A wire spool conveying system
By designing an automated wire shaft conveying system, the problems of high labor intensity and low efficiency caused by manual conveying are solved, and the automated transfer and transportation of wire shafts are realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202011568473.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2040-12-25
AI Technical Summary
The existing wire shaft conveying process relies on manual operations, resulting in high labor intensity and low efficiency, which cannot meet current production needs.
A welding wire shaft conveying system is designed, including a loading area, a material preparation area, a transfer area and a conveying area. It adopts automatic transfer and conveying methods, and uses telescopic components, grabbing mechanisms and guide rails to realize the automatic conveying of the welding wire shaft.
It reduces the labor intensity of staff, improves work efficiency and production output.
Smart Images

Figure CN112623657B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of welding material production, and in particular relates to a welding wire shaft conveying system. Background Art
[0002] During the welding material production process, the welding wire spools need to be transported to each designated layer winding machine. Currently, the transportation of the welding wire spools in the entire handling process is completely done manually, which is labor-intensive and inefficient, and cannot meet the current production needs. Summary of the Invention
[0003] In view of this, the present invention aims to provide a welding wire spool conveying system to solve the problem of low work efficiency caused by manual handling of the welding wire spool.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A welding wire spool conveying system includes a loading area, a preparation area, a transfer area and a conveying area;
[0006] The loading area is provided with multiple rows of loading racks, each row of the loading racks is provided with a welding wire shaft, and the inner side of the loading rack is provided with a telescopic assembly, and the telescopic assembly is used to tighten the adjacent welding wire shafts;
[0007] The material preparation area is provided with multiple rows of material preparation racks, each row of the material preparation racks is placed with welding wire shafts from the loading area, and the inner side of the material preparation racks is also provided with telescopic components for tightening adjacent welding wire shafts;
[0008] The transfer area is provided with a transfer device, and there are more than one transfer device, which are respectively arranged above each row of the loading rack and the preparation rack. The transfer device includes a grabbing mechanism, which is used to transfer the welding wire shaft on the loading rack to the preparation rack;
[0009] The conveying area is provided with a conveying assembly, which includes a guide rail, a sliding assembly and a transfer bar. The sliding assembly is arranged on the guide rail, and the sliding assembly is slidably connected to the guide rail. The transfer bar is fixedly arranged at the bottom end of the sliding assembly for conveying the welding wire shaft to the production line.
[0010] Furthermore, there are multiple telescopic components, each of which includes a driving component and a sliding rail. The driving component is slidably arranged on the sliding rail, and both ends of the sliding rail are respectively provided with blocks for limiting the driving component from sliding out. The driving component is also provided with a pressure ring at one end close to the welding wire shaft, and the pressure ring is used to press the adjacent welding wire shaft to prevent the welding wire shaft from loosening.
[0011] Furthermore, a sensing device is provided at one end of the loading rack close to the preparation rack, and an identification system is provided on the sensing device. The identification system is used to identify the front and back sides of the welding wire shaft and feed back the identification result to the gripping mechanism.
[0012] Furthermore, the transfer device also includes a support frame, the grabbing mechanism is movably arranged on a cross bar of the support frame, and the grabbing mechanism is slidably connected to the cross bar.
[0013] Furthermore, a control mechanism is provided above the grasping mechanism, and the control mechanism is used to control the movement and grasping of the grasping device.
[0014] Furthermore, a limit block is fixed on the stop block at one end of the sliding guide rail close to the material preparation area and on the end of the material preparation rack close to the conveying area, respectively, and the limit block is used to limit the welding wire shaft.
[0015] Furthermore, the upper end surfaces of the loading rack and the preparation rack are both provided with a strip-shaped recess, and the strip-shaped recess is used to place the welding wire shaft, and the diameter of the welding wire shaft is greater than the width of the strip-shaped recess.
[0016] Compared with the prior art, the welding wire spool conveying system described in the present invention has the following advantages:
[0017] The welding wire shaft conveying system described in the present invention adopts the method of automatically transferring and conveying the welding wire shaft, and can convey the welding wire shaft from the conveying end to the production line via the track, thereby reducing the labor intensity of the staff and improving the work efficiency and production output. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 This is a first structural schematic diagram of a welding wire spool conveying system according to an embodiment of the present invention;
[0020] Figure 2 This is a second structural schematic diagram of a welding wire spool conveying system according to an embodiment of the present invention;
[0021] Figure 3 A top view of a welding wire spool conveying system according to an embodiment of the present invention;
[0022] Figure 4 This is a schematic structural diagram of the transfer device according to an embodiment of the present invention.
[0023] Description of reference numerals:
[0024] 1-wire shaft; 2-loading rack; 3-material preparation rack; 4-transfer device; 401-grabbing mechanism; 402-support frame; 403-control mechanism; 5-guide rail; 6-sliding assembly; 7-transfer lever; 8-telescopic assembly; 801-drive assembly; 802-sliding guide rail; 9-pressure ring; 10-sensing device; 11-limiting block. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0028] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0029] See also Figures 1 to 4 As shown, it includes loading area, preparation area, transfer area and conveying area;
[0030] The loading area is provided with multiple rows of loading racks 2, each row of the loading racks 2 is provided with a welding wire shaft 1, and the inner side of the loading racks 2 is provided with a telescopic assembly 8, and the telescopic assembly 8 is used to tighten the adjacent welding wire shafts 1;
[0031] The material preparation area is provided with multiple rows of material preparation racks 3, each row of the material preparation racks 3 is placed with a welding wire shaft 1 from the loading area, and the inner side of the material preparation rack 3 is also provided with a telescopic component 8 for tightening the adjacent welding wire shafts 1;
[0032] The transfer area is provided with a transfer device 4, and there are more than one transfer device 4, which are respectively arranged above each row of the loading racks 2 and the preparation racks 3. The transfer device 4 includes a grabbing mechanism 401, which is used to transfer the welding wire shaft 1 on the loading rack 2 to the preparation rack 3. The transfer device 4 adopts the existing technology and this patent application does not improve it.
[0033] The conveying area is provided with a conveying assembly, which includes a guide rail 5, a sliding assembly 6 and a transfer bar 7. The sliding assembly 6 is arranged on the guide rail 5, and the sliding assembly 6 is slidably connected to the guide rail 5. The transfer bar 7 is fixedly arranged at the bottom end of the sliding assembly 6, and is used to convey the welding wire shaft 1 to the production line.
[0034] There are multiple telescopic components 8, each of which includes a drive component 801 and a sliding rail 802. The drive component 801 is slidably set on the sliding rail 802. Both ends of the sliding rail 802 are respectively provided with blocks for limiting the drive component 801 from sliding out. The drive component 801 is also provided with a pressure ring 9 at one end close to the welding wire shaft 1. The pressure ring 9 is used to press the adjacent welding wire shaft 1 to prevent the welding wire shaft 1 from loosening.
[0035] The loading rack 2 is provided with a sensing device 10 at one end thereof close to the preparation rack 3 . The sensing device 10 is provided with an identification system for identifying the front and back sides of the welding wire shaft 1 and feeding back the identification result to the gripping mechanism 401 .
[0036] The transfer device 4 further includes a support frame 402 , and the grabbing mechanism 401 is movably disposed on a crossbar of the support frame 402 , and the grabbing mechanism 401 is slidably connected to the crossbar.
[0037] A control mechanism 403 is further provided above the grabbing mechanism 401 , and the control mechanism 403 is used to control the movement and grabbing of the grabbing device.
[0038] A limit block 11 is fixed on the stop block at one end of the sliding guide rail close to the material preparation area and on the end of the material preparation rack 3 close to the conveying area. The limit block 11 is used to limit the position of the welding wire shaft 1.
[0039] The upper end surfaces of the loading rack 2 and the preparation rack 3 are both provided with a strip-shaped recess, and the strip-shaped recess is used to place the welding wire shaft 1, and the diameter of the welding wire shaft 1 is greater than the width of the strip-shaped recess.
[0040] When this solution is implemented, the welding wire shaft transfer system places a certain number of welding wire shafts 1 at the conveying end of the loading rack 2 in the loading area, and uses the telescopic component 8 to fix the welding wire shaft 1 to prevent the welding wire shaft 1 from loosening. The pressure ring will move forward according to the number of welding wire shafts 1 taken away. When the welding wire shaft 1 reaches one end of the loading rack 2 close to the preparation rack 3, the recognition system provided in the sensing device 10 can identify the front and back of the welding wire shaft 1 and feed back the recognition result to the transfer device 4. If the welding wire shaft 1 If it is the front side, the grabbing mechanism 401 will directly grab it and move it to the preparation rack 3. If the welding wire shaft 1 is on the back side, the grabbing mechanism 401 will be adjusted and selected and the welding wire shaft 1 will be placed on the preparation rack 3. The telescopic component 8 provided on the preparation rack 3 will be telescopic with the number of welding wire shafts 1. After the welding wire shafts 1 are full on the preparation rack 3, the sliding component 6 will be started and the transfer rod 7 will be inserted into the middle hole of the welding wire shaft 1. There are 6 in each group. After the welding wire shaft 1 is taken, the welding wire shaft 1 is sent to the production line through the guide rail 5.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A welding wire spool conveying system, characterized in that: Including loading area, preparation area, transfer area and conveying area; The loading area is provided with multiple rows of loading racks (2), each row of the loading racks (2) is provided with a welding wire shaft (1), and a telescopic assembly (8) is installed inside the loading racks (2), and the telescopic assembly (8) is used to tighten adjacent welding wire shafts (1); The material preparation area is provided with a plurality of rows of material preparation racks (3), each row of the material preparation racks (3) is provided with welding wire shafts (1) from the loading area, and the inner side of the material preparation racks (3) is also provided with telescopic components (8) for tightening adjacent welding wire shafts (1); The transfer area is provided with a transfer device (4), and the transfer devices (4) are multiple and are respectively arranged above each row of the loading rack (2) and the preparation rack. The transfer device (4) includes a grabbing mechanism (401), and the grabbing mechanism (401) is used to transfer the welding wire shaft (1) on the loading rack (2) to the preparation rack (3); The conveying area is provided with a conveying assembly, the conveying assembly comprising a guide rail (5), a sliding assembly (6) and a transfer lever (7), the sliding assembly (6) being arranged on the guide rail (5), the sliding assembly (6) being slidably connected to the guide rail (5), and the transfer lever (7) being fixedly arranged at the bottom end of the sliding assembly (6) for conveying the welding wire shaft (1) to the production line; There are multiple telescopic assemblies (8), each of which comprises a driving assembly (801) and a sliding track (802). The driving assembly (801) is slidably arranged on the sliding track (802), and blocks for limiting the sliding of the driving assembly (801) are respectively provided at both ends of the sliding track (802). A pressure ring (9) is further provided at one end of the driving assembly (801) close to the welding wire shaft (1), and the pressure ring (9) is used to press the adjacent welding wire shaft (1) to prevent the welding wire shaft (1) from loosening. The loading rack (2) is provided with a sensing device (10) at one end thereof close to the preparation rack (3); the sensing device (10) is provided with an identification system, and the identification system is used to identify the front and back sides of the welding wire shaft (1) and feed back the identification result to the gripping mechanism (401); If the welding wire shaft (1) is facing forward, the grabbing mechanism (401) directly grabs it and moves it to the material preparation rack (3); if the welding wire shaft (1) is facing backward, the grabbing mechanism (401) adjusts and rotates it and places the welding wire shaft (1) on the material preparation rack (3).
2. A welding wire spool conveying system according to claim 1, characterized in that: The transfer device (4) further comprises a support frame (402), the grabbing mechanism (401) is movably arranged on a crossbar of the support frame (402), and the grabbing mechanism (401) is slidably connected to the crossbar.
3. A welding wire spool conveying system according to claim 1, characterized in that: A control mechanism (403) is also provided above the grabbing mechanism (401), and the control mechanism (403) is used to control the movement and grabbing of the grabbing device.
4. A welding wire spool conveying system according to claim 1, characterized in that: A stopper block at one end of the sliding track close to the material preparation area and an end portion of the material preparation rack (3) close to the conveying area are respectively fixed with a limit block (11), and the limit block (11) is used to limit the position of the welding wire shaft (1).
5. A welding wire spool conveying system according to claim 1, characterized in that: The upper end surfaces of the loading rack (2) and the preparation rack (3) are both provided with strip-shaped recesses, and the strip-shaped recesses are used to place the welding wire shaft (1), and the diameter of the welding wire shaft (1) is greater than the width of the strip-shaped recesses.
Citation Information
Patent Citations
Conveying system for transferring welding wire shafts
CN214217401U