Bottle cap sterilization device
Through the spiral guide channel and frictional force transmission, the problem of large loss and deformation of disinfectant in traditional bottle cap sterilization devices is solved, and efficient sterilization and low consumption bottle cap transport is achieved.
Patent Information
- Application Number
- CN202110133577.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-01
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2041-02-01
AI Technical Summary
Traditional bottle cap sterilization devices have high loss in disinfectant, and are prone to deformation during the conveying process, and are not suitable for space-constrained occasions.
The bottle cap is conveyed by a spiral guide channel, which is transmitted through friction, combined with spraying disinfectant and spraying gas to avoid stress deformation of the bottle cap and reduce disinfectant consumption.
It realizes lossless transmission of bottle caps in the plane, reduces disinfectant consumption, is suitable for space-constrained environments, and has good sterilization effect.
Smart Images

Figure CN112777280B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of beverage filling, in particular to a bottle cap sterilizing device. Background Art
[0002] Traditional immersion-type bottle cap sterilizers include processes such as disinfectant immersion, water rinsing, and air drying. The bottle caps need to be immersed in the disinfection pool for a long time. The driving force of the bottle caps comes from the impact of the disinfectant or water, resulting in large loss of disinfectant and high water consumption. The length of the bottle cap sterilizer is determined by the sterilization time, it occupies a large area, and its appearance is limited by the factory layout, resulting in excessive cost.
[0003] To address this problem, existing technologies include a device that transports bottle caps via a three-dimensional spiral track. During this process, the caps need to be moved by a dial while continuously spraying disinfectant on them. This device, due to the direct external force acting on the caps, can cause deformation. It is also not suitable for situations where the caps can only be transported on a flat surface due to space limitations or other reasons. Summary of the Invention
[0004] The purpose of the present invention is to provide a bottle cap sterilizing device which can prevent the bottle cap from being deformed by force while conveying the bottle cap in a spiral direction in a plane, does not require disinfectant to provide power for conveying the bottle cap, and consumes less disinfectant.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is:
[0006] A bottle cap sterilizing device, comprising:
[0007] A first body having a first cavity, a carrying plate rotatable about its own axis and disposed in the first body for carrying the end face of the bottle cap, a cover plate fixed in the first body and located above the carrying plate, a guide channel extending in a plane spiral direction and disposed on the lower surface of the cover plate for guiding the bottle cap, and a spraying mechanism disposed in the first body for spraying disinfectant onto the bottle cap, wherein the guide channel and the carrying plate are spaced apart in the vertical direction, and the distance between the bottom end of the guide channel and the carrying plate is less than the height of the bottle cap;
[0008] A second body having a second cavity and communicating with the first body, a cap ejection guide assembly provided in the second body, and a blowing mechanism provided in the second body and used for blowing the bottle cap;
[0009] A cover entry guide rail assembly is provided through the first main body, and the cover entry guide rail assembly and the cover exit guide rail assembly are respectively communicated with the spiral inner end portion and the spiral outer end portion of the guide channel.
[0010] Preferably, the axis of the carrying plate extends in a vertical direction, and the carrying plate is used to guide the bottle caps to be transported in a spiral direction in a horizontal plane through the guide channel.
[0011] Preferably, the device further comprises a shaft sleeve provided in the first main body, and a rotating shaft provided in the shaft sleeve and capable of rotating around its own axis, wherein the rotating shaft is fixedly connected to the carrying plate.
[0012] Preferably, the device further comprises a plurality of support columns which are arranged in the first body and arranged at intervals and arranged around the outer side of the carrying plate, and the support columns are fixedly connected to the cover plate.
[0013] Preferably, the spraying mechanism includes a first spraying pipe provided above the cover plate and used for spraying disinfectant downwardly, and a second spraying pipe provided below the carrier plate and used for spraying disinfectant upwardly; the device further includes a first through hole provided on the cover plate and located below the first spraying pipe, and a second through hole provided on the carrier plate and located above the second spraying pipe;
[0014] The spraying directions of the first spraying pipe and the second spraying pipe are respectively parallel to the axial center line direction of the guide channel.
[0015] Preferably, the cap discharging guide rail assembly comprises a flip section and a straight section sequentially connected in a direction away from the guide channel, wherein the flip section is used to flip the bottle cap from a horizontal position to a vertical position.
[0016] More preferably, the blowing mechanism comprises a blowing pipe for blowing the bottle cap to drive the bottle cap to roll in the straight section.
[0017] Preferably, the cap inlet guide rail assembly includes a plurality of first guide bars for cooperating with each other to enclose the bottle cap, and a first flange for fixing the plurality of first guide bars along the circumferential direction; the cap outlet guide rail assembly includes a plurality of second guide bars for cooperating with each other to enclose the bottle cap, and a second flange for fixing the plurality of second guide bars along the circumferential direction.
[0018] Preferably, the device also includes a third body having a third cavity, the third body is connected to the first body and the second body respectively, the cover guide rail assembly is connected to the guide channel through the third body, and the third body is used to separate the first cavity and the second cavity through the third cavity.
[0019] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: the present invention provides a bottle cap sterilization device, which transmits the bottle cap in a spiral direction in a plane through the friction between the end face of the bottle cap and the carrying plate, and guides the bottle cap through a guide channel to avoid deformation of the bottle cap due to force; there is no need to provide bottle cap transmission power through disinfectant, and the consumption of disinfectant is low; by providing a blowing mechanism, disinfectant residue can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Attachment Figure 1 It is a structural schematic diagram of the bottle cap sterilization device;
[0021] Attachment Figure 2 is a front view schematic diagram (perspective) of a bottle cap sterilizing device;
[0022] Attachment Figure 3 It is a top view schematic diagram of the bottle cap sterilization device (perspective);
[0023] Attachment Figure 4 A schematic diagram of the connection structure of the cover inlet guide rail assembly, the guide channel, and the cover outlet guide rail assembly;
[0024] Attachment Figure 5 This is an enlarged schematic diagram of the positional relationship between the carrier plate and the cover plate.
[0025] Among them: 1. first main body; 2. carrying plate; 3. bottle cap; 4. cover plate; 5. guide channel; 51. guide side plate; 6. second main body; 7. cover outlet guide rail assembly; 71. second guide bar; 72. second flange; 8. cover inlet guide rail assembly; 81. first guide bar; 82. first flange; 9. bushing; 10. rotating shaft; 11. support column; 12. first injection pipe; 13. second injection pipe; 14. first through hole; 15. second through hole; 16. flip section; 17. straight section; 18. injection pipe; 19. third main body; 20. first guide pipe; 21. second guide pipe; 22. exhaust port. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be further described below with reference to the accompanying drawings.
[0027] See also Figure 1-5 As shown, a bottle cap sterilizing device includes a first main body 1 with a first cavity, a carrying plate 2 rotatable around its own axis and arranged in the first main body 1 for carrying the end face of the bottle cap 3, a cover plate 4 fixed in the first main body 1 and located above the carrying plate 2, and a guide channel 5 extending along a plane spiral direction and arranged on the lower surface of the cover plate 4 for guiding the bottle cap 3.
[0028] See also Figure 5As shown, the bottle cap sterilizing device further includes a sleeve 9 disposed in the first body 1, a rotating shaft 10 disposed in the sleeve 9 and rotatable about its own axis, and a carrier plate 2 fixedly connected to the top of the rotating shaft 10. The rotation of the rotating shaft 10 drives the carrier plate 2 to rotate. In this embodiment, the sleeve 9, the rotating shaft 10, and the carrier plate 2 have the same axis.
[0029] See also Figure 4-5 As shown, the bottle cap sterilizing device further includes a plurality of support columns 11 disposed in the first body 1 and arranged at intervals around the outside of the carrier plate 2. The support columns 11 are fixedly connected to the cover plate 4. The support columns 11 are arranged at intervals around the carrier plate 2, and the top ends of the support columns 11 are higher than the carrier plate 2.
[0030] See also Figure 5 As shown, the bottle caps 3 on the carrier plate 2 are horizontal, with their end faces facing downwards, forming surface contact with the upper surface of the carrier plate 2, and their openings facing upwards, and spaced apart from the cover plate 4 in the vertical direction.
[0031] The guide channel 5 extends in a spiral direction within a plane and includes two spirally extending guide side plates 51 . The two guide side plates 51 are located on both sides of the bottle cap 3 and are used to guide the bottle cap 3 when the supporting plate 2 rotates.
[0032] In this embodiment, the axis of the carrier plate 2 is along the vertical direction (ie Figure 5 The carrier plate 2 is used to guide the bottle caps 3 to be transported in a spiral direction in a horizontal plane through a spiral guide channel 5. The spiral center line of the guide channel 5 coincides with the axis of the carrier plate 2.
[0033] See also Figure 5 As shown, the guide side plates 51 and the carrier plate 2 are spaced apart in the vertical direction, and the distance between the bottom end of the guide side plates 51 and the carrier plate 2 is less than the height of the bottle caps 3. This arrangement not only prevents friction between the bottom end of the guide side plates 51 and the upper surface of the carrier plate 2, but also reduces the friction area between the guide side plates 51 and the bottle caps 3, thereby reducing the friction force between the guide side plates 51 and the bottle caps 3. When the carrier plate 2 rotates, the bottle caps 3 can be smoothly conveyed in a spiral direction along the guide channel 5 due to the friction between their end surfaces and the carrier plate 2.
[0034] The bottle cap 3 is transferred in a spiral direction in a plane by the friction between the end surface of the bottle cap 3 and the supporting plate 2 , and the bottle cap 3 is guided by the guide channel 5 , so as to avoid deformation of the bottle cap 3 due to stress.
[0035] See also Figure 1As shown, the above-mentioned bottle cap sterilization device also includes a second body 6 having a second cavity and connected to the first body 1, a cap outlet guide rail assembly 7 arranged in the second body 6, and a cap inlet guide rail assembly 8 passing through the first body 1. The cap inlet guide rail assembly 8 and the cap outlet guide rail assembly 7 are respectively connected to the spiral inner end portion and the spiral outer end portion of the guide channel 5.
[0036] See also Figure 2 As shown, the first body 1 and the second body 6 are arranged in sequence from right to left. A first opening is provided on the upper surface of the first body 1, and the cap inlet guide rail assembly 8 passes through the first opening and is connected with the spiral inner end of the guide channel 5, so as to feed the bottle cap 3 into the guide channel 5; a second opening is provided at the left end of the second body 6, and the left end of the cap outlet guide rail passes through the second opening, and the cap outlet guide rail is connected with the spiral outer end of the guide channel 5 through its right end.
[0037] See also Figure 3 As shown, when the carrying plate 2 rotates clockwise, it is used to send the bottle caps 3 entering from the inner end of the guide channel 5 out through the outer end of the guide channel 5.
[0038] See also Figure 2-4 As shown, the cap discharging guide rail assembly 7 includes a flip section 16 and a straight section 17, which are sequentially connected in a direction away from the guide channel 5. In this embodiment, the flip section 16 is connected to the outer end of the guide channel 5 and is located in the first body 1. The straight section 17 is connected to the flip section 16 and is entirely located in the second body 6, with the right end of the straight section 17 located in the first body 1. The provision of the flip section 16 is used to flip the bottle caps 3 from a horizontal position to a vertical position. Since the bottle caps 3 on the carrier plate 2 are in a horizontal position, they are flipped from a horizontal position to a vertical position in the second body 6 to facilitate the conveyance of the bottle caps 3, allowing the bottle caps 3 to roll along the output direction via their outer circumferential surface in the straight section 17.
[0039] See also Figure 2-5 As shown, the bottle cap sterilizing device further includes a spraying mechanism disposed in the first body 1 and used for spraying disinfectant onto the bottle cap 3 .
[0040] In this embodiment, the spray mechanism includes a first spray pipe 12 disposed above the cover plate 4 and configured to spray disinfectant downward, and a second spray pipe 13 disposed below the carrier plate 2 and configured to spray disinfectant upward. The bottle cap sterilizing device further includes a first through hole 14 formed on the cover plate 4 and located below the first spray pipe 12, and a second through hole 15 formed on the carrier plate 2 and located above the second spray pipe 13.
[0041] See also Figure 4As shown, the first through hole 14 is an arc-shaped elongated hole, while the second through hole 15 is a small hole. The arc-shaped elongated hole ensures that the disinfectant sprayed from the first spray pipe 12 can be sprayed unimpeded and always reaches the surface of the bottle cap 3. The small hole ensures that the disinfectant sprayed from the second spray pipe 13 can be sprayed onto the surface of the bottle cap 3 while also preventing the bottle cap 3 from falling off the carrier plate 2 during transportation.
[0042] See also Figure 4 As shown, the first spray pipe 12 and the second spray pipe 13 are arc-shaped spray pipes along their own length extension direction, and their arc direction is the same as the spiral direction of the guide channel 5. In other words, the first spray pipe 12 is always located directly above the bottle cap 3, and the second spray pipe 13 is always located directly below the bottle cap 3. Through this arrangement, when the bottle cap 3 is conveyed in the guide channel 5 in the spiral direction, it can be continuously sprayed with disinfectant along a certain section or the entire conveying path, thereby achieving a good sterilization and disinfection effect.
[0043] See also Figure 4-5 As shown, a first guide tube 20 with an opening toward the bottle cap 3 is provided below the first spraying tube 12, and a second guide tube 21 with an opening toward the bottle cap 3 is provided above the second spraying tube 13. By providing the first guide tube 20 and the second guide tube 21, it is ensured that the disinfectant can be correctly sprayed onto the bottle cap 3.
[0044] In this embodiment, see Figure 5 As shown, the spray direction of the first spray pipe 12 is generally downward, and the spray direction of the second spray pipe 13 is generally upward, and they are respectively parallel to the axis of the guide channel 5, that is, perpendicular to the conveying direction of the bottle caps 3. In other words, the sprayed disinfectant is only used to disinfect and sterilize the bottle caps 3, and does not provide power for conveying the bottle caps 3. While ensuring the sterilization effect, the consumption of disinfectant is greatly reduced.
[0045] See also Figure 2-3 As shown, the bottle cap sterilizing device further includes a blowing mechanism disposed in the second cavity and used for blowing the bottle cap 3 .
[0046] In this embodiment, the blowing mechanism includes a blowing pipe 18 for blowing the bottle cap 3 to drive the bottle cap 3 to roll in the straight section 17. Figure 2 As shown, the blowing pipe 18 extends obliquely in the vertical direction, with its nozzle facing the inner side of the upright bottle cap 3. While blowing the bottle cap 3, the bottle cap 3 is rolled from right to left and finally output from the left end of the cap discharging track assembly.
[0047] See also Figure 2-4As shown, the cap feed guide rail assembly 8 includes a plurality of first guide bars 81 for cooperating to enclose the bottle caps 3, and a first flange 82 for circumferentially securing the plurality of first guide bars 81. The plurality of first guide bars 81 extend along the conveying direction of the bottle caps 3 and have a rectangular cross-section that matches the shape of the bottle caps 3, allowing the bottle caps 3 to roll therein. The plurality of first guide bars 81 are configured to contact at least the two end surfaces and radial sides of the outer circumference of the bottle caps 3. The first flange 82 is fixedly disposed around the outer sides of the plurality of first guide bars 81.
[0048] See also Figure 2-4 As shown, the cap discharging guide rail assembly 7 includes a plurality of second guide bars 71 that cooperate to enclose the bottle caps 3, and a second flange 72 for circumferentially securing the plurality of second guide bars 71. The plurality of second guide bars 71 extend along the conveying direction of the bottle caps 3 and have a rectangular cross-section that matches the shape of the bottle caps 3, allowing the bottle caps 3 to roll therein. The plurality of second guide bars 71 are configured to contact at least the two end surfaces and radial sides of the outer circumference of the bottle caps 3. The second flange 72 is fixedly disposed around the outer sides of the plurality of second guide bars 71.
[0049] See also Figure 1-3 As shown, the above-mentioned bottle cap sterilization device also includes a third body 19 having a third cavity. The third body 19 is connected to the first body 1 and the second body 6 respectively. The cap outlet guide rail assembly 7 passes through the third body 19 and is connected to the guide channel 5. In this embodiment, the straight segment 17 passes through the third body 19 and is connected to the guide channel 5.
[0050] The third body 19 is used to separate the first cavity and the second cavity through the third cavity. Since disinfectant is diffused in the first cavity and spray gas is diffused in the second cavity, in order to prevent a large amount of gas in the second cavity from entering the first cavity, thereby affecting the concentration of the disinfectant and the sterilization effect, the third body 19 is arranged between the first body 1 and the second body 6. A connecting channel with a significantly reduced cross-section is formed at the connection between the third body 19, the first body 1 and the second body 6, that is, the cross-section of the third body 19 is relatively small. It can effectively prevent the gas in the second cavity from entering the first cavity.
[0051] See also Figure 1-2 As shown, in this embodiment, an air extraction port 22 is provided on the first body 1, and the air extraction port 22 is located on the side of the first body 1 close to the third body 19. By providing the air extraction port 22, not only the vapor disinfectant diffused in the first body 1 can be extracted outward, but also the spray gas diffused from the second cavity into the first cavity can be extracted.
[0052] The working process of this embodiment is described in detail below:
[0053] The bottle caps 3 enter the carrying plate 2 from the cap inlet guide rail assembly 8 and are horizontally arranged on the carrying plate 2. The rotating shaft 10 drives the carrying plate 2 to rotate, so that the bottle caps 3 are conveyed in a spiral direction in the guide channel 5. During the conveying process, disinfectant is sprayed to the bottle caps 3 through the spraying mechanism. Then the bottle caps 3 enter the flip section 16 of the cap outlet guide rail assembly 7, and after being flipped to a vertical position, they enter the straight section 17 of the cap outlet guide rail assembly 7. During the conveying process, gas is sprayed to the bottle caps 3 through the blowing mechanism to avoid residual disinfectant. At the same time, the blown gas also provides power for the conveying of the bottle caps 3. Finally, the bottle caps 3 are output from the cap outlet guide rail assembly 7.
[0054] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.
Claims
1. A bottle cap sterilizing device, characterized by: include: A first body having a first cavity, a carrying plate rotatable about its own axis and disposed in the first body for carrying the end face of the bottle cap, a cover plate fixed in the first body and located above the carrying plate, a guide channel extending in a plane spiral direction and disposed on the lower surface of the cover plate for guiding the bottle cap, and a spraying mechanism disposed in the first body for spraying disinfectant onto the bottle cap, wherein the guide channel and the carrying plate are spaced apart in the vertical direction, and the distance between the bottom end of the guide channel and the carrying plate is less than the height of the bottle cap; A second body having a second cavity and communicating with the first body, a cap ejection guide assembly provided in the second body, and a blowing mechanism provided in the second body and used for blowing the bottle cap; a cover inlet guide rail assembly passing through the first main body, wherein the cover inlet guide rail assembly and the cover outlet guide rail assembly are respectively connected to the spiral inner end portion and the spiral outer end portion of the guide channel; The cap discharging guide rail assembly comprises: a flip section and a straight section connected in sequence in a direction away from the guide channel, wherein the flip section is used to flip the bottle cap from a horizontal position to a vertical position; The blowing mechanism includes a blowing pipe for blowing the bottle cap to drive the bottle cap to roll in the straight section; The device further includes a third body having a third cavity, the third body being in communication with the first body and the second body respectively, the cover outlet guide rail assembly passing through the third body and in communication with the guide channel, the third body being used to separate the first cavity and the second cavity through the third cavity; A connecting passage with a significantly reduced cross section is formed at the connection between the third body, the first body and the second body; An air exhaust port is provided on the first body, and the air exhaust port is located on a side of the first body close to the third body.
2. The bottle cap sterilizing device according to claim 1, characterized in that: The axis of the carrying plate extends in a vertical direction, and the carrying plate is used to guide the bottle caps to be transported in a spiral direction in a horizontal plane through the guide channel.
3. The bottle cap sterilizing device according to claim 1, characterized in that: The device further comprises a shaft sleeve arranged in the first main body, and a rotating shaft arranged in the shaft sleeve and capable of rotating around its own axis direction, wherein the rotating shaft is fixedly connected to the carrying plate.
4. The bottle cap sterilizing device according to claim 1, characterized in that: The device further comprises a plurality of support columns which are arranged in the first body and spaced apart and arranged around the outside of the carrying plate, and the support columns are fixedly connected to the cover plate.
5. The bottle cap sterilizing device according to claim 1, characterized in that: The spray mechanism includes a first spray pipe disposed above the cover plate and configured to spray disinfectant downwardly, and a second spray pipe disposed below the carrier plate and configured to spray disinfectant upwardly; the device also includes a first through hole formed on the cover plate and located below the first spray pipe, and a second through hole formed on the carrier plate and located above the second spray pipe; The spraying directions of the first spraying pipe and the second spraying pipe are respectively parallel to the axial center line direction of the guide channel.
6. The bottle cap sterilizing device according to claim 1, characterized in that: The cap inlet guide rail assembly includes a plurality of first guide bars for cooperating with each other to enclose the bottle cap, and a first flange for fixing the plurality of first guide bars along the circumferential direction; the cap outlet guide rail assembly includes a plurality of second guide bars for cooperating with each other to enclose the bottle cap, and a second flange for fixing the plurality of second guide bars along the circumferential direction.
Citation Information
Patent Citations
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