An intelligent feeder

Abstract

The present invention discloses an intelligent feeder, comprising: a framework plate, a material discharge assembly, a peeling assembly, an anti-sticking platform assembly, a driving system, and a material receiving assembly, wherein the peeling assembly comprises: a guide plate, a limit block assembly, a negative pressure damping device, a peeling knife, a pressure plate, and a first gear, and the driving system comprises: a driving system cavity, a driving motor, a speed change gear set, a rubber-coated wheel, and an encoder, wherein the rubber-coated wheel is coated with a soft rubber material, and a second gear is arranged at one end of the rubber-coated wheel, and the second gear is meshed with the speed change gear set and the first gear. The present invention generates negative pressure by adopting a negative pressure damping device, and feeds paper labels through the driving system and the peeling assembly, thereby reducing the required mechanisms and ensuring the normal use function of the feeder, thereby making the structure of the feeder more compact and reducing the volume, thereby meeting the use needs of users with high space requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of automated and non-standard automated label feeders and surface mount technology (SMT) peripheral equipment feeders, and in particular to an intelligent feeder. Background Art

[0002] LabelFeeder, or label feeder, label feeder, etc. Labeling machines, patch machines or automated non-standard equipment can pick up and paste label materials from label feeders. This method is more efficient and accurate than manual pasting, and it can be automated by reducing manual operations. At present, the feeders on the market are relatively large in size. When the machine space is limited, it may not be installed and used normally. The structure of the existing feeder is relatively fixed. Changing the distance between the components on the feeder is likely to cause abnormal peeling or feeding, which cannot meet the needs of users with high space requirements.

[0003] Therefore, the prior art has defects and needs to be improved. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an intelligent feeder.

[0005] The technical solution of the present invention is as follows: Provide an intelligent feeder, comprising: a frame plate, a material discharge assembly arranged at the top of the left side of the frame plate, a stripping assembly arranged at the front end of the material discharge assembly, an anti-sticking platform assembly arranged at the front end of the stripping assembly, a driving system arranged below the stripping assembly, and a material receiving assembly arranged below the material discharge assembly, wherein the stripping assembly comprises: a guide plate arranged on the frame plate, a limit block assembly arranged on both sides of the guide plate, a plurality of negative pressure damping devices arranged on the guide plate, a stripping knife arranged at the front end of the guide plate, a pressure plate arranged on the stripping knife, and a first gear arranged at the bottom of the guide plate, wherein the driving system comprises: a driving system cavity, a driving motor arranged in the driving system cavity, a speed change gear set connected to the output shaft of the driving motor, a rubber-coated wheel connected to the speed change gear set, and an encoder connected to the driving motor, wherein the rubber-coated wheel is coated with a soft rubber material, and a second gear is arranged at one end of the rubber-coated wheel, and the second gear is meshed with the speed change gear set and the first gear.

[0006] Furthermore, the limit block assembly includes a first limit block and a second limit block, the first limit block is fixedly set on the guide plate, the second limit block is provided with a plurality of countersunk through holes, the guide plate is provided with bar holes corresponding to the countersunk through holes, and screws are passed through the countersunk through holes and the bar holes in sequence and locked in the nuts to achieve the fixation of the second limit block.

[0007] Furthermore, a lock buckle is arranged on the side of the rubber-coated wheel.

[0008] Furthermore, the drive system also includes a lock mechanical switch, and the lock mechanical switch is connected to the lock.

[0009] Furthermore, the anti-sticking platform assembly includes: an anti-sticking platform, a height adjustment mechanism connected to the anti-sticking platform, and a wiring board connected to the height adjustment mechanism, the wiring board is fixed to the frame plate, a signal port, a positioning guide pin and a negative pressure port are provided on the wiring board, the negative pressure port is connected to the negative pressure damping device of the peeling assembly, and the anti-sticking platform is provided with an anti-sticking material.

[0010] Furthermore, a plurality of detection holes are arranged on the anti-sticking platform, and material detection sensors are arranged below the detection holes.

[0011] Furthermore, a plurality of guide wheels are arranged at the front end of the discharge assembly.

[0012] Furthermore, a material strip detection module is provided at the front end of the stripping component.

[0013] Furthermore, a full material detection sensor is arranged beside the material receiving component.

[0014] Furthermore, the present invention also includes: a display screen, a push-pull handle and a host connection socket arranged on the structure board.

[0015] By adopting the above scheme, the present invention replaces the existing material pressing assembly by using a negative pressure damping device to generate negative pressure, and feeds paper labels by the engagement of the rubber-coated wheel of the driving system with the first gear, thereby integrating the functions of the corresponding mechanisms in the existing feeder, thereby reducing the required mechanisms while ensuring the normal use function of the feeder, thereby making the structure of the feeder more compact and reducing the size, thereby meeting the usage needs of users with higher space requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 Schematic diagram of the structure of the stripping component.

[0018] Figure 3 It is a structural diagram of the drive system.

[0019] Figure 4 Schematic diagram of the structure of the anti-sticking platform component. DETAILED DESCRIPTION

[0020] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0021] See also Figures 1 to 3 The present invention provides an intelligent feeder, comprising: a frame plate 1, a material discharge component 2 arranged at the top of the left side of the frame plate 1, a stripping component 3 arranged at the front end of the material discharge component 2, an anti-sticking platform component 4 arranged at the front end of the stripping component 3, a driving system 5 arranged below the stripping component 4, and a material receiving component 6 arranged below the material discharge component 2. The stripping component 3 comprises: a guide plate 31 arranged on the frame plate 1, a limit block component 32 arranged on both sides of the guide plate 31, a plurality of negative pressure damping devices 34 arranged on the guide plate 31, a stripping knife 35 arranged at the front end of the guide plate 31, a pressure plate 36 arranged on the stripping knife 35, and a first gear 37 arranged at the bottom of the guide plate 31. The driving system 5 comprises: a driving system cavity 51, a driving motor 52 arranged in the driving system cavity 51, a speed change gear set 53 connected to the output shaft of the driving motor 52, a rubber-coated wheel 54 connected to the speed change gear set 53, and an encoder 55 connected to the driving motor 52. The rubber-coated wheel 54 is coated with a soft rubber material. A second gear 541 is disposed at one end of the rubber-coated wheel 54 . The second gear 541 is meshed with the speed change gear set 53 and the first gear 37 .

[0022] The present invention is suitable for stripping and feeding of paper labels, wherein the paper labels include: a base paper, and a label tape attached to the base paper, wherein the label tape is cut into a plurality of label materials by die cutting. When working, a whole roll of paper labels is placed on the unloading component 2, and the front end of the paper labels is pulled out, passing through the limit block components 32 on both sides of the stripping component 3, and then passing through the gap between the pressure plate 36 and the stripping knife 35, and folding down after passing through the stripping knife 35, and then passing through the bonding surface between the rubber-coated wheel 54 and the first gear 37, and finally winding on the receiving component 6. When the paper label passes through the rear end of the stripping knife 35 and is folded down, the label material on the base paper does not fold down with the base paper, so the label material will gradually separate from the base paper and extend from the rear end of the stripping knife 35. When working, the driving motor 52 is started, and the rubber-coated wheel 54 is driven to rotate through the speed change gear set 53. When the rubber-coated wheel 54 rotates, it will drive the first gear 37 to rotate, so that the tooth surface of the first gear 37 and the soft rubber on the surface of the rubber-coated wheel 54 engage with each other, pulling the paper label to move, and realizing the feeding of the paper label. During feeding, the negative pressure damping device 34 generates negative pressure, so that the paper label is tightly attached to the surface of the guide plate 31 and moves. At the same time, during the feeding process of the drive system 5, resistance is generated to the feeding of the paper label, so that the paper label is stretched straight on the guide plate 31, and it is convenient to peel the label material from the base paper. After the label material is peeled off from the base paper, it will fall on the anti-sticking platform assembly 4, and the label material will be taken away by the host end. The encoder 55 detects the output shaft of the drive motor 52 in real time, and enables the drive motor 52 to be adjusted in real time to ensure that the output torque of the drive motor 52 remains constant. Even if the paper label affects the output torque or the rotation speed of the rubber-coated wheel 54, the drive motor 52 can be adjusted in real time through the information fed back by the encoder 55, so as to ensure the stable feeding effect and improve the stability of the feeder.

[0023] Compared with the existing feeders, the present invention adopts a negative pressure damping device 34 to generate negative pressure to replace the existing pressing assembly, and feeds paper labels through the engagement of the rubber-coated wheel 54 of the driving system and the first gear 37, integrating the functions of the corresponding mechanisms in the existing feeders, thereby reducing the required mechanisms while ensuring the normal use function of the feeder, thereby making the structure of the feeder more compact and reducing the size, meeting the use needs of users with higher space requirements.

[0024] The limit block assembly 32 includes a first limit block 321 and a second limit block 322. The first limit block 321 is fixedly arranged on the guide plate 31. The second limit block 322 is provided with a plurality of countersunk through holes 3221. The guide plate 31 is provided with bar holes 311 corresponding to the countersunk through holes 3221. Screws are passed through the countersunk through holes 3221 and the bar holes 311 in sequence and locked in nuts to achieve the fixation of the second limit block 322. By adjusting the relative position of the second limit block 322 locked on the bar hole 311, the distance between the first limit block 321 and the second limit block 322 is changed to meet the feeding limit requirements of paper labels of different widths and improve the versatility of the feeder.

[0025] A lock buckle 56 is provided beside the rubber-coated wheel 54. In the standby state, the lock buckle 56 is tightly attached to the rubber-coated wheel 54 to limit the rotation of the rubber-coated wheel 54, thereby preventing the driving motor 52 from being started by mistake and causing injury when loading and unloading paper labels, or preventing the driving motor 52 from being started by mistake and feeding in the standby state, thereby preventing the label material from being wasted.

[0026] The drive system 5 further includes a lock mechanical switch 561, which is connected to the lock 56. In the standby state, the lock mechanical switch 561 can be manually turned to switch the working state of the lock 56, so as to facilitate debugging, replacement and the like.

[0027] See also Figure 4 The anti-sticking platform assembly 4 includes: an anti-sticking platform 41, a height adjustment mechanism 42 connected to the anti-sticking platform 41, and a wiring board 43 connected to the height adjustment mechanism 42. The wiring board 43 is fixed on the framework board 1. The wiring board 43 is provided with a signal port 431, a positioning guide pin 432 and a negative pressure port 433. The negative pressure port 433 is connected to the negative pressure damping device 34 of the stripping assembly 3. The anti-sticking platform 41 is provided with an anti-sticking material. The host is provided with corresponding sockets corresponding to the signal port 431 and the positioning guide pin 432. When the feeder is loaded into the host, the positioning guide pin 432 provides positioning guidance, so that the signal port 431 is connected to the host, and the feeder is connected to the host. According to the setting requirements of different hosts, the relative height of the anti-sticking platform 41 can be adjusted by the height adjustment mechanism 42 to facilitate the host end to take materials.

[0028] The anti-sticking platform 41 is provided with a plurality of detection holes 411, and a material detection sensor 71 is provided below the detection holes 411. The supply of label materials can be detected by the material detection sensor 71. When the label material is peeled off from the base paper and falls on the anti-sticking platform 41, the material detection sensor 71 detects the label material and feeds back the detection information to the host end. After receiving the feedback information, the host end controls the manipulator to move to the anti-sticking platform 41 to pick up the material.

[0029] The front end of the unloading assembly 2 is provided with a plurality of guide wheels 21. After the paper label extends out of the unloading assembly 2, it passes through the guide wheels 21 in sequence and then enters the peeling assembly 3, thereby providing a guide for the paper label. At the same time, when the driving system 5 is feeding, it can provide resistance to make the paper label straight, so as to facilitate the peeling of the label material.

[0030] The stripping assembly 3 is provided with a tape detection module 72 at the front end. The tape detection module 72 can monitor the feeding of the tape in real time. If an abnormal situation occurs that affects the feeding, the tape detection module 72 sends corresponding feedback information to the host end to remind the operator to handle it.

[0031] A full material detection sensor 73 is provided beside the receiving assembly 6. When the paper labels wound on the receiving assembly 6 are full, it means that the paper labels on the discharging assembly 2 have been emptied, and the full material detection sensor 73 feeds back the detection information to the host to remind the operator to replace in time to avoid affecting the normal feeding work.

[0032] The present invention also includes: a display screen 11, a push-pull handle 12 and a host connection seat 13 arranged on the frame plate 1. The operator can understand the working status of the feeder in real time through the display screen 11, so as to record or adjust various parameters, and to maintain and replace the modules of the feeder in time. When the feeder is connected to the host or separated from the host, the push-pull handle 12 can facilitate the operator to grasp and provide a force point. The host connection seat 13 will be embedded in the host after being connected to the host to prevent the feeder from shaking during operation and ensure the feeding quality.

[0033] In summary, the present invention adopts a negative pressure damping device to generate negative pressure to replace the existing pressing assembly, and feeds paper labels through the engagement of the rubber-coated wheel of the driving system and the first gear, thereby integrating the functions of the corresponding mechanisms in the existing feeder, thereby reducing the required mechanisms while ensuring the normal use function of the feeder, thereby making the structure of the feeder more compact and the volume reduced, meeting the usage needs of users with higher space requirements.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent feeder, characterized in that: include: A frame plate, a material discharge component arranged at the top of the left side of the frame plate, a stripping component arranged at the front end of the material discharge component, an anti-sticking platform component arranged at the front end of the stripping component, a driving system arranged below the stripping component, and a material receiving component arranged below the material discharge component, the stripping component comprising: a guide plate arranged on the frame plate, a limit block component arranged on both sides of the guide plate, a plurality of negative pressure damping devices arranged on the guide plate, a stripping knife arranged at the front end of the guide plate, a pressure plate arranged on the stripping knife, and a first gear arranged at the bottom of the guide plate, the driving system comprising: a driving system cavity, a driving motor arranged in the driving system cavity, a speed change gear set connected to the output shaft of the driving motor, a rubber-coated wheel connected to the speed change gear set, and an encoder connected to the driving motor, the rubber-coated wheel is coated with soft rubber material, and a second gear is arranged at one end of the rubber-coated wheel, and the second gear is meshed with the speed change gear set and the first gear; The limit block assembly includes a first limit block and a second limit block, the first limit block is fixedly arranged on the guide plate, the second limit block is provided with a plurality of countersunk through holes, the guide plate is provided with bar holes corresponding to the countersunk through holes, and screws are sequentially passed through the countersunk through holes and the bar holes and locked in nuts to achieve the fixation of the second limit block; The anti-sticking platform component includes: an anti-sticking platform, a height adjustment mechanism connected to the anti-sticking platform, and a wiring board connected to the height adjustment mechanism, the wiring board is fixed to the frame plate, and a signal port, a positioning guide pin and a negative pressure port are arranged on the wiring board, the negative pressure port is connected to the negative pressure damping device of the peeling component, and the anti-sticking platform is provided with an anti-sticking material.

2. The intelligent feeder according to claim 1, characterized in that: A lock buckle is arranged beside the rubber-coated wheel.

3. The intelligent feeder according to claim 2, characterized in that: The drive system also includes a lock mechanical switch, which is connected to the lock.

4. The intelligent feeder according to claim 1, characterized in that: The anti-sticking platform is provided with a plurality of detection holes, and a material detection sensor is provided below the detection holes.

5. The intelligent feeder according to claim 1, characterized in that: A plurality of guide wheels are arranged at the front end of the discharge assembly.

6. The intelligent feeder according to claim 1, characterized in that: A material tape detection module is arranged at the front end of the stripping component.

7. The intelligent feeder according to claim 1, characterized in that: A full material detection sensor is arranged beside the material receiving component.

8. The intelligent feeder according to claim 1, characterized in that: Also includes: A display screen, a push-pull handle and a host connection socket are arranged on the structure board.

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