the piston rod of the pushing cylinder, and a pushing plate is installed on the other side of the pushing rack, and the pushing rack at one end of the pushing plate is concave to form a stepped adjustment area, and the adjustment area is located on the pushing rack at the output end of the conveyor belt, and a length adjustment plate is movably installed in the adjustment area, one end of the length adjustment plate is movably inserted in the pushing plate, and an adjusting support plate is fixed on the other end of the length adjustment plate, and a support plate adjusting screw is movably engaged on the pushing rack, and the support plate adjusting screw is connected to the adjusting support plate.
[0009] After the above scheme is adopted in the present invention, the floats are driven by the conveyor belt to be arranged on the pushing plate in sequence, and are guided into the guide conveyor belt by the pushing plate. The floats on the guide conveyor belt are sealed by the head sealing assembly. After the head sealing is completed, they enter the pushing assembly and are pushed into the shaping machine by the pushing assembly for shaping. The structure after adopting this scheme is reasonable, the use effect is good, and the degree of intelligence is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0011] Figure 2 It is a schematic diagram of the transition guide assembly of the present invention.
[0012] Figure 3 It is a schematic diagram of the push positioning component of the present invention.
[0013] Figure 4 It is a schematic diagram of the head assembly of the present invention.
[0014] Figure 5 It is a schematic diagram of the push component of the present invention. DETAILED DESCRIPTION
[0015] The present invention will be further described below in conjunction with all the accompanying drawings. The preferred embodiments of the present invention are as follows: Figure 1 To Attachment Figure 5, a fishing net float welding forming system described in this embodiment includes a conveyor belt 1, a pusher plate 2 is obliquely installed on the frame below the output end of the conveyor belt 1, a transition guide assembly is provided above the pusher plate 2, the higher end of the pusher plate 2 is located below the output end of the conveyor belt 1, and the lower end of the pusher plate 2 is located above the input end of the guide conveyor belt 27, a plurality of raised spacers 218 are evenly distributed on the surface of the guide conveyor belt 27, and a float positioning groove is formed between adjacent spacers 218, a push positioning assembly is installed on one side of the guide conveyor belt 27, a long strip-shaped base plate 21 is installed on the frame on the other side of the guide conveyor belt 27, a head assembly is installed on the base plate 21, a shaping machine is installed on the outer side of the output end of the pusher plate 2, a pushing assembly is provided at the entrance of the shaping machine, and the pushing assembly is located at the end of the output end of the guide conveyor belt 27.
[0016] The transition guide assembly includes a fixed side plate 6, which is fixed at the edge of one side of the pusher plate 2, and a movable side plate 9 is installed on the other side of the pusher plate 2 through a side plate adjusting bolt. A hanging plate 7 is installed on the top of the fixed side plate 6, and one end of the hanging plate 7 is connected and fixed to the top of the fixed side plate 6, and the other end of the hanging plate 7 extends to above the supporting surface of the pusher plate 2, and a discharge pressure plate 8 is installed on the extended end through a limit adjusting bolt. The installed discharge pressure plate 8 is located above the supporting surface of the pusher plate 2 between the fixed side plate 6 and the movable side plate 9, and a guide pressure plate 10 is installed above the supporting surface of the output end of the conveyor belt 1, and the end of the guide pressure plate 10 in the input direction of the conveyor belt 1 is warped to form a guide inlet, and the other end of the guide pressure plate 10 is bent downward and overlapped with the end of the discharge pressure plate 8.
[0017] The end cap assembly includes a fixed block 22, an end cap cylinder 23, an end cap guide plate 24, an end cap limit plate 25, an end cap spring 26, a hot melt ring 29, and an end cap guide shaft 210, wherein there are two fixed blocks 22, which are respectively fixed at the top of both ends of the substrate 21 in the length direction, and a swivel guide rod 28 is horizontally movably inserted on the fixed block 22, and a end cap guide plate 24 is installed between one end of the two swivel guide rods 28. After installation, the end cap guide plate 24 faces the material guide conveyor belt 27, and a end cap cylinder 23 is installed on the substrate 21 between the two fixed blocks 22. The piston rod of the end cap cylinder 23 is connected to the end cap guide plate 24, and a number of end cap guides are provided on the end cap guide plate 24 along the length direction. The amount of the axial hole is greater than 2, one end of the head guide shaft 210 is connected with a hot melt ring 29, and the connected hot melt ring 29 is opposite to the material guide conveyor belt 27, the other end of the head guide shaft 210 passes through the axial hole and is connected to one end of the head limit shaft 211, and a head limit plate 25 is installed on the head guide plate 24 on one side of the head cylinder 23 through a limit plate screw, and a buffer zone is formed between the installed head limit plate 25 and the head guide plate 24, and the other end of the head limit shaft 211 passes through the head limit plate 25 to form a guide end, and a head spring 26 is installed on the head limit shaft 211 of the buffer zone, and one end of the head spring 26 is in conflict with the head guide shaft 210, and the other end is in conflict with the head limit plate 25.
[0018] The push positioning assembly includes a cylinder support plate 213 and a positioning push plate 217, wherein the cylinder support plate 213 is horizontally mounted on the frame, a positioning plate cylinder 216 is horizontally mounted at the center of the cylinder support plate 213, a positioning push plate 217 is mounted on the piston rod of the positioning plate cylinder 216, and the installed positioning push plate 217 faces the guide conveyor belt 27, push plate guide blocks 214 are fixed at both ends of the top of the cylinder support plate 213, a push plate guide rod 215 is horizontally movably mounted on the push plate guide block 214, the push plate guide rod 215 is connected to the end of the positioning push plate 217, and the top of the positioning push plate 217 is The portion is bent toward one side of the material guide conveyor belt 27 to form a contact edge, and the contact edge is located above the supporting surface of the material guide conveyor belt 27. A plurality of suction holes 219 are provided on the positioning push plate 217 along the length direction. The inner end of the suction hole 219 is directly opposite to the hot melt ring 29, and the outer end of the suction hole 219 is connected to a suction pipe. The length direction of the base plate 21 is consistent with the conveying direction of the material guide conveyor belt 27. The center of the bottom of the base plate 21 is hinged to the frame. One side of the bottom of the base plate 21 is movably hinged with a flip cylinder 212, and the other end of the flip cylinder 212 is hinged downward to the frame. The other side of the base plate 21 is adjacent to the material guide conveyor belt 27.
[0019] The pushing assembly includes a pushing cylinder 32, a pushing frame 33, and a positioning cylinder 34, wherein the pushing cylinder 32 is installed on the frame on one side of the output end of the material guide conveyor belt 27 through a cylinder support plate, and the shaping machine entrance is located on the other side of the output end of the material guide conveyor belt 27. The pushing frame 33 is installed on the piston rod of the pushing cylinder 32, and the pushing frame 33 is located above the supporting surface of the conveyor belt 1. The positioning cylinder 34 is vertically installed above the supporting surface on the other side of the conveyor belt 1. The piston rod of the positioning cylinder 34 is vertically downwardly connected to the top of the positioning support plate 35. The installed positioning support plate 35 is located above the supporting surface of the conveyor belt 1. The positioning support plate A pushing area is formed between 35 and the pushing rack 33, one side of the pushing rack 33 is connected to the piston rod of the pushing cylinder 32, and a pushing plate 38 is installed on the other side of the pushing rack 33. The pushing rack 33 at one end of the pushing plate 38 is concave to form a stepped adjustment area, and the adjustment area is located on the pushing rack 33 at the output end of the conveyor belt 1. A length adjustment plate 39 is movably installed in the adjustment area, one end of the length adjustment plate 39 is movably inserted in the pushing plate 38, and an adjustment support plate 310 is fixed to the other end of the length adjustment plate 39, and a support plate adjustment screw 311 is movably engaged on the pushing rack 33, and the support plate adjustment screw 311 is connected to the adjustment support plate 310.
[0020] According to the length and diameter of the float, the discharge pressure plate and the movable side plate are adjusted by the limit adjustment bolts and the side plate adjustment bolts to adapt to the discharge of floats of different specifications (the corresponding parts of the subsequent process are also adjusted together). The guide pressure plate is installed with the corresponding adjustment bolts as needed to cooperate with the discharge pressure plate. The conveyor belt supports and transports the float. When the float reaches the entrance of the guide pressure plate, it is guided by the guide pressure plate and arranged in sequence and then transported to the pusher plate. The float on the pusher plate is pressed by the discharge pressure plate and transported and arranged in sequence to the float positioning groove of the guide conveyor belt, and is driven by the guide conveyor belt to move backward (the length of the float is much larger than the length of the spacer block, the length of the spacer block is generally about 3cm, and the length of the float is 10-30cm).
[0021] In the original state, the piston rod of the flip cylinder contracts and drives the base plate to rotate (with the hinge point between the base plate and the frame as the center), so that the guide shaft of the head is in a vertical state, the hot melt ring opens upward, and the hot melt cover to be hot-melt is inserted into the hot melt ring. After the hot melt ring is fully inserted, the piston rod of the flip cylinder extends to drive the base plate to rotate, so that the guide shaft of the head is in a horizontal state, and the cover is facing the material conveyor belt, thereby realizing the positioning of the auxiliary parts.
[0022] When the float is driven by the material guide conveyor belt to the positioning push plate, the material guide conveyor belt stops, the positioning plate cylinder piston rod extends out to drive the positioning push plate to move toward the center of the material guide conveyor belt, and the positioning push plate pushes the float to move toward the positioning support plate, so that the welding end of the float is inserted into the cover, and after it is pushed into place, it is welded through the hot melt ring; after the welding is completed, the suction pipe is driven by an external suction pump to suck air, and the float is sucked out through the suction hole, so that the welding end of the float exits the hot melt ring (reset to the material guide conveyor belt); the material guide conveyor belt drives the welded float to continue to be transported backward and enter between the entrance of the shaping machine and the pushing component.
[0023] The piston rod of the positioning cylinder in the original state of the pushing component extends out, and the positioning support plate is slightly higher than the supporting surface of the conveyor belt. When the welded float is driven to the pushing area by the conveyor belt, the piston rod of the pushing cylinder extends out to drive the pushing frame to move, and the pushing frame synchronously drives the pushing plate, and pushes the float toward the positioning support plate through the pushing plate, and all the floats in the pushing area are aligned through the positioning support plate. After alignment, the piston rod of the positioning cylinder contracts, driving the positioning support plate to rise (the bottom of the positioning support plate is higher than the surface of the float), and the piston rod of the pushing cylinder continues to extend, and pushes the aligned float into the shaping machine for trimming through the pushing plate, thereby completing the entire action process.
[0024] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all changes made according to the shape and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A fishing net float welding forming system, comprising a conveyor belt (1), characterized in that: A push plate (2) is obliquely mounted on the frame below the output end of the conveyor belt (1), a transition guide assembly is arranged above the push plate (2), the higher end of the push plate (2) is located below the output end of the conveyor belt (1), and the lower end of the push plate (2) is located above the input end of the guide conveyor belt (27), a plurality of raised spacers (218) are evenly distributed on the surface of the guide conveyor belt (27), and a float positioning groove is formed between adjacent spacers (218), a push positioning assembly is installed on one side of the guide conveyor belt (27), a long strip base plate (21) is installed on the frame on the other side of the guide conveyor belt (27), and a head assembly is installed on the base plate (21), a shaping machine is installed outside the output end of the push plate (2), a push assembly is arranged at the entrance of the shaping machine, and the push assembly is located at the end of the output end of the guide conveyor belt (27); The transition guide assembly comprises a fixed side plate (6), the fixed side plate (6) being fixed at one side edge of the pusher plate (2), the other side of the pusher plate (2) being installed with a movable side plate (9) via a side plate adjusting bolt, the top of the fixed side plate (6) being installed with a hanging plate (7), one end of the hanging plate (7) being connected and fixed to the top of the fixed side plate (6), the other end of the hanging plate (7) extending to above the supporting surface of the pusher plate (2), the extended end of which being installed with a discharge pressing plate (8) via a limit adjusting bolt, the installed discharge pressing plate (8) being located above the supporting surface of the pusher plate (2) between the fixed side plate (6) and the movable side plate (9), the supporting surface of the output end of the conveyor belt (1) being installed with a guide pressing plate (10), the end of the guide pressing plate (10) in the input direction of the conveyor belt (1) being warped upward to form a guide inlet, the other end of the guide pressing plate (10) being bent downward and overlapping with the end of the discharge pressing plate (8); The end cap assembly comprises a fixing block (22), an end cap cylinder (23), an end cap guide plate (24), an end cap limit plate (25), an end cap spring (26), a hot melt ring (29), and an end cap guide shaft (210), wherein: There are two fixed blocks (22), which are respectively fixed at the top of both ends of the base plate (21) in the length direction. A swivel guide rod (28) is inserted into the fixed block (22) in a horizontal and movable manner. A head guide plate (24) is installed between one end of the two swivel guide rods (28). After installation, the head guide plate (24) faces the material guide conveyor belt (27). A head cylinder (23) is installed on the base plate (21) between the two fixed blocks (22). The piston rod of the head cylinder (23) is connected to the head guide plate (24). The head guide plate (24) is provided with a number of axial holes greater than 2 along the length direction. One end of the head guide shaft (210) is connected to a hot melt ring (29). After connection, The hot melt ring (29) faces the material guide conveyor belt (27), the other end of the head guide shaft (210) passes through the shaft hole and is connected to one end of the head limit shaft (211), a head limit plate (25) is installed on the head guide plate (24) on one side of the head cylinder (23) through a limit plate screw, a buffer zone is formed between the installed head limit plate (25) and the head guide plate (24), the other end of the head limit shaft (211) passes through the head limit plate (25) to form a guide end, and a head spring (26) is mounted on the head limit shaft (211) of the buffer zone, one end of the head spring (26) contacts the head guide shaft (210), and the other end contacts the head limit plate (25); The push positioning assembly comprises a cylinder support plate (213) and a positioning push plate (217), wherein the cylinder support plate (213) is horizontally mounted on a frame, a positioning plate cylinder (216) is horizontally mounted at the center of the cylinder support plate (213), a positioning push plate (217) is mounted on the piston rod of the positioning plate cylinder (216), and the installed positioning push plate (217) faces the material guide conveyor belt (27), push plate guide blocks (214) are fixed at both ends of the top of the cylinder support plate (213), a push plate guide rod (215) is horizontally movably mounted on the push plate guide block (214), the push plate guide rod (215) is connected to the end of the positioning push plate (217), and the positioning push plate (217) The top is bent toward one side of the material guide conveyor belt (27) to form a contact edge, and the contact edge is located above the supporting surface of the material guide conveyor belt (27). A plurality of suction holes (219) are provided on the positioning push plate (217) along the length direction, the inner end of the suction hole (219) is directly opposite to the hot melt ring (29), and the outer end of the suction hole (219) is connected to a suction pipe. The length direction of the base plate (21) is consistent with the conveying direction of the material guide conveyor belt (27). The base plate (21) is hinged to the frame at the center of the bottom. A flip cylinder (212) is movably hinged on one side of the bottom of the base plate (21), and the other end of the flip cylinder (212) is hinged downward to the frame. The other side of the base plate (21) is adjacent to the material guide conveyor belt (27).
2. A fishing net float welding forming system according to claim 1, characterized in that: The pushing assembly comprises a pushing cylinder (32), a pushing frame (33), and a positioning cylinder (34), wherein the pushing cylinder (32) is installed on a frame on one side of the output end of the material guide conveyor belt (27) through a cylinder support plate, and the shaping machine entrance is located on the other side of the output end of the material guide conveyor belt (27). The pushing frame (33) is installed on the piston rod of the pushing cylinder (32), and the pushing frame (33) is located above the supporting surface of the conveyor belt (1). The positioning cylinder (34) is vertically installed above the supporting surface on the other side of the conveyor belt (1). The piston rod of the positioning cylinder (34) is vertically connected to the top of the positioning support plate (35) downwardly, and the positioning support plate (35) after installation is located above the supporting surface of the conveyor belt (1). The positioning support plate (35) ) and a pushing frame (33) form a pushing area, one side of the pushing frame (33) is connected to the piston rod of the pushing cylinder (32), and the other side of the pushing frame (33) is installed with a pushing plate (38), one end of the pushing frame (33) is concave to form a stepped adjustment area, the adjustment area is located on the pushing frame (33) at the output end of the conveyor belt (1), a length adjustment plate (39) is movably installed in the adjustment area, one end of the length adjustment plate (39) is movably inserted in the pushing plate (38), and the other end of the length adjustment plate (39) is fixed with an adjustment support plate (310), and a support plate adjustment screw (311) is movably engaged with the pushing frame (33), and the support plate adjustment screw (311) is connected to the adjustment support plate (310).
Citation Information
Patent Citations
Fishing net floater welding forming system
CN213798188U