A spraying device for high temperature resistant single-sided black segmented busbar

By designing the spraying equipment of the high -temperature single -sided black segmented band, the photovoltaic welding belt is solved in the high -temperature environment, and the surface of the welding belt is evenly coated with the black absorption layer, which improves the efficiency and reliability of photovoltaic components.

CN112547362BActive Publication Date: 2025-01-24TAICANG JUREN PV MATERIAL
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Patent Information

Application Number
CN202011410762.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-04
Publication Date
2025-01-24
Estimated Expiration
2040-12-04

AI Technical Summary

Technical Problem

When existing photovoltaic welding tapes are used in high temperature environments, the reflection of the silver layer on the surface causes the light to be unable to be effectively absorbed, affecting the efficiency and reliability of photovoltaic modules.

Method used

A spraying equipment for high-temperature resistant single-sided black segmented bus strips is designed. Through the combination of workbench, mounting bracket, driving block, moving block, actuator, pressure block and sprayer, the spraying of the welding strip is realized to ensure The surface of the welding strip is evenly coated with a black absorption layer.

Benefits of technology

The equipment can effectively spray welding bands at high temperature conditions, improve the light absorption efficiency and long -term reliability of photovoltaic components, and simple structure, convenient use, and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a spraying device for a high-temperature resistant single-sided black segmented busbar, comprising a workbench, a mounting bracket, a driving block, a moving block, an actuator, a pressing block and a sprayer. The mounting bracket is arranged on the workbench, and the driving block and the actuator are arranged on the mounting bracket. The actuator is used to drive the driving block to move vertically. The moving blocks are symmetrically arranged on both sides of the mounting bracket and are slidably connected to the workbench to form a channel for the solder strip to pass through. The driving block drives the moving blocks to slide toward each other. The pressing blocks are arranged at both ends of the driving block and between the two moving blocks. The sprayer is arranged in the driving block for spraying the solder strip. The present invention has a simple structure, is easy to use, has a low equipment cost, and has a good effect on segmented inkjet. Secondly, the driving block and the moving block are driven by an inclined plane, and the downward position of the driving block can be adjusted according to the width of the solder strip so that the channel matches the solder strip, thereby making the equipment highly compatible and saving equipment costs.
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Description

Technical Field

[0001] The invention relates to the photovoltaic field, and in particular to a spraying device for a high-temperature resistant single-sided black segmented busbar. Background Art

[0002] Photovoltaic welding ribbon is also called tin-coated copper ribbon. It is made of a flat copper ribbon of a certain size coated with a uniform thickness of tin-based solder. Its main function is to connect and conduct electricity between the cells and the junction box in the production of photovoltaic modules. Its performance index is closely related to the current collection efficiency of solar photovoltaic modules, the fragmentation rate of solar cells and the long-term reliability of photovoltaic modules. It is an important material in the welding process of photovoltaic modules. The base of photovoltaic welding ribbon is copper ribbon, and tin-silver-copper alloy, tin-lead alloy or tin-copper alloy and other tin-containing alloy materials are hot-dip or electroplated around the copper ribbon. Figure 1 As shown, the thickness of the tin-plated layer is uniform from top to bottom, generally 15-30μm, and it mainly plays the role of protection and welding.

[0003] The surface of the photovoltaic welding strip in the prior art is a clean and smooth plane, usually silver in color. Since silver has a reflective effect, a black absorption layer needs to be coated on part of the surface of the welding strip to absorb light. Summary of the invention

[0004] In view of the defects of the above-mentioned prior art, the main purpose of the present invention is to overcome the shortcomings of the prior art and discloses a spraying device for a high-temperature resistant single-sided black segmented busbar, comprising a workbench, a mounting bracket, a driving block, a moving block, an actuator, a pressing block and a sprayer. The mounting bracket is arranged on the workbench, and the driving block and the actuator are arranged on the mounting bracket. The actuator is used to drive the driving block to move vertically. The moving blocks are symmetrically arranged on both sides of the mounting bracket and are slidably connected to the workbench to form a channel for the welding strip to pass through. The moving blocks are driven by the driving blocks to slide toward each other. The pressing blocks are arranged at both ends of the driving blocks and between the two moving blocks. The sprayer is arranged in the driving block to spray the welding strip.

[0005] Furthermore, the mounting bracket includes a top plate and guide columns, and the guide columns are arranged in a circumferential direction of the top plate and connected to the workbench.

[0006] Furthermore, a thread is arranged at the lower end of the guide column, and a matching limiting nut is arranged on the guide column.

[0007] Furthermore, a trapezoidal groove is concavely arranged on the lower surface of the driving block, and the moving block is slidably connected to two inclined surfaces of the trapezoidal groove.

[0008] Furthermore, square guide grooves and adjustment holes penetrating the bottom plate of the square guide grooves are respectively vertically arranged at both ends of the driving block, an adjustment screw is extended upwardly from the upper surface of the pressure block, a spring is arranged on the adjustment screw, the pressure block is slidably arranged in the square guide groove, and the adjustment screw passes through the adjustment hole and is connected with the adjustment nut.

[0009] Furthermore, a positioning portion is provided on the opposite surfaces of the two moving blocks, and the positioning portion is a vertical plane.

[0010] Furthermore, a downwardly inclined slope is provided on the opposite surfaces of the two moving blocks, and a liquid accumulation groove is provided at the lower part of the slope.

[0011] Furthermore, guide wheel groups are arranged at the inlet end and the outlet end of the channel, and a pressure wheel is arranged at the inlet end.

[0012] Furthermore, the guide wheel group includes two symmetrically arranged guide wheels, a recessed groove is arranged on the workbench, an adjustment hole is arranged in the recessed groove, the guide wheel is arranged in the recessed groove, and is connected to the adjustment hole by bolts.

[0013] Furthermore, the workbench is provided with a plurality of negative pressure holes located at the channel.

[0014] Beneficial effects achieved by the present invention:

[0015] The present invention has a simple structure, is easy to use, has a low equipment cost, and has a good effect on segmented inkjet. Secondly, the driving block and the moving block are driven by an inclined plane, and the downward position of the driving block can be adjusted according to the width of the solder strip so that the channel and the solder strip can be matched, thereby making the equipment highly compatible and saving equipment cost. The pressing block adopts an elastic structure to prevent the solder strip from being deformed due to excessive pressure of the pressing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a spraying device for a high-temperature resistant single-sided black segmented busbar according to the present invention;

[0017] Figure 2 for Figure 1 A top view of

[0018] Figure 3 for Figure 2 AA section view;

[0019] Figure 4 It is a structural diagram of the moving block;

[0020] The reference numerals are as follows:

[0021] 1. Workbench, 2. Mounting bracket, 3. Driving block, 4. Moving block, 5. Actuator, 6. Pressing block, 7. Sprayer, 8. Guide wheel assembly, 11. Recessed groove, 12. Adjusting groove, 21. Top plate, 22. Guide column, 23. Limiting nut, 31. Square guide groove, 32. Adjusting hole, 41. Positioning part, 42. Inclined surface, 43. Liquid accumulation groove, 61. Adjusting screw, 62. Spring, 63. Adjusting nut, 83. Pressing wheel. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] A spraying device for high temperature resistant single-sided black segmented busbar, such as Figure 1-4 As shown, it includes a workbench 1, a mounting bracket 2, a driving block 3, a moving block 4, an actuator 5, a pressing block 6 and a sprayer 7. The mounting bracket 2 is arranged on the workbench 1, the driving block 3 and the actuator 5 are arranged on the mounting bracket 2, the actuator 5 is used to drive the driving block 3 to move vertically, the moving blocks 4 are symmetrically arranged on both sides of the mounting bracket 2, and are slidably connected to the workbench 1, a channel for the welding strip to pass is formed between the two moving blocks 4, and the moving blocks 4 are driven to slide toward each other by the driving block 3, the pressing block 6 is arranged at both ends of the driving block 3 and between the two moving blocks 4, and the sprayer 7 is arranged in the driving block 5 for spraying the welding strip. Among them, the actuator 5 includes but is not limited to a cylinder.

[0024] In one embodiment, the mounting bracket 2 includes a top plate 21 and guide posts 22, which are arranged in the circumference of the top plate 21 and connected to the workbench 1. The driving block 3 is arranged on the guide posts 22, and the guide posts 22 are used to guide the vertical movement of the driving block 3. Preferably, a thread is arranged at the lower end of the guide post 22, and a matching limiting nut 23 is arranged on the guide post 22. The position of the limiting nut 23 on the guide post 22 is used to limit the limit position of the downward movement of the driving block 3, thereby controlling the spacing between the two moving blocks 4.

[0025] In one embodiment, if Figure 1-4 As shown, a trapezoidal groove is concavely formed on the lower surface of the driving block 3, and the moving block 4 is slidably connected to the two inclined surfaces of the trapezoidal groove.

[0026] In one embodiment, if Figure 1-4As shown, a square guide groove 31 and an adjustment hole 32 penetrating the bottom plate of the square guide groove 31 are respectively vertically arranged at both ends of the driving block 3, an adjustment screw 61 is extended upwardly from the upper surface of the pressing block 6, a spring 62 is arranged on the adjustment screw 61, the pressing block 6 is slidably arranged in the square guide groove 31, and the adjustment screw 61 passes through the adjustment hole 32 and is connected to the adjustment nut 63. The square guide groove 31 is used to guide the pressing block 6 to move up and down, and a spring 62 is arranged between the pressing block 6 and the square guide groove 31 to prevent the pressing block 6 from hard contact with the welding strip.

[0027] In one embodiment, if Figure 1-4 As shown, the opposite surfaces of the two moving blocks 4 are provided with positioning portions 41, and the positioning portions 41 are vertical planes.

[0028] In one embodiment, if Figure 1-4 As shown, the opposite surfaces of the two moving blocks 4 are provided with a downwardly inclined inclined surface 42, and a liquid accumulating groove 43 is provided at the lower part of the inclined surface. In addition, a drainage hole connected to the liquid accumulating groove 43 can also be provided on the moving block 4, and the ink remaining in the liquid accumulating groove 43 can be discharged through the drainage hole.

[0029] In one embodiment, if Figure 1-4 As shown, guide wheel groups 8 are arranged at the inlet and outlet ends of the channel, and pressure wheels 83 are arranged at the inlet end. The guide wheel groups 8 are used to guide the two sides of the welding strip, and the pressure wheels 83 are used to make the welding strip close to the workbench 1 after it is squeezed into the channel.

[0030] Specifically, Figure 1-4 As shown, the guide wheel group 8 includes two symmetrically arranged guide wheels, a recessed groove 11 is arranged on the workbench 1, an adjustment groove 12 is arranged in the recessed groove 11, the guide wheel is arranged in the recessed groove 11, and is connected to the adjustment groove 12 by bolts.

[0031] In one embodiment, if Figure 1-4 As shown, the workbench 1 is provided with several negative pressure holes at the channel. The soldering tape is adsorbed through the negative pressure holes to ensure that the soldering tape is attached to the surface of the workbench 1. At the same time, the negative pressure holes promote the flow of gas in the channel to speed up the drying of the ink.

[0032] When the present invention is used, Figure 1-4As shown, the welding strip passes through the guide wheel group 8 and then through the channel, and the downward position of the driving block 3 is adjusted according to the width of the welding strip, so that the spacing between the moving blocks 4 after moving towards each other matches the welding strip; the welding strip is connected to the traction device, and the welding strip is driven to move by the traction device, and stops after moving the set distance. Then the actuator 5 drives the driving block 3 to move down to the limit nut 23; at this time, the positioning parts 41 of the two moving blocks 4 are attached to the two sides of the welding strip, and the pressing block 6 is pressed on the upper surface of the two ends of the welding strip, and the black ink is sprayed on the surface of the welding strip by the sprayer 7. Since the pressing block 6 and the positioning part 41 block the two ends of the side and upper surface of the welding strip, only the upper surface of the welding strip is sprayed. After the spraying is completed, the actuator 5 is reset, and the welding strip is driven to move to the next spraying position by the traction device.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. If the present invention is modified or replaced by equivalents without departing from the spirit and scope of the present invention, they should all be included in the protection scope of the claims of the present invention.

Claims

1. A spraying device for a high temperature resistant single-sided black segmented busbar, characterized in that: It includes a workbench, a mounting bracket, a driving block, a moving block, an actuator, a pressing block and a sprayer. The mounting bracket is arranged on the workbench, the driving block and the actuator are arranged on the mounting bracket, the actuator is used to drive the driving block to move vertically, the moving blocks are symmetrically arranged on both sides of the mounting bracket, and are slidably connected to the workbench to form a channel for the welding strip to pass through, the moving blocks are driven by the driving blocks to slide toward each other, the pressing blocks are arranged at both ends of the driving blocks and are located between the two moving blocks, and the sprayer is arranged in the driving block for spraying the welding strip.

2. The spraying equipment for a high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: The mounting bracket includes a top plate and guide columns, wherein the guide columns are arranged in the circumference of the top plate and connected to the workbench.

3. The spraying equipment for a high temperature resistant single-sided black segmented busbar according to claim 2, characterized in that: The lower end of the guide column is provided with a thread, and a matching limiting nut is provided on the guide column.

4. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: A trapezoidal groove is concavely arranged on the lower surface of the driving block, and the moving block is slidably connected with two inclined surfaces of the trapezoidal groove.

5. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: A square guide groove and an adjustment hole penetrating the bottom plate of the square guide groove are respectively vertically arranged at both ends of the driving block, an adjustment screw is extended upwardly from the upper surface of the pressure block, a spring is arranged on the adjustment screw, the pressure block is slidably arranged in the square guide groove, and the adjustment screw passes through the adjustment hole and is connected with the adjustment nut.

6. The spraying equipment for a high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: The opposite surfaces of the two moving blocks are provided with positioning parts, and the positioning parts are vertical planes.

7. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: The opposite surfaces of the two moving blocks are provided with downwardly inclined slopes, and a liquid accumulation groove is provided at the lower part of the slopes.

8. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: Guide wheel groups are arranged at the inlet end and the outlet end of the channel, and a pressure wheel is arranged at the inlet end.

9. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 8, characterized in that: The guide wheel group includes two symmetrically arranged guide wheels. A recessed groove is arranged on the workbench, an adjustment hole is arranged in the recessed groove, and the guide wheel is arranged in the recessed groove and connected to the adjustment hole by bolts.

10. The spraying equipment for high temperature resistant single-sided black segmented busbar according to claim 1, characterized in that: The workbench is provided with a plurality of negative pressure holes at the passage.

Citation Information

Patent Citations

  • Spraying equipment for high-temperature-resistant single-sided black segmented bus bar

    CN214599911U