Corn harvesting round bale baler
By designing a combination of multi-function cutting table, ear box, hoist and baler, combined with PLC control and clutch system, the existing corn harvester's large size and low efficiency are solved, and a compact and efficient round bale of corn harvesting is achieved. The baler improves the efficiency of automated operation.
Patent Information
- Application Number
- CN202110193591.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-20
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2041-02-20
AI Technical Summary
The existing corn harvesting balers are huge in size, low in operation efficiency, and lack compact and efficient structural design.
A corn harvest round baler including multi-function cutting table, ear box, hoist, baler and straw box was designed. The PLC controller and clutch system were used to achieve automated operations. The ear box was independently designed to maximize the Corn ear capacity and continuous operation is achieved through conveyor belt and net wrap system.
It realizes a corn harvesting round baling machine with compact structure and high operating efficiency, which improves the degree of automation and operation efficiency, and meets the needs of efficient corn ear peeling and stem kneading and silk bundling.
Smart Images

Figure CN112806160B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural machinery, in particular to a corn harvesting round bale baler. Background Art
[0002] Corn harvesting round baler is a machine that uses a header to harvest the stalks and collect and bale the stalks at the same time. In the prior art, corn harvesting balers are usually large in size and have low operating efficiency. Therefore, how to provide a corn harvesting round baler with a compact structure and high operating efficiency is a technical problem that needs to be solved urgently by those skilled in the art. Summary of the invention
[0003] The purpose of the invention is to provide a corn harvesting round bale baler, which is suitable for corn harvesting, green storage and yellow storage, has the functions of corn cob peeling and collection, stalk shredding and baling, and has a compact structure and high operating efficiency.
[0004] To achieve the above object, the present invention provides the following solutions:
[0005] The invention discloses a corn harvesting round bale baler, comprising:
[0006] Vehicle body;
[0007] A multifunctional cutting platform, which is installed at the front end of the vehicle body and includes a throwing device for throwing chopped straw;
[0008] An ear box, the ear box is installed on the vehicle body and located behind the multifunctional harvesting platform;
[0009] An elevator, which is installed on the vehicle body and located between the multifunctional cutting table and the ear box, and is used to deliver the peeled corn ears into the ear box;
[0010] a baler, the baler being mounted at the rear end of the vehicle body;
[0011] A grass receiving box, the grass receiving box is installed on the vehicle body and located above the baler;
[0012] A connecting pipe, both ends of which are respectively connected to the throwing device and the grass receiving box.
[0013] Preferably, the vehicle body includes a cab, and the ear box is located behind the cab.
[0014] Preferably, the elevator includes a driving sprocket, a conveying chain, a scraper, a elevator housing, a driving shaft, and a driven shaft. The elevator housing is fixed on the vehicle body, and the driving shaft and the driven shaft are both rotatably connected to the elevator housing. A driving sprocket and a first transmission sprocket are respectively fixed on the driving shaft, and a second transmission sprocket is fixed on the driven shaft. The first transmission sprocket and the second transmission sprocket are connected through the conveying chain. A plurality of scrapers are fixed on the conveying chain at equal distances along the length direction and perpendicular to the conveying chain.
[0015] Preferably, the baler includes a fixed bin, a movable bin, a controller, a push rod spring, a power input shaft, a power chain, a shaft-roller combination, a bin opening cylinder, a grass receiving plate, a conveyor belt, a net winding system, a proximity switch, a clutch system, and a travel switch. The fixed bin is fixed to the vehicle body, the fixed bin is rotatably connected to the movable bin, two ends of the bin opening cylinder are rotatably connected to the fixed bin and the movable bin respectively, the shaft-roller combination is installed on the fixed bin and the movable bin, the net winding system is installed on the movable bin, the grass receiving plate is located below the movable bin, the push rod spring and the travel switch are located below the grass receiving plate, two ends of the push rod spring are respectively connected to the grass receiving plate and the fixed bin rotating wheel, one end of the grass receiving plate is rotatably connected to the fixed bin, and the power input shaft is transmission-connected to one of the shaft-roller combinations through a first chain. , the power input shaft is connected to the clutch sleeve through a second chain, the conveyor belt includes a belt body and two tensioning shafts, the clutch sleeve is slidably sleeved on one of the tensioning shafts, the tensioning shaft is provided with a smooth shaft section and an external tooth section, the clutch sleeve has internal teeth, and the connection state between the clutch sleeve and the tensioning shaft switches between meshing and non-meshing when sliding on the tensioning shaft, the power input shaft is connected to the diesel engine of the vehicle body through the power chain, the proximity switch is installed on the winding system, and a pressure switch is arranged in the movable warehouse, the proximity switch, the travel switch and the pressure switch are electrically connected to the input end of the controller at the same time, and the output end of the controller is electrically connected to the input end of the clutch system and the input end of the opening cylinder at the same time, and the output end of the clutch system is used to control the axial movement of the clutch sleeve.
[0016] Preferably, the grass receiving box includes a transmission sprocket, a grass-pulling shaft, a fork, a grass receiving box body, and a transmission chain. The grass receiving box body is fixed on the vehicle body, the grass-pulling shaft is rotatably connected to the grass-pulling box body, the fork is fixed on the grass-pulling shaft, there are multiple grass-pulling shafts, one of which is connected to the tensioning shaft via a transmission chain, a transmission sprocket corresponding to the transmission chain is fixed to the end of the tensioning shaft, and the multiple grass-pulling shafts are connected via a chain transmission.
[0017] Preferably, the controller is a PLC controller, and the controller is connected to a display screen. The display screen is provided with a grass feeding indicator light, a no grass feeding indicator light, an ejection indicator light, a retraction indicator light, a rear warehouse opening indicator light and a rear warehouse closing indicator light. When the conveyor belt is working, the grass feeding indicator light is on, and the no grass feeding indicator light is off; when the conveyor belt stops working, the no grass feeding indicator light is on, and the grass feeding indicator light is off; when the warehouse opening cylinder is extending, the ejection indicator light is on, and the retraction indicator light, the rear warehouse opening indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is completely extended, the rear warehouse opening indicator light is on, and the ejection indicator light, the retraction indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is retracted, the retraction indicator light is on, and the ejection indicator light, the rear warehouse opening indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is completely retracted, the rear warehouse closing indicator light is on, and the ejection indicator light, the retraction indicator light and the rear warehouse opening indicator light are off.
[0018] Preferably, the ear box includes an ear box bracket, an ear box body, a grain and oil unloading cylinder, a body hinge pin, a bracket hinge pin, and a body swivel support shaft. The ear box bracket is fixed to the vehicle body, one end of the grain and oil unloading cylinder is rotatably connected to the ear box bracket via the bracket hinge pin, the other end of the grain and oil unloading cylinder is rotatably connected to the ear box body via the body hinge pin, and the ear box body is rotatably connected to the ear box bracket via the body swivel support shaft.
[0019] Preferably, the multifunctional harvesting platform comprises a frame, an ear picking device, a lower harvesting platform, a peeling device and a husk output device, wherein the frame is used to be connected to the frame of the harvester; the ear picking device is fixed to the upper front end of the frame; the lower harvesting platform is fixed to the lower front end of the frame and is located below the ear picking device; the peeling device is fixed to the upper part of the frame and is located behind the ear picking device; the husk output device is fixed to the lower part of the frame, and the husk output device is located behind the lower harvesting platform and below the peeling device;
[0020] The rear part of the frame is connected with a header oil cylinder, one end of the header oil cylinder is rotatably connected to the frame, and the other end of the header oil cylinder is used for rotatably connecting to the frame of the harvester;
[0021] The ear-picking device comprises a stand, an ear-picking transfer box, a grain-picking chain, an ear-picking roller and an ear-picking chain. The stand is fixedly connected to the stand. Two ear-picking rollers are adjacently arranged in the front-to-back direction to form a group. The two ear-picking chains are respectively located above the left side and the right side of a group of ear-picking rollers. The two grain-picking chains are respectively located above the left front side and the right front side of a group of ear-picking rollers. The ear-picking chain is sleeved on the outside of the ear-picking sprocket. The grain-picking chain is sleeved on the outside of the grain-picking sprocket. The ear-picking sprocket and the grain-picking sprocket are both rotatably mounted on the stand and are transmission-connected to the output end of the ear-picking transfer box.
[0022] The lower cutting platform includes a lower cutting platform bracket, a cutting reel, a grass feeding roller, an upper grass pressing roller, a lower grass pressing roller, a shredding device, a grass conveying auger, a fan, and the throwing device. The cutting reel, the grass feeding roller, the lower grass pressing roller, the shredding device, and the grass conveying auger are arranged on the lower cutting platform bracket from front to back in sequence. The upper grass pressing roller is installed on the lower cutting platform bracket and is located above the lower grass pressing roller. The cutting reel includes a reel shaft and a reel blade installed on the reel shaft. The inlet of the shredding device is opposite to the middle of the upper grass pressing roller and the lower grass pressing roller, and the outlet of the shredding device is opposite to the inlet of the grass conveying auger. The fan and the throwing device are both installed on the frame, and the outlet of the grass conveying auger is opposite to the inlet of the fan, and the outlet of the fan is connected to the inlet of the throwing device.
[0023] The forage conveying auger comprises a shell, auger blades, an auger shaft and an outer paddle, the shell is fixed to the lower header bracket, the auger blades are fixed to the auger shaft, the auger shaft is rotatably mounted on the shell, the outer paddle is fixed to one end of the auger shaft, the inlet of the fan faces downward and is located above the outer paddle, the outer paddle pushes the grass clips into the fan, the fan comprises a fan shaft, fan blades and a fan shell, the fan blades are fixed to the fan shaft, the fan blades blow the grass clips into the throwing device by the outer paddle, and the throwing device is used to transport the grass clips to a set position through a pipeline;
[0024] The peeling device comprises a peeling device housing, peeling fingers and peeling shaft rollers installed on the peeling device housing, the peeling device housing is fixed on the frame, two peeling shaft rollers are arranged in pairs in the middle of the peeling device housing along the front-to-back direction, and a plurality of groups of peeling fingers are arranged above the peeling rollers along the left-right direction;
[0025] The husk output device comprises a grain screen, a husk separation auger and a grain recovery box, wherein the grain screen is located below the husk separation auger, and the husk separation auger is located below the grain recovery box.
[0026] Compared with the prior art, the present invention has achieved the following technical effects:
[0027] 1. The PLC controller issues work instructions based on the collected signals from proximity switches, travel switches, and pressure switches, with a high degree of automation;
[0028] 2. The clutch system is used to switch between feeding and stopping grass feeding to meet the requirements of automated operation;
[0029] 3. The ear box is separately set at the rear of the cab, which increases the design volume of the ear box and maximizes the capacity of corn ears;
[0030] 4. When the baler stops feeding grass, the grass receiving box can temporarily store the harvested grass. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 This is a schematic diagram of the structure of the corn harvesting round bale baler of this embodiment;
[0033] Figure 2 This is a schematic diagram of the left side structure of the multifunctional header;
[0034] Figure 3 It is a schematic diagram of the right side structure of the multifunctional header;
[0035] Figure 4 It is a front view of the ear picking device;
[0036] Figure 5 It is a top view of the ear picking device;
[0037] Figure 6 It is the structural schematic diagram of the lower header;
[0038] Figure 7 It is a schematic diagram of the structure of the peeling device;
[0039] Figure 8 It is the left side view of the baler;
[0040] Fig. 9 It is the right side view of the baler;
[0041] Fig.10 It is the front view of the elevator;
[0042] Fig.11 It is a top view of the elevator;
[0043] Fig.12 This is a front view of the grass box;
[0044] Fig.13 This is the left side view of the grass box;
[0045] Fig.14 It is a schematic diagram of the transmission system and working hydraulic subsystem;
[0046] Fig.15 It is the front view of the spike box at two extreme positions;
[0047] Fig.16 It is the right side view of the spike box;
[0048] Explanation of reference numerals: 1 multifunctional cutting platform; 2 cab; 3 hoist; 4 ear box; 5 grass receiving box; 6 baler; 7 rear running wheel; 8 diesel engine; 9 front running wheel; 10 ear picking device; 11 throwing device; 12 fan; 13 peeling device; 14 right small pulley; 15 right large pulley; 16 rotary shaft; 17 grain recovery box; 18 bract separation auger; 19 cutting platform oil cylinder; 20 grass feeding auger; 21 silk kneading device; 22 lower grass pressing roller; 23 upper grass pressing roller; 24 grass feeding roller; 25 cutting reel; 26 ear picking transfer case; 27 left pulley; 28 front axle of peeling device; 29 left transition shaft; 30 front axle pulley; 31 fan pulley; 32 fan blade; 33 fan housing; 34 right transition shaft; 35 transfer case power shaft; 36 power input sprocket; 37 stand; 38 ear picking roller; 39 ear removing chain; 4 0. Straw chain; 41. Roller blade; 42. Grass delivery roller; 43. Lower grass pressing roller; 44. Upper grass pressing roller; 45. Fixed blade; 46. Moving blade; 47. External shifting plate; 48. Peeling finger; 49. Peeling shaft roller; 50. Grain screen; 51. Transmission gear; 52. Box bottom draw plate; 53. Power input shaft; 54. Power chain; 55. Shaft-roller combination; 56. Opening cylinder; 57. Grass receiving plate; 58. Conveyor belt; 59. Net wrapping system; 6. 0 proximity switch; 61 clutch system; 62 travel switch; 63 driving sprocket; 64 conveyor chain; 65 scraper; 66 elevator housing; 67 driving shaft; 68 driven shaft; 69 transmission sprocket; 70 weeding shaft; 71 fork; 72 weed receiving box; 73 transmission chain; 74 grain and oil unloading cylinder; 75 ear box bracket; 76 ear box body; 77 box body hinge pin; 78 bracket hinge pin; 79 box body swivel support shaft. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] The purpose of the invention is to provide a corn harvesting round bale baler, which is suitable for corn harvesting, green storage and yellow storage, has the functions of corn cob peeling and collection, stalk shredding and baling, and has a compact structure and high operating efficiency.
[0051] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0052] like Figure 1-16 As shown, this embodiment provides a corn harvesting round bale baler, including a vehicle body, a multifunctional cutting platform 1, an ear box 4, an elevator 3, a baler 6, a grass receiving box 5 and a connecting pipe.
[0053] Among them, the multifunctional cutting platform 1 is installed at the front end of the vehicle body. The multifunctional cutting platform 1 can realize the picking, peeling, collection of corn ears and the harvesting, silking and throwing of stalks. The multifunctional cutting platform 1 includes a throwing device 11 for throwing the silked straw; the ear box 4 is installed on the vehicle body and is located behind the multifunctional cutting platform 1; the elevator 3 is installed on the vehicle body and is located between the multifunctional cutting platform 1 and the ear box 4, and is used to send the peeled corn ears into the ear box 4; the baler 6 is installed at the rear end of the vehicle body, and this embodiment adopts a round bale baler; the grass receiving box 5 is installed above the baler 6, and the straw passes through or temporarily stores it before entering the baler 6; the two ends of the connecting pipe are respectively connected to the throwing device 11 and the grass receiving box 5, which serve as a conveying pipeline.
[0054] When the corn harvesting round bale baler of the present embodiment is in use, the corn cobs are peeled on the multifunctional cutting platform 1 and collected into the cob box 4 via the elevator 3, the stalks are shredded on the multifunctional cutting platform 1 and transported to the grass receiving box 5 at the rear via the connecting pipe, and then enter the baler 6 for baling, thus realizing non-stop continuous operation.
[0055] In this embodiment, the vehicle body includes a cab 2, and the ear box 4 is located behind the cab 2, thereby improving the compactness of the structure and shortening the overall length.
[0056] There are many structures of the elevator 3, and those skilled in the art can choose according to their needs. In this embodiment, the elevator 3 includes a driving sprocket 63, a conveying chain 64, a scraper 65, an elevator housing 66, a driving shaft 67, and a driven shaft 68. The elevator housing 66 is fixed to the vehicle body, and the driving shaft 67 and the driven shaft 68 are both rotatably connected to the elevator housing 66. The driving shaft 67 is respectively fixed with a driving sprocket 63 and a first transmission sprocket, and the driven shaft 68 is fixed with a second transmission sprocket. The first transmission sprocket and the second transmission sprocket are connected by the conveying chain 64. A plurality of scrapers 65 are fixed to the conveying chain 64 at equal distances along the length direction and are perpendicular to the conveying chain 64.
[0057] The baler 6 in this embodiment adopts a commonly used round baler, which specifically includes a fixed bin, a movable bin, a controller, a push rod spring, a power input shaft 53, a power chain 54, a shaft roller combination 55, a bin opening cylinder 56, a grass receiving plate 57, a conveyor belt 58, a net winding system 59, a proximity switch 60, a clutch system 61, and a travel switch 62. The fixed bin is fixed to the vehicle body, the fixed bin is rotatably connected to the movable bin, and the two ends of the bin opening cylinder 56 are rotatably connected to the fixed bin and the movable bin, respectively, and the bin opening action is realized by the bin opening cylinder 56. The shaft roller combination 55 is installed on the fixed bin and the movable bin, and the net winding system 59 is installed on the movable bin. This is a common structure in the art and will not be described here. The grass receiving plate 57 is located below the movable bin and is used to receive the baled straw. The push rod spring and the travel switch 62 are located below the grass receiving plate 57. When the baled straw falls onto the grass receiving plate 57, the grass receiving plate 57 swings downward to trigger the travel switch 62. The two ends of the push rod spring are respectively connected to the grass receiving plate 57 and the rotating wheel of the fixed bin. One end of the grass receiving plate 57 is rotatably connected to the fixed bin, and the grass receiving plate 57 is supported by the push rod spring. The power input shaft 53 is connected to one of the shaft roller assemblies 55 through the first chain to provide power for it. The power input shaft 53 is connected to the clutch sleeve through the second chain. The conveyor belt 58 includes a belt body and two tensioning shafts. The clutch sleeve is slidably sleeved on one of the tensioning shafts. The tensioning shaft is provided with a smooth shaft section and an external tooth section. The clutch sleeve has internal teeth. When the clutch sleeve slides on the tensioning shaft, the connection state with the tensioning shaft switches between meshing and non-meshing. When the clutch sleeve is meshed with the tensioning shaft, the power of the power input shaft 53 is transmitted to the tensioning shaft, driving the conveyor belt 58 to work, and the straw is transported to the baler 6. When the clutch sleeve is not meshed with the tensioning shaft, the clutch sleeve idles, the conveyor belt 58 does not work, and the straw is temporarily stored in the straw receiving box 5. The power input shaft 53 is connected to the diesel engine 8 of the vehicle body through the power chain 54, and the vehicle body provides power for it. The proximity switch 60 is installed on the winding system 59, and a pressure switch is provided in the movable warehouse. The proximity switch 60, the travel switch 62, and the pressure switch are electrically connected to the input end of the controller at the same time, and the output end of the controller is electrically connected to the input end of the clutch system 61 and the input end of the warehouse opening cylinder 56 at the same time. The output end of the clutch system 61 is used to control the axial movement of the clutch sleeve.
[0058] In this embodiment, the grass receiving box 5 includes a transmission sprocket 69, a grass-pulling shaft 70, a fork 71, a grass receiving box body 72, and a transmission chain 73. The grass receiving box body 72 is fixed to the vehicle body, the grass-pulling shaft 70 is rotatably connected to the grass-pulling box body 72, and the fork 71 is fixed to the grass-pulling shaft 70. The fork 71 is used to shift the straw so that the straw falls onto the conveyor belt 58. There are multiple grass-pulling shafts 70, one of which is connected to the tensioning shaft through a transmission chain 73. When the tensioning shaft stops rotating, the grass-pulling shaft 70 also stops rotating. A transmission sprocket 69 corresponding to the transmission chain 73 is fixed to the end of the tensioning shaft, and multiple grass-pulling shafts 70 are connected through chain transmission.
[0059] In order to facilitate observation of the working condition of the machine, the controller of this embodiment is a PLC controller, and the controller is connected to a display screen. The display screen is provided with a grass feeding indicator light, a no grass feeding indicator light, a push-out indicator light, a retraction indicator light, a rear warehouse opening indicator light and a rear warehouse closing indicator light. When the conveyor belt 58 is working, the grass feeding indicator light is on, and the no grass feeding indicator light is off; when the conveyor belt 58 stops working, the no grass feeding indicator light is on, and the grass feeding indicator light is off; when the warehouse opening cylinder 56 is extending, the push-out indicator light is on, and the retraction indicator light, the rear warehouse opening indicator light, and the rear warehouse closing indicator light are off; when the warehouse opening cylinder 56 has been extended completely, the rear warehouse opening indicator light is on, and the push-out indicator light, the retraction indicator light, and the rear warehouse closing indicator light are off; when the warehouse opening cylinder 56 is retracted, the retraction indicator light is on, and the push-out indicator light, the rear warehouse opening indicator light, and the rear warehouse closing indicator light are off; when the warehouse opening cylinder 56 has been retracted completely, the rear warehouse closing indicator light is on, and the push-out indicator light, the retraction indicator light, and the rear warehouse opening indicator light are off.
[0060] In this embodiment, the grain box 4 includes a grain box bracket 75, a grain box body 76, a grain and oil unloading cylinder 74, a body hinge pin 77, a bracket hinge pin 78, and a body rotating support shaft 79. The grain box bracket 75 is fixed to the vehicle body, one end of the grain and oil unloading cylinder 74 is rotatably connected to the grain box bracket 75 through the bracket hinge pin 78, the other end of the grain and oil unloading cylinder 74 is rotatably connected to the grain box body 76 through the body hinge pin 77, and the grain box body 76 is rotatably connected to the grain box bracket 75 through the body rotating support shaft 79. When the grain and oil unloading cylinder 74 is working, the rotation of the grain box body 76 can be realized.
[0061] In this embodiment, the multifunctional cutting platform 1 includes a frame, an ear picking device 10, a lower cutting platform, a peeling device 13 and a husk output device. The frame is used to be connected to the frame of the harvester; the ear picking device 10 is fixed to the upper front end of the frame; the lower cutting platform is fixed to the lower front end of the frame and is located below the ear picking device 10; the peeling device 13 is fixed to the upper part of the frame and is located behind the ear picking device 10; the husk output device is fixed to the lower part of the frame, and the husk output device is located behind the lower cutting platform and below the peeling device 13.
[0062] The corn cob enters the picking device 10, and the corn stalk enters the lower cutting table. After the lower cutting table cuts the corn stalk, the corn cob is removed from the corn stalk, and the corn picking is completed. The corn cob moves backward to the peeling device 13, and the corn husk is peeled off by the peeling device 13. The corn husk with a small amount of kernels falls to the husk output device, and the husk output device separates the corn husk and the kernels and collects them. The corn stalks are squeezed and kneaded by the lower cutting table to form shredded straw.
[0063] In order to facilitate the adjustment of the overall angle of the multifunctional cutting platform 1, a cutting platform oil cylinder 19 is connected to the rear of the frame in this embodiment. One end of the cutting platform oil cylinder 19 is rotatably connected to the frame, and the other end of the cutting platform oil cylinder 19 is used to be rotatably connected to the frame of the harvester.
[0064] In this embodiment, the ear picking device 10 includes a stand 37 and an ear picking transfer case 26, a grain-pulling chain 40, an ear picking roller 38 and an ear-pulling chain 39 installed on the stand 37. The stand 37 is fixedly connected to the frame, and two ear picking rollers 38 are arranged adjacent to each other in the front-to-back direction to form a group of ear picking rollers 38. The two ear-pulling chains 39 are respectively located above the left side and the right side of a group of ear picking rollers 38, and the two grain-pulling chains 40 are respectively located above the left front side and the right front side of a group of ear picking rollers 38. The ear-pulling chain 39 is sleeved on the outside of the ear-pulling sprocket wheel, and the grain-pulling chain 40 is sleeved on the outside of the grain-pulling chain 40 wheel, and a shifting finger is fixed on the grain-pulling chain 40. The ear-pulling sprocket wheel and the grain-pulling chain 40 wheel are both rotatably installed on the stand 37 and are transmission-connected to the output end of the ear picking transfer case 26.
[0065] The fingers on the pushing chain 40 push the corn stalks onto the top of the ear picking roller 38, and the two ear picking rollers 38 rotate relative to each other, pushing the corn stalks downward from the gap between the two ear picking rollers 38. After the lower cutting table cuts off the corn stalks, the corn cobs fall off the corn stalks and are pushed into the peeling device 13 at the rear by the pushing chain 39.
[0066] In this embodiment, the lower cutting platform includes a lower cutting platform bracket, a cutting reel 25, a grass feeding roller 24, an upper grass pressing roller 23, a lower grass pressing roller 22, a shredding device 21, a grass conveying agitator 20, a fan 12 and a throwing device 11. The cutting reel 25, the grass feeding roller 24, the lower grass pressing roller 22, the shredding device 21 and the grass conveying agitator 20 are arranged on the lower cutting platform bracket from front to back, and the axial directions are all left and right. The inlet of the shredding device 21 is opposite to the position between the upper grass pressing roller 23 and the lower grass pressing roller 22, and the outlet of the shredding device 21 is opposite to the inlet of the grass conveying agitator 20. The shredding device 21 has a fixed blade 45 and a movable blade 46 for shredding. The fan 12 and the throwing device 11 are both installed on the frame, and the outlet of the grass conveying agitator 20 is opposite to the inlet of the fan 12, and the outlet of the fan 12 is connected to the inlet of the throwing device 11. The forage conveying auger 20 includes a housing, auger blades, an auger shaft and an outer plate 47. The housing is fixed to the lower header bracket, the auger blades are fixed to the auger shaft, the auger shaft is rotatably mounted on the housing, the outer plate 47 is fixed to one end of the auger shaft, and the inlet of the fan 12 faces downward and is located above the outer plate 47. The fan 12 includes a fan 12 rotating shaft, a fan blade 32 and a fan housing 33, and the fan blade 32 is fixed to the fan 12 rotating shaft. The grass feeding roller 24 includes a grass feeding roller 42 and a layer installed on the grass feeding roller 42; the upper grass pressing roller 23 includes an upper grass pressing roller 44 and a layer installed on the upper grass pressing roller 44; and the lower grass pressing roller 22 includes a lower grass pressing roller 43 and a layer installed on the lower grass pressing roller 43. The layer is used to increase friction to facilitate the transportation of corn stalks.
[0067] The cutting reel 25 includes a reel shaft and a reel blade 41 mounted on the reel shaft. When the harvester moves forward, the front side of the reel blade 41 rotates upward to cut off the corn stalks from the root, and the corn stalks are transported backward by the grass feeding roller 24. The upper grass pressing roller 23 is installed on the lower cutting platform bracket and is located above the lower grass pressing roller 22. The corn stalks are squeezed when they are transported backward between the upper grass pressing roller 23 and the lower grass pressing roller 22. The outer plate 47 pushes the chopped grass into the fan 12, and the fan blades 32 blow the chopped grass pushed in by the outer plate 47 into the throwing device 11. The throwing device 11 is used to transport the chopped grass to a set position through a pipeline.
[0068] In this embodiment, the peeling device 13 includes a shell of the peeling device 13, a peeling finger 48 and a peeling shaft roller 49 installed on the shell of the peeling device 13. The shell of the peeling device 13 is fixed on the frame. Two peeling shaft rollers 49 are arranged in pairs in the middle of the shell of the peeling device 13 along the front-to-back direction. Several groups of peeling fingers 48 are arranged above the peeling rollers along the left-right direction. The peeling fingers 48 include a finger shaft and a finger fixed on the finger shaft. The peeling shaft rollers 49 rotate in opposite directions to assist in peeling the corn husk, and the corn husk falls to the husk output device below. When the peeling fingers 48 rotate, they press the corn cob and move the corn cob backward, which is convenient for peeling the corn husk.
[0069] The husk output device includes a grain screen 50, a husk separation auger 18 and a grain recovery box 17. The grain screen 50 is located below the husk separation auger 18, and the husk separation auger 18 is located below the grain recovery box 17. Corn husks with a small amount of grains fall onto the husk separation auger 18, the husks are pushed out by the husk separation auger 18, and the grains fall into the grain recovery box 17 through the grain screen 50. The grain recovery box 17 includes a box bottom drawer 52, which can slide out of the grain recovery box 17, and the grains can be collected by drawing out the box bottom drawer 52.
[0070] In this embodiment, the power transmission process of the multifunctional harvesting platform 1 is roughly as follows:
[0071] The peeling device 13 has a rotating shaft 16 installed at the rear of the housing, a left pulley 27 installed at the left end of the rotating shaft 16, and a right large pulley 15 and a right small pulley 14 installed at the right end of the rotating shaft 16. The left pulley 27 is a power input wheel, which is used to connect with the power output device on the frame of the harvester through a belt drive. The peeling device 13 housing has a front shaft 28, a left transition shaft 29 and a right transition shaft 34 installed at the front of the housing.
[0072] The right side of the rotating shaft 16 is transmitted to the fan pulley 31 through the right large pulley 15, and the fan pulley 31 is installed on the rotating shaft of the fan 12; the right side of the rotating shaft 16 is transmitted to the front shaft pulley 30 through the right small pulley 14, and the front shaft pulley 30 is installed on the front shaft 28 of the peeling device. The right end of the front shaft 28 of the peeling device is chain-driven with the right transition shaft 34, and the chain drive provides rotation and power for the silk kneading device 21, the upper grass pressing roller 23, and the ear picking transfer case 26. The power input shaft 53 of the ear picking transfer case 26 is the transfer case power shaft 35, and the power input sprocket 36 is installed on the transfer case. On the gearbox power shaft 35; the left end of the peeling device front shaft 28 provides power for the peeling device 13 and the bract separation agitator 18 through chain drive; the transmission gear 51 is installed on the peeling device 13 housing, and the left end of the peeling device front shaft 28 and the left transition shaft 29 are reversed through the transmission gear 51 (that is, the transmission gear 51 serves as the transmission gear 51 between the peeling device front shaft 28 and the left transition shaft 29, and is used to change the rotation direction of the left transition shaft 29), and the left transition shaft 29 provides power for the hob shaft, the grass feeding roller 24, the grass pressing roller 22, and the grass feeding agitator 20 through chain drive.
[0073] The present specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A corn harvesting round bale baler, characterized in that: include: Vehicle body; Bear the load of each component and the installation structure, with the drive axle and steering axle arranged at the bottom; A multifunctional cutting platform, which is installed at the front end of the vehicle body and includes a throwing device for throwing chopped straw; An ear box, the ear box is installed on the vehicle body and located behind the multifunctional harvesting platform; An elevator, which is installed on the vehicle body and located between the multifunctional cutting table and the ear box, and is used to deliver the peeled corn ears into the ear box; a baler, the baler being mounted at the rear end of the vehicle body; A grass receiving box, the grass receiving box is installed on the vehicle body and located above the baler; A connecting pipe, the two ends of which are respectively connected to the throwing device and the grass receiving box; The grass receiving box includes a transmission sprocket, a grass-pulling shaft, a shift fork, a grass receiving box body, and a transmission chain. The grass receiving box body is fixed to the vehicle body, the grass-pulling shaft is rotatably connected to the grass-pulling box body, the shift fork is fixed to the grass-pulling shaft, there are multiple grass-pulling shafts, one of which is connected to the tensioning shaft through a transmission chain, a transmission sprocket corresponding to the transmission chain is fixed to the end of the tensioning shaft, and multiple grass-pulling shafts are connected through chain transmission; The multifunctional cutting platform comprises a frame, an ear picking device, a lower cutting platform, a peeling device and a husk output device, wherein the frame is used to be connected to the frame of the harvester; the ear picking device is fixed to the upper front end of the frame; the lower cutting platform is fixed to the lower front end of the frame and is located below the ear picking device; the peeling device is fixed to the upper part of the frame and is located behind the ear picking device; the husk output device is fixed to the lower part of the frame, and the husk output device is located behind the lower cutting platform and below the peeling device; The rear part of the frame is connected with a header oil cylinder, one end of the header oil cylinder is rotatably connected to the frame, and the other end of the header oil cylinder is used for rotatably connecting to the frame of the harvester; The ear-picking device comprises a stand, an ear-picking transfer box, a grain-picking chain, an ear-picking roller and an ear-picking chain. The stand is fixedly connected to the stand. Two ear-picking rollers are adjacently arranged in the front-to-back direction to form a group. The two ear-picking chains are respectively located above the left side and the right side of a group of ear-picking rollers. The two grain-picking chains are respectively located above the left front side and the right front side of a group of ear-picking rollers. The ear-picking chain is sleeved on the outside of the ear-picking sprocket. The grain-picking chain is sleeved on the outside of the grain-picking sprocket. The ear-picking sprocket and the grain-picking sprocket are both rotatably mounted on the stand and are transmission-connected to the output end of the ear-picking transfer box. The lower cutting platform includes a lower cutting platform bracket, a cutting reel, a grass feeding roller, an upper grass pressing roller, a lower grass pressing roller, a shredding device, a grass conveying auger, a fan, and the throwing device. The cutting reel, the grass feeding roller, the lower grass pressing roller, the shredding device, and the grass conveying auger are arranged on the lower cutting platform bracket from front to back in sequence. The upper grass pressing roller is installed on the lower cutting platform bracket and is located above the lower grass pressing roller. The cutting reel includes a reel shaft and a reel blade installed on the reel shaft. The inlet of the shredding device is opposite to the middle of the upper grass pressing roller and the lower grass pressing roller, and the outlet of the shredding device is opposite to the inlet of the grass conveying auger. The fan and the throwing device are both installed on the frame, and the outlet of the grass conveying auger is opposite to the inlet of the fan, and the outlet of the fan is connected to the inlet of the throwing device. The forage conveying auger comprises a shell, auger blades, an auger shaft and an outer paddle, the shell is fixed to the lower header bracket, the auger blades are fixed to the auger shaft, the auger shaft is rotatably mounted on the shell, the outer paddle is fixed to one end of the auger shaft, the inlet of the fan faces downward and is located above the outer paddle, the outer paddle pushes the grass clips into the fan, the fan comprises a fan shaft, fan blades and a fan shell, the fan blades are fixed to the fan shaft, the fan blades blow the grass clips into the throwing device by the outer paddle, and the throwing device is used to transport the grass clips to a set position through a pipeline; The peeling device comprises a peeling device housing, peeling fingers and peeling shaft rollers installed on the peeling device housing, the peeling device housing is fixed on the frame, two peeling shaft rollers are arranged in pairs in the middle of the peeling device housing along the front-to-back direction, and a plurality of groups of peeling fingers are arranged above the peeling rollers along the left-right direction; The husk output device comprises a grain screen, a husk separation auger and a grain recovery box, wherein the grain screen is located below the husk separation auger, and the husk separation auger is located below the grain recovery box.
2. The corn harvesting round bale baler according to claim 1, characterized in that: The vehicle body includes a cab, and the ear box is located behind the cab.
3. The corn harvesting round bale baler according to claim 1, characterized in that: The elevator includes a driving sprocket, a conveying chain, a scraper, an elevator housing, a driving shaft, and a driven shaft. The elevator housing is fixed to the vehicle body. The driving shaft and the driven shaft are both rotatably connected to the elevator housing. A driving sprocket and a first transmission sprocket are respectively fixed to the driving shaft. A second transmission sprocket is fixed to the driven shaft. The first transmission sprocket and the second transmission sprocket are connected through the conveying chain. A plurality of scrapers are equidistantly fixed to the conveying chain along the length direction and are perpendicular to the conveying chain.
4. The corn harvesting round bale baler according to claim 1, characterized in that: The baler includes a fixed bin, a movable bin, a controller, a push rod spring, a power input shaft, a power chain, a shaft-roller combination, a bin opening cylinder, a grass receiving plate, a conveyor belt, a net winding system, a proximity switch, a clutch system, and a travel switch. The fixed bin is fixed to the vehicle body, the fixed bin is rotatably connected to the movable bin, both ends of the bin opening cylinder are rotatably connected to the fixed bin and the movable bin respectively, the shaft-roller combination is installed on the fixed bin and the movable bin, the net winding system is installed on the movable bin, the grass receiving plate is located below the movable bin, the push rod spring and the travel switch are located below the grass receiving plate, both ends of the push rod spring are respectively connected to the grass receiving plate and the fixed bin rotating wheel, one end of the grass receiving plate is rotatably connected to the fixed bin, the power input shaft is transmission-connected to one of the shaft-roller combinations via a first chain, and the The power input shaft is transmission-connected to the clutch sleeve through a second chain, the conveyor belt comprises a belt body and two tensioning shafts, the clutch sleeve is slidingly sleeved on one of the tensioning shafts, the tensioning shaft is provided with a smooth shaft section and an external tooth section, the clutch sleeve has internal teeth, and the connection state between the clutch sleeve and the tensioning shaft switches between meshing and non-meshing when sliding on the tensioning shaft, the power input shaft is transmission-connected to the diesel engine of the vehicle body through the power chain, the proximity switch is installed on the winding system, a pressure switch is arranged in the movable warehouse, the proximity switch, the travel switch and the pressure switch are electrically connected to the input end of the controller at the same time, the output end of the controller is electrically connected to the input end of the clutch system and the input end of the warehouse opening cylinder at the same time, and the output end of the clutch system is used to control the axial movement of the clutch sleeve.
5. The corn harvesting round bale baler according to claim 4, characterized in that: The controller is a PLC controller, which is connected to a display screen. The display screen is provided with a grass feeding indicator light, a no grass feeding indicator light, an ejection indicator light, a retraction indicator light, a rear warehouse opening indicator light and a rear warehouse closing indicator light. When the conveyor belt is working, the grass feeding indicator light is on, and the no grass feeding indicator light is off; when the conveyor belt stops working, the no grass feeding indicator light is on, and the grass feeding indicator light is off; when the warehouse opening cylinder is extending, the ejection indicator light is on, and the retraction indicator light, the rear warehouse opening indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is completely extended, the rear warehouse opening indicator light is on, and the ejection indicator light, the retraction indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is retracted, the retraction indicator light is on, and the ejection indicator light, the rear warehouse opening indicator light and the rear warehouse closing indicator light are off; when the warehouse opening cylinder is completely retracted, the rear warehouse closing indicator light is on, and the ejection indicator light, the retraction indicator light and the rear warehouse opening indicator light are off.
6. The corn harvesting round bale baler according to claim 1, characterized in that: The ear box includes an ear box bracket, an ear box body, a grain and oil unloading cylinder, a body hinge pin, a bracket hinge pin, and a body swivel support shaft. The ear box bracket is fixed to the vehicle body, one end of the grain and oil unloading cylinder is rotatably connected to the ear box bracket via the bracket hinge pin, the other end of the grain and oil unloading cylinder is rotatably connected to the ear box body via the body hinge pin, and the ear box body is rotatably connected to the ear box bracket via the body swivel support shaft.
