A prefabricated segment beam intelligent matching and adjustment template device

Through the automated control system of intelligently matching the adjustment template device, the problem of low formwork adjustment efficiency in segment beam construction is solved, and efficient and accurate adjustment effect is achieved.

CN112571594BActive Publication Date: 2024-12-13THE THIRD ENG CO LTD OF CCCC SECOND HIGHWAY ENG BUREAU
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Patent Information

Application Number
CN202110105235.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-26
Publication Date
2024-12-13
Estimated Expiration
2041-01-26

AI Technical Summary

Technical Problem

In the prefabricated construction of segment beams, formwork adjustment requires multiple manual measurements and adjustments, resulting in inefficient construction.

Method used

A prefabricated segment beam intelligent matching adjustment template device is designed, including a bottom mold system, a side mold system and a control system. The PLC controller is used to automatically identify the displacement sensor data of the matching beam, calculate and control the side mold jack and the bottom mold jack. Extend length, automatic adjustment.

Benefits of technology

It greatly saves manual adjustment time, improves the accuracy and efficiency of adjustment, and achieves convenient, efficient and accurate template adjustment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112571594B_ABST
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Abstract

The present invention provides a prefabricated segment beam intelligent matching and adjusting template device, characterized in that it includes a bottom mold system, a side mold system, a control system, and a matching beam bottom mold system, wherein the control system is electrically connected to the bottom mold system, the side mold system, and the matching beam bottom mold system; the side mold system includes a base, a side mold template, a side mold back rib, a side mold template support, a side mold column, a side mold jack, a side mold displacement sensor, and a side mold hydraulic rod; the side mold column includes a side mold column I, a side mold column II, and a side mold column III; the side mold jack includes a side mold jack I, a side mold jack II, and a side mold jack III; the bottom mold system includes a bottom mold crossbeam, a bottom mold column, a bottom mold sensor, a bottom mold jack, a bottom mold back rib, and a bottom mold template; the matching beam bottom mold system includes a bottom mold pedestal and a pedestal displacement sensor arranged on the bottom mold pedestal; the control system includes an oil pump and a PLC controller. The present invention has the advantages of being convenient, efficient, and accurate.
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Description

Technical Field

[0001] The invention belongs to the technical field of prefabricated beam template adjustment, and in particular relates to a prefabricated segmental beam intelligent matching and adjustment template device. Background Art

[0002] In the prefabrication construction of segmental beams, manual measurement and matching of the height difference of the beam are usually used to adjust the elevation of the construction beam section when adjusting the formwork. This process requires multiple measurements and adjustments to meet the requirements, which is extremely inconvenient during construction and has low construction efficiency. Summary of the invention

[0003] The invention provides a prefabricated segment beam intelligent matching and adjusting template device, which is convenient, fast, accurate and efficient to adjust.

[0004] The technical solution of the present invention is: a prefabricated segmental beam intelligent matching and adjusting template device, comprising a bottom mold system, a side mold system, a control system, and a matching beam bottom mold system, wherein the control system is electrically connected to the bottom mold system, the side mold system, and the matching beam bottom mold system;

[0005] The side mold system includes a base, a side mold template, a side mold back rib, a side mold template support, a side mold column, a side mold jack, a side mold displacement sensor, and a side mold hydraulic rod. The side mold back ribs are evenly arranged between the side mold template and the side mold template support at equal intervals. The side mold template support includes a side mold flange support and a side mold web support. The side mold columns include side mold column I, side mold column II, and side mold column III. The side mold jacks include side mold jacks I, side mold jacks II, and side mold jacks III. The bottom of the side mold flange support is provided with side mold column I, side mold jack I, side mold column II, and side mold jack II in sequence from top to bottom, the bottom of the side mold web support is provided with side mold column III and side mold jack III in sequence from top to bottom, the base is provided at the bottom of side mold jack II and side mold jack III, the side mold displacement sensor is provided at the side of side mold jack I, side mold jack II, and side mold jack III, and the side mold hydraulic rod is provided between side mold column I and the side mold flange support;

[0006] The bottom mold system includes a bottom mold cross beam, a bottom mold column, a bottom mold sensor, a bottom mold jack, a bottom mold back rib, and a bottom mold template. The bottom mold back rib is evenly and equidistantly arranged between the bottom mold template and the bottom mold cross beam, the bottom mold column is arranged at the bottom of the bottom mold cross beam, the bottom mold jack is arranged at the bottom of the bottom mold column, and the bottom mold sensor is arranged on the side of the bottom mold jack;

[0007] The matching beam bottom mold system includes a bottom mold pedestal and a pedestal displacement sensor arranged on the bottom mold pedestal;

[0008] The control system includes an oil pump and a PLC controller, and the PLC controller is electrically connected to the side mold jack, the bottom mold jack, and the stage displacement sensor.

[0009] According to the solution, the base includes a side mold base longitudinal beam and a side mold base cross beam. The side mold base longitudinal beam is longitudinally arranged on the ground, and the side mold base cross beam is transversely arranged above the side mold base longitudinal beam. The side mold base longitudinal beam and the side mold base cross beam are vertically arranged in a "well" shape.

[0010] The solution further includes an inner support for the side mold, which includes an inner cross brace for the side mold and an inner diagonal brace for the side mold. The inner cross brace for the side mold is horizontally arranged between the side mold column II and the side mold column III, and the inner diagonal brace for the side mold is arranged between the inner cross brace for the side mold and the side mold web support.

[0011] According to a further solution, the inner cross brace of the side mold is hinged to the side mold column II and the side mold column III respectively.

[0012] According to a further solution, six bottom mold columns are provided.

[0013] According to a further solution, the side mold hydraulic rod is respectively hinged to the side mold column I and the side mold flange support, and the side mold hydraulic rod is arranged at an angle.

[0014] According to a further solution, the side form flange support and the side form web support are hinged.

[0015] According to a further solution, a connecting corbel is provided between the bottom mold column and the bottom mold cross beam.

[0016] The advantages of the present invention are as follows: the present invention manually inputs the elevation difference, cross slope, beam height and other data of the design between the construction beam and the matching beam, and the PLC controller automatically identifies the displacement sensor data of the matching beam bottom mold, and calculates the lengths that the side mold system of the construction beam and the side mold jacks and the bottom mold jacks of the bottom mold system need to extend, and then controls the side mold jacks and the bottom mold jacks to reach the calculated heights, thus saving the time and procedures of multiple manual adjustments, being convenient and fast, and utilizing the PLC controller for intelligent identification and calculation and adjustment, thereby improving the accuracy of the adjustment results, and having the advantages of convenience, efficiency and precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a prefabricated segment beam intelligent matching and adjusting template device of the present invention;

[0018] Figure 2 This is a structural front view of a prefabricated segment beam intelligent matching and adjustment template device of the present invention;

[0019] Figure 3 It is a side view of the side form system structure of a prefabricated segment beam intelligent matching and adjusting formwork device of the present invention;

[0020] Figure 4 It is a side view of the bottom mold system structure of a prefabricated segment beam intelligent matching and adjustment template device of the present invention;

[0021] Among them: 1. Construction beam, 2. Matching beam, 3. Side formwork system, 31. Side formwork formwork, 32. Side formwork back rib, 33. Side formwork flange support, 34. Side formwork web support, 35. Side formwork hydraulic rod, 36. Side formwork column I, 37. Side formwork jack I, 38. Side formwork column II, 39. Side formwork displacement sensor, 310. Side formwork jack II, 311. Side formwork base longitudinal beam, 312. Side formwork base crossbeam, 313. Side formwork inner cross brace, 314. Side formwork inner diagonal brace, 315. Side formwork column III, 316. Side formwork jack III, 4. Bottom formwork system, 41. Bottom formwork crossbeam, 42. Bottom formwork column, 43. Bottom formwork sensor, 44. Bottom formwork jack, 45. Bottom formwork back rib, 46. Bottom formwork, 5. Control system, 6. Matching beam bottom formwork system. DETAILED DESCRIPTION

[0022] The present invention is described clearly and completely below in conjunction with the accompanying drawings so that those skilled in the art can fully implement the present invention without having to make any creative work.

[0023] The specific implementation mode of the present invention is: Figure 1-4 As shown, a prefabricated segmental beam intelligent matching and adjusting template device includes a bottom formwork system 4, a side formwork system 3, a control system 5, and a matching beam bottom formwork system 6. The side formwork system 3 and the bottom formwork system 4 of the construction beam 1 are arranged next to the matching beam 2. The side formwork system 3 is arranged on the side of the construction beam 1, and the bottom formwork system 4 is arranged on the bottom surface of the construction beam 1. The control system 5 is electrically connected with the bottom formwork system 4, the side formwork system 3, and the matching beam bottom formwork system 6;

[0024] The side mold system 3 includes a base, a side mold template 31, a side mold back rib 32, a side mold template support, a side mold column, a side mold jack, a side mold displacement sensor 39, and a side mold hydraulic rod 35. The side mold back rib 32 is evenly arranged between the side mold template 31 and the side mold template support at equal intervals. The side mold template support includes a side mold flange support 33 and a side mold web support 34. The side mold columns include side mold columns I 36, side mold columns II 38, and side mold columns III 315. The side mold jacks include side mold jacks I 37, side mold jacks II 310, and side mold jacks III 316. The side mold flange The bottom of the support 33 is provided with a side mold column I 36, a side mold jack I 37, a side mold column II 38, and a side mold jack II 310 in order from top to bottom, the bottom of the side mold web support 34 is provided with a side mold column III 315 and a side mold jack III 316 in order from top to bottom, the base is provided at the bottom of the side mold jack II 310 and the side mold jack III 316, the side mold displacement sensor 39 is provided on the side of the side mold jack I 37, the side mold jack II 310, and the side mold jack III 316, and the side mold hydraulic rod 35 is provided between the side mold column I 36 and the side mold flange support 33;

[0025] The bottom mold system 4 includes a bottom mold cross beam 41, a bottom mold column 42, a bottom mold sensor 43, a bottom mold jack 44, a bottom mold back rib 45, and a bottom mold template 46. The bottom mold back rib 45 is evenly and equidistantly arranged between the bottom mold template 46 and the bottom mold cross beam 41, the bottom mold column 42 is arranged at the bottom of the bottom mold cross beam 41, the bottom mold jack 44 is arranged at the bottom of the bottom mold column 42, and the bottom mold sensor 43 is arranged on the side of the bottom mold jack 44;

[0026] The matching beam bottom mold system 6 includes a bottom mold pedestal and a pedestal displacement sensor arranged on the bottom mold pedestal;

[0027] The control system 5 includes an oil pump and a PLC controller, and the PLC controller is electrically connected to the side mold jack, the bottom mold jack 44, and the stage displacement sensor.

[0028] Furthermore, the base includes a side mold base longitudinal beam 311 and a side mold base cross beam 312. The side mold base longitudinal beam 311 is longitudinally arranged on the ground, and the side mold base cross beam 312 is transversely arranged above the side mold base longitudinal beam 311. The side mold base longitudinal beam 311 and the side mold base cross beam 312 are vertically arranged in a "well" shape.

[0029] Furthermore, it also includes an inner support of the side mold, which includes an inner transverse brace 313 and an inner diagonal brace 314 of the side mold. The inner transverse brace 313 of the side mold is horizontally arranged between the side mold column II 38 and the side mold column III 315, and the inner diagonal brace 314 of the side mold is arranged between the inner transverse brace 313 of the side mold and the side mold web support 34.

[0030] Furthermore, the side mold inner cross brace 313 is hinged to the side mold column II 38 and the side mold column III 315 respectively.

[0031] Furthermore, six bottom mold columns 42 are provided.

[0032] Furthermore, the side mold hydraulic rod 35 is hinged to the side mold column I 36 and the side mold flange support 33 respectively, and the side mold hydraulic rod 35 is tilted.

[0033] Furthermore, the side mold flange support 33 and the side mold web support 34 are hinged.

[0034] Furthermore, a connecting bracket is provided between the bottom mold column 42 and the bottom mold beam 41 to improve safety and stability.

[0035] The working process of the present invention is as follows: during construction, the matching beam falls on the bottom mold pedestal of the matching beam bottom mold system, the PLC controller collects data from the displacement sensor of the pedestal to calculate the height of the matching beam bottom mold pedestal, automatically calculates the actual elevation data of the matching beam cross section according to the beam height and the bottom mold pedestal height, manually inputs the elevation difference, cross slope, beam height and other data of the construction beam 1 and the matching beam 2 in design, the PLC controller automatically calculates the length that the side mold jack and the bottom mold jack 42 of the side mold system 3 and the bottom mold system 4 of the construction beam 1 need to extend, and then controls the side mold jack and the bottom mold jack 42 to reach the calculated height, and the side mold template 31 and the bottom mold template 46 only need to manually input the design data to realize automatic fine adjustment to the design elevation;

[0036] When adjusting the side form template 31, first synchronously adjust the side form jack II 310 and the side form jack III 316 to make the bottom of the side form system 3 rise to the same elevation as the bottom form system 4, and then adjust the side form jack I 37 to make the cross slope meet the design requirements. The side form hydraulic rod 35 plays an auxiliary adjustment role when extending and retracting. After being in place, the side form hydraulic rod 35 is locked to play a supporting role.

[0037] The preferred embodiments of the present invention are described above. It should be pointed out that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures not described in detail should be understood to be implemented in a common manner in the art; any simple modifications, equivalent changes and modifications made to the above embodiments by any technician familiar with the art based on the technical essence of the present invention without departing from the scope of the technical solution of the present invention, shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A prefabricated segment beam intelligent matching and adjustment template device, It is characterized in that It includes a bottom mold system, a side mold system, a control system, and a matching beam bottom mold system, wherein the control system is electrically connected to the bottom mold system, the side mold system, and the matching beam bottom mold system; The side mold system includes a base, a side mold template, a side mold back rib, a side mold template support, a side mold column, a side mold jack, a side mold displacement sensor, and a side mold hydraulic rod. The side mold back ribs are evenly arranged between the side mold template and the side mold template support at equal intervals. The side mold template support includes a side mold flange support and a side mold web support. The side mold columns include side mold column I, side mold column II, and side mold column III. The side mold jacks include side mold jacks I, side mold jacks II, and side mold jacks III. The bottom of the side mold flange support is provided with side mold column I, side mold jack I, side mold column II, and side mold jack II in sequence from top to bottom, the bottom of the side mold web support is provided with side mold column III and side mold jack III in sequence from top to bottom, the base is provided at the bottom of side mold jack II and side mold jack III, the side mold displacement sensor is provided at the side of side mold jack I, side mold jack II, and side mold jack III, and the side mold hydraulic rod is provided between side mold column I and the side mold flange support; The bottom mold system includes a bottom mold cross beam, a bottom mold column, a bottom mold sensor, a bottom mold jack, a bottom mold back rib, and a bottom mold template. The bottom mold back rib is evenly and equidistantly arranged between the bottom mold template and the bottom mold cross beam, the bottom mold column is arranged at the bottom of the bottom mold cross beam, the bottom mold jack is arranged at the bottom of the bottom mold column, and the bottom mold sensor is arranged on the side of the bottom mold jack; The matching beam bottom mold system includes a bottom mold pedestal and a pedestal displacement sensor arranged on the bottom mold pedestal; The control system includes an oil pump and a PLC controller, and the PLC controller is electrically connected to the side mold jack, the bottom mold jack, and the stage displacement sensor.

2. According to claim 1, a prefabricated segment beam intelligent matching and adjustment template device, It is characterized in that The base includes a side mold base longitudinal beam and a side mold base cross beam. The side mold base longitudinal beam is longitudinally arranged on the ground, and the side mold base cross beam is transversely arranged above the side mold base longitudinal beam. The side mold base longitudinal beam and the side mold base cross beam are vertically arranged in a "well" shape.

3. According to claim 2, a prefabricated segment beam intelligent matching and adjustment template device, It is characterized in that It also includes an inner support for the side mold, which includes an inner cross brace for the side mold and an inner diagonal brace for the side mold. The inner cross brace for the side mold is horizontally arranged between the side mold column II and the side mold column III, and the inner diagonal brace for the side mold is arranged between the inner cross brace for the side mold and the side mold web support.

4. According to claim 3, a prefabricated segment beam intelligent matching and adjustment template device, It is characterized in that The inner cross brace of the side mold is hinged to the side mold column II and the side mold column III respectively.

5. According to claim 4, a prefabricated segment beam intelligent matching and adjustment template device, It is characterized in that The bottom mold columns are provided with 6 pieces.

6. The intelligent matching and adjusting template device for prefabricated segment beams according to claim 5, It is characterized in that The side mold hydraulic rod is respectively hinged to the side mold column I and the side mold flange support, and the side mold hydraulic rod is tilted.

7. The intelligent matching and adjusting template device for prefabricated segment beams according to claim 6, It is characterized in that The side form flange support and the side form web support are hinged.

8. The intelligent matching and adjusting template device for prefabricated segment beams according to claim 7, It is characterized in that A connecting bracket is arranged between the bottom mold column and the bottom mold cross beam.