A centrifugal toothed disc crusher
By arranging the dividing block and the material catching plate on the movable turntable of the centrifugal crusher, and using the design of fixed and movable crushing teeth, the problems of low compressive strength and uneven discharge of the existing centrifugal crusher are solved, and the problem is achieved Efficient step-by-step crushing of materials and uniform discharge particle size.
Patent Information
- Application Number
- CN202011215636.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-04
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-11-04
AI Technical Summary
Existing centrifugal crushers have problems with the small compressive strength of crushing materials, large and uneven discharge particle size.
A centrifugal toothed disc crusher is designed. By arranging dividing blocks and material driving plates on the movable turntable, the materials can be evenly distributed, and the fixed crushing teeth and movable crushing teeth can be used to realize the gradual separation of materials under the action of main shaft rotation and centrifugal force. broken. The fixed crushing teeth decrease in height from the inside to the outside along the radial direction of the fixed cone disk, and the movable turntable is provided with rotating crushing teeth whose height decreases in order from the inside to the outside in the radial direction.
It achieves high compressive strength, small particle size and uniform discharge of the crushed materials, and can be broken step by step to the required particle size.
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Figure CN112427089B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crushers, and in particular to a centrifugal toothed disc crusher. Background Art
[0002] Centrifugal crushers are widely used in sand and gravel production lines, metallurgy, coal mining, mineral processing, building materials and other industries. Traditional centrifugal crushers have a rotor that rotates at high speed with a vertical axis as the center. The crushed materials put into this rotor are discharged at high speed from multiple discharge ports opened around the rotor under the action of the centrifugal force generated by the rotation of the rotor, and then collide with the material lining formed in the crushing chamber around the rotor to be crushed into fine particles. In order to improve the crushing efficiency, fixed throwing hammers are protruding around the rotor. The crushing principle is that the crushed materials discharged from the discharge port of the rotor collide with the throwing hammer and then crushed. The throwing hammer is fixed to the outer edge of the rotor. Existing centrifugal crushers still have problems such as low compressive strength of crushed materials and large and uneven particle size of discharged materials. Summary of the invention
[0003] The present invention aims to solve the problems existing in the prior art and provides a centrifugal toothed disc crusher. The partition blocks and the material-driving plates on the movable turntable make the materials evenly distributed, and at the same time make the materials rotate with the movable turntable. The fixed crushing teeth and the movable crushing teeth realize material crushing under the rotation of the main shaft and the centrifugal force. The fixed crushing teeth decrease in height from the inside to the outside along the radial direction of the fixed cone disc, and the movable turntable is provided with rotating crushing teeth with decreasing height from the inside to the outside along the radial direction, so that the materials are crushed step by step to the required particle size. The present invention has the advantages of large compressive strength of the crushed materials, small discharging particle size and uniform discharging.
[0004] The objective of the present invention is achieved through the following technical solutions:
[0005] A centrifugal toothed disc crusher comprises a fixed cone disc, a movable turntable, a main shaft and a frame, wherein the fixed cone disc is arranged on the movable turntable, the fixed cone disc is fixedly arranged above the frame, the main shaft is rotatably connected to the frame, the upper end of the main shaft is connected to the movable turntable, a pulley is arranged on the main shaft, and a feed port is arranged above the fixed cone disc, characterized in that: the fixed cone disc is hollow inside, a plurality of fixed crushing teeth are arranged on the inner wall of the fixed cone disc, the height of the fixed crushing teeth decreases from the inside to the outside along the radial direction of the fixed cone disc, a partition block is arranged in the middle of the movable turntable, the movable turntable is arranged with rotating crushing teeth whose height decreases from the inside to the outside along the radial direction, a plurality of driving plates are arranged on the movable turntable, and a discharge port is arranged between the outer edge of the movable turntable and the fixed cone disc.
[0006] Preferably, an upper supporting platform and a lower supporting platform are provided on the frame, an upper bearing seat is provided on the upper supporting platform, and a lower bearing seat is provided on the lower supporting platform.
[0007] Preferably, the main shaft is rotatably connected to the upper bearing seat and the lower bearing seat through bearings.
[0008] Preferably, a plurality of fixed cone disk reinforcement ribs are arranged outside the fixed cone disk.
[0009] Preferably, a cone disc mounting plate is provided on the outer edge of the fixed cone disc, and the cone disc mounting plate is connected to the upper end of the frame through bolts and the frame mounting plate.
[0010] Preferably, a plurality of movable turntable reinforcing ribs are arranged below the movable turntable.
[0011] Preferably, the material-rushing plates are arc-shaped and are evenly arranged on the movable turntable.
[0012] Preferably, the partition block is in a cone shape or a polygonal pyramid shape.
[0013] Preferably, a receiving hopper is provided at the discharge port.
[0014] A crushing method of a centrifugal toothed disc crusher: the material enters the crushing chamber from the feed port, and the material is crushed by the fixed crushing teeth and the movable crushing teeth. The further the material moves outward under the action of centrifugal force, the smaller the movable space becomes, so that the material is crushed step by step to the required particle size.
[0015] Working principle: the material enters the crushing chamber from the feed port. The crushing chamber is the cavity between the fixed cone and the movable turntable. The power part is connected to the pulley through the connecting part. The power part drives the main shaft to rotate. The movable turntable rotates with the main shaft. At the same time, under the action of centrifugal force, the material moves to the outer edge of the movable turntable, and is sheared by the movable crushing teeth on the movable turntable and the fixed crushing teeth extending downward on the fixed cone. The movable crushing teeth of the crusher show a downward trend from the inside to the outside, and the fixed crushing teeth on the fixed cone also show a downward trend from the inside to the outside. In the crushing chamber, the more the material moves outward under the action of centrifugal force, the smaller the activity space is, and it is crushed step by step to the required particle size. According to the requirements of the discharge particle size, the height and tooth spacing of the outermost movable crushing teeth of the movable turntable are controlled to ensure that all the materials that can be discharged from all gaps are materials of qualified particle size, so as to achieve the purpose of stable discharge and controllable particle size. The technical parameters of the present invention can reach: 1. Compressive strength: ≤120Mpa; 2. Discharge particle size: ≤5mm.
[0016] The beneficial effects of this technical solution are as follows:
[0017] 1. The present invention provides a centrifugal toothed disc crusher, wherein the partition blocks and the material-driving plates on the movable turntable make the materials evenly distributed, and the materials rotate with the movable turntable, and the fixed crushing teeth and the movable crushing teeth realize material crushing under the rotation of the main shaft and the centrifugal force, and the fixed crushing teeth decrease in height from the inside to the outside along the radial direction of the fixed cone disc, and the movable turntable is provided with rotating crushing teeth with decreasing heights from the inside to the outside along the radial direction, so that the materials are crushed step by step to the required particle size. The present invention has the advantages of high compressive strength of the crushed materials, small discharging particle size and uniform discharging.
[0018] 2. The present invention provides a centrifugal toothed disc crusher, wherein the upper bearing seat and the lower bearing seat are rotatably connected to the main shaft, and the upper bearing seat and the lower bearing seat are fixedly arranged on the frame, so that the main shaft is more convenient to replace.
[0019] 3. In a centrifugal toothed disc crusher provided by the present invention, the fixed cone disc reinforcement ribs and the movable turntable reinforcement ribs are arranged to make the fixed cone disc and the movable turntable stronger, thereby ensuring the compressive strength.
[0020] 4. The centrifugal toothed disc crusher provided by the present invention has an arc-shaped material-chasing plate that is not easily damaged, and the evenly arranged material-chasing plates make the material more evenly distributed on the movable turntable.
[0021] 5. The centrifugal toothed disc crusher provided by the present invention has a partition block in a cone or polygonal pyramid shape, making the partition block more wear-resistant. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the fixed cone disk in the present invention;
[0024] Figure 3 It is a structural schematic diagram of the movable turntable in the present invention;
[0025] Figure 4 It is a structural schematic diagram of another movable turntable in the present invention;
[0026] Figure 5 It is a structural schematic diagram of the frame in the present invention;
[0027] Among them: 1. Fixed cone disc; 1.1. Feed inlet; 1.2. Fixed crushing teeth; 1.3. Fixed cone disc reinforcement rib; 1.4. Cone disc mounting plate; 2. Movable turntable; 2.1. Separation block; 2.2. Rotating crushing teeth; 2.3. Movable turntable reinforcement rib; 2.4. Feeding plate; 3. Main shaft; 3.1. Pulley; 4. Frame; 4.1. Upper supporting platform; 4.2. Lower supporting platform; 4.3. Upper bearing seat; 4.4. Lower bearing seat; 4.5. Frame mounting plate; 5. Discharge port; 6. Receiving hopper. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
[0029] Example 1
[0030] As a most basic embodiment of the present invention, this embodiment discloses a centrifugal toothed disc crusher, such as Figure 1 As shown, it includes a fixed cone disk 1, a movable turntable 2, a main shaft 3 and a frame 4, the fixed cone disk 1 is arranged on the movable turntable 2, the fixed cone disk 1 is fixedly arranged above the frame 4, the main shaft 3 is rotatably connected to the frame 4, the upper end of the main shaft 3 is connected to the movable turntable 2, a pulley is arranged on the main shaft 3, a feed port 1.1 is arranged above the fixed cone disk 1, the fixed cone disk 1 is hollow inside, a plurality of fixed crushing teeth 1.2 are arranged on the inner wall of the fixed cone disk 1, the height of the fixed crushing teeth 1.2 decreases from the inside to the outside along the radial direction of the fixed cone disk 1, a partition block 2.1 is arranged in the middle of the movable turntable 2, the movable turntable 2 is provided with rotating crushing teeth 2.2 whose height decreases from the inside to the outside along the radial direction, a plurality of rushing plates 2.4 are arranged on the movable turntable 2, and a discharge port 5 is arranged between the outer edge of the movable turntable 2 and the fixed cone disk 1.
[0031] A crushing method of a centrifugal toothed disc crusher: the material enters the crushing chamber from the feed port 1, and the material is crushed by the fixed crushing teeth 1.2 and the movable crushing teeth 2.2. The further the material moves outward under the action of centrifugal force, the smaller the movable space is, so that the material is crushed step by step to the required particle size.
[0032] Example 2
[0033] As a preferred embodiment of the present invention, this embodiment discloses a centrifugal toothed disc crusher, such as Figure 1 As shown, it includes a fixed cone disk 1, a movable turntable 2, a main shaft 3 and a frame 4, the fixed cone disk 1 is arranged on the movable turntable 2, the fixed cone disk 1 is fixedly arranged above the frame 4, the main shaft 3 is rotatably connected to the frame 4, the upper end of the main shaft 3 is connected to the movable turntable 2, a pulley is arranged on the main shaft 3, a feed port 1.1 is arranged above the fixed cone disk 1, the fixed cone disk 1 is hollow inside, a plurality of fixed crushing teeth 1.2 are arranged on the inner wall of the fixed cone disk 1, the height of the fixed crushing teeth 1.2 decreases from the inside to the outside along the radial direction of the fixed cone disk 1, a partition block 2.1 is arranged in the middle of the movable turntable 2, the movable turntable 2 is provided with rotating crushing teeth 2.2 whose height decreases from the inside to the outside along the radial direction, a plurality of rushing plates 2.4 are arranged on the movable turntable 2, and a discharge port 5 is arranged between the outer edge of the movable turntable 2 and the fixed cone disk 1.
[0034] As shown in Figure 5, preferably, an upper supporting platform 4.1 and a lower supporting platform 4.2 are provided on the frame 4, an upper bearing seat 4.3 is provided on the upper supporting platform 4.1, and a lower bearing seat 4.4 is provided on the lower supporting platform 4.2.
[0035] Preferably, the main shaft 3 is rotatably connected to the upper bearing seat 4.3 and the lower bearing seat 4.4 through bearings.
[0036] A crushing method of a centrifugal toothed disc crusher: the material enters the crushing chamber from the feed port 1, and the material is crushed by the fixed crushing teeth 1.2 and the movable crushing teeth 2.2. The further the material moves outward under the action of centrifugal force, the smaller the movable space is, so that the material is crushed step by step to the required particle size.
[0037] Example 3
[0038] As a preferred embodiment of the present invention, this embodiment discloses a centrifugal toothed disc crusher, such as Figure 1 As shown, it includes a fixed cone disk 1, a movable turntable 2, a main shaft 3 and a frame 4, the fixed cone disk 1 is arranged on the movable turntable 2, the fixed cone disk 1 is fixedly arranged on the frame 4, the main shaft 3 is rotatably connected to the frame 4, the upper end of the main shaft 3 is connected to the movable turntable 2, a pulley is arranged on the main shaft 3, a feed port 1.1 is arranged above the fixed cone disk 1, the fixed cone disk 1 is hollow inside, a plurality of fixed crushing teeth 1.2 are arranged on the inner wall of the fixed cone disk 1, the height of the fixed crushing teeth 1.2 decreases from the inside to the outside along the radial direction of the fixed cone disk 1, a partition block 2.1 is arranged in the middle of the movable turntable 2, the movable turntable 2 is provided with rotating crushing teeth 2.2 whose height decreases from the inside to the outside along the radial direction, a plurality of rushing plates 2.4 are arranged on the movable turntable 2, and a discharge port 5 is arranged between the outer edge of the movable turntable 2 and the fixed cone disk 1.
[0039] like Figure 5 As shown, preferably, an upper supporting platform 4.1 and a lower supporting platform 4.2 are provided on the frame 4, an upper bearing seat 4.3 is provided on the upper supporting platform 4.1, and a lower bearing seat 4.4 is provided on the lower supporting platform 4.2.
[0040] Preferably, the main shaft 3 is rotatably connected to the upper bearing seat 4.3 and the lower bearing seat 4.4 through bearings.
[0041] like Figure 2 As shown, preferably, a plurality of fixed cone disk reinforcement ribs 1.3 are arranged outside the fixed cone disk 1.
[0042] Preferably, a cone disc mounting plate 1.4 is provided on the outer edge of the fixed cone disc 1, and the cone disc mounting plate 1.4 is connected to the upper end of the frame 4 through bolts and a frame mounting plate 4.5.
[0043] like Figure 3 or Figure 4 As shown, preferably, a plurality of movable turntable reinforcing ribs 2.3 are arranged below the movable turntable 2.
[0044] Preferably, the material-rushing plates 2.4 are arc-shaped, and the material-rushing plates 2.4 are evenly arranged on the movable turntable 2.
[0045] Preferably, the partition block 2.1 is in a cone shape or a polygonal pyramid shape.
[0046] Preferably, a receiving hopper 6 is provided at the discharge port 5 .
[0047] A crushing method of a centrifugal toothed disc crusher: the material enters the crushing chamber from the feed port 1, and the material is crushed by the fixed crushing teeth 1.2 and the movable crushing teeth 2.2. The further the material moves outward under the action of centrifugal force, the smaller the movable space is, so that the material is crushed step by step to the required particle size.
[0048] Working principle: The material enters the crushing chamber from the feed port 1.1. The crushing chamber is the cavity between the fixed cone 1 and the movable turntable 2. The power part is connected to the pulley through the connecting part. The power part drives the main shaft 3 to rotate. The movable turntable 2 rotates with the main shaft 3. At the same time, under the action of centrifugal force, the material moves to the outer edge of the movable turntable 2 and is affected by the movable crushing teeth on the movable turntable 2. At the same time, the fixed crushing teeth 1.2 extending downward on the fixed cone 1 play a shearing role on the material. From the inside to the outside of the movable turntable 2 of the crusher, the movable crushing teeth show a downward trend. At the same time, the fixed crushing teeth 1.2 on the fixed cone 1 also show a downward trend from the inside to the outside. In the crushing chamber, the more the material moves outward under the action of centrifugal force, the smaller the activity space is, and it is crushed step by step to the required particle size. According to the requirements of the discharging particle size, the height and tooth spacing of the outermost movable crushing teeth of the movable turntable 2 are controlled to ensure that all the materials that can be discharged from all gaps are materials of qualified particle size, so as to achieve the purpose of stable discharging and controllable particle size. The technical parameters of the present invention can reach: 1. compressive strength: ≤120Mpa; 2. discharge particle size: ≤5mm.
[0049] The beneficial effects of this technical solution are as follows:
[0050] The present invention provides a centrifugal toothed disc crusher, wherein the partition block 2.1 and the material-driving plate 2.4 on the movable turntable 2 make the material evenly distributed, and the material rotates with the movable turntable 2, and the fixed crushing teeth 1.2 and the movable crushing teeth realize material crushing under the rotation of the main shaft 3 and the centrifugal force, and the fixed crushing teeth 1.2 decrease in height from the inside to the outside along the radial direction of the fixed cone 1, and the movable turntable 2 is provided with rotating crushing teeth 2.2 whose height decreases from the inside to the outside along the radial direction, so that the material is crushed step by step to the required particle size. The present invention has the advantages of high compressive strength of crushed materials, small discharging particle size and uniform discharging.
[0051] The upper bearing seat 4.3 and the lower bearing seat 4.4 are rotatably connected to the main shaft 3, and the upper bearing seat 4.3 and the lower bearing seat 4.4 are fixedly arranged on the frame 4, so that the main shaft 3 can be replaced more conveniently. The fixed cone disk reinforcement rib 1.3 and the movable turntable reinforcement rib 2.3 are arranged to make the fixed cone disk 1 and the movable turntable 2 stronger and ensure the compressive strength. The arc-shaped material-driving plate 2.4 is not easy to be damaged, and the evenly arranged material-driving plates 2.4 make the material more evenly distributed on the movable turntable 2. The partition block 2.1 is conical or multi-faceted, so that the partition block 2.1 is more wear-resistant.
[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A centrifugal toothed disc crusher, comprising a fixed cone disc (1), a movable turntable (2), a main shaft (3) and a frame (4), wherein the fixed cone disc (1) is arranged above the movable turntable (2), the fixed cone disc (1) is fixedly arranged on the frame (4), the main shaft (3) is rotatably connected to the frame (4), the upper end of the main shaft (3) is connected to the movable turntable (2), a pulley (3.1) is arranged on the main shaft (3), and a feed port (1.1) is arranged above the fixed cone disc (1), characterized in that: The fixed cone disk (1) is hollow inside, and a plurality of fixed crushing teeth (1.2) are arranged on the inner wall of the fixed cone disk (1), and the height of the fixed crushing teeth (1.2) decreases from the inside to the outside along the radial direction of the fixed cone disk (1). A partition block (2.1) is arranged in the middle of the movable turntable (2), and the movable turntable (2) is provided with rotating crushing teeth (2.2) whose height decreases from the inside to the outside along the radial direction. A plurality of material-driving plates (2.4) are arranged on the movable turntable (2), and a material discharge port (5) is arranged between the outer edge of the movable turntable (2) and the fixed cone disk (1); the material-driving plates (2.4) are arc-shaped, and the material-driving plates (2.4) are evenly arranged on the movable turntable (2); and the partition block (2.1) is conical or multi-faceted.
2. A centrifugal toothed disc crusher according to claim 1, characterized in that: An upper supporting platform (4.1) and a lower supporting platform (4.2) are arranged on the frame (4); an upper bearing seat (4.3) is arranged on the upper supporting platform (4.1); and a lower bearing seat (4.4) is arranged on the lower supporting platform (4.2).
3. A centrifugal toothed disc crusher according to claim 2, characterized in that: The main shaft (3) is rotatably connected to the upper bearing seat (4.3) and the lower bearing seat (4.4) via bearings.
4. A centrifugal toothed disc crusher according to claim 1, characterized in that: A plurality of fixed cone disk reinforcement ribs (1.3) are arranged outside the fixed cone disk (1).
5. A centrifugal toothed disc crusher according to claim 1, characterized in that: A cone disc mounting plate (1.4) is provided on the outer edge of the fixed cone disc (1), and the cone disc mounting plate (1.4) is connected to the upper end of the frame (4) via bolts and a frame mounting plate (4.5).
6. A centrifugal toothed disc crusher according to claim 1, characterized in that: A plurality of movable turntable reinforcing ribs (2.3) are arranged below the movable turntable (2).
7. A centrifugal toothed disc crusher according to claim 1, characterized in that: A receiving hopper (6) is provided at the discharge port (5).
8. The crushing method implemented by the crusher according to any one of claims 1 to 7, characterized in that: The material enters the crushing chamber from the feed port, and is crushed by the fixed crushing teeth and the movable crushing teeth. The further the material moves outward under the action of centrifugal force, the smaller the movable space becomes, so that the material is crushed step by step to the required particle size.
Citation Information
Patent Citations
Centrifugal fluted disc crusher
CN213943330U